CN204546105U - A kind of new transport Automated Sorting System - Google Patents
A kind of new transport Automated Sorting System Download PDFInfo
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- CN204546105U CN204546105U CN201520253888.XU CN201520253888U CN204546105U CN 204546105 U CN204546105 U CN 204546105U CN 201520253888 U CN201520253888 U CN 201520253888U CN 204546105 U CN204546105 U CN 204546105U
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Abstract
The utility model discloses a kind of new transport Automated Sorting System, it is characterized in that: comprise cylinder one and the feed bin being arranged on cylinder one front end, feed bin is other is provided with sensors A 1, sensors A 3 and sensors A 4, cylinder one is connected with cylinder two, cylinder two connects with conveyer belt, the top of conveyer belt and middle-end side are equipped with shift fork one and the shift fork two of gas control respectively, the opposite side place relative to shift fork two shift fork one of conveyer belt is provided with chute one respectively, chute two and chute three, shift fork one and shift fork two side are also respectively arranged with cylinder three and cylinder four, cylinder three is connected with CP valve group two with cylinder four, CP valve group two is connected with CP valve group one, CP valve group one is connected with cylinder two with cylinder one, CP valve group two is also successively by bigeminy part, filter is connected with air compressor machine, conveyer belt original position is provided with sensors A 2.The utility model favorable expandability, logistics cost is low, applied range, workpiece sorting accuracy rate and efficiency high.
Description
Technical field
The utility model relates to equipment technology field of transport, especially relates to a kind of new transport Automated Sorting System.
Background technology
The sorting of finished product or semi worked pieces is the important step in many industrial production lines, and sorting normal that adopt machinery, the artificial sorting in the past of workpiece, labour intensity is large, speed is slow, efficiency is low, production cost is high, so that the competitiveness of enterprise is poor.Along with improving constantly of automation level, the application of automatic sorting technology in goods sorting is more and more extensive, become the unique selection that enterprise improves the competitiveness, both the waste of human resources had been reduced, alleviate again the labour intensity of workman, also enhance productivity, greatly strengthen the automation of production.But existing workpiece sorting system still exist sorting accuracy not high, autgmentability is poor, poor to the application adaptability of different situations, object, use underaction shortcoming, the demand of industrial production of diversification day by day can not be adapted to very well.
Utility model content
Technical problem to be solved in the utility model is for above-mentioned deficiency of the prior art, a kind of new transport Automated Sorting System is provided, the utility model have employed the core of Programmable Logic Controller as control system of Siemens's series, and ferment pneumatic means, sensing technology, and the MPI communication technology that have employed advanced person is platform, favorable expandability, workpiece sorting accuracy rate is high, improve sorting efficiency, reduce logistics cost.As long as additional advantage is according to different situations, object place, this system is changed a little and can be realized requirement, there is good promotional value.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is: a kind of new transport Automated Sorting System, it is characterized in that: comprise cylinder one and the feed bin being arranged on cylinder one front end, described feed bin is other is provided with sensors A 1, sensors A 3 and sensors A 4, described cylinder one is connected with cylinder two, described cylinder two connects with conveyer belt, the top of described conveyer belt and middle-end side are equipped with shift fork one and the shift fork two of gas control respectively, the opposite side place relative to shift fork two shift fork one of described conveyer belt is provided with chute one respectively, chute two and chute three, described shift fork one and shift fork two side are also respectively arranged with cylinder three and cylinder four, described cylinder three is connected with CP valve group two with cylinder four, described CP valve group two is connected with CP valve group one, described CP valve group one is connected with cylinder two with cylinder one, described CP valve group two is also successively by bigeminy part, filter is connected with air compressor machine, described conveyer belt original position is provided with sensors A 2.
Above-mentioned a kind of new transport Automated Sorting System, is characterized in that: described conveyer belt is by a 24V DC motor Driver.
Above-mentioned a kind of new transport Automated Sorting System, is characterized in that: described cylinder two is provided with swing arm, and the angle range of its swing arm is 0 ~ 150 °.
Above-mentioned a kind of new transport Automated Sorting System, is characterized in that: described cylinder two is also provided with vacuum cup.
Above-mentioned a kind of new transport Automated Sorting System, is characterized in that: described vacuum cup is connected with vacuum generator.
Above-mentioned a kind of new transport Automated Sorting System, is characterized in that: described cylinder one, cylinder two and vacuum generator controlled by solenoid valve, and described magnetic valve is integrated in CP valve group one.
Above-mentioned a kind of new transport Automated Sorting System, is characterized in that: described cylinder three, cylinder four are by another solenoid control, and described magnetic valve is integrated in CP valve group two.
Above-mentioned a kind of new transport Automated Sorting System, is characterized in that: described sensors A 1, sensors A 2, sensors A 3 and sensors A 4 and CP valve group one, CP valve group two are connected with Siemens S7-300 series of PLC controller.
The utility model compared with prior art has the following advantages:
The utility model have employed the core of Programmable Logic Controller as control system of Siemens's series, and ferments pneumatic means, sensing technology, and the MPI communication technology that have employed advanced person is platform, favorable expandability, workpiece sorting accuracy rate is high, improves sorting efficiency, reduces logistics cost.As long as additional advantage is according to different situations, object place, this system is changed a little and can be realized requirement, there is good promotional value.
Below by drawings and Examples, the technical solution of the utility model is described in further detail.
Accompanying drawing explanation
Fig. 1 is transport Automated Sorting System structure distribution schematic diagram of the present utility model;
Fig. 2 is transport Automated Sorting System pneumatic schematic diagram of the present utility model.
Detailed description of the invention
As shown in Figure 1, a kind of new transport Automated Sorting System, it is characterized in that: comprise cylinder one and the feed bin being arranged on cylinder one front end, described feed bin is other is provided with sensors A 1, sensors A 3 and sensors A 4, described cylinder one is connected with cylinder two, described cylinder two connects with conveyer belt, the top of described conveyer belt and middle-end side are equipped with shift fork one and the shift fork two of gas control respectively, the opposite side place relative to shift fork two shift fork one of described conveyer belt is provided with chute one respectively, chute two and chute three, described shift fork one and shift fork two side are also respectively arranged with cylinder three and cylinder four, described cylinder three is connected with CP valve group two with cylinder four, described CP valve group two is connected with CP valve group one, described CP valve group one is connected with cylinder two with cylinder one, described CP valve group two is also successively by bigeminy part, filter is connected with air compressor machine, described conveyer belt original position is provided with sensors A 2.
As depicted in figs. 1 and 2, system in the course of the work, first the sensors A 1(correlation photoelectric sensor in feed unit is had) detect that feed bin has material, cylinder one (pusher cylinder) starts action, workpiece is shifted onto in hopper, during the magnetic inductive proximity switch B2 action of extreme position, precalculated position delivered to by workpiece, simultaneously sensors A 3 and sensors A 4(inductance type and electro-optical pickoff) identify color and the material of workpiece, sensor completes the characteristic (black detecting workpiece, red, metallochrome) after, rotary cylinder (cylinder two) action of transhipment module, the angle range of its swing arm is 0 ~ 150 °, drive swing arm to the location of workpiece by rotary cylinder, extreme position has travel switch B3 to limit, put in place the action of final vacuum generator, workpiece is drawn by vacuum vacuum cup, and judged whether that workpiece is held by vacuum sensing sensor.Vacuum cup, in swing arm rotation process, keeps attitude vertically downward always, and during the travel switch B4 action of another extreme position, release vacuum, is put into workpiece on the conveyer belt of workpiece packing unit.
Conveyer belt is by a 24V DC motor Driver, the top of conveyer belt and middle-end are equipped with the shift fork of two gas controls, black workpiece is responsible for send into first chute, second chute sent into by red workpiece, metal works is sent into the 3rd chute, in the porch of chute, reflective photoelectric sensor A5 is housed, whether has workpiece to put chute under for detecting, or judge that whether the workpiece in chute is full.When workpiece is placed in conveyer belt original position, be subject to sensors A 2(diffuse reflection photoelectric sensor) detection, detect that conveyer belt has workpiece, then motor starts action, conveyer belt, according to the sensors A 3 of feed detecting unit and the signal of A4, the shift fork cooperation of conveyer belt and gas control is sorted on correct chute.
As shown in Figure 2, control cylinder one, the magnetic valve of cylinder two and vacuum generator is integrated in a CP valve group, is positioned at feed detecting unit; The magnetic valve of control cylinder three and cylinder four is integrated in a CP valve group, is positioned at workpiece packing unit.Gas source switch is opened, pressure air enters cylinder one through single automatically controlled two-position-five-way solenoid valve 1Y1, solenoid obtains electric, air enters the rodless cavity of cylinder one, piston rod travelled forward thus makes material be pushed out feed bin, from feed bin, namely extracting the process of workpiece, when solenoid dead electricity, pressure air can not enter rodless cavity, and piston rod gets back to original position under the action of the spring.Air enters vacuum generator through two automatically controlled two-position-five-way solenoid valve 2Y1 and 2Y2, and the air inlet of this generator is connected with vacuum cup, thus performs the absorption of workpiece and the action of release.When magnetic valve 2Y1 obtains electric, 2Y2 dead electricity, produce vacuum, vacuum cup performs the action holding workpiece; And when magnetic valve 2Y1 dead electricity, 2Y2 obtain electric, release vacuum, vacuum cup performs the action of place work piece.Pressure air enters cylinder two through two automatically controlled 3 position-5 way magnetic valve 3Y1 and 3Y2 and realizes swing arm side-to-side movement, reaches the object be transported to by workpiece on conveyer belt.When magnetic valve 3Y1 obtains electric, 3Y2 dead electricity, oscillating cylinder is flapped toward B3 position and performs grasping movement; And when magnetic valve 3Y1 dead electricity, 3Y2 obtain electric, oscillating cylinder is flapped toward B4 position and performs placement action.Pressure air enters cylinder three respectively through single automatically controlled two-position-five-way solenoid valve 4Y1, solenoid obtains electric, air enters the rodless cavity of cylinder three, piston rod is travelled forward thus makes black workpiece be pulled in first chute, when solenoid dead electricity, pressure air can not enter rodless cavity again, and piston rod gets back to original position under the action of the spring.Red workpiece is made to be pulled to second chute in like manner in black workpiece under the synergy of magnetic valve 5Y1 and cylinder four.
The sensor A1, sensors A 2, sensors A 3 and sensors A 4 and CP valve group one, CP valve group two are connected with Siemens S7-300 series of PLC controller.The control of Siemens S7-300 series of PLC controller is counted more, and controlling functions is strong, for medium-sized control occasion, can make main website in a communication network and also can make slave station.And the mechanism form of selected module formula, flexible configuration, easy to assembly, be convenient to expansion and maintenance.
The above; it is only preferred embodiment of the present utility model; not the utility model is imposed any restrictions; every above embodiment is done according to the utility model technical spirit any simple modification, change and equivalent structure change, all still belong in the protection domain of technical solutions of the utility model.
Claims (8)
1. a new transport Automated Sorting System, it is characterized in that: comprise cylinder one and the feed bin being arranged on cylinder one front end, described feed bin is other is provided with sensors A 1, sensors A 3 and sensors A 4, described cylinder one is connected with cylinder two, described cylinder two connects with conveyer belt, the top of described conveyer belt and middle-end side are equipped with shift fork one and the shift fork two of gas control respectively, the opposite side place relative to shift fork two shift fork one of described conveyer belt is provided with chute one respectively, chute two and chute three, described shift fork one and shift fork two side are also respectively arranged with cylinder three and cylinder four, described cylinder three is connected with CP valve group two with cylinder four, described CP valve group two is connected with CP valve group one, described CP valve group one is connected with cylinder two with cylinder one, described CP valve group two is also successively by bigeminy part, filter is connected with air compressor machine, described conveyer belt original position is provided with sensors A 2.
2. according to a kind of new transport Automated Sorting System according to claim 1, it is characterized in that: described conveyer belt is by a 24V DC motor Driver.
3. according to a kind of new transport Automated Sorting System according to claim 1, it is characterized in that: described cylinder two is provided with swing arm, the angle range of its swing arm is 0 ~ 150 °.
4. according to a kind of new transport Automated Sorting System according to claim 1, it is characterized in that: described cylinder two is also provided with vacuum cup.
5., according to a kind of new transport Automated Sorting System according to claim 4, it is characterized in that: described vacuum cup is connected with vacuum generator.
6. according to a kind of new transport Automated Sorting System according to claim 5, it is characterized in that: described cylinder one, cylinder two and vacuum generator controlled by solenoid valve, described magnetic valve is integrated in CP valve group one.
7. according to a kind of new transport Automated Sorting System according to claim 1, it is characterized in that: described cylinder three, cylinder four are by another solenoid control, and described magnetic valve is integrated in CP valve group two.
8. according to a kind of new transport Automated Sorting System according to claim 1, it is characterized in that: described sensors A 1, sensors A 2, sensors A 3 and sensors A 4 and CP valve group one, CP valve group two are connected with Siemens S7-300 series of PLC controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520253888.XU CN204546105U (en) | 2015-04-24 | 2015-04-24 | A kind of new transport Automated Sorting System |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520253888.XU CN204546105U (en) | 2015-04-24 | 2015-04-24 | A kind of new transport Automated Sorting System |
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| Publication Number | Publication Date |
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| CN204546105U true CN204546105U (en) | 2015-08-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520253888.XU Expired - Fee Related CN204546105U (en) | 2015-04-24 | 2015-04-24 | A kind of new transport Automated Sorting System |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106986128A (en) * | 2017-04-17 | 2017-07-28 | 国网山东省电力公司莒县供电公司 | A kind of Automated tridimensional warehousing system |
| CN108620960A (en) * | 2018-07-17 | 2018-10-09 | 浙江信石轴承有限公司 | A kind of Vehicle Processing automation line and technique |
-
2015
- 2015-04-24 CN CN201520253888.XU patent/CN204546105U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106986128A (en) * | 2017-04-17 | 2017-07-28 | 国网山东省电力公司莒县供电公司 | A kind of Automated tridimensional warehousing system |
| CN108620960A (en) * | 2018-07-17 | 2018-10-09 | 浙江信石轴承有限公司 | A kind of Vehicle Processing automation line and technique |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150812 Termination date: 20160424 |