CN203668408U - Controllable header type anaerobic fermentation device - Google Patents

Controllable header type anaerobic fermentation device Download PDF

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Publication number
CN203668408U
CN203668408U CN201320731096.XU CN201320731096U CN203668408U CN 203668408 U CN203668408 U CN 203668408U CN 201320731096 U CN201320731096 U CN 201320731096U CN 203668408 U CN203668408 U CN 203668408U
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China
Prior art keywords
casing
cover plate
box body
pipe
biogas
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Expired - Fee Related
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CN201320731096.XU
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Chinese (zh)
Inventor
陈开碇
王春晓
张圆
关树义
徐洪阁
王恩胜
贺建彪
李俊峰
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Henan Sundar Energy Source Environment Protection Co Ltd
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Henan Sundar Energy Source Environment Protection Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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  • Processing Of Solid Wastes (AREA)

Abstract

A controllable header type anaerobic fermentation device comprises a cylindrical box body; the top of the box body is opened; a corrosion-resistant thermal-insulation layer is arranged on the inner wall of the box body; the upper part on one side of the box body is connected with a feed pipe; a discharge pipe is arranged at the lower part on the other side of the box body; the middle part of the box body is provided with a temperature sensor extending into the box body; a cover plate is arranged at the top of the box body; a motor and a speed reducer, which are in transmission connection, are arranged on the cover plate; a power driven end of the speed reducer is in transmission connection with a stirring shaft vertically extending into the box body; at least one layer of stirring rods are arranged on the stirring shaft; each stirring rod is perpendicular to the stirring shaft; stirring vanes are respectively arranged on the upper surface and the lower surface of the stirring rod; a hot water inlet pipe and a methane outlet pipe are connected to the cover plate. The controllable header type anaerobic fermentation device is reasonable in design, simple in structure, and good in sealing performance, uniformly stirs sewage and faeces during the anaerobic fermentation process, is beneficial to improving the anaerobic fermentation efficiency and the methane yield, and is strong in practicability and easy to popularize and apply.

Description

Controlled cluster case type anaerobic ferment devices
Technical field
The utility model belongs to biogas utilization technical field, relates in particular to a kind of controlled cluster case type anaerobic ferment devices.
Background technology
Biogas be organic substance under anaerobic, a kind of mixed gas generating through the fermentative action of microorganism.Because this gas is swampy at first, so be called biogas.The various organism such as human and animal excreta, stalk, sewage in airtight methane-generating pit, at anaerobism (there is no oxygen) condition bottom fermentation, the methane fermentating microorganism decomposition and inversion that class is various, thereby produce biogas.Biogas is a kind of mixed gas, can burn.Biogas is the inflammable gas that organism produces through microbiological anaerobic digestion.
Biogas is the mixture of multiple gases, and generally, containing methane 50~70%, all the other are carbonic acid gas and a small amount of nitrogen, hydrogen and hydrogen sulfide etc.Its characteristic is similar to Sweet natural gas.In air as contain 8.6~20.8%(by volume) biogas time, will form volatile mixed gas.Biogas except direct burning for cooking, dry agricultural byproducts, heating, illumination and gas welding etc., also can make the industrial chemicals such as the fuel of oil engine and methanol, formalin, tetracol phenixin.Feed liquid and the sediment of after firedamp gas equipment fermentation, discharging, contain more rich nutritive substance, can be used as fertilizer and feed.
Biogas is some organic substances, and under certain temperature, humidity, acidity condition, isolated air (as with methane-generating pit), through microbial process (fermentation) and the inflammable gas of generation.It contains a small amount of hydrogen sulfide, so stink slightly.Fermentation is complicated biochemical change, has many microorganisms to participate in.Reaction roughly divides two stages: (1) microorganism becomes simple material the carbohydrate in complicated organic substance, fat, protein degradation, as lower fatty acid, alcohol, aldehyde, carbonic acid gas, ammonia, hydrogen and hydrogen sulfide etc.(2), by the effect of methane bacterial classification, make some simple materials become methane.To normally produce biogas, be necessary for microorganism and create good condition, make it can survive, breed.Methane-generating pit must meet multiple condition.First, methane-generating pit is airtight.Organic substance is fermented into biogas, is the result of multiple anerobe activity, therefore will cause the anaerobic environment of an anerobe activity.To note isolated air building when methane-generating pit, airtight, do not seep water.Secondly, in methane-generating pit, to maintain 20~40 DEG C because conventionally at this temperature factor of created gase the highest.The 3rd, methane-generating pit will have sufficient nutrient.Microorganism will survive, breed, and must from fermented material, draw nutrient.In the fermentation raw material of methane-generating pit, human and animal excreta can provide nitrogen element, and the Mierocrystalline celluloses such as the stalk of farm crop can provide carbon.The 4th, fermentation raw material will contain suitable quantity of water, and moisture 80% left and right in the fermentation raw material of general requirement methane-generating pit is too much or very few all unfavorable to aerogenesis.The 5th, the pH value general control of methane-generating pit is 7~8.5.
In the last few years, biogas was progressively promoted and was come in vast rural area as a kind of clean energy, had following effect for rural area: (1) biogas can not only solve rural energy problem, and can increase Organic Fertilizer Resources, improve quality and increase fertilizer efficiency, thereby improve crop yield, improvement soil; (2) use biogas, can save in a large number the organism such as stalk, hay, to be used for producing animal feed and as paper making raw material and handicraft starting material; (3) set up biogas and can reduce the phenomenon of haggling trees and disorderly stripping vegetation, protection vegetation, makes agricultural production system progressively to cycle development; (4) set up biogas, be conducive to the generation of environment purification and minimizing disease.This is that the germ mortality in human and animal excreta, improves environmental health condition because in methane-generating pit fermentative processing process; (5) with the biogas illumination of cooking, both saved household economy spending, the work time of saving again housewife, reduce labour intensity; (6) use natural pond fertilizer, improve agricultural product quality and quality, increase income, reduce agricultural pollution, for Agricultural product without pollution lays the foundation.Conventional material cycle utilize the type ecosystem mainly contain plant husbandry-aquaculture-biogas engineering three in conjunction with, aquaculture-fishery-plant husbandry three in conjunction with and the type such as the ecological engineering of aquaculture-fishery-forestry three combinations.It is the most general that wherein the material cycle of plant husbandry-aquaculture-biogas engineering three combinations is utilized the application of type ecological engineering, and effect is best.
But the raw material in the anaerobically fermenting pond in existing biogas fermentation treatment system exists and stirs inhomogeneous problem, makes raw material not carry out fully anaerobically fermenting operation, and this just has influence on biogas production efficiency and biogas output.
Utility model content
The utility model is in order to solve weak point of the prior art, the controlled cluster case type anaerobic ferment devices that provide a kind of and stir, biogas output is high.
For solving the problems of the technologies described above, the utility model adopts following technical scheme: controlled cluster case type anaerobic ferment devices, comprise the cylindrical circular casing of open top, described cabinet wall is provided with corrosion-resistant adiabator layer, one upper lateral part of casing is connected with feed-pipe, the opposite side bottom of casing is provided with discharge nozzle, and casing middle part is provided with the temperature sensor extending in casing;
Casing top is provided with cover plate, cover plate is provided with the motor and speed reducer being in transmission connection, step-down gear is located at cover plate middle part, motor is located on step-down gear, the power wheel drive end of step-down gear is connected with the stir shaft that vertically stretches to box house, stir shaft is provided with at least agitator arm of one deck, all arrange vertical with stir shaft of every agitator arm, and upper surface and the lower surface of agitator arm are respectively equipped with agitating vane;
On cover plate, be connected with hot water inlet pipe and biogas and go out pipe, offer porthole on cover plate, on cover plate, be provided with at porthole place the sealing cover being hinged with for opening and closing porthole, sealing cover is provided with handle;
Feed-pipe, discharge nozzle, biogas go out on pipe and hot water inlet pipe to be equipped with the valve being positioned at outside casing.
Described cover plate lower surface is provided with the position limiting sealed rib of annular, the outer wall of position limiting sealed rib contacts with corrosion-resistant adiabator layer inwall, between cover plate lower surface and casing upper surface, be provided with the sealed bolster plate of annular, sealed bolster plate is made by playing flexible materials, and sealed bolster plate is positioned at position limiting sealed rib outside.
Described lower box is radially provided with two and is cross-shaped backstay, two backstays be provided with cylinder in its right-angled intersection place, cylinder overlaps with the medullary ray of casing, bearing is installed in cylinder, stir shaft is located in the inner ring of bearing, bearing upside and downside are equipped with lock packing, and wherein one deck agitating vane is positioned at the below of two backstays.
Adopt technique scheme, sewage ight soil is entered in casing by feed-pipe, is discharged by discharge nozzle.Motor via reducer drives stir shaft to rotate, agitator arm on stir shaft stirs sewage ight soil, agitating vane on agitator arm upper surface and lower surface plays the effect that improves mixing effect, because stir shaft is long, the stir shaft that is arranged in stir shaft bottom just there will be swing at rotation process, will have influence on like this being well rotatably assorted between stir shaft and cover plate, therefore the backstay of right-angled intersection is set at lower box, cylindrical shell in the middle of backstay plays solid bearing and the effect of lock packing is installed, stir shaft is located in the inner ring of bearing, so just play good positioning action, stop the swing of stir shaft bottom.Material, in anaerobic fermentation process, need to add hot water in sewage ight soil, is added hot water and is passed through the temperature in temperature sensor monitors casing, to improve anaerobically fermenting efficiency by hot water inlet pipe.Porthole is used for observing anaerobically fermenting situation in casing, and sealing cover plays good sealing function.In anaerobic fermentation process, biogas goes out the valve opening on pipe, make like this biogas producing discharge continuously, valve on feed-pipe, discharge nozzle and hot water inlet pipe, all in closing condition, needs charging, the valve of just performing fighting on feed-pipe, need discharging, just open the valve on discharge nozzle, if desired heating water, just opens the valve on hot water inlet pipe.Sealed bolster plate and position limiting sealed rib play good sealing function, so not only prevent that the foul smell in casing from overflowing, and the environment of a kind of sealed thermal insulating of prior creation, improves the efficiency of anaerobically fermenting, and then improve the turnout of biogas.Corrosion-resistant adiabator layer plays good heat insulation effect, to prevent that the temperature in casing from declining very soon.
The biogas that the utility model produces enters into and in devulcanizer, carries out desulfurization, then be stored in the middle of gas storage holder, and then using respectively gas in gas storage holder to generate electricity by biogas electricity generation apparatus and biogas heating unit heats, warms oneself, cooks, bathing etc.
The natural pond liquid that the utility model produces and natural pond slag directly as fertilizer sources apply field, also can adopt series of process to produce fertilizer.The taking-up of the natural pond slag in casing adopts raises cover plate and takes out, and natural pond liquid is discharged by the discharge nozzle on casing, and natural pond liquid can directly apply field by field irrigation, enters into and in casing, carry out circulation anaerobic fermentation operation after can heating again.
The utility model is reasonable in design, simple in structure, good airproof performance, the sewage ight soil in anaerobic fermentation process is stirred, and contributes to improve anaerobically fermenting efficiency and biogas output, practical, is easy to apply.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Embodiment
As shown in Figure 1, controlled cluster case type anaerobic ferment devices of the present utility model, comprise the cylindrical circular casing 1 of open top, described casing 1 inwall is provided with corrosion-resistant adiabator layer 2, one upper lateral part of casing 1 is connected with feed-pipe 3, the opposite side bottom of casing 1 is provided with discharge nozzle 4, and casing 1 middle part is provided with the temperature sensor 5 extending in casing 1;
Casing 1 top is provided with cover plate 6, cover plate 6 is provided with the motor 7 and the step-down gear 8 that are in transmission connection, step-down gear 8 is located at cover plate 6 middle parts, motor 7 is located on step-down gear 8, the power wheel drive end of step-down gear 8 is connected with the stir shaft 9 that vertically stretches to casing 1 inside, stir shaft 9 is provided with at least agitator arm 10 of one deck, every all setting vertical with stir shaft 9 of agitator arm 10, and the upper surface of agitator arm 10 and lower surface are respectively equipped with agitating vane 11;
On cover plate 6, be connected with hot water inlet pipe 12 and biogas and go out pipe 13, offer porthole 14 on cover plate 6, on cover plate 6, be provided with at porthole 14 places the sealing cover 15 being hinged with for opening and closing porthole 14, sealing cover 15 is provided with handle 16;
Feed-pipe 3, discharge nozzle 4, biogas go out on pipe 13 and hot water inlet pipe 12 to be equipped with the valve 17 being positioned at outside casing 1.
Cover plate 6 lower surfaces are provided with the position limiting sealed rib 18 of annular, the outer wall of position limiting sealed rib 18 contacts with corrosion-resistant adiabator layer 2 inwalls, between cover plate 6 lower surfaces and casing 1 upper surface, be provided with the sealed bolster plate 19 of annular, sealed bolster plate 19 is made by playing flexible materials, and sealed bolster plate 19 is positioned at position limiting sealed rib 18 outsides.
Casing 1 bottom is radially provided with two and is cross-shaped backstay 20, two backstays 20 be provided with cylinder 21 in its right-angled intersection place, cylinder 21 overlaps with the medullary ray of casing 1, bearing 22 is installed in cylinder 21, stir shaft 9 is located in the inner ring of bearing 22, bearing 22 upsides and downside are equipped with lock packing 23, and wherein one deck agitating vane 11 is positioned at the below of two backstays 20.
The utility model is in the time that work is used, and sewage ight soil is entered in casing 1 by feed-pipe 3, is discharged by discharge nozzle 4.Motor 7 drives stir shaft 9 to rotate by step-down gear 8, agitator arm 10 on stir shaft 9 stirs sewage ight soil, agitating vane 11 on agitator arm 10 upper surfaces and lower surface plays the effect that improves mixing effect, because stir shaft 9 is long, the stir shaft 9 that is arranged in stir shaft 9 bottoms just there will be swing at rotation process, will have influence on like this being well rotatably assorted between stir shaft 9 and cover plate 6, therefore the backstay 20 of right-angled intersection is set in casing 1 bottom, cylindrical shell in the middle of backstay 20 plays solid bearing 22 and the effect of lock packing 23 is installed, stir shaft 9 is located in the inner ring of bearing 22, so just play good positioning action, stop the swing of stir shaft 9 bottoms.
Material, in anaerobic fermentation process, need to add hot water in sewage ight soil, is added hot water and is monitored the temperature in casing 1 by temperature sensor 5, to improve anaerobically fermenting efficiency by hot water inlet pipe 12.Porthole 14 is for observing the interior anaerobically fermenting situation of casing 1, and sealing cover 15 plays good sealing function.
In anaerobic fermentation process, the valve 17 that biogas goes out on pipe 13 is opened, make like this biogas producing discharge continuously, valve 17 on feed-pipe 3, discharge nozzle 4 and hot water inlet pipe 12, all in closing condition, needs charging, the valve 17 of just performing fighting on feed-pipe 3, need discharging, just open the valve 17 on discharge nozzle 4, if desired heating water, just opens the valve 17 on hot water inlet pipe 12.
Sealed bolster plate 19 and position limiting sealed rib 18 play good sealing function, so not only prevent that the foul smell in casing 1 from overflowing, and the environment of a kind of sealed thermal insulating of prior creation, improves the efficiency of anaerobically fermenting, and then improve the turnout of biogas.Corrosion-resistant adiabator layer 2 plays good heat insulation effect, to prevent that the temperature in casing 1 from declining very soon.
The biogas that the utility model produces enters into and in devulcanizer, carries out desulfurization, then be stored in the middle of gas storage holder, and then using respectively gas in gas storage holder to generate electricity by biogas electricity generation apparatus and biogas heating unit heats, warms oneself, cooks, bathing etc.
The natural pond liquid that the utility model produces and natural pond slag directly as fertilizer sources apply field, also can adopt series of process to produce fertilizer.The taking-up of the natural pond slag in casing 1 adopts raises cover plate 6 and takes out, and natural pond liquid is discharged by the discharge nozzle 4 on casing 1, and natural pond liquid can directly apply field by field irrigation, enters into and in casing 1, carry out circulation anaerobic fermentation operation after can heating again.
The present embodiment is not done any pro forma restriction to shape of the present utility model, material, structure etc.; any simple modification, equivalent variations and modification that every foundation technical spirit of the present utility model is done above embodiment, all belong to the protection domain of technical solutions of the utility model.

Claims (3)

1. controlled cluster case type anaerobic ferment devices, comprise the cylindrical circular casing of open top, it is characterized in that: described cabinet wall is provided with corrosion-resistant adiabator layer, one upper lateral part of casing is connected with feed-pipe, the opposite side bottom of casing is provided with discharge nozzle, and casing middle part is provided with the temperature sensor extending in casing;
Casing top is provided with cover plate, cover plate is provided with the motor and speed reducer being in transmission connection, step-down gear is located at cover plate middle part, motor is located on step-down gear, the power wheel drive end of step-down gear is connected with the stir shaft that vertically stretches to box house, stir shaft is provided with at least agitator arm of one deck, all arrange vertical with stir shaft of every agitator arm, and upper surface and the lower surface of agitator arm are respectively equipped with agitating vane;
On cover plate, be connected with hot water inlet pipe and biogas and go out pipe, offer porthole on cover plate, on cover plate, be provided with at porthole place the sealing cover being hinged with for opening and closing porthole, sealing cover is provided with handle;
Feed-pipe, discharge nozzle, biogas go out on pipe and hot water inlet pipe to be equipped with the valve being positioned at outside casing.
2. controlled cluster case type anaerobic ferment devices according to claim 1, it is characterized in that: described cover plate lower surface is provided with the position limiting sealed rib of annular, the outer wall of position limiting sealed rib contacts with corrosion-resistant adiabator layer inwall, between cover plate lower surface and casing upper surface, be provided with the sealed bolster plate of annular, sealed bolster plate is made by playing flexible materials, and sealed bolster plate is positioned at position limiting sealed rib outside.
3. controlled cluster case type anaerobic ferment devices according to claim 1 and 2, it is characterized in that: described lower box is radially provided with two and is cross-shaped backstay, two backstays be provided with cylinder in its right-angled intersection place, cylinder overlaps with the medullary ray of casing, bearing is installed in cylinder, stir shaft is located in the inner ring of bearing, and bearing upside and downside are equipped with lock packing, and wherein one deck agitating vane is positioned at the below of two backstays.
CN201320731096.XU 2013-11-19 2013-11-19 Controllable header type anaerobic fermentation device Expired - Fee Related CN203668408U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107089724A (en) * 2016-02-18 2017-08-25 陈维 A kind of anti-precipitation anaerobic degradation equipment of vertical biogas slurry
CN108949539A (en) * 2018-07-04 2018-12-07 曹嘉洋 A kind of animal husbandry excreta processing fermentation dilution device
CN109467298A (en) * 2018-11-25 2019-03-15 广西师范学院 The vertical semicontinuous anaerobic digestion reaction vessel of blade

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107089724A (en) * 2016-02-18 2017-08-25 陈维 A kind of anti-precipitation anaerobic degradation equipment of vertical biogas slurry
CN108949539A (en) * 2018-07-04 2018-12-07 曹嘉洋 A kind of animal husbandry excreta processing fermentation dilution device
CN109467298A (en) * 2018-11-25 2019-03-15 广西师范学院 The vertical semicontinuous anaerobic digestion reaction vessel of blade

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Granted publication date: 20140625

Termination date: 20211119