CN107600571A - A kind of intelligence rejects the counting combined packer of non-designated material - Google Patents
A kind of intelligence rejects the counting combined packer of non-designated material Download PDFInfo
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- CN107600571A CN107600571A CN201710821560.7A CN201710821560A CN107600571A CN 107600571 A CN107600571 A CN 107600571A CN 201710821560 A CN201710821560 A CN 201710821560A CN 107600571 A CN107600571 A CN 107600571A
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Abstract
The embodiment of the invention discloses the counting combined packer that a kind of intelligence rejects non-designated material, including automatic packing apparatus, conveyer, specified material pre-filled device, at least one material to examine and send device and/or at least one partition counting device；The conveyer is provided with multiple charge casks to move ahead successively, the automatic packing apparatus is packed to the material in the charge cask, using the present invention, effectively the material non-targeted to the size being entrained in material or color etc. it can screen out, prevent such recessive material for being difficult to be detected by existing equipment from entering packaging, so that the material of packaging reaches the qualification rate of unified standard, it is of the invention overall with high accuracy, the effect of efficient fill material, so that the productivity ratio of packaging product is effectively improved, it is effectively improved production efficiency, avoid wasting substantial amounts of labour.
Description
Technical field
The present invention relates to one kind to count assembly packaging equipment, more particularly to a kind of intelligence rejects the counting group of non-designated material
Close packing machine.
Background technology
The Product processing production process of the multiple fields such as hardware, stationery, toy needs to use various types, not similar shape
Shape, the part of varying number.Traditional part sorting packaging line uses manual sorting, and this streamline need to expend a large amount of labor
Power, production cost is high, and causes occurrence count mistake, low production efficiency because worker is engaged in the easy fatigue of monotonous work
Under.Prior art has invented automatic packaging machine, transmits material by vibrating disk and is steadily sent material by buffer unit
Enter the structure that count detection region is counted.And have material residue, material branch and other shapes unavoidably in transmit process in material
The non-targeted material of shape, color is sent into detection count block, so as to cause miscount, counts packaging inaccurate, packaging product goes out
It is existing unqualified, in the prior art and the equipment in the absence of overcoming on such wrong package, and using manually carrying out auxiliary inspection
Survey and reject batch mixing not reality.
The content of the invention
Technical problem to be solved of the embodiment of the present invention is, there is provided a kind of intelligence rejects the counting group of non-designated material
Close packing machine.Can automated intelligent reject non-designated material, improve the precision that material counts packaging.
In order to solve the above-mentioned technical problem, the embodiments of the invention provide the counting group that a kind of intelligence rejects non-designated material
Packing machine is closed, including automatic packing apparatus, conveyer, specify material pre-filled device, the inspection of at least one material to send device
And/or at least one partition counting device；The conveyer is provided with multiple charge casks to move ahead successively, the automatic packaging
Device is packed to the material in the charge cask；The specified material pre-filled device has to enter the charge cask
At least two storing eliminating passages of row filling；The material inspection is sent device to include vibrating disk, straight line material that order is set and led
Groove, buffer unit, the straight line material guide groove are driven by linear vibration feeder, and the vibrating disk discharge end is provided with material inspection
Light-metering electric eye, it is continuously straight line material guide groove feed to detect photocell eye to make the vibrating disk by the material, described slow
Flushing device end outlet corresponds to the storing eliminating passage, and the buffer unit is additionally provided with the first detection means；The partition
Counting device includes at least one partition mechanism and second detection device, and the partition mechanism includes the first clamping cylinder, rotation
Lift cylinder, position detecting device, a pair of clamp arms of first clamping cylinder are arranged on the first conveyer belt both sides,
The position detecting device is arranged above the pair of clamp arm on relevant position, on the piston rod of the rotation and lifting cylinder
Swing arm is fixedly installed, the second clamping cylinder is fixedly installed below the swing arm end, the position detecting device is used to examine
The building block being laminated surveyed in the first conveyer belt, first clamping cylinder is in the building block for clamping the stacking, and described the
Two clamping cylinders coordinate the building block for decoupling the clamped stacking, second detection with the rotation and lifting cylinder
Device is arranged on the output end of the partition mechanism, and the output end of the partition mechanism corresponds to the storing eliminating passage.
Further, first detection means, second detection device include counting device, Weight detecting device, shape
One or both of detection means, color detection means, matrix optical fiber above in association with.
Further, the channel selecting turnover panel at the storing eliminating passage upper inlet, the storing eliminating passage
The storage compartment of surge chamber and lower floor with upper strata, buffering turnover panel, institute are provided between the surge chamber and the storage compartment
State surge chamber sidepiece and be provided with openable rejecting turnover panel, the storage compartment bottom is provided with blowing turnover panel.
Further, the partition mechanism also includes being arranged at the second conveyer belt below the first conveyer belt, institute
The end for stating first conveyer belt is located within the length range of the second conveyer belt, and the partition mechanism is also included described in outlet connection
The feed chute of second conveyer belt, the feed chute are arranged at the partition mechanism side, receive the second clamping cylinder release
Building block, the second detection device is arranged on second conveyer belt.
Further, the partition counting device also includes back positive feeding device, and described time positive feeding device includes shaking
Dynamic chassis, and the screw feeding track being arranged above the vibrating chassis that spirals, the screw feeding track minor details are successively
It is connected with and is flipped back to positive rail, discharging arrangement track, the positive rail that is flipped back to includes back positive inserted sheet, and described time positive inserted sheet is by head
End is to tail end from level to vertical transition.
Further, at least one on the screw feeding orbit sidewall at be provided with material toggling piece, the material toggling piece is used for
Dial it is multiple be laminated in integral building block, the positive rail that is flipped back to also includes being arranged at described return below positive inserted sheet head end
Aid in back positive pad, described time positive inserted sheet head end and the screw feeding track minor details smooth-sided transition, described time positive inserted sheet
Tail end is vertically installed on orbital plane center.
Further, the buffer unit includes the motor of feed belt and the driving feed belt, the biography
The output end of belt is sent to be provided with hopper, first detection means is arranged at the hopper forward position.
Further, the vibrating disk offers the first regulation mouth, and the first regulation mouth is located at the vibration valve snail
Revolve the superiors of ascending track.
Further, the vibrating disk offers the second regulation mouth, and the second regulation mouth goes out located at the vibrating disk
Expect track.
Further, the conveyer include chain stay, chain, the driving chain drive sprocket, be used for
The supporting plate of the chain is supported, some containers are provided with the chain, the corner of the chain stay is provided with arc
Guide plate, the guide plate are slidably matched with the chain, are set at the import/export of the guide plate for wide-mouth, the chain
Support is rising support.
Implement the embodiment of the present invention, have the advantages that：The present invention is by specifying material pre-filled device and material
Inspection send device, partition counting device to coordinate, and specifies the material of material pre-filled device to be counted to entering, weight detecting, shape
Shape detection, color detection, and whole group rejecting is carried out by the material of recessiveness detection, the qualification rate of packaging product is improved, passes through material
Inspection send the straight line material guide groove of device to play storing pooling feature, material supply is met the requirement of continuous counter, avoids because shaking
The material of Moving plate, which breaks, to be saved and causes to count delay, and quickly the building block on conveyer belt can be entered by decoupling counting device
Row is split, and is effectively improved production efficiency, avoids wasting substantial amounts of labour, the present invention is overall with high-precision, efficient
The effect of fill material so that the productivity ratio for packing product is effectively improved.
Brief description of the drawings
Fig. 1 is the overlooking the structure diagram of the present invention；
Fig. 2 is the structural representation of the conveyer of the present invention；
Fig. 3 is the cross section structure diagram of the conveyer of the present invention；
Fig. 4 refers to the structural representation of earnest material pre-filled device；
Fig. 5 refers to the another angled arrangement schematic diagram of earnest material pre-filled device；
Fig. 6 is the structural representation that device is sent in material inspection；
Fig. 7 is the structural representation of straight line material guide groove；
Fig. 8 is the structural representation of vibrating disk；
Fig. 9 is the structural representation for decoupling counting device；
Figure 10 is back the overall structure diagram of positive feeding device；
Figure 11 is back the another overall structure diagram of positive feeding device；
Figure 12 is back the overlooking the structure diagram of positive feeding device；
Figure 13 is back the working state structure schematic diagram of positive feeding device；
Figure 14 is the partial enlargement structural representation of the present invention；
Figure 15 is the structural representation for decoupling counting device part.
Embodiment
To make the object, technical solutions and advantages of the present invention clearer, the present invention is made into one below in conjunction with accompanying drawing
It is described in detail on step ground.
A kind of intelligence of the embodiment of the present invention rejects the counting combined packer of non-designated material, including automatic packing apparatus
A, conveyer B, specified material pre-filled device C, the inspection of at least one material send device D and/or at least one partition to count dress
Put E.
As shown in figure 1, in the present embodiment, two material inspections send device D to be equipped with a specified material pre-filled device C,
Two partition counting device E are equipped with another and specify material pre-filled device C.
As shown in Fig. 2 conveyer B is provided with multiple charge cask B1 to move ahead successively.
Conveyer B makes stations of the charge cask B1 thereon by specified material pre-filled device C.
Structural representation as shown in Figure 3, conveyer B corner sets arc-shaped guide plate, to provide larger radius of curvature
Corner, make the material smooth excessiveness in the container of chain.
Conveyer B includes chain stay B10, chain B20, drive chain B20 drive sprocket B30, pacifies on chain
Equipped with the container B 21 for containing material, in order to overcome, because of machine dimensions limitation, can not to provide larger radius of curvature sprocket wheel smoothed
The defects of spending, the guide plate B40 of arc is provided with chain stay B10 corner B11, guide plate B40 slides with chain to be matched somebody with somebody
Close.
More preferably, the chain for the wide-mouth for being arranged to turn up at the import and export of guide plate meets face, makes chain and guide plate
Contact that smoother, noise is lower.
In order that preventing chain from producing sinking when conveying material, the present invention is provided with supporting plate B41 also below chain,
Supporting plate B41 setting is also beneficial to collapse tight chain.
When support is ascending manner support, the present invention can more highlight the effect of the smooth excessiveness of the present invention on the corner.
The present invention by machine dimensions by there is provided the guide plate of enough larger radius of curvature, can not on the corner be limited
The smooth excessiveness of chain is realized, and is advantageous to reduce the size of machine, avoids the container on chain from the corner producing larger
Amplitude jitter and the material in container of dishing out, make final packaging unqualified
Structural representation as shown in Figure 4, Figure 5, material pre-filled device C is specified to be picked including left storing eliminating passage C1a, right storing
Except channel C 1b, it is arranged at left storing eliminating passage C1a, the channel selecting turnover panel at right storing eliminating passage C1b upper inlets
C11, acted on by channel selecting turnover panel C11 upset switching so that present invention top is by counting or shape, color detection
Material round enter left storing eliminating passage C1a, right storing eliminating passage C1b.
Left storing eliminating passage C1a, right storing eliminating passage C1b are identical structure, be respectively provided with the surge chamber C2 on upper strata with
And the storage compartment C3 of lower floor.
Buffering turnover panel C21 is provided between surge chamber C2 and storage compartment C3, surge chamber C2 sidepieces are provided with openable pick
Except turnover panel C22, storage compartment C3 bottoms are provided with blowing turnover panel C31.
Opening formation rejectings of the buffering turnover panel C21 with rejecting turnover panel C22 skids off passage so that in into surge chamber C2 not
Qualified material skids off passage from the rejecting turnover panel C22 rejectings opened and carries out skidding off passage, and qualified material side passes through opening
Turnover panel C21 is buffered to enter within storage compartment C3.
Blowing turnover panel C31 is used to discharge the qualified material within storage compartment C3.
Left and right storing eliminating passage bottom forms common filling outlet, and the hopper in lower direction is filled successively.
In embodiments of the present invention, channel selecting turnover panel C11, buffering turnover panel C21, rejecting turnover panel C22, blowing turnover panel C31
Driven and swung by motor, naturally it is also possible to which the other driving upset unfolding modes of selection, such as cylinder promote, and the present invention is real
Example is applied herein not to be limited.
The present invention can be entered by the first detection means D34, second detection device to the feature of the specified material to be filled
Row study, when material passes through material detection device computer system the material number passed through is counted, SHAPE DETECTION, face
At least one of color detection, differentiates the parameters such as quantity, shape size and the color of the material through counting, and result is stored in into meter
Calculation machine, surge chamber is temporarily stored into by the material of differentiation.Computer is by results such as the material number, shape size and the colors that detect
Compared with presetting parameter, if it find that testing result have with the characteristic parameter learnt it is different, reject turnover panel C22 beat
Open, the non-designated whole group material of miscount in surge chamber is skidded off rejecting, reject turnover panel C22 closing waits and continue to fill up.
And testing result is consistent with parameter preset, then calculate whether machine check storage compartment is not filled by material（That is storage compartment
Whether empty）If storage compartment is empty, buffering turnover panel C21 is opened, correct material drops to storage compartment's wait
Filling, buffering turnover panel C21 are closed immediately, prepare to receive the entrance of the material of count detection next time.When the hopper of streamline arrives
During up to this station, the blowing turnover panel C31 of storage compartment is opened, and specified qualified material is unloaded into material bin rapidly, immediately bottom plate
It is rapid to close, wait the entrance of qualified material next time.
Structural representation material inspection as shown in Figure 6 send device D to include the vibrating disk D31, straight line material guide groove that order is set
D32, buffer unit D33 and the first detection means D34.
Buffer unit D33 feed belts D331 and driving feed belt D331 motor D332, the output of feed belt
End is provided with hopper D333.
First detection means D34 includes counting device, Weight detecting device, shape detecting apparatus, color detection means, square
Battle array one or both of optical fiber above in association with.
In the present embodiment, the first detection means D34 includes the photoelectric detection system D341 for being arranged at hopper D333 forward positions
And matrix optical fiber D342, robot scaler, the material exported by the robot scaler of microcomputer to buffer unit D33 are carried out
Count, stop when reaching setting numerical value to hopper D333 conveyings.
Structural representation as shown in Figure 7, straight line material guide groove D32 are used to overcome because vibrating disk is fed the defects of interrupted, directly
Line material guide groove D32 is driven by linear vibration feeder D321, and vibrating disk D31 discharge ends are provided with material detection photocell eye
D322。
When vibrating disk D31 near exit occurs lacking material because of vibrating disk, mounted in the material detection light of vibrating disk discharging opening
Electric eye D322 detects the missing of material, is in halted state when counting, buffer unit D33 is stopped, straight-line oscillation feeding
The D31 continuous shakings of Vibration on Start-up disk, drive material to be continuously fed forward when device D321 is stopped, and are shaken until material is effectively full of
Moving plate discharging opening, so as to ensure that vibrating disk discharging opening timely and effectively can convey material, straight line to straight line material guide groove D32
Material guide groove D32 is a straight transfer passage, material can effectively orderly continuous and stable transmission, as long as straight line material guide groove
D32 is with the presence of material, it is ensured that the continuity counted, is not in because of fracture and the situation of counter wait.
In order to reach more preferably continuous feeding effect, the material feeding speed of vibrating disk is more than the transmission of straight line material guide groove
Speed, when vibrating disk, which exports, lacks material, the continuous work of vibrating disk can be such that material supplements rapidly, avoid straight line material guide groove
In material disconnected section.
Vibrating disk as shown in Figure 8, vibrating disk D31 are provided with the first regulation mouth D311 and the second regulation mouth D 312.
The part that first regulation mouth D311 makes vibrating disk top flock together drops, and effectively prevents feed blocking.
It is preferred that the first regulation mouth D 311 can adjusting size as needed, so as to the transfer rate of control material.
Second regulation mouth D312 is located at the initial segment of the vibrating disk discharging track D313.
Second regulation mouth D312 sets its width according to the size of transmission part, so that part ordered arrangement one by one
Into the discharging track D 313, prevent the part from flocking together to be sent into the feed belt influence counter precision.
Automatic packing apparatus A selects prior art existing equipment, and the present embodiment is not described herein.
The workflow of the present embodiment is：The quantity of material, transmission dress need to correspondingly be sent by inputting each vibrating disk by microcomputer
The feed belt put operates forward under motor driven, conveyer pause when device is sent in the inspection of its charge cask approach material
Move ahead, now all charge cask positions send device station corresponding with all materials inspection, and material inspection send device by the vibration
Material is sent into hopper in disk, when the quantity of counting device record reaches default quantity, thing that the hopper is held
Material is sent into the charge cask of conveyer.
In above process, the material quantity that different material inspection send device to be transmitted is possible to inconsistent, when required transmission
After the few material inspection of material quantity send device to complete transmission, material inspection send the vibrating disk of device and buffer unit out of service,
Its robot scaler record is reset.
In the feeding process of device is sent in material inspection, vibrating disk, linear vibration feeder, buffer unit work and sent simultaneously
Material, counting device are counted, until count value reaches default value, linear vibration feeder and buffer unit stop work simultaneously
Make, and now, the material detection photocell eye of vibrating disk outlet detects to vibrating disk discharging opening, when detecting that vibrating disk discharges
In the presence of mouth has material, vibrating disk is stopped simultaneously, if now material detection photocell eye detects that vibrating disk outlet lacks material,
Then continue the work of holding vibrating disk, continue to drive the material in vibrating disk to be transferred to discharging opening, until discharging opening is effectively full of
Material, now, vibrating disk stop.
The transmission fills after all materials inspection send device that its material is sent into the charge cask corresponding with its station
Put again forwards transportation and repeat above-mentioned flow until reaching next material inspection and sending device to correspond to station, when charge cask approach institute
There is material inspection to send device that collected material is ultimately delivered into automatic packaging machine packaging afterwards.
When count packaging to laminar stackable plastic toy building blocks block element, counting bag is being carried out to such building block
Need to be laminated in nesting integral building block during dress and carry out partition and count packaging, such building block typically has bottom
Projection that can be nested assembled, and top is the nested recess of corresponding projection, is difficult to solve such building block in the prior art
Partition and enumeration problem.
As shown in figure 9, partition counting device E includes partition mechanism E3 and counter E41, it is defeated that partition mechanism E3 includes first
At least one partition mechanism E3 of first conveyer belt side is sent with E2, be arranged at, in actual production process, can be needed by production
Ask, one or more partition counting device E are set beside conveyer B, and according to the superposition situation of building block, then decoupling
The feed end of mechanism sets back positive feeding device E1.
Structural representation as shown in Figure 10, Figure 11, Figure 12, Figure 13.
Returning positive feeding device E1 includes vibrations chassis E11, and the screw feeding being arranged above vibrations chassis E11 that spirals
Track E12.
In order to prevent the excessive building block of the nested number of plies from rising along screw feeding track E12, screw feeding track E12 side walls
On be provided with material toggling piece E121 at least one, there is provided two material toggling piece E121 in the present embodiment.
The curved structure of material toggling piece, its height being arranged in screw feeding track E12 side walls are slightly larger than two building blocks
The height of stacking so that building block of the stacking number more than two layers is reversed in vibrations chassis E11, prevents from exporting.
Screw feeding track minor details, which are connected with turn, is flipped back to positive rail E13, discharging arrangement track E14.
Being flipped back to positive rail E13 includes back positive inserted sheet E131, returns positive inserted sheet E131 by head end to tail end from level to vertical
Transition.
The side wall E132 for being flipped back to positive rail E13 and the junction of screw feeding track E12 minor details widens setting, and returns just
Inserted sheet E131 head ends and screw feeding track E12 minor details smooth-sided transition, return positive inserted sheet tail end and be vertically installed in orbital plane
In the heart.The projection gap into the setting building block of screw feeding track is set smoothly to be inserted back on positive inserted sheet E131 head ends, and with
Vibrations chassis E11 vibrations rise feed driving under, building block along return positive inserted sheet E131 gradually from erect mode excessively to
Horizontal positioned state, as shown in figure 13.
Side wall E132 widens setting and ensure that building block has enough upset spaces during upset.
And in order to improve the reversal rate of building block and the stability of upset, being flipped back to positive rail E13 also includes being arranged at
The auxiliary returned below positive inserted sheet E131 head ends returns positive pad E133.
Discharging arrangement track E14 includes the discharge guide E141 for being arranged at orbital plane.Discharge guide E141 is vertically installed in
On the center line of orbital plane, and height is set from low to high.
More optimizedly, material toggling piece E142 is also equipped with discharging arrangement track E14 side wall, further will be more than two layer by layer
Folded building block is reversed in vibrating disc.
The present invention will effectively be laminated building block of the number of plies more than two layers by material toggling piece and reverse in vibrating disc, prevent three layers
And the building block output of stacking above, generation trouble is smoothed out for subsequent processing, and by being flipped back to positive rail, by building blocks
Block is arranged with unified order and exported, and is further provided conveniently for partition, the partition efficiency of postorder is carried significantly
It is high.
Structural representation as shown in Figure 14, Figure 15.
Decoupling mechanism E3 includes the first clamping cylinder E31, rotation and lifting cylinder E32, position detecting device E33.
First clamping cylinder E31 is arranged at below first conveyer belt E2, and its a pair of clamp arm E311 are arranged at the first conveying
On both sides with E2, for being clamped to building block bottom.
Swing arm E321 is fixedly installed on rotation and lifting cylinder E32 piston rod, is fixedly installed below swing arm E321 ends
There is the second clamping cylinder E34.
Second clamping cylinder E34 is used for after the first clamping cylinder E31 is clamped to building block bottom, to building block
The unnecessary building block of upper strata superposition is clamped lifting, and rotates and take first conveyer belt E2 out of, is laminated thereon so as to split out
The building block added.
More excellent selection, which can be provided, is, in addition to is arranged at the second conveyer belt E4 below first conveyer belt E2, first
Conveyer belt E2 end is located within the second conveyer belt E4 length range, makes to complete the building block split on first conveyer belt E2
Fall on the second conveyer belt E4.
On this basis, it further comprises feed chute E5, feed chute E5 is arranged at partition mechanism side, lower exit port connection the
Two conveyer belt E4, upper inlet accept the building block after rotation and lifting cylinder E32 partition.
Position detecting device E33 is set above a pair of clamp arm E311 on the position of the building block of detectable stacking, such as
Clamp arm E311 front upper place is arranged at, the situation of a building block is more than for detecting height, judges the stacking of building block,
When detecting the state of stacking, first conveyer belt E2 is shut down, and by partition, mechanism is decoupled.
In order to which building block is stably clamped, a pair of clamp arms of the first clamping cylinder are highly less than the height of a building block
Degree, a pair of the first clamping cylinder clamp the width that arm lengths are more than or equal to building block.
Position detecting device can be the inductors such as infrared tube, optical fiber, diffusing reflection, and the present invention is not limited herein.
For the efficiency of higher partition, the present embodiment is also provided with another partition mechanism, before the stations of two partition mechanisms
After set.
But it is an option that the position detecting device of two partition mechanisms can be high with setting, its height is more than one
The height of individual building block and less than the height of two building blocks stacking so that the building blocks of two stackings are detected, are gone forward side by side
Row is split.
In actual production process, because vibrating disc not provides a building block or two products being laminated in together all the time
Wooden unit, for example offer three is provided and is laminated in integral building block.
In the above cases, every layer of building block is fully split for guarantee, can be required according to actual production, will be previous
The position detecting device of partition mechanism on station sets height to be more than the building block of two stackings and be less than three building block layers
Folded height, and alternatively, a pair of clamp arms of the first clamping cylinder of the partition mechanism clamp middle building block, and
Set height to be more than the building block of a stacking for the position detecting device of the partition mechanism on latter station and be less than two
The height of building block stacking, a pair of clamp arms of the first clamping cylinder of the partition mechanism clamp the building block of bottom, so that according to
The building block of two-layer laminate in secondary fractionation.
Certainly, when the building block stacking number of plies that vibrating disc is supplied is more, successively multiple splitting machines can be set principle again
Structure, the efficiency of partition can also be improved by multiple partition mechanisms.
Second detection device is set on second conveyer belt E4 end.
Second detection device includes counting device, Weight detecting device, shape detecting apparatus, color detection means, matrix
One or both of optical fiber above in association with.
In the present embodiment, second detection device includes photoelectric detection system E41 and matrix optical fiber E42, by whole partition
Counted for single building block so as to specifying material pre-filled device C to input.
In order to improve efficiency, multiple times positive feeding devices and partition mechanism, or single partition can be set on streamline
Mechanism and the former mixing, the embodiment of the present invention are not limited herein.
The speed of second conveyer belt is more than first conveyer belt, because the second conveyer belt is the conveyer belt that is directly entered counting,
Either enter the toy building element of the second conveyer belt from first conveyer belt, or enter the product of the second conveyer belt after partition
Wooden element, enough spacing should be all kept, to ensure the accuracy counted, particularly when counting reaches setting value, second
Conveyer belt should stop, and counting error is caused in order to avoid follow-up toy building element pours count block due to momentum effect, so the
The speed of two conveyer belts is more than first conveyer belt.
In order to ensure to enter the toy building element of the second conveyer belt not with being filled on the second conveyer belt by partition from first conveyer belt
Generation spacing is insufficient between putting the element of partition out, and induction installation is housed in first conveyer belt end, while in the second conveying
Band is corresponding with the induction installation（On vertical direction same straight line position, meaning is not indicated in figure）Position is also equipped with induction installation,
So, when counting in transmitting procedure the two inductors while finding to have toy building element, first conveyer belt, which can be suspended, allows second
Toy building element on conveyer belt first passes through, and is then sent into toy building element to the second conveyer belt again, defeated second so as to ensure that
Sending the toy building element of band has enough spacing to ensure count accuracy.
But when the counter of the second conveyer belt output end reaches counting setting numerical value, first conveyer belt is defeated with second
Send band to stop, waiting next counting cycle.
The present invention specifies the material of material pre-filled device to carry out by the first detection means, second detection device to entering
Detection, when finding non-targeted material, by specifying material pre-filled device to carry out whole group rejecting, ensure the strict of packaging product
Unified standard, non-targeted material can be counting, weight detecting, SHAPE DETECTION, the material of color detection and setup parameter ratio
It is less consistent, and count and can be carried out by electric light counter, SHAPE DETECTION can be detected by machine vision, color detection
It can be detected by photosensitive sensors or machine vision, and in embodiments of the present invention, by using matrix fiber laser arrays
The shape size of material, shading when detection material passes through detection zone is forthright and sincere and the time carries out integral operation, calculates and passes through
Material in the area of detection zone, two orthogonal matrix optical fiber can be further set, can be to the two neighboring face by material
Calculated, so as to tell the approximate volumes by material, when detected value does not meet setting range, then can detect that it is
Non-targeted material.
Effectively the material non-targeted to the size being entrained in material or color etc. it can be screened out by the present invention,
Prevent such recessive material for being difficult to be detected by existing equipment from entering packaging, so that the material of packaging reaches unified
The qualification rate of standard.
The above disclosed power for being only a kind of preferred embodiment of the present invention, the present invention can not being limited with this certainly
Sharp scope, therefore the equivalent variations made according to the claims in the present invention, still belong to the scope that the present invention is covered.
Claims (10)
1. a kind of intelligence rejects the counting combined packer of non-designated material, it is characterised in that including automatic packing apparatus, transmission
Device, material pre-filled device, the inspection of at least one material is specified to send device and/or at least one partition counting device；The biography
Device is sent to be provided with multiple charge casks to move ahead successively, the automatic packing apparatus wraps to the material in the charge cask
Dress；The specified material pre-filled device has at least two storing eliminating passages being filled to the charge cask；Institute
Stating material inspection send device to include the vibrating disk, straight line material guide groove, buffer unit that order is set, and the straight line material guide groove is by straight
Linearly coupled feed appliance drives, and the vibrating disk discharge end is provided with material detection photocell eye, and photocell eye is detected by the material
Make the vibrating disk and be continuously fed for the straight line material guide groove, the buffer unit end outlet, which corresponds to the storing and rejected, to be led to
Road, the buffer unit are additionally provided with the first detection means；The partition counting device includes at least one partition mechanism and the
Two detection means, the partition mechanism include the first clamping cylinder, rotation and lifting cylinder, position detecting device, first folder
A pair of clamp arms of tight cylinder are arranged on the first conveyer belt both sides, and the position detecting device is arranged at the pair of folder
Above tight arm on relevant position, swing arm, the swing arm end lower section are fixedly installed on the piston rod of the rotation and lifting cylinder
The second clamping cylinder is fixedly installed, the position detecting device is used to detect the building block being laminated in the first conveyer belt,
First clamping cylinder coordinates in the building block for clamping the stacking, second clamping cylinder with the rotation and lifting cylinder
For decoupling the building block of the clamped stacking, the second detection device is arranged at the output end of the partition mechanism
On, the output end of the partition mechanism corresponds to the storing eliminating passage.
2. intelligence according to claim 1 rejects the counting combined packer of non-designated material, it is characterised in that described the
One detection means, second detection device include counting device, Weight detecting device, shape detecting apparatus, color detection means, square
Battle array one or both of optical fiber above in association with.
3. intelligence according to claim 2 rejects the counting combined packer of non-designated material, it is characterised in that the storage
Expect the channel selecting turnover panel at eliminating passage upper inlet, the storing eliminating passage has surge chamber and the lower floor on upper strata
Storage compartment, is provided with buffering turnover panel between the surge chamber and the storage compartment, the surge chamber sidepiece is provided with openable
Turnover panel is rejected, the storage compartment bottom is provided with blowing turnover panel.
4. intelligence according to claim 3 rejects the counting combined packer of non-designated material, it is characterised in that described point
Tearing mechanism open also includes being arranged at the second conveyer belt below the first conveyer belt, and the end of the first conveyer belt is located at second
Within the length range of conveyer belt, the feed chute for decoupling mechanism and also including exporting connection second conveyer belt, described time
Hopper is arranged at the partition mechanism side, receives the building block of the second clamping cylinder release, the second detection device
It is arranged on second conveyer belt.
5. intelligence according to claim 4 rejects the counting combined packer of non-designated material, it is characterised in that described point
Tearing counting device open also includes back positive feeding device, and described time positive feeding device includes vibrating chassis, and spiral be arranged at it is described
Screw feeding track above vibrating chassis, the screw feeding track minor details, which are connected with turn, is flipped back to positive rail, discharging row
Row track, the positive rail that is flipped back to include back positive inserted sheet, and described time positive inserted sheet is by head end to tail end from level to vertical transition.
6. intelligence according to claim 5 rejects the counting combined packer of non-designated material, it is characterised in that the spiral shell
It is provided with material toggling piece in rotation feeding orbit side wall at least one, the material toggling piece, which is used to dialling, multiple is laminated in integral building blocks
Block, the positive rail that is flipped back to also include being arranged at the positive pad of the auxiliary returned below positive inserted sheet head end time, and described time just slotting
Piece head end and the screw feeding track minor details smooth-sided transition, described time positive inserted sheet tail end is vertically installed in orbital plane center
On.
7. intelligence according to claim 1 rejects the counting combined packer of non-designated material, it is characterised in that described slow
Flushing device includes the motor of feed belt and the driving feed belt, and the output end of the feed belt is provided with hopper,
First detection means is arranged at the hopper forward position.
8. intelligence according to claim 7 rejects the counting combined packer of non-designated material, it is characterised in that described to shake
Moving plate offers the first regulation mouth, and the first regulation mouth is located at the superiors of the vibrating disk spiral track.
9. intelligence according to claim 8 rejects the counting combined packer of non-designated material, it is characterised in that described to shake
Moving plate offers the second regulation mouth, and the second regulation mouth is located at the vibrating disk discharging track.
10. the intelligence according to any one of claim 1 ~ 9 rejects the counting combined packer of non-designated material, its feature exists
In the conveyer includes chain stay, chain, the drive sprocket of the driving chain, the branch for supporting the chain
Fagging, some containers is provided with the chain, the corner of the chain stay is provided with arc-shaped guide plate, the guide plate
It is slidably matched with the chain, is set at the import/export of the guide plate for wide-mouth, the chain stay is rising support.
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|---|---|---|---|
| CN201710821560.7A CN107600571A (en) | 2017-09-13 | 2017-09-13 | A kind of intelligence rejects the counting combined packer of non-designated material |
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| CN201710821560.7A CN107600571A (en) | 2017-09-13 | 2017-09-13 | A kind of intelligence rejects the counting combined packer of non-designated material |
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| CN107600571A true CN107600571A (en) | 2018-01-19 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109018514A (en) * | 2018-07-26 | 2018-12-18 | 上海花涯自动化科技有限公司 | Applied to the screening on sheet products assembly line, weighing, sorting, packaging facilities |
| CN109018952A (en) * | 2018-07-26 | 2018-12-18 | 上海花涯自动化科技有限公司 | A kind of screening applied on sheet products assembly line, sorting, packaging facilities |
| CN111229631A (en) * | 2020-02-26 | 2020-06-05 | 芜湖市智行天下工业设计有限公司 | Package-waiting device for sorting package boxes |
| CN111232273A (en) * | 2020-03-16 | 2020-06-05 | 汕头市鹏辉机械有限公司 | Production line for automatic filling and sealing cover of flat box |
| CN113232929A (en) * | 2021-05-27 | 2021-08-10 | 汕头市陀斯包装机械有限公司 | Material conveying device |
| CN113548442A (en) * | 2021-06-30 | 2021-10-26 | 广东大宇智能设备有限公司 | Material loading device for hook block of packaging box |
| CN116611467A (en) * | 2023-07-19 | 2023-08-18 | 福建省华盖机械制造有限公司 | Counting mechanism assembly in screw production process |
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| CN111229631B (en) * | 2020-02-26 | 2021-06-29 | 芜湖市智行天下工业设计有限公司 | Package-waiting device for sorting package boxes |
| CN111232273A (en) * | 2020-03-16 | 2020-06-05 | 汕头市鹏辉机械有限公司 | Production line for automatic filling and sealing cover of flat box |
| CN111232273B (en) * | 2020-03-16 | 2024-05-17 | 汕头市鹏辉机械有限公司 | Production line for automatic filling and sealing cover of flat box |
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| CN113548442A (en) * | 2021-06-30 | 2021-10-26 | 广东大宇智能设备有限公司 | Material loading device for hook block of packaging box |
| CN113548442B (en) * | 2021-06-30 | 2022-10-14 | 广东大宇智能设备有限公司 | Material loading device for hook pads of packaging boxes |
| CN116611467B (en) * | 2023-07-19 | 2023-10-10 | 福建省华盖机械制造有限公司 | Counting mechanism assembly in screw production process |
| CN116611467A (en) * | 2023-07-19 | 2023-08-18 | 福建省华盖机械制造有限公司 | Counting mechanism assembly in screw production process |
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