CN203449613U - Novel automatic forming device for composite material grid - Google Patents
Novel automatic forming device for composite material grid Download PDFInfo
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- CN203449613U CN203449613U CN201320493460.3U CN201320493460U CN203449613U CN 203449613 U CN203449613 U CN 203449613U CN 201320493460 U CN201320493460 U CN 201320493460U CN 203449613 U CN203449613 U CN 203449613U
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Abstract
The utility model relates to a novel automatic forming device for a composite material grid. The automatic forming device comprises a stander, wherein hydraulic cylinders and support legs are mounted on the stander; a grid type casting mold is arranged on the hydraulic cylinders and the support legs; guide mechanisms for molding and demolding are arranged on two sides of the grid type casting mold; a 3D (three dimensional) coordinate movement type intelligent robot body mechanism is arranged above the grid type casting mold and comprises a robot pedestal, the robot pedestal is mounted on a first guide rail and can move along the first guide rail, the first guide rail is mounted on a second guide rail and can move along the second guide rail, and the first guide rail and the second guide rail are vertical to each other and respectively move through driving mechanisms, a robot execution mechanism is mounted on the robot pedestal. According to the automatic forming device for the novel composite material grid, the automatic production of high-quality glass steel grids can be effectively realized.
Description
Technical field
The utility model relates to composite product manufacturing technology field, particularly relates to a kind of advanced composite material (ACM) grid device for automatically molding.
Background technology
Compare with universal metal and nonmetal plate, glass-fiber reinforced plastic grille has lightweight, and therefore intensity advantages of higher is used widely in industries such as traffic and buildings.The manufacture method of glass-fiber reinforced plastic grille has two kinds at present: pultrusion and molded.Pultrusion is to form with the glass reinforced plastic pipe bar material assembling gummed of pultrusion.Therefore, the glass steel grating of pultrusion bears unidirectional carrying, have loosely organized, the shortcoming such as finished product shock resistance is poor, corrosion resistant performance is lower, not easy to clean, the share on glass-fiber reinforced plastic grille market reduces year by year.Molded method be by glass fibre weaving in mould, casting resin then, heating is merged and is formed.The forming method that it is unique, make the isotropism of glass-fiber reinforced plastic grille better, so product sexual valence is higher, and existing market share is better.But the production molding equipment of domestic Molded Frp Grids generally falls behind, and mainly relies on offhand technique, automaticity is low, labour intensity is large, production efficiency is low, is seriously restricting the raising of product quality and the improvement of workman's working condition, and production cost is high.Therefore,, in the urgent need to a kind of novel composite material grid device for automatically molding, solve an above-mentioned difficult problem.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of advanced composite material (ACM) grid device for automatically molding, can effectively realize the automationization of high-quality glass-fiber reinforced plastic grille produces, greatly reduce labor strength, improve equipment operation rate and labor productivity, reducing production costs, improving the quality of products and improving labour intensity.
The utility model solves the technical scheme that its technical problem adopts: a kind of advanced composite material (ACM) grid device for automatically molding is provided, comprises frame, hydraulic cylinder and feet are installed in described frame; On described hydraulic cylinder and feet, be placed with grid type plastic casting mould; Described grid type plastic casting mould both sides are provided with for completing the guiding mechanism of patrix and the demoulding; Described grid type plastic casting mould top is provided with 3D coordinate motion formula intelligent robot main body mechanism; Described 3D coordinate motion formula intelligent robot main body mechanism comprises robot base, described robot base is arranged on the first guide rail, and can move along the first guide rail, and described the first guide rails assembling is on the second guide rail, and can move along the second guide rail, described the first guide rail is mutually vertical with the second guide rail; Described the first guide rail and the second guide rail are realized motion by driving mechanism separately; In described robot base, robot actuating mechanism is installed.
Described 3D coordinate motion formula intelligent robot main body mechanism is controlled by robot monitoring and control executive subsystem.
Described driving mechanism comprises motor and leading screw, and the rectilinear motion of described the first guide rail and the second guide rail drives leading screw to drive by motor and realizes.
Described robot actuating mechanism comprises Filament-wound Machine mechanism, encapsulating mechanism and molding mechanism.
Described Filament-wound Machine mechanism comprises wrapping wire mouth and tensioner, and described wrapping wire mouth is arranged on the side of robot base, the glass fibre in glass fibre group by tensioner on described wrapping wire mouth.
Described encapsulating mechanism comprises bracing frame and cylinder, and the mode that support frame as described above is threaded connection is arranged in robot base, and described cylinder is arranged on bracing frame, and is rotated by Electric Machine Control; Described cylinder is provided with multiple row can control closed hole.
Described molding mechanism is matrix form diaphragm pressure actuator.
Beneficial effect
Owing to having adopted above-mentioned technical scheme, the utility model compared with prior art, there is following advantage and good effect: the utility model adopts Study of Intelligent Robot Control technology, can effectively realize the automationization of high-quality glass-fiber reinforced plastic grille produces, greatly reduce labor strength, improve equipment operation rate and labor productivity, reducing production costs, improve the quality of products and improving on labour intensity, significantly promoted the competitiveness of enterprise.
Accompanying drawing explanation
Fig. 1 is glass-fiber reinforced plastic grille product section plane;
Fig. 2 is the basic processing process figure of glass-fiber reinforced plastic grille;
Fig. 3 is advanced composite material (ACM) grid molding equipment general construction front view;
Fig. 4 advanced composite material (ACM) grid molding equipment general construction top view;
Fig. 5 is glass fibre automatic winding executing agency sketch;
Fig. 6 is glass fibre automatic winding control flow chart;
Tu7Shi encapsulating executing agency schematic diagram of mechanism;
The monitoring of Tu8Shi robot and control executive subsystem figure.
The specific embodiment
Below in conjunction with specific embodiment, further set forth the utility model.Should be understood that these embodiment are only not used in restriction scope of the present utility model for the utility model is described.In addition should be understood that those skilled in the art can make various changes or modifications the utility model after having read the content of the utility model instruction, these equivalent form of values fall within the application's appended claims limited range equally.
Embodiment of the present utility model relates to a kind of advanced composite material (ACM) grid device for automatically molding, comprises frame, and hydraulic cylinder and feet are installed in described frame; On described hydraulic cylinder and feet, be placed with grid type plastic casting mould; Described grid type plastic casting mould both sides are provided with for completing the guiding mechanism of patrix and the demoulding; Described grid type plastic casting mould top is provided with 3D coordinate motion formula intelligent robot main body mechanism; Described 3D coordinate motion formula intelligent robot main body mechanism comprises robot base, described robot base is arranged on the first guide rail, and can move along the first guide rail, and described the first guide rails assembling is on the second guide rail, and can move along the second guide rail, described the first guide rail is mutually vertical with the second guide rail; Described the first guide rail and the second guide rail are realized motion by driving mechanism separately; In described robot base, robot actuating mechanism is installed.Described 3D coordinate motion formula intelligent robot main body mechanism is controlled by robot monitoring and control executive subsystem.
As the technical process of Fig. 2, Filament-wound Machine, encapsulating, mold pressing and stripping process are realized to Study of Intelligent Robot Control operation, finally realize the automationization of glass-fiber reinforced plastic grille and produce.
As shown in Figure 3 and Figure 4, frame 6 is in the bottom support of the production equipment of glass-fiber reinforced plastic grille; Synchronous hydraulic supports with travel mechanism and is comprised of feet 7 and 4 hydraulic cylinders 4, and is arranged in frame 6; Grid type plastic casting mould 2 adopts synchronous hydraulic to support with travel mechanism's (feet 7 and hydraulic cylinder 4) and supports, and completes patrix and stripping process, and adopt matrix form boss and grid space structure under the cooperation of guiding mechanism 5; 3D coordinate motion formula intelligent robot main body mechanism comprises robot base, robot driving mechanism, robot transmission mechanism, robot actuating mechanism, robot base 10 is arranged on Y-direction guide rail 11, robot base 10 is along Y-direction transverse shifting, Y-direction guide rails assembling is on X-direction guide rail 9 and vertically move, and workbench is driven and realized by servomotor 1 and 12; The rectilinear motion of guide rail drives cross roller guide rail to realize by ball- screw 8 and 13; Robot actuating mechanism 3 is arranged in robot base 10, and robot actuating mechanism 3 You Santao executing agencies complete respectively the different operations in glass-fiber reinforced plastic grille forming process.
Glass fibre automatic winding executing agency as shown in Figure 5, glass fibre in glass fibre group 16 keeps certain tightening force by the effect of tensioner 15, again through being arranged on the wrapping wire mouth 14 on robot base 10, according to the control flow chart shown in Fig. 6, robot base 10 moves the middle automatic winding of realizing glass fibre at the transverse and longitudinal of X and Y-direction guide rail.
Encapsulating executing agency as shown in Figure 7.Bracing frame 17 adopts and is threaded with robot base 10, cylinder 18 drives and rotates by motor M, and cylinder 18 is provided with multiple row can control closed aperture, during work, motor rotates and opens hole, in the transverse and longitudinal of robot base 10 moves, realizes automatic glue filling.
Molding mechanism is matrix form diaphragm pressure actuator.In robot base 10, change matrix form diaphragm pressure actuator, realize the automatic extruding operation to glass-fiber reinforced plastic grille moulding.
The demoulding.Synchronous hydraulic supports with travel mechanism and is comprised of feet 7 and 4 two-way hydraulic cylinders 4, moving up and down of hydraulic cylinder controlled and grid type plastic casting mould 2 is realized patrix and stripping process under the acting in conjunction of guiding mechanism 5, finally formed product as shown in Figure 1.
Robot monitors and controls executive subsystem as shown in Figure 9, the sequencing of PLC sequential control module controls event; The picture control of picture control and processing module completion system operation process; Data acquisition module, motion-control module and heavy-current control module are coordinated mutually, by real time data is gathered, realize the orbiting motion of executing agency and control and voltage transitions, and processing of robots track and creation data are monitored in real time; System management and Coordination module, for controlling and coordinate the execution of whole control system, realize the exchanges data with distributed management system.
Be not difficult to find, the utility model adopts Study of Intelligent Robot Control technology, can effectively realize the automationization of high-quality glass-fiber reinforced plastic grille produces, greatly reduce labor strength, improve equipment operation rate and labor productivity, reducing production costs, improve the quality of products and improving on labour intensity, significantly promoted the competitiveness of enterprise.
Claims (7)
1. an advanced composite material (ACM) grid device for automatically molding, comprises frame (6), it is characterized in that, hydraulic cylinder (4) and feet (7) are installed in described frame (6); On described hydraulic cylinder (4) and feet (7), be placed with grid type plastic casting mould (2); Described grid type plastic casting mould (2) both sides are provided with the guiding mechanism (5) for completing patrix and the demoulding; Described grid type plastic casting mould (2) top is provided with 3D coordinate motion formula intelligent robot main body mechanism; Described 3D coordinate motion formula intelligent robot main body mechanism comprises robot base (10), described robot base (10) is arranged on the first guide rail (11), and can be mobile along the first guide rail (11), described the first guide rail (11) is arranged on the second guide rail (9), and can be mobile along the second guide rail (9), described the first guide rail (11) is mutually vertical with the second guide rail (9); Described the first guide rail (11) and the second guide rail (9) are realized motion by driving mechanism separately; Robot actuating mechanism (3) is installed in described robot base (10).
2. advanced composite material (ACM) grid device for automatically molding according to claim 1, is characterized in that, described 3D coordinate motion formula intelligent robot main body mechanism is controlled by robot monitoring and control executive subsystem.
3. advanced composite material (ACM) grid device for automatically molding according to claim 1, it is characterized in that, described driving mechanism comprises motor (1,12) and leading screw (8,13), the rectilinear motion of described the first guide rail (11) and the second guide rail (9) drives leading screw (8,13) to drive by motor (1,12) and realizes.
4. advanced composite material (ACM) grid device for automatically molding according to claim 1, is characterized in that, described robot actuating mechanism (3) comprises Filament-wound Machine mechanism, encapsulating mechanism and molding mechanism.
5. advanced composite material (ACM) grid device for automatically molding according to claim 4, it is characterized in that, described Filament-wound Machine mechanism comprises wrapping wire mouth (14) and tensioner (15), described wrapping wire mouth (14) is arranged on the side of robot base (10), and the glass fibre in glass fibre group (16) passes through tensioner (15) on described wrapping wire mouth (14).
6. advanced composite material (ACM) grid device for automatically molding according to claim 4, it is characterized in that, described encapsulating mechanism comprises bracing frame (17) and cylinder (18), the mode that support frame as described above (17) is threaded connection is arranged in robot base (10), it is upper that described cylinder (18) is arranged on bracing frame (17), and rotated by Electric Machine Control; Described cylinder (18) is provided with multiple row can control closed hole.
7. advanced composite material (ACM) grid device for automatically molding according to claim 4, is characterized in that, described molding mechanism is matrix form diaphragm pressure actuator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320493460.3U CN203449613U (en) | 2013-08-13 | 2013-08-13 | Novel automatic forming device for composite material grid |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320493460.3U CN203449613U (en) | 2013-08-13 | 2013-08-13 | Novel automatic forming device for composite material grid |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203449613U true CN203449613U (en) | 2014-02-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320493460.3U Expired - Fee Related CN203449613U (en) | 2013-08-13 | 2013-08-13 | Novel automatic forming device for composite material grid |
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| Country | Link |
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| CN (1) | CN203449613U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105235230A (en) * | 2015-09-25 | 2016-01-13 | 申明 | Reinforced fiber silk laying device and method used for producing grating made of composite material |
| CN109648883A (en) * | 2018-11-19 | 2019-04-19 | 南通时瑞塑胶制品有限公司 | A kind of battery curing room support composite plate and its forming method |
| CN112634220A (en) * | 2020-12-17 | 2021-04-09 | 常州市新创智能科技有限公司 | Breakdown image capturing system for composite material glue filling test |
-
2013
- 2013-08-13 CN CN201320493460.3U patent/CN203449613U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105235230A (en) * | 2015-09-25 | 2016-01-13 | 申明 | Reinforced fiber silk laying device and method used for producing grating made of composite material |
| CN109648883A (en) * | 2018-11-19 | 2019-04-19 | 南通时瑞塑胶制品有限公司 | A kind of battery curing room support composite plate and its forming method |
| CN112634220A (en) * | 2020-12-17 | 2021-04-09 | 常州市新创智能科技有限公司 | Breakdown image capturing system for composite material glue filling test |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140226 Termination date: 20160813 |