Utility model content
For existing problem, the utility model provides a kind of vertical sander, too much in order to improve grinding apparatus, takies the drawback of a large amount of manpower.
The utility model for the adopted technical scheme that solves the problem is:
The utility model provides a kind of vertical sander, comprise support, power set and grinding wheel, also comprise the adjustment of displacement frame of adjustable position on the bracket, described power set are arranged on described adjustment of displacement frame, and described grinding wheel is connected with the output of described power set.
Preferably, can embodiment as one, described adjustment of displacement frame is provided with the horizontal feed mechanism that described adjustment of displacement frame can be made to move horizontally on the bracket.
Preferably, can embodiment as one, described adjustment of displacement frame is provided with the vertical feeding mechanism that described grinding wheel can be made to move up and down.
Preferably, can embodiment as one, described grinding wheel is fixed with adjustment rack, and described vertical feeding mechanism is provided with the adjusting rod that can vertically move up and down, and the bottom of described adjusting rod is connected with described adjustment rack.
Preferably, can embodiment as one, described vertical feeding mechanism be provided be connected with described adjusting rod and the operation handrail that described adjusting rod moves up and down can be controlled.
Preferably, can embodiment as one, described adjustment of displacement frame is provided with the angle adjusting mechanism for regulating described grinding wheel.
Preferably, can embodiment as one, described angle adjusting mechanism be provided with grinding wheel described in lockable regulate after the locking system of angle.
Preferably, can embodiment as one, described frame bottom is provided with the road wheel for movement on rail.
Preferably, described support is provided with four described road wheels, and these four road wheels lay respectively at the corner of described frame bottom.
Preferably, can embodiment as one, described support is provided with for promoting the handle of described support along rail movement.
Compared with prior art, the advantage of the utility model embodiment is:
The vertical sander that the utility model provides, overall structure adjusts.Needed various equipment during sander polishing different parts in the past, when causing polishing, number of devices is numerous, the function of various grinding apparatus then rolls into one by the utility model, when implementing polishing, the position of grinding wheel and angle can arbitrarily adjust, and are applicable to the polishing of the diverse locations such as rail top of steel rail, rail exterior feature, fat edges and track switch.In bruting process, can also adjust at any time as required, grinding wheel is polished in optimum position, make polishing effect reach optimum state.
In addition, this equipment only needs operating personnel to carry out all operations, greatly save manpower, and the method for operating of this equipment is easy to learn, easy to adjust, has both saved the cost buying numerous equipment, and has again reduced operation easier, save the operating time.
Detailed description of the invention
Be clearly and completely described the technical solution of the utility model below in conjunction with accompanying drawing, obviously, described embodiment is the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
In description of the present utility model, it should be noted that, orientation or the position relationship of the instruction such as term " " center ", " on ", D score, "left", "right", " vertically ", " level ", " interior ", " outward " they be based on orientation shown in the drawings or position relationship; be only the utility model and simplified characterization for convenience of description; instead of instruction or imply the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore can not be interpreted as restriction of the present utility model.In addition, term " first ", " second ", " the 3rd " only for describing object, and can not be interpreted as instruction or hint relative importance.
In description of the present utility model, it should be noted that, unless otherwise clearly defined and limited, term " installation ", " being connected ", " connection " should be interpreted broadly, and such as, can be fixedly connected with, also can be removably connect, or connect integratedly; Can be mechanical connection, also can be electrical connection; Can be directly be connected, also indirectly can be connected by intermediary, can be the connection of two element internals.For the ordinary skill in the art, concrete condition the concrete meaning of above-mentioned term in the utility model can be understood.
Also by reference to the accompanying drawings the utility model is described in further detail below by specific embodiment.
Along with improving constantly of modern train transport capacity and speed per hour, to traffic safety, steadily and the requirement of ride comfort also increasingly strict.The rail directly contacted with train wheel, its quality directly has influence on safety and the stationarity of driving.By dynamic action, the cause influence such as natural environment and the quality of rail own of train, rail often can damage, as the phenomenon such as crackle, abrasion.
In addition, rail will bear the heavy train of millions of tons every year and to shuttle back and forth in orbit formed immense pressure, and this also easily causes deformation of rail, makes the contact surface distortion of rail and train wheel.Running surface of wheeltrack then may bring negative effect to driving improperly, as consumed fuel more, causing vibrating noise, accelerate wheel wear, increasing maintenance work amount and cost etc., serious even may cause the damage of track and vehicle and the generation of driving accident.Therefore, in time rail failure eliminated or repair very necessary.
Maintenance polishing is carried out to rail, irregularity and the defect of Rail Surface can be eliminated, by tread contour recovery to original design requirement, thus slow down further expanding of surface blemishes, improve traveller's comfort level, reduce wheel track noise.In addition, this maintenance can make rail extend about 50-100% application life.
In addition, relative to replacement track, safeguard that the method for polishing more can the effectively cost-saving and time.Estimate according to Europe staff, up to 1,500,000 dollars, safeguard that the expense of rail grinding is then far below this, this also makes this mode be subject to the attention of railway interests of various countries to the cost (containing artificial and Master Cost) of laying 1 mile of new-track.
Rail maintenance polishing is relatively short in the history of China, and at present, people recognize that the periodic maintenance polishing of rail is for the necessity guaranteeing safety, efficiently locomotive operation further, and take a long view can be more cost-saving in addition.Can predict, steel rail grinding technology will be adopted by high-speed railway, heavy haul railway and urban track traffic more and more, and suitable maintenance polishing is very necessary for guaranteeing that rail is in ideal operation state.
See Fig. 1 to Fig. 7, the vertical sander that the utility model embodiment provides, comprise support 3, power set 2 and grinding wheel 4, also be included in the adjustment of displacement frame of adjustable position on described support 3, described power set 2 are arranged on described adjustment of displacement frame, and described grinding wheel 4 is connected with the output of described power set 2.
The vertical sander that the utility model proposes, its grinding apparatus is except can moving along rail, the position of grinding apparatus can also be adjusted at any time, that is, to in the process of steel rail grinding, can adjust accordingly the position to grinding apparatus according to the actual service condition of rail and problem, thus effectively ensure that the respective handling to rail local location, polishing is settled at one go, does not need to use more equipment to complete the grinding process of different parts.
Further, list in an embodiment of the present utility model, described adjustment of displacement frame is provided with the horizontal feed mechanism 8 that described adjustment of displacement frame can be made to move horizontally on described support 3.
Horizontal feed mechanism 8 can handle adjustment of displacement frame and move left and right on support 3, when needing to adjust the distance between grinding wheel 4 and rail, horizontal feed mechanism 8 accurately can adjust the position of grinding wheel 4, and horizontal feed mechanism 8 can according to the position adjustments distance of the required movement of grinding wheel 4.
Horizontal feed mechanism 8 is made up of adjusting portion and manoeuvre portion, manoeuvre portion can select control handle, also can use manual turntable, attended operation bar below manoeuvre portion, the bottom of action bars can be socketed sprocket wheel, the adjusting portion of bottom be then provided with can with the chain of sprocket engagement, along with the rotation of sprocket wheel, chain moves along horizontal level, and adjusting portion is driven by sprocket wheel, thus promotion adjustment of displacement frame moves horizontally, and drives the movement of grinding wheel 4.
Certainly, manoeuvre portion can also otherwise coordinate with adjusting portion, such as, selects threaded screw rod and coordinates the promotion of the tapped overcoat realization of screw rod to adjustment of displacement frame.
Further, described adjustment of displacement frame is provided with the vertical feeding mechanism 1 that described grinding wheel 4 can be made to move up and down.
Vertical displacement is realized more easily in order to make grinding wheel 4, the adjustment that vertical feeding mechanism 1 can facilitate grinding wheel 4 is set, vertical feeding mechanism 1 comprises control crank, connecting screw rod below control crank, control crank is connected with support 3 by bracing frame with screw rod, and control crank and screw rod and bracing frame are rotationally connected.Connect threaded overcoat in screw rod outer cover, by the rotation of ball-screw, overcoat can be made to move up and down, bottom and the adjustment of displacement frame of overcoat are fixed, thus make adjustment of displacement frame realize moving up and down, drive grinding wheel 4 to realize moving up and down, thus accurately control the position of grinding wheel 4.
Also list in an embodiment of the present utility model, described adjustment of displacement frame is provided with the angle adjusting mechanism 7 for regulating described grinding wheel 4.
Angle adjusting mechanism comprise the band curved waist hole be fixed on support 3 adjustment disk, be connected with adjustment of displacement frame, one end and support hinged, the expansion link of other end activity cross-under in curved waist hole, one end are positioned at curved waist nose end with expansion link and are connected, the location chain that the other end is connected with support 3, be arranged on engage with location chain by sprocket wheel on expansion link, and make sprocket wheel realize the control device of stretching of expansion link and the arcuately waist hole movement of expansion link end with location chain interoperation by hand wheel rotating.
By the hand wheel rotating of control device, sprocket wheel and location chain interoperation, promote expansion link stretch out or retract, the end of expansion link is moved in curved waist hole, the angle of inclination of expansion link entirety is changed, thus drive the angle of adjustment of displacement frame to change, thus realize the angle change of grinding wheel.
Certainly, between sprocket wheel and location chain, can also locking device be set, after sprocket rotation puts in place, by the buckling device bottom spanner, sprocket wheel and location chain be fixed, realizes locking.
Location chain can also be connected with support by spring, like this, can slow down mutual active force, can resist certain impact force, make operating process more steady when location chain is that sprocket wheel coordinates.
By the adjustment to angle adjusting mechanism, make grinding wheel 4 can realize the conversion of angle, the position be polished omnibearingly can touch grinding wheel 4, can be polished fully.
When tread, rail are wide and the different parts such as fat edges needs polishing, except the upper-lower position of grinding wheel 4 can be adjusted or from except the distance of rail distance, adjustment governor motion, the angle of inclination of conversion grinding wheel 4, just can realize accurately polishing to different parts.
List in an embodiment of the present utility model: described angle adjusting mechanism 7 is provided with the locking system 6 that grinding wheel 4 described in lockable regulates rear angle.This locking system 6 is positioned at one end of expansion link, and cooperatively interacting with curved waist hole realizes locking.By operation spanner, the end of the framework in curved waist hole and expansion link is fastened by locking device, locking can be realized.After the angle having regulated grinding wheel 4, locking locking system 6, just can fix the angle of grinding wheel 4, ensures that grinding wheel 4 keeps stable in bruting process.
Further, the road wheel 5 for movement on rail is provided with bottom described support 3.The effect of this road wheel 5 makes the smooth and easy movement on rail of vertical sander.Road wheel 5 can be arranged on the corner of support 3, is divided into front walking wheel 5 and rear walking wheel 5, and such support effect is better, makes support 3 more stable in traveling process.
Can be connected by wheel carrier between road wheel 5 with support 3, wheel carrier and support 3 are fixed, and road wheel 5 is rotatably connected on wheel carrier.Road wheel 5, relative to wheel carrier insulation, can arrange bearing between road wheel 5 and wheel shaft, road wheel 5 be rotated and reduces resistance as far as possible.
Further, support 3 is provided with four described road wheels 5, and these four road wheels 5 lay respectively at the corner bottom support 3.It is stable that four road wheels 5 can make vertical sander advance, and when sanding apparatus is polished to rail, vertical sander can not be subjected to displacement halfway, and in bruting process, the position that grinding wheel and rail are polished fully contacts, and ensures polishing quality.
Shown in an embodiment of the present utility model, described support 3 is provided with for promoting the handle of described support 3 along rail movement.
The effect of handle is used to promote vertical sander and moves along rail, facilitates the movement of vertical sander.
In sum, the vertical sander that the utility model provides, overall structure adjusts.Needed various equipment during sander polishing different parts in the past, when causing polishing, number of devices is numerous, the function of various grinding apparatus then rolls into one by the utility model, when implementing polishing, the position of grinding wheel and angle can arbitrarily adjust, and are applicable to the polishing of the diverse locations such as rail top of steel rail, rail exterior feature, fat edges and track switch.In bruting process, can also adjust at any time as required, grinding wheel is polished in optimum position, make polishing effect reach optimum state.
In addition, this equipment only needs operating personnel to carry out all operations, greatly save manpower, and the method for operating of this equipment is easy to learn, easy to adjust, has both saved the cost buying numerous equipment, and has again reduced operation easier, save the operating time.
Last it is noted that above each embodiment is only in order to illustrate the technical solution of the utility model, be not intended to limit; Although be described in detail the utility model with reference to foregoing embodiments, those of ordinary skill in the art is to be understood that: it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein some or all of technical characteristic; And these amendments or replacement, do not make the essence of appropriate technical solution depart from the scope of each embodiment technical scheme of the utility model.