CN205366959U - Online defective products separation case packer - Google Patents
Online defective products separation case packer Download PDFInfo
- Publication number
- CN205366959U CN205366959U CN201520977419.2U CN201520977419U CN205366959U CN 205366959 U CN205366959 U CN 205366959U CN 201520977419 U CN201520977419 U CN 201520977419U CN 205366959 U CN205366959 U CN 205366959U
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- defective products
- belt
- assembly line
- recrater
- slide
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Abstract
The utility model discloses an online defective products separation case packer, have assembly line and low reaches assembly line on including, it still includes the defective products separator that concatenates between upper reaches assembly line and low reaches assembly line and the non -defective unit device of plugging into, the lateral part of low reaches assembly line is equipped with defective products unloader defective products separator and includes the frame, and the left and right sides of frame is equipped with the belt line lift of plugging into, and upper reaches assembly line sets up in frame upper portion, and the low reaches assembly line sets up in the frame lower part, and the lateral part of frame is equipped with rotatory flexible distribution track, and rotatory flexible distribution track sets up between upper reaches assembly line and low reaches assembly line, and rotatory flexible distribution track below is equipped with the distributor. The operation is shunted to non -defective unit and defective products to structure through rotatory flexible distribution track and decollator, carries out the material loading operation to defective products PCB through upstream and downstream assembly line cooperation PCB work or material rest, the manual work transport the PCB work or material rest can, reposition of redundant personnel whole journey need not manual operation, has improved production efficiency greatly, has reduced artifical intensity of labour.
Description
Technical field
This utility model relates to production line shunting device technical field, in particular to a kind of online defective products separation recrater.
Background technology
Current PCB streamline is generally adopted and manually non-defective unit and defective products is tapped, hand labor intensity is big, the production requirement of long-term substantial amounts of PCB production line cannot be met, and the product distributed cannot be made directly feeding operation, affect production efficiency, therefore how to design a kind of recrater structure automatically PCB product tapped, and defective products is made directly feeding, being transported by bin, the production efficiency improving PCB streamline is current problem demanding prompt solution.
Summary of the invention
The purpose of this utility model seeks to solve the deficiency of above-mentioned background technology, a kind of online defective products separation recrater is provided, non-defective unit and defective products can be tapped by this recrater automatically, and defective products can be made directly feeding operation, without hand labor, substantially increase production efficiency, decrease hand labor intensity.
For realizing this purpose, online defective products separation recrater designed by this utility model, including upstream streamline and downstream pipeline, it is characterised in that: it also includes the defective products segregation apparatus and the non-defective unit connecting device that are serially connected between upstream streamline and downstream pipeline；The sidepiece of described downstream pipeline is provided with defective products blanking device；Described defective products segregation apparatus and non-defective unit connecting device are positioned at a cabinet；Described defective products blanking device is positioned at a cabinet, described defective products segregation apparatus includes frame, the left and right sides of described frame is provided with belt line elevator of plugging into, described upstream streamline is arranged at upper rack, described downstream pipeline is arranged at frame lower, the sidepiece of described frame is provided with rotary extension distribution track, and described rotary extension distribution track is arranged between upstream streamline and downstream pipeline, and described rotary extension distribution track is connected with dispenser.
Described defective products segregation apparatus, by the drive motor being arranged on base plate, drives dispenser by Timing Belt, the end flanges of the output shaft of dispenser connects a flat board, and flat board is driven around axis rotation by dispenser.Rotating Plates sets pair of parallel line slideway auxiliary, guide rail is distributed four slide blocks, slide block connects a flat board.Guideway parallel direction, one end arranges a driven synchronizing wheel, and the other end arranges a motor, the synchronizing wheel of motor output shaft and driven pulley arranges a Timing Belt, fixing a contiguous block on Timing Belt, contiguous block is fixed on sliding plate, and electric machine rotation drives sliding plate rectilinear motion.Sliding plate fixedly mounts a secondary adjustable wide belt guideway.Above-mentioned guideway, under dispenser and motor drive, both can rotate along dispenser axle center, again can to axle center radially sliding extension.Base plate is provided with two photoelectric sensors every an angle of 90 degrees on the concentric circular in relative axle center, it is provided with bottom Rotating Plates and works as mating plate, when dispenser is forwarded to final position by position of beginning, above-mentioned light barrier is forwarded to the center of another photoelectric sensor by the center of a photoelectric sensor.The position stopped is rotated by the known dispenser of the signal of photoelectric sensor.Rotating Plates is installed three photoelectric sensors, respectively corresponding central authorities, upstream, downstream position.Installing a light barrier under sliding plate, when rotary extension guide rail is in the riser guide docking location in middle position and upstream streamline docking location and downstream, above-mentioned light barrier is parked on above three photoelectric sensor respectively.
Further, described rotary extension distribution track include just to two slide units, the inner side of described slide unit is provided with belt, it is connected to slide bar between described slide unit, the afterbody of described slide unit is fixed with the belt drives motor driving belt, being fixed with base plate between the bottom of described slide unit, described base plate is connected to rotation platform by linear bearing and slide unit.
Further, the both sides of described rotation platform are provided with line slideway, described rotation platform rear is provided with that line slideway is flexible slides drive motor, the described line slideway outfan sliding drive motor that stretches is fixed with slide plate, the front end of described rotation platform is provided with slides block, described slide plate and slide and be connected to slider-actuated Timing Belt between block.
Further, the afterbody of described base plate is provided with ejecting plate induction apparatus.
Further, described rotation platform is sequentially provided with upstream position induction apparatus, centre position induction apparatus and downstream position induction apparatus from front to back.
Further, one end of described slide bar is arranged in the slide unit of side, and the other end is connected to flexible slide plate through the slide unit of opposite side, and the other end of described slide bar is provided with spacing ring through flexible slide plate.
Further, described dispenser is arranged on dispenser base plate, and described dispenser base plate is provided with rotation initial position induction apparatus.
Further, described downstream pipeline is connected with downstream pipeline material-gathering device.
Further, described downstream pipeline material-gathering device include lifting bottom plate, vertically be fixed on lifting bottom plate in the middle part of lift cylinder and vertically be fixed on lifting two corners of bottom plate lifting optical axis；The cylinder axis top of described lift cylinder is connected to elevator base plate, and the top of described lifting optical axis is through elevator base plate, and described elevator base plate is provided with and lifts the linear bearing that optical axis coordinates.
Further, described elevator includes elevating screw, is connected to synchronous belt between the bottom of described elevating screw.
The beneficial effects of the utility model are: non-defective unit and defective products are carried out triage operator by the structure being distributed track and dispenser by rotary extension, coordinate PCB bin that defective products PCB is carried out feeding operation by upstream and downstream streamline, manually transport PCB bin, shunting is omnidistance without manual operation, substantially increase production efficiency, decrease hand labor intensity.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of production line in this utility model；
Fig. 2 is the structural representation of the online defective products separation recrater designed by this utility model；
Fig. 3 is the structural representation of defective products separation blanking machine in this utility model；
Fig. 4 is the structural representation of rotary extension distribution track in this utility model；
Fig. 5 is the explosive view of Fig. 4；
Fig. 6 is the structural representation of defective products separation blanking machine and rotary extension orbital docking in this utility model；
Fig. 7 is non-defective unit view when downstream fluctuating orbit is plugged into；
Fig. 8 is non-defective unit view when downstream streamline is plugged into；
Fig. 9 be defective products to hopper plug into time view；
Figure 10 is that track is parked in upstream extremity, the structural representation plugged into upstream streamline；
Figure 11 is the structural representation that track is parked in centre position；
Figure 12 is the structural representation that track is parked in downstream (when plugging into) with downstream pipeline or bin；
Wherein, 1 PCB bin；2 PCB socket；Wide active side adjusted by 3 tracks；4—PCB；(50 dispenser drive motors, the slide unit that 51 slide blocks connect, 52 line slideways are flexible slides drive motor to 5 rotary extension tracks；53 belt drives motors；54 ejecting plate induction apparatuss；55 dispenser belts；56 downstream position induction apparatuss；57 rotate initial position induction apparatus；58 centre position induction apparatuss；59 upstream position induction apparatuss)；6 linear bearings；7 line slideways；8 line slideways drive Timing Belt；9 rotation platforms；10 dispensers；11 dispenser base plates；12 lift rail diatoms；13 lifting end plates；14 linear bearings；15 elevator base plates；17 straight optical axis；18 lift cylinders；19 lifting bottom plates；21 belt line lifter motors；22 line style guide rails；23 belt elevator screw mandrels；24 synchronous belts；25 elevator support plates；28 lower floor's belt drives motors；29 lower floor's belt line；30 belt tension adjustors；31 downstream pipeline；32 hoisting belts line drive motors；33 upper strata belt line motors；34 upper strata belt line；35 upper materials induction apparatuss；36 belt tension adjustors；37 protective plates；38 upper strata belts；39 elevator endothelium band wire；40 defective products separation blanking machines；41 upstream streamlines；42 downstream pipeline；43 dispensers drive Timing Belt；44 dispenser drive motors.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
Online defective products separation recrater as shown in Fig. 1 12: it includes upstream streamline, downstream pipeline separates blanking machine with defective products；Described defective products separation blanking machine includes frame, the left and right sides of described frame is provided with belt line elevator of plugging into, described upper rack is provided with upstream streamline, bottom is provided with downstream pipeline, the sidepiece of described frame is provided with rotary extension distribution track, described rotary extension distribution track is arranged between upstream streamline and downstream pipeline, and described rotary extension distribution track is connected with dispenser.
In technique scheme, described rotary extension distribution track include just to two slide units, the inner side of described slide unit is provided with belt, it is connected to slide bar between described slide unit, the afterbody of described slide unit is fixed with the belt drives motor driving belt, being fixed with base plate between the bottom of described slide unit, described base plate is connected to rotation platform by linear bearing and slide unit.
In technique scheme, the both sides of described rotation platform are provided with line slideway, described rotation platform rear is provided with that line slideway is flexible slides drive motor, the described line slideway outfan sliding drive motor that stretches is fixed with slide plate, the front end of described rotation platform is provided with slides block, described slide plate and slide and be connected to slider-actuated Timing Belt between block.
In technique scheme, the afterbody of described base plate is provided with ejecting plate induction apparatus.
In technique scheme, described rotation platform is sequentially provided with upstream position induction apparatus, centre position induction apparatus and downstream position induction apparatus from front to back.
In technique scheme, one end of described slide bar is arranged in the slide unit of side, and the other end is connected to flexible slide plate through the slide unit of opposite side, and the other end of described slide bar is provided with spacing ring through flexible slide plate.
In technique scheme, described dispenser is arranged on dispenser base plate, and described dispenser base plate is provided with rotation initial position induction apparatus.
In technique scheme, described downstream pipeline is connected with downstream pipeline material-gathering device.
In technique scheme, described downstream pipeline material-gathering device include lifting bottom plate, vertically be fixed on lifting bottom plate in the middle part of lift cylinder and vertically be fixed on lifting two corners of bottom plate lifting optical axis；The cylinder axis top of described lift cylinder is connected to elevator base plate, and the top of described lifting optical axis is through elevator base plate, and described elevator base plate is provided with and lifts the linear bearing that optical axis coordinates.
In technique scheme, described elevator includes elevating screw, is connected to synchronous belt between the bottom of described elevating screw.
As shown in Fig. 1 12, prepare: each member reset.
Manually in upper strata belt line 34, put into PCB bin 1；When elevator endothelium band wire 39 induction apparatus is judged as sky, upper strata belt 38, elevator endothelium band wire 39 motor (33,32) start, PCB bin 1 is loaded into elevator endothelium band wire 39, belt line lifter motor 21 starts, drive belt elevator screw mandrel 23 and synchronous belt 24, belt elevator screw mandrel 23 drives the elevator endothelium band wire 39 of nut and connection thereof, moves down till induction apparatus detects that Article 1 PCB socket puts in place；Belt drives motor 53 starts, rotary extension track 5 returns to the position that centre position induction apparatus 58 triggers, dispenser 10 starts, rotary extension track 5 returns to initial position, belt drives motor 53 starts, rotary extension track 5 moves to the trigger point of upstream position induction apparatus 59 from the trigger position of middle position sensor 58, and the upstream extremity of rotary extension track 5 docks with upstream streamline.When product is defective products, dispenser drive motor 44 starts, dispenser 10 clockwise oscillation 90 degree, motor stops the rotary extension track 5 treating top and is delivered by product in the slot inserting PCB bin 1, ejecting plate induction apparatus 54 obtains the signal that product leaves, line slideway is flexible to be slided drive motor 52 and reverses, and expansion rail returns to the position of centre position induction apparatus 58 response to be stopped.Rotary extension track 5, dispenser drive motor 44 is again started up until dispenser goes back to initial position.Line slideway is flexible to be slided drive motor 52 and starts, till synchronized band drives rotary extension track 5 upstream direction to slide into upstream position induction apparatus 59 response；When product is non-defective unit, dispenser drive motor 44 does not start, and line slideway is flexible to be slided drive motor 52 and start, and namely rotary extension track 5 connects the position of upstream streamline till sliding into upstream position induction apparatus 59 response.Belt drives motor 53 starts, and upstream streamline is let pass, and rotary extension track 5 accesses next flake products.When induction apparatus 54 records response signal when product arrives, belt drives motor 53 stops, and line slideway is flexible slides drive motor 52 reverse starting, until centre position induction apparatus 58 response.Machine returns to original state.Return this section to start, go round and begin again.Track of plugging into connection is arranged on the slide block of line slideway;Line slideway is flexible to be slided drive motor 52 and drives it along slide.Induction apparatus 56,58,59 controls the stop position of downstream, centre, upstream.Dispenser drive motor 44 starts, and 0-90 ° of dispenser axle center turns clockwise and swing 90 degree；90-180 ° of dispenser is parked in 90 degree of positions；180-270 dispenser axle center rotates counterclockwise, returns 0 degree from 90 degree；270-360 axle center is through being intended to 0 degree of position；
Upstream streamline 41 is let pass a piece of PCB, and the test mode of PCB is passed to native system, the belt drives motor 53 of rotary extension track 5 starts, and when PCB arrives ejecting plate induction apparatus 54 trigger position, it triggers signal control rotary extension belt line 5 and drives belt drives motor 53 to stop；Line slideway is flexible slides driving 52 startup, and rotation platform 9 and rotary extension track 5 return to center；
When above-mentioned PCB state is non-defective unit, lift cylinder 18 stretches out, lift rail diatom 12 rises the same height arriving rotary extension track, the upper limit induction apparatus of lift cylinder 18 triggers the belt drives motor 53 of signal control fluctuating orbit and rotary extension track 5 and starts simultaneously, and PCB is transferred to lift rail diatom 12；After sensor receives the triggering signal of PCB, hoisting belts line drive motor stops, and fluctuating orbit 12 declines, and after docking with downstream pipeline, hoisting belts line drive motor starts, and PCB passes to downstream pipeline；
When PCB is defective products, system controls dispenser 10 drive motor and starts, rotation platform 9 Rotate Right；Electric motor starting, the position that rotary extension track 5 triggers from middle position sensor 58 moves to downstream position induction apparatus 56 trigger point, and the downstream of rotary extension track 5 is docked with the PCB socket that is positioned of PCB bin 1 in belt line elevator.The belt drives electric motor starting of rotary extension track, promotes PCB to slide in PCB socket in bin, until PCB is completely into slot.Rotary extension track 5 end induction apparatus obtains after PCB leaves signal, and the belt drives of rotary extension track 5 stops, and telescopic drive electric motor starting, rotary extension track 5 recenters；Dispenser 10 starts, and rotary extension track 5 reversion returns to initial position, namely with upstream and downstream streamline parallel position.The electric motor starting of rotary extension track 5, till streamline has been moved upstream to induction apparatus triggering, standby, upstream streamline sends and wants partitioned signal.Until upstream streamline provides all-clear.Enter next one circulation.
Repeating above procedure, until bin is filled, bin is down to belt elevator fullness in the epigastrium and abdomen position induction apparatus and is triggered, and system halt is to belt line elevator direction feed；Belt elevator declines, until belt line is contour with lower floor's belt line 29 in elevator, belt line lifter motor 21 stops, the hoisting belts line drive motor 32 of elevator endothelium band wire 39 and lower floor's belt drives motor 28 of lower floor's belt line 29 start, fully loaded charging basket 1 flows to lower floor's belt line 29 from elevator endothelium band wire 39, stop in downstream pipeline 29, send alarm signal, wait and manually taking away.Upper strata belt 38 end induction apparatus records bin after signal, and elevator endothelium band wire 39 belt drives motor stops, and belt line lifter motor 21 starts, and elevator rises, meanwhile, with or without material on the streamline of upper strata belt line induction apparatus detection upstream.When the upper strata belt line 34 of system detects without bin, system alarm prompting " without material "；When detecting material rack, system is not reported to the police, and upper strata belt 38 waits that elevator endothelium band wire 39 docks and to expect signal.
The above, be only preferred embodiment of the present utility model, and structure of the present utility model is not done any pro forma restriction.Every any simple modification, equivalent variations and modification above example made according to technical spirit of the present utility model, all still falls within the scope of the technical solution of the utility model.
Claims (10)
1. an online defective products separation recrater, it includes upstream streamline and downstream pipeline, it is characterised in that: it also includes the defective products segregation apparatus and the non-defective unit connecting device that are serially connected between upstream streamline and downstream pipeline；The sidepiece of described downstream pipeline is provided with defective products blanking device；Described defective products segregation apparatus and non-defective unit connecting device are positioned at a cabinet；Described defective products blanking device is positioned at a cabinet, described defective products segregation apparatus includes frame, the left and right sides of described frame is provided with belt line elevator of plugging into, described upstream streamline is arranged at upper rack, described downstream pipeline is arranged at frame lower, the sidepiece of described frame is provided with rotary extension distribution track, and described rotary extension distribution track is arranged between upstream streamline and downstream pipeline, and described rotary extension distribution track is connected with dispenser.
2. a kind of online defective products separation recrater as claimed in claim 1, it is characterized in that: described rotary extension distribution track include just to two slide units, the inner side of described slide unit is provided with belt, it is connected to slide bar between described slide unit, the afterbody of described slide unit is fixed with the belt drives motor driving belt, being fixed with base plate between the bottom of described slide unit, described base plate is connected to rotation platform by linear bearing and slide unit.
3. a kind of online defective products separation recrater as claimed in claim 2, it is characterized in that: the both sides of described rotation platform are provided with line slideway, described rotation platform rear is provided with that line slideway is flexible slides drive motor, the described line slideway outfan sliding drive motor that stretches is fixed with slide plate, the front end of described rotation platform is provided with slides block, described slide plate and slide and be connected to slider-actuated Timing Belt between block.
4. a kind of online defective products separation recrater as claimed in claim 2, it is characterised in that: the afterbody of described base plate is provided with ejecting plate induction apparatus.
5. a kind of online defective products separation recrater as claimed in claim 3, it is characterised in that: described rotation platform is sequentially provided with upstream position induction apparatus, centre position induction apparatus and downstream position induction apparatus from front to back.
6. a kind of online defective products separation recrater as claimed in claim 2, it is characterized in that: one end of described slide bar is arranged in the slide unit of side, the other end is connected to flexible slide plate through the slide unit of opposite side, and the other end of described slide bar is provided with spacing ring through flexible slide plate.
7. a kind of online defective products separation recrater as claimed in claim 1, it is characterised in that: described dispenser is arranged on dispenser base plate, and described dispenser base plate is provided with rotation initial position induction apparatus.
8. a kind of online defective products separation recrater as claimed in claim 1, it is characterised in that: described downstream pipeline is connected with downstream pipeline material-gathering device.
9. a kind of online defective products separation recrater as claimed in claim 8, it is characterised in that: described downstream pipeline material-gathering device include lifting bottom plate, vertically be fixed on lifting bottom plate in the middle part of lift cylinder and vertically be fixed on lifting two corners of bottom plate lifting optical axis；The cylinder axis top of described lift cylinder is connected to elevator base plate, and the top of described lifting optical axis is through elevator base plate, and described elevator base plate is provided with and lifts the linear bearing that optical axis coordinates.
10. a kind of online defective products separation recrater as claimed in claim 1, it is characterised in that: described in belt line elevator of plugging into include elevating screw, be connected to synchronous belt between the bottom of described elevating screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520977419.2U CN205366959U (en) | 2015-12-01 | 2015-12-01 | Online defective products separation case packer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520977419.2U CN205366959U (en) | 2015-12-01 | 2015-12-01 | Online defective products separation case packer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205366959U true CN205366959U (en) | 2016-07-06 |
Family
ID=56260960
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520977419.2U Withdrawn - After Issue CN205366959U (en) | 2015-12-01 | 2015-12-01 | Online defective products separation case packer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205366959U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105398778A (en) * | 2015-12-01 | 2016-03-16 | 深圳市宝尔威精密机械有限公司 | Online defective product separating and encasing machine |
| CN106348002A (en) * | 2016-10-13 | 2017-01-25 | 霍进铭 | Feeding machine |
| CN106144433B (en) * | 2016-08-25 | 2018-05-04 | 山东临工工程机械有限公司 | Two casees method automatic butt loading and unloading devices |
| CN108483013A (en) * | 2018-03-26 | 2018-09-04 | 安庆安帝技益精机有限公司 | A kind of more bar automatical feeding systems and its automatic charging method |
| CN111153142A (en) * | 2020-02-12 | 2020-05-15 | 南京文翔自动化设备有限公司 | Engine cylinder block selecting device |
-
2015
- 2015-12-01 CN CN201520977419.2U patent/CN205366959U/en not_active Withdrawn - After Issue
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105398778A (en) * | 2015-12-01 | 2016-03-16 | 深圳市宝尔威精密机械有限公司 | Online defective product separating and encasing machine |
| CN106144433B (en) * | 2016-08-25 | 2018-05-04 | 山东临工工程机械有限公司 | Two casees method automatic butt loading and unloading devices |
| CN106348002A (en) * | 2016-10-13 | 2017-01-25 | 霍进铭 | Feeding machine |
| CN108483013A (en) * | 2018-03-26 | 2018-09-04 | 安庆安帝技益精机有限公司 | A kind of more bar automatical feeding systems and its automatic charging method |
| CN111153142A (en) * | 2020-02-12 | 2020-05-15 | 南京文翔自动化设备有限公司 | Engine cylinder block selecting device |
| CN111153142B (en) * | 2020-02-12 | 2021-04-02 | 南京文翔自动化设备有限公司 | Engine cylinder block selecting device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20160706 Effective date of abandoning: 20171024 |