CN102861832B - Automatic basketing system for workpieces - Google Patents
Automatic basketing system for workpieces Download PDFInfo
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- CN102861832B CN102861832B CN201210368264.3A CN201210368264A CN102861832B CN 102861832 B CN102861832 B CN 102861832B CN 201210368264 A CN201210368264 A CN 201210368264A CN 102861832 B CN102861832 B CN 102861832B
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Abstract
The invention relates to an automatic basketing system for workpieces. The automatic basketing system comprises a control device, a workpiece picking device (1) and a tool basket conveying device (4). The workpiece picking device (1) can be controlled by the control device to switch between a picking station (21) and a basketing station (23) effectively and pick and basket the workpieces automatically. The tool basket conveying device (4) can be controlled by the control device to convey empty tool baskets to the basketing station (23) and convey full tool baskets to a discharge station. The automatic basketing system is simple in structure, low in space occupation and low in production stations, and automatic picking, basketing and discharge of optional workpieces are achieved, and the automatic basketing requirements for almost all workpieces of a production line can be met.
Description
Technical field
The present invention relates to a kind of automated system of producing, specifically a kind of product automatic basket loading system.
Background technology
At present, domestic production field achieves the automation of production substantially.In vehicle stamped part production process, mainly through the robot of six axles or seven axles, two kinds of specifications, by the terminal-collecting machine of configure dedicated in the operation area of robot, realize the pickup of stamped part, deposit.Thisly in the press workshop of vehicle production, use automation feed system, composition automatic stamping production line becomes main flow.But, although punch line is produced and is achieved automatic stamping product, but but also using original people's frock basket during the product completed online tail dress basket, such dress basket mode can not meet the requirement of whole production line automation undoubtedly, also need staff to carry out a large amount of dress basket work, efficiency is low simultaneously.
In order to solve the above problems, some producers are also provided with makeup basket device automatically, it is independent centralising device is set up at online tail belt rear, two covers can overallly be walked robot and relevant safeguard, carries out automatic Picking by control system control at dress basket station place to product.Although above-mentioned device can realize the automation of product dress basket, but there is complex structure, floor space is large, production station is many, the shortcoming that the corollary equipment workload of needs is large, and the said equipment can only be suitable for the automation equipment of gusset part simultaneously, when producing other products, after needing to close automation equipment, fill basket manually in artificial quality inspection district, the requirement of the automatic makeup basket of all products of production line can not be met.
Summary of the invention
For solving the deficiency that prior art exists, the invention provides that a kind of structure is simple, floor space is little, to produce station few, the product automatic basket loading system that the automatic makeup basket that simultaneously can meet all products of production line requires.
For achieving the above object, a kind of product automatic basket loading system of the present invention, comprise control device, it also comprises: product pick device that effectively can switch between pickup station and dress basket station under control of the control means, that product is carried out to automatic Picking and dress basket;
Under control of the control means the frock basket of sky be transported to dress basket station and under control of the control means the frock basket filled be transported to the frock basket conveying device of unloading basket station.
As limitation of the invention, described control device comprises main control unit;
Memory module, fills the quantity of basket product at every turn for storing product pick device, when the quantity of product pick device pickup product reaches storing value, main control unit controls frock basket conveyer and starts;
Driver module, drives the work of product pick device under the control of main control unit.
As the improvement to aforesaid way, described control device also comprises the input module be connected with main control unit signal input part, for modifying to the dress basket quantity of the different products stored in memory module.
As the improvement to aforesaid way, described control device also comprises detection module, for detecting being transported to the frock basket unloading basket station, and sends detection signal to main control unit, and main control unit controls frock basket conveying device and quits work.
Further improve as to of the present invention, described control device also comprises alarm module, after detection module detects that the frock basket filling product is transported to and unloads basket station, receives the alarm signal that main control unit sends and reports to the police.
As to further improvement of the present invention, also comprise and be located at pickup station and unload between basket station, for the testing station by checking belt to carry out the inspection of workman's product, after frock basket fills product, described control device control test belt is out of service, meanwhile, control product pick device the product of pickup is placed on testing station.
As improvement of the present invention, also comprise when detect in production safety region have people time, detection signal is passed to main control unit, controls product pick device out-of-work safety device by main control unit.
Adopt above technical scheme, its effect is as follows: the present invention can carry out automatic basket loading to the product of completion, and the frock basket filled can be delivered to automatically and unload a basket station, fork truck is utilized to be carried out unloading basket by frock basket by warning reminding staff, whole-course automation controls, without the need to staff people's frock basket, reduce the labour intensity of staff.Meanwhile, structure of the present invention is simple, takes up room little, produces station few, can carry out automatic Picking, fills basket, unload basket work, can meet the automatic makeup basket requirement of the nearly all product of production line to arbitrary product.
Accompanying drawing explanation
Do the present invention below in conjunction with the drawings and the specific embodiments to do further to describe in detail:
Fig. 1 is theory diagram of the present invention;
Fig. 2 is structural representation of the present invention;
Fig. 3 is the theory diagram of control device of the present invention;
In figure: 1, product pick device; 21, pickup station; 22, testing station; 23, basket station is filled; 3, belt is checked; 4, frock basket conveying device; 5, production safety region.
Detailed description of the invention
The product automatic basket loading system that the present embodiment relates to as shown in Figure 1 and Figure 2, comprises control device, product pick device 1, frock basket conveying device 4, inspection belt 3 and safety device; Wherein, product pick device 1, the control signal that receiving control device sends, by the control of control device, product at pickup station 21 automatic Picking product, then can be delivered to dress basket station 23 and carries out dress basket.Frock basket conveying device 4, the control signal that receiving control device sends, to be transported to dress basket station by control device by the frock basket of sky, or the frock basket filled by product pick device 1 is transported to and unloads basket station and wait for and unload basket.Inspection belt 3, be located between pickup station 21 and dress basket station 23, the control signal that receiving control device sends, for manual inspection's product, after a frock basket is filled, control device control test belt is out of service, controls product pick device 1 and the product picked up from pickup station 21 is delivered to testing station 22, namely check inspection belt 3 being waited for staff with timed unit.In the present embodiment, the whole height of inspection belt 3 is arranged between 1000cm to 1200cm, facilitates reviewer to test to product.Safety device, can detect in production safety region 5 whether have people in real time, and detection signal is passed to control device, when detect in production safety region 5 have people time, control device controls product pick device and quits work, and ensures the personal safety of personnel.
Wherein, the formation of control device as shown in Figure 3: comprise main control unit, memory module, driver module, detection module, input module, alarm module, main control unit its as core component, be connected with other modules of control device respectively.
Memory module, stores the quantity that product pick device 1 will fill basket product at every turn; Driver module, receives the control signal that main control unit sends, and drives product pick device 1 to carry out dress basket efforts.Detection module, can detect the frock basket unloading basket station, and sends detection signal to main control unit, if what detect is the frock basket filling product, main control unit controls frock basket conveying device and quits work; If what detect is empty frock basket, main control unit controls frock basket conveying device 4 and quits work, and main control unit controls product pick device 1 automatic Picking product and puts in frock basket simultaneously.Input module, size due to different product is not identical, the quantity that empty frock basket can be filled also is not identical, therefore, for different products, the quantity that main control unit controls the pickup of product pick device 1 is also not identical, can be modified by input module to the product quantity should picked up in memory module.
Alarm module, receives the alarm signal that sends of main control unit, and after detection module detects that frock basket is transported to and unloads basket station, this module sends sound and light alarm and reminds fork truck to be taken away by the frock basket filling product; Simultaneously when detection module detects that dress basket station 21 does not have a frock basket, receive the alarm signal that main control unit sends, remind fork truck to be in place by the frock basket of sky.
During the present embodiment concrete operations, first staff is set the product quantity in memory module by input module, then main control unit controls frock basket conveying device 4 and the frock basket of sky is placed into dress basket position, now product pick device 1 picks up product at pickup station 21 under control of the control means, and deliver to dress basket station 23 and carry out dress basket, after this frock basket is filled, the inspection belt that control device controls to be positioned at testing station 22 is out of service, control that product pick device 1 picks up simultaneously product deliver to inspection belt after, product pick device 1 is also out of service, the product of testing station 22 waits for that workman carries out quality inspection, after inspection product is qualified, start frock basket that dress basket station filled product by frock basket conveying device 4 to be transported to and to unload a basket station, be placed into and unload basket station and carry out unloading basket, empty frock basket proceeds product dress basket to dress basket station 23 can be transported simultaneously.After the frock basket filling product arrives and unloads basket station, warning device can give the alarm, and reminds fork truck staff to be taken away by frock basket and unloads basket.
In order to ensure the continuous operation of the present embodiment, when arranging, the present embodiment each frock basket set of time is not less than 3 minutes, the time that empty basket placed by fork truck and the time taking the frock basket between filling away are all less than 12 seconds, and the productive temp setting of whole production line is 12spm to the maximum, namely the dress basket time of two products is separated by and is not less than 5 seconds; Switching between full frock basket and the frock basket of sky is not more than 9 seconds.Frock basket conveying device 4 can be adopted in two ways simultaneously: the form of carrier chain/conveying roller or the form of AGV dolly are carried frock basket, which kind of transporting pattern all should meet following requirement: the sequentially-fed can carrying out frock basket, can ensure that the position of frock basket meets the dress basket requirement of product pick device 1.
The present embodiment is only provided with pickup station 21, testing station 22, dress basket station 23 and unloads a basket station, and station arranges few, makes equipment relatively simple, takes up room little, effectively can realize the full-automatic dress basket to product.The automatic basket loading of the various different product of whole production line can be met simultaneously.
Claims (5)
1. a product automatic basket loading system, comprises control device, characterized by further comprising:
Product pick device (1) that effectively can switch between pickup station (21) and dress basket station (23) under control of the control means, that product is carried out to automatic Picking and dress basket;
Under control of the control means the frock basket of sky be transported to dress basket station (23) and under control of the control means the frock basket filled be transported to the frock basket conveying device (4) of unloading basket station; Also comprising being located at pickup station and unloading between basket station, for passing through checks belt (3) to carry out the testing station (22) of workman's product inspection, after frock basket fills product, described control device control test belt is out of service, meanwhile, controlling product pick device (1) is placed on testing station by the product of pickup;
Described control device comprises main control unit;
Memory module, fills the quantity of basket product at every turn for storing product pick device (1), when the quantity of product pick device (1) pickup product reaches storing value, main control unit controls frock basket conveyer (4) and starts;
Driver module, drives product pick device (1) to work under the control of main control unit.
2. product automatic basket loading system according to claim 1, is characterized in that: described control device also comprises the input module be connected with main control unit signal input part, for modifying to the dress basket quantity of the different products stored in memory module.
3. product automatic basket loading system according to claim 2, it is characterized in that: described control device also comprises detection module, for detecting being transported to the frock basket unloading basket station, and send detection signal to main control unit, main control unit controls frock basket conveying device and quits work.
4. product automatic basket loading system according to claim 3, it is characterized in that: described control device also comprises alarm module, after detection module detects that the frock basket filling product is transported to and unloads basket station, receive the alarm signal that main control unit sends and report to the police.
5. product automatic basket loading system according to claim 1, it is characterized in that: also comprise when detect in production safety region (5) have people time, detection signal passed to main control unit, control product pick device (1) out-of-work safety device by main control unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210368264.3A CN102861832B (en) | 2012-09-28 | 2012-09-28 | Automatic basketing system for workpieces |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210368264.3A CN102861832B (en) | 2012-09-28 | 2012-09-28 | Automatic basketing system for workpieces |
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| CN102861832A CN102861832A (en) | 2013-01-09 |
| CN102861832B true CN102861832B (en) | 2015-03-11 |
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| CN201210368264.3A Active CN102861832B (en) | 2012-09-28 | 2012-09-28 | Automatic basketing system for workpieces |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109051685B (en) * | 2018-09-29 | 2024-04-16 | 苏州精濑光电有限公司 | Workpiece operation system |
| CN114476546A (en) * | 2022-02-09 | 2022-05-13 | 安阳嘉和机械有限公司 | Automatic basket loading system for graphite electrode |
| CN115383005B (en) * | 2022-10-19 | 2023-03-24 | 常州美祺车业有限公司 | Equipment for machining and forming handlebar accessory of electric bicycle |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN201997621U (en) * | 2010-12-24 | 2011-10-05 | 上海通彩自动化设备有限公司 | Punching product line with multiple discharging work positions |
| CN202021297U (en) * | 2010-12-21 | 2011-11-02 | 东莞市上川自动化设备有限公司 | Multifunctional automatic material receiving machine |
| CN202438584U (en) * | 2012-02-07 | 2012-09-19 | 珠海格力电器股份有限公司 | Robot punching full-automatic production line |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6474655A (en) * | 1987-09-16 | 1989-03-20 | Sony Corp | Communication system |
| JP2000052179A (en) * | 1998-08-07 | 2000-02-22 | Amada Co Ltd | Pallet management device for drawing line equipped with automatic warehouse |
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- 2012-09-28 CN CN201210368264.3A patent/CN102861832B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202021297U (en) * | 2010-12-21 | 2011-11-02 | 东莞市上川自动化设备有限公司 | Multifunctional automatic material receiving machine |
| CN201997621U (en) * | 2010-12-24 | 2011-10-05 | 上海通彩自动化设备有限公司 | Punching product line with multiple discharging work positions |
| CN202438584U (en) * | 2012-02-07 | 2012-09-19 | 珠海格力电器股份有限公司 | Robot punching full-automatic production line |
Non-Patent Citations (1)
| Title |
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| 基于气动机械手的自动化冲压生产线的设计;彭国庆等;《锻压技术》;20120630;第7卷(第3期);第85-88页 * |
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| CN102861832A (en) | 2013-01-09 |
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Effective date of registration: 20211109 Address after: 071000 No. 2266 Chaoyang South Street, Hebei, Baoding Patentee after: GREAT WALL MOTOR Co.,Ltd. Address before: 300462 No. 99, South Street, West District, Binhai New Area, Tianjin Patentee before: TIANJIN BOXIN AUTOMOBILE PARTS Co.,Ltd. |