CN105857653A - Monorail modularized grain counting machine and multi-rail grain counting machine - Google Patents
Monorail modularized grain counting machine and multi-rail grain counting machine Download PDFInfo
- Publication number
- CN105857653A CN105857653A CN201610421359.5A CN201610421359A CN105857653A CN 105857653 A CN105857653 A CN 105857653A CN 201610421359 A CN201610421359 A CN 201610421359A CN 105857653 A CN105857653 A CN 105857653A
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- Prior art keywords
- transmission track
- track
- transmission
- hopper
- modularity
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B1/08—Methods of, or means for, filling the material into the containers or receptacles by vibratory feeders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Quality & Reliability (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention relates to the field of material packaging equipment and discloses a monorail modularized grain counting machine. The monorail modularized grain counting machine comprises a frame, a feeding portion, a conveying portion, a detection portion and a discharging portion. The conveying portion is arranged on the frame and comprises a conveying rail, the feeding portion is provided with an outlet above an initial conveying end of the conveying rail, and the detection portion and the discharging port are in butt joint with a conveying tail end of the conveying rail. The discharging portion comprises an upper hopper, an interception mechanism and a lower hopper, the upper hopper and the lower hopper are both arranged vertically, and the interception mechanism controls a horizontal gate to open and close through a servo motor. The monorail modularized grain counting machine has advantages that the bottling speed of small-packing-volume products is increased, high grain counting precision, high discharging speed and high interception precision are realized, modular combination according to actual demands can be realized, and the monorail modularized grain counting machine is extensive in application.
Description
Technical field
The present invention relates to material package apparatus field, particularly relate to a kind of single track modularity counting grain machine and multi-track
Counting grain machine.
Background technology
Counting grain machine for medicine, the counting of button equigranular material and packaging, need after generally having counted by
Material is put in packing container.
It is currently used for the counting grain machine of medicine, health product, confection, the counting of button equigranular material and packaging
Few is all four tracks, and standard configuration is all 4/8/12/24/36 track, it is adaptable to big loading amount bottling, its production efficiency
Relatively low, extremely inefficient for the bottling of little loading amount, and be difficult to meet multiple different colours or different size with filling one
The production requirement of bottle, the feed hopper of existing counting grain machine is fixed on fuselage, making it difficult to disassembly, cleaning,
In different charging process, unavoidably new clothes material is polluted.
Existing counting grain machine realizes the counting of material by photoelectricity number technology, but existing photoelectricity number skill
Art also exists following major defect: be first identification and the test problems of small sized particles, and diameter is less than 2.5mm
And moving granule tends not to accurate and effective identification；Next to that the rejecting of fragment, how will identify that
The single defective work granule come is rejected, and is the most urgent requirement of current pharmacy corporation.
Existing counting grain machine often occurs cutting expecting halfway phenomenon in material conveying process, material-intercepting mechanism occurs
Material folding or gate open by mistake the phenomenon opened, and cause lacking material or expecting more, the accuracy of impact bottling grain number.
Summary of the invention
For overcoming the deficiencies in the prior art, it is an object of the invention to: a kind of several precision height, blanking speed are provided
Degree is fast, cuts the single track modularity counting grain machine that material precision is high, improves the bottling speed of little loading amount product, and can root
Carrying out modular combination according to actual demand, application scenario is extensive.
In order to solve the technical problem in background technology, the invention provides a kind of single track modularity counting grain machine,
Including frame, feed portion, delivery section, test section and discharging portion, described delivery section is arranged in described frame,
The outlet in described feed portion is arranged on the top transmitting initiating terminal of described delivery section, described test section and discharging
Portion and the transmission end on of described delivery section；Described discharging portion includes elevating hopper, material-intercepting mechanism and hopper,
Described elevating hopper and hopper are all vertically arranged, and described test section is for detecting the material by described elevating hopper
Quantity and detect described material whether abnormity, incomplete or adhesion, described material-intercepting mechanism includes opening and closing
Horizontal gate, described horizontal gate locating is between described elevating hopper and hopper, by described material-intercepting mechanism
Material from described hopper discharge described counting grain machine.
Further, described delivery section includes that vibrating mechanism and transmission track, described transmission track are arranged on institute
Stating above vibrating mechanism, described vibrating mechanism drives the vibration running of described transmission track, to promote granule forward
Conveying, the quantity of described transmission track and vibrating mechanism is multiple and one_to_one corresponding, the plurality of transmission track
Drop-over forms a multistage ladder transmission track successively.
Specifically, described transmission track includes the first transmission track and the second transmission track, and described first transmits
Track and the second transmission track drop-over successively, the height of described first transmission track is higher than the second transmission track；
Or described transmission track includes the first transmission track, the second transmission track and the 3rd transmission track, described
One transmission track, the second transmission track and the 3rd transmission track drop-over successively, the height of described first transmission track
Degree is higher than the 3rd transmission track higher than the second transmission track, the height of described second transmission track；Or it is described
Transmission track includes the first transmission track, the second transmission track, the 3rd transmission track and the 4th transmission track,
Described first transmission track, the second transmission track, the 3rd transmission track and the 4th transmission track drop-over successively,
The height of described first transmission track is higher than the second transmission track, and the height of described second transmission track is higher than the
Three transmission tracks, the height of described 3rd transmission track is higher than the 4th transmission track..
Specifically, the horizontal gate locating of described material-intercepting mechanism is in the outlet of described elevating hopper and entering of hopper
Between Kou, described material-intercepting mechanism is by the keying of horizontal gate described in Serve Motor Control.
Specifically, described test section includes count number grain unit and relic detector unit, described count number grain list
Unit is for detecting the quantity of the material by described elevating hopper, and described relic detector unit is for detecting by institute
State the material whether abnormity of elevating hopper, incomplete or adhesion.
Further, described count number grain unit includes that CCD camera, described relic detector unit include
CCD camera.
Preferably, described feed portion is funnel-form, and described feed hopper is suspended on the top of frame by hook.
Preferably, described elevating hopper is cylindrical tube, and described hopper is tubular structure wide at the top and narrow at the bottom.
Present invention also offers a kind of multi-track counting grain machine, including multiple single track modularity numbers as above
Machine, the plurality of single track modularity counting grain machine is arranged side by side.
Using technique scheme, the single track modularity counting grain machine of the present invention has the advantages that
1) for little loading amount product, bottling speed is fast, owing to present invention employs single track number of channels grain technology, subtracts
During except multi-track number, need multi-orbit several things pool together the time waste that bottling brings；
2) feed hopper uses coupling type structure, solves tradition feed hopper and is difficult to the difficult point of dismounting cleaning, saves
The time waste that traditional loaded down with trivial details dismounting brings；
3) speed of CCD camera number is faster than traditional infrared technology number, solves several of tradition because of by several things
Body causes several to be forbidden at the dust that vibrating transportation or particle cause, and several precision are higher；
4) relic detection, owing to using CCD camera to be analyzed by the image of several things, the most permissible
The state incomplete by several objects is accurately detected and judged, incomplete accuracy of detection is high, and current inspection
Survey means mainly use infrared several technology to judge by the incomplete state of several objects, general only when object
When incompleteness reaches more than 1/3rd of cumulative volume, can be detected；
5) elevating hopper of discharging portion uses vertical without hindrance cutting mode, and blanking velocity is than tradition faster；Blanking
Bucket uses through type blanking, improve the product that traditional structure causes drop gate time cause because of product spring
Knock sheet, dust etc.；
6) cutting of SERVO CONTROL material-intercepting mechanism expects that precision is high, and service life is long, due to the action speed of servomechanism installation
Degree is fast, and precision is high, it is possible to is prevented effectively from the material folding etc. brought slowly because of tradition cylinder material-intercepting mechanism speed and asks
Several the mistakes that topic causes.Meanwhile, SERVO CONTROL material-intercepting mechanism is affected little by dust, greatly improves gas
The problem that service life that cylinder material-intercepting mechanism brings due to the impact such as dust is short；
7) modular combination can be carried out as required, owing to this device is single track modularized design, can be according to reality
Border needs flexible combination to become the tablet counting mechanism of many rails, compared with traditional many rails counting grain machine, at little loading amount, height
During the demand of speed, with less occupation of land space, lower cost can meet；Simultaneously in a bottle
Need to fill the situation of different products, it is also possible to be contained in the species number of different product in same bottle as required,
Carrying out modular combination flexibly, with less occupation of land space, lower cost meets this type of demand.
Accompanying drawing explanation
In order to be illustrated more clearly that technical scheme, below will be in embodiment or description of the prior art
The required accompanying drawing used is briefly described, it should be apparent that, the accompanying drawing in describing below is only this
Some bright embodiments, for those of ordinary skill in the art, in the premise not paying creative work
Under, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the structural representation of the single track modularity counting grain machine that the embodiment of the present invention provides.
Wherein, in figure, reference corresponds to: 1-feed portion, 2-delivery section, 21-transmission track, and 22-vibrates
Mechanism, 3-test section, 31-count number grain unit, 32-relic detector unit, 4-discharging portion, 41-elevating hopper,
42-material-intercepting mechanism, 43-hopper, 5-frame.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clearly
Chu, be fully described by, it is clear that described embodiment be only a part of embodiment of the present invention rather than
Whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art are not making creation
Property work on the premise of the every other embodiment that obtained, broadly fall into the scope of protection of the invention.
The structural representation of the single track modularity counting grain machine that embodiment 1: Fig. 1 provides for the embodiment of the present invention, from
It can be seen that the single track modularity counting grain machine that the present embodiment provides includes frame 5, feed portion 1, conveying in figure
Portion 2, test section 3 and discharging portion 4, described delivery section 2 is arranged in described frame 5, described feed portion 1
Outlet be arranged on the top transmitting initiating terminal of described delivery section 2, described test section 3 and discharging portion 4 with
The transmission end on of described delivery section 2, the counting grain machine in the present embodiment uses the multistage mode of vibration of monorail
Carrying out feeding, described delivery section 2 includes drive mechanism, vibrating mechanism 22 and transmission track 21, described transmission
Track 21 is arranged on above described vibrating mechanism 22, and described vibrating mechanism drives described transmission track 21 to vibrate
Running, to promote granule to be fed forward, i.e. promotes the granule to be transmitted on transmission track 21 to enter to transmitting end
Row conveying, the quantity of described transmission track 21 and vibrating mechanism 22 is multiple and one_to_one corresponding, the plurality of
Transmission track 21 drop-over successively forms a multistage ladder transmission track: specifically, described transmission track 21
Including the first transmission track, the second transmission track and the 3rd transmission track, described first transmission track, second
Transmission track and the 3rd transmission track drop-over successively, and be arranged on direction of transfer, the i.e. first transmission track to
Second transmission track direction is transmitted, and described second transmission track transmits to the 3rd transmission track direction,
The height of described first transmission track is higher than the second transmission track, and the height of described second transmission track is higher than the
Three transmission tracks.Single track counting grain machine in the present embodiment is applied to little loading amount product packaging, it is possible to increase number
Grain precision and bottling efficiency, and reduce cost of equipment and place use expenditure.
Described discharging portion 4 includes elevating hopper 41, material-intercepting mechanism 42 and hopper 43, described elevating hopper 41 He
Hopper 43 is all vertically arranged, and described test section 3 is for detecting the number of the material by described elevating hopper 41
Amount and detect described material whether abnormity, incomplete or adhesion, described material-intercepting mechanism 42 is arranged on described elevating hopper
Between 41 and hopper 43, it is preferable that described elevating hopper 41 is cylindrical tube, described hopper 43 is upper
Tubular structure narrow under width, the most described discharging portion 4 uses the most without hindrance cutting mode, therefore blanking speed
Than traditional cutting mode more faster, hopper 42 uses through type baiting structure to degree, improves conventional junction structure
Become product drop gate time because of product spring cause knock sheet, dust etc..
Described material-intercepting mechanism 42 includes the horizontal gate that can open and close, by the material of described material-intercepting mechanism 42
Described counting grain machine, specifically, the horizontal gate locating of described material-intercepting mechanism 42 is discharged from described hopper 43
Between the outlet and the import of hopper 42 of described elevating hopper 41, it is preferable that described material-intercepting mechanism 42 leads to
Cross the keying of horizontal gate described in Serve Motor Control.
Specifically, described test section 3 includes count number grain unit 31 and relic detector unit 32, described counting
Several unit 31 use ccd image number to count, and detect the shape to product, size by ccd image
Identify product: area, collective profile, length and color etc. carry out Image detection, not by because of product self
The dust impact manufactured, precision is higher, and rate of scanning is faster；Described relic detector unit 32 uses CCD
Image detection relic, detects the incompleteness to product, abnormity, adhesion detection by ccd image, is sorted into conjunction
Lattice and defective work, confirm that product is the most complete.Count number grain unit 31 in the present embodiment and relic detection
Unit 32 can obtain full resolution pricture, including the granule identifying a diameter of 0.1mm, it is possible to identifies material
Shape, two-dimensional projection's defect of three dimensional particles can be identified, thus realize the identification of fragment, it is possible to realize
Part foreign body identification, is difficult to erroneous judgement, and reliability is high, by count number grain unit 31 and relic detector unit 32
Double check, it is ensured that high accuracy bottling speed and the qualification rate of product.
Preferably, described feed portion 1 is funnel-form, and described feed hopper 1 is suspended on frame 5 by hook
Top, described feed hopper 1 uses coupling type mechanism, convenient dismounting and installation, solves tradition feed hopper difficult
A difficult problem in dismounting cleaning.
Embodiment 2: as different from Example 1, in the present embodiment, the quantity of described transmission track 21 is not
Being defined to three, concrete quantity can be according to granular size and practical condition respective settings, such as,
Can be set as described transmission track 21 and include the first transmission track and the second transmission track, described first transmits
Track and the second transmission track drop-over successively, and be arranged on direction of transfer, the i.e. first transmission track is to second
Transmission track direction is transmitted, and the height of described first transmission track is higher than the second transmission track；Or institute
State transmission track 21 and include that the first transmission track, the second transmission track, the 3rd transmission track and the 4th transmit rail
Road, described first transmission track, the second transmission track, the 3rd transmission track and the 4th transmission track are the most suitable
Connecing, and be arranged on direction of transfer, the i.e. first transmission track transmits to the second transmission track direction, the
Two transmission tracks transmit to the 3rd transmission track direction, and the 3rd transmission track is to the 4th transmission track direction
Transmitting, the height of described first transmission track is higher than the second transmission track, described second transmission track
Highly higher than the 3rd transmission track, the height of described 3rd transmission track is higher than the 4th transmission track, all so
Class carries out the setting of multiple transmission track 21, within broadly falling into the protection domain that the present invention contains.
Embodiment 3: present embodiments provide a kind of multi-track counting grain machine, including multiple as described in Example 1
Single track modularity counting grain machine, is arranged side by side the plurality of single track modularity counting grain machine, is combined into rail more than
Road counting grain machine, can meet little loading amount, the bottled production requirement of multi-product bottling.Counting grain machine of the prior art
Minimum is all 4 tracks, and such as, Production requirement is to be put into by the granular material of three kinds of different colours/specifications
No matter same bottle, i.e. need in prior art to configure 34 track counting grain machines, be altogether 12 tracks
It is equipment occupation space or cost of equipment is all the hugest, and configures the list in three such as embodiment 1
Rail modularity counting grain machine, each transmission track, corresponding to the product of a kind of color/specification, uses altogether three rails
Road, the bottling precision of single track counting grain machine is higher than many rails counting grain machine, therefore, based on single track modularity counting grain machine
Multi-track counting grain machine, cost control and bottling precision on all there is bigger advantage.
The single track modularity counting grain machine of the present invention improves the bottling speed of little loading amount product, several precision height,
Blanking velocity is fast, cuts material precision height, can carry out modular combination according to the actual requirements, and application scenario is extensive.
The above disclosed several preferred embodiments being only the present invention, can not limit this with this certainly
The interest field of invention, the equivalent variations therefore made according to the claims in the present invention, still belong to the present invention and contained
Scope.
Claims (9)
1. a single track modularity counting grain machine, it is characterised in that include frame (5), feed portion (1),
Delivery section (2), test section (3) and discharging portion (4), described delivery section (2) is arranged on described frame
(5), on, the outlet of described feed portion (1) is arranged on the top transmitting initiating terminal of described delivery section (2),
The transmission end on of described test section (3) and discharging portion (4) and described delivery section (2)；
Described discharging portion (4) includes elevating hopper (41), material-intercepting mechanism (42) and hopper (43), institute
Stating elevating hopper (41) and hopper (43) is all vertically arranged, described test section (3) is for detecting by institute
State the quantity of the material of elevating hopper (41) and detect described material whether abnormity, incomplete or adhesion, described section
Material mechanism (42) includes the horizontal gate that can open and close, and described horizontal gate locating is in described elevating hopper (41)
And between hopper (43), arranged from described hopper (43) by the material of described material-intercepting mechanism (42)
Go out described counting grain machine.
Single track modularity counting grain machine the most according to claim 1, it is characterised in that described delivery section (2)
Including vibrating mechanism (22) and transmission track (21), described transmission track (21) is arranged on described vibration
Mechanism (22) top, described vibrating mechanism drives described transmission track (21) vibration running, to promote
Grain is fed forward, and the quantity of described transmission track (21) and vibrating mechanism (22) is multiple and one_to_one corresponding,
The plurality of transmission track (21) drop-over successively forms a multistage ladder transmission track.
Single track modularity counting grain machine the most according to claim 2, it is characterised in that described transmission track
(21) the first transmission track and the second transmission track, described first transmission track and the second transmission track are included
Drop-over successively, the height of described first transmission track is higher than the second transmission track；
Or described transmission track (21) includes that the first transmission track, the second transmission track and the 3rd transmit rail
Road, described first transmission track, the second transmission track and the 3rd transmission track drop-over successively, described first passes
The height sending track is higher than the 3rd transmission track higher than the second transmission track, the height of described second transmission track；
Or described transmission track (21) includes the first transmission track, the second transmission track, the 3rd transmission rail
Road and the 4th transmission track, described first transmission track, the second transmission track, the 3rd transmission track and the 4th
Transmission track drop-over successively, the height of described first transmission track is higher than the second transmission track, and described second passes
The height sending track is higher than the 4th transmission track higher than the 3rd transmission track, the height of described 3rd transmission track.
Single track modularity counting grain machine the most according to claim 1, it is characterised in that described material-intercepting mechanism
(42) horizontal gate locating between the outlet and the import of hopper (42) of described elevating hopper (41),
Described material-intercepting mechanism (42) is by the keying of horizontal gate described in Serve Motor Control.
Single track modularity counting grain machine the most according to claim 1, it is characterised in that described test section (3)
Including count number grain unit (31) and relic detector unit (32), described count number grain unit (31) is used
In the detection quantity by the material of described elevating hopper (41), described relic detector unit (32) is used for examining
Survey the most special-shaped by the material of described elevating hopper (41), incomplete or adhesion.
Single track modularity counting grain machine the most according to claim 5, it is characterised in that described count number grain
Unit (31) includes that CCD camera, described relic detector unit (32) include CCD camera.
7. according to the single track modularity counting grain machine described in any one in claim 1-6, it is characterised in that
Described feed portion (1) is funnel-form, and described feed hopper (1) is suspended on the top of frame (5) by hook.
Single track modularity counting grain machine the most according to claim 7, it is characterised in that described elevating hopper (41)
For cylindrical tube, described hopper (43) is tubular structure wide at the top and narrow at the bottom.
9. a multi-track counting grain machine, it is characterised in that include multiple such as any one in claim 1-8
Described single track modularity counting grain machine, the plurality of single track modularity counting grain machine is arranged side by side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610421359.5A CN105857653A (en) | 2016-06-13 | 2016-06-13 | Monorail modularized grain counting machine and multi-rail grain counting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610421359.5A CN105857653A (en) | 2016-06-13 | 2016-06-13 | Monorail modularized grain counting machine and multi-rail grain counting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105857653A true CN105857653A (en) | 2016-08-17 |
Family
ID=56649462
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610421359.5A Pending CN105857653A (en) | 2016-06-13 | 2016-06-13 | Monorail modularized grain counting machine and multi-rail grain counting machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN105857653A (en) |
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| CN110979858A (en) * | 2019-12-16 | 2020-04-10 | 广州珐玛珈智能设备股份有限公司 | Particle counting machine and method for packaging particle materials |
| CN113060316A (en) * | 2021-03-19 | 2021-07-02 | 南通恒力包装科技股份有限公司 | Flexible packaging system and packaging method |
| CN115108187A (en) * | 2021-03-23 | 2022-09-27 | 株式会社村田制作所 | Component storage device |
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| CN113060316A (en) * | 2021-03-19 | 2021-07-02 | 南通恒力包装科技股份有限公司 | Flexible packaging system and packaging method |
| CN115108187A (en) * | 2021-03-23 | 2022-09-27 | 株式会社村田制作所 | Component storage device |
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