CN204997898U - Hydraulic pressure vulcanizer and hydraulic pressure vulcanization unit - Google Patents
Hydraulic pressure vulcanizer and hydraulic pressure vulcanization unit Download PDFInfo
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- CN204997898U CN204997898U CN201520775959.2U CN201520775959U CN204997898U CN 204997898 U CN204997898 U CN 204997898U CN 201520775959 U CN201520775959 U CN 201520775959U CN 204997898 U CN204997898 U CN 204997898U
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Abstract
The utility model discloses a hydraulic pressure vulcanizer and hydraulic pressure vulcanization unit belongs to tire vulcanizer technical field, including the main longitudinal grider, the both sides of main longitudinal grider are equipped with left organism and right organism respectively, be equipped with the left guide post of two vertical settings on the organism of a left side, the right guide post of two vertical settings on the organism of the right side, the top of left side organism is equipped with the upper left mould by left segmented mold oil cylinder drive, the bottom of left side organism is equipped with the left lower mould by the afterburning oil cylinder drive in a left side, form left vulcanization mould chamber when upper left mould and left lower mould compound die, the top of right side organism is equipped with the upper right mould by right segmented mold oil cylinder drive, the bottom of right side organism is equipped with the right lower mould by the afterburning oil cylinder drive in the right side, form right vulcanization mould chamber when upper right mould and right lower mould compound die, contained angle between the central line of two left guide posts and the central line of two right guide posts is less than 180 degrees. The utility model discloses enlarged the die -filling space, complete machine transverse dimension has simultaneously still been reduced to be convenient for retooling and maintenance, the vulcanization workshop's of being convenient for space layout, and the wide application is in tire production.
Description
Technical field
The utility model relates to tyre vulcanizer technical field, particularly relates to a kind of hydraulic pressure vulcanizing machine and uses the hydraulic pressure vulcanizing machine group of this hydraulic pressure vulcanizing machine.
Background technology
Along with the development of auto industry and tire industry, propose more and more higher requirement to the performance of tire, also become more and more higher to the performance requirement of vulcanizer, the superiority of hydraulic pressure vulcanizing machine fully shows simultaneously.The main tyre company in the current whole world uses hydraulic pressure vulcanizing machine all, substituted for traditional mechanical vulcanizing machine.But the hydraulic pressure vulcanizing machine overall volume used at present is huge, no matter be the hydraulic pressure vulcanizing machine of single vulcanization die cavity or the hydraulic pressure vulcanizing machine of two vulcanization die cavity, complete machine weight is large, and operating space is little.The vulcanization die cavity of single vulcanization die cavity hydraulic pressure vulcanizing machine is positioned at two lead centers, the hydraulic pressure vulcanizing machine of two vulcanization die cavity then has four leads arranged on the same line, two vulcanization die cavities are separately positioned on the center of two leads, although this structure is overall better stressed, but die-filling inconvenience, more during mold exchange, the activity space of fork truck etc. is little, be not easy to regular maintenance and the more mold exchange of hydraulic pressure vulcanizing machine, and, complete machine lateral dimension is large, take usable floor area large, be unfavorable for that the workshop of concentrated sulfuration is arranged.
Therefore, for a kind of new hydraulic pressure vulcanizing machine of exploitation and new hydraulic pressure vulcanizing machine group, change traditional version, not only there is urgent researching value, also have good economic benefit and commercial Application potentiality, this is the power place that is accomplished of the utility model and basis just.
Utility model content
In order to overcome the defect of above-mentioned pointed prior art, the present inventor, to this has been further investigation, after having paid a large amount of creative work, thus completes the utility model.
Specifically, technical problem to be solved in the utility model is: provide a kind of hydraulic pressure vulcanizing machine, expands die-filling space, is convenient to die change and maintenance, also reduces complete machine lateral dimension simultaneously, and the space being convenient to curing department is arranged.
For solving the problems of the technologies described above, the technical solution of the utility model is: provide a kind of hydraulic pressure vulcanizing machine, comprise main longitudinal grider, the both sides of described main longitudinal grider are respectively equipped with left body and right body, described left body is provided with the two left leads vertically arranged, the two right leads vertically arranged on described right body, the top of described left body is provided with by the upper left mould of left segmented mold hydraulic oil cylinder driving, the bottom of described left body is provided with by the lower-left mould of left afterburning hydraulic oil cylinder driving, left vulcanization die cavity is formed when described upper left mould and lower-left mould matched moulds, described left vulcanization die cavity is positioned at left lead center described in two, the top of described right body is provided with by the upper right mould of right segmented mold hydraulic oil cylinder driving, the bottom of described right body is provided with by the bottom right mould of right afterburning hydraulic oil cylinder driving, right vulcanization die cavity is formed when described upper right mould and bottom right mould matched moulds, described right vulcanization die cavity is positioned at right lead center described in two, angle between the center line of right lead described in the center line and two of left lead described in two is less than 180 degree.
In described hydraulic pressure vulcanizing machine of the present utility model, as the preferred technical scheme of one, described left segmented mold oil cylinder and right segmented mold oil cylinder are equipped with displacement transducer, described left segmented mold oil cylinder is all connected side set structure by center-pole with the piston rod of right segmented mold oil cylinder, and described upper left mould and upper right mould are connected corresponding described side set structure respectively.
In described hydraulic pressure vulcanizing machine of the present utility model, as the preferred technical scheme of one, described center-pole is provided with along the axially extended long gain of described center-pole, in described long gain, constraint is provided with the force application rod driven by power set, the bearing of trend of described force application rod is vertical with the bearing of trend of described long gain, and described force application rod is hinged to be installed on described upper left mould/upper right mould.
In described hydraulic pressure vulcanizing machine of the present utility model, as the preferred technical scheme of one, described side set structure comprises the locking nut being fixedly connected with described upper left mould/upper right mould, described locking nut has the side set cover of a hollow, and the end of described center-pole is provided with overlaps suitable side set nut with described side set.
In described hydraulic pressure vulcanizing machine of the present utility model, as the preferred technical scheme of one, between described upper left mould and lower-left mould and between described upper right mould and bottom right mould, be equipped with side set mechanism.
In described hydraulic pressure vulcanizing machine of the present utility model, as the preferred technical scheme of one, the left and right sides of described main longitudinal grider is respectively equipped with puts mechanical arm of tyre.
In described hydraulic pressure vulcanizing machine of the present utility model, as the preferred technical scheme of one, be provided with switch board near described main longitudinal grider position.
In described hydraulic pressure vulcanizing machine of the present utility model, as the preferred technical scheme of one, relatively with described main longitudinal grider position be provided with secondary longeron, described secondary longeron is fixedly connected with described main longitudinal grider.
In described hydraulic pressure vulcanizing machine of the present utility model, as the preferred technical scheme of one, the left and right sides of described secondary longeron is respectively equipped with bag puller tool hand.
The utility model also solves another technical problem: provide a kind of hydraulic pressure vulcanizing machine group, expand die-filling space, be convenient to die change and maintenance, also reduce complete machine lateral dimension simultaneously, and the space being convenient to curing department is arranged.
For solving the problems of the technologies described above, the technical solution of the utility model is: provide a kind of hydraulic pressure vulcanizing machine group, comprise the hydraulic pressure vulcanizing machine at least two row technique scheme, the opposing setting of main longitudinal grider of the described hydraulic pressure vulcanizing machine of adjacent two row, is provided with between the described hydraulic pressure vulcanizing machine of adjacent two row and send tire roller-way.
After have employed technique scheme, the beneficial effects of the utility model are:
(1) do not change original structure, just adjust the position of left vulcanization die cavity and right vulcanization die cavity, just can expand die-filling space, more during mold exchange, the activity space of fork truck etc. is large, and die-filling convenience, is also convenient to the maintenance maintenance of equipment.
(2) because the angle between the center line of two left leads and the center line of two right leads is less than 180 degree, compared with the arrangement of traditional all leads 180 degree, reduce horizontal space, for the tire of sulfuration same size, it is less that the lateral dimension of this hydraulic pressure vulcanizing machine can design.
(3) to tire-mold without impact; available protecting tire-mold: due to left segmented mold oil cylinder and right segmented mold oil cylinder being equipped with displacement transducer; can the displacement of accurate control piston bar; thus the vertical stroke of pattern blocks of tire mold assembly can be controlled, effectively can solve alignment pin by the technical problem of cutting off.
(4) force application rod is driven owing to employing power set, drive center-pole to rotate by the driving force of force application rod, thus complete combination that side set nut and side set overlap and be separated, realize re-type mould, reduce further the labour intensity of operator, improve die change efficiency.
(5) owing to employing side set structure, can fast assembling-disassembling tire-mold, thus alleviate the labour intensity of operator, improve plant maintenance efficiency.
(6) owing to devising the secondary longeron be connected with main longitudinal grider, add the cylinder block strength of vulcanizer, larger mold clamping force can be born, be applicable to the tire producing large gauge.
(7) owing to secondary longeron devising bag puller tool hand, further increase and get tire efficiency, thus shorten tyre production cycle, improve production efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model embodiment one;
Fig. 2 is the perspective view removing manipulator and switch board in the utility model embodiment one;
Fig. 3 is the connection diagram of segmented mold device and side set structure in the utility model embodiment one;
Fig. 4 is the structural representation of tire-mold in prior art;
Fig. 5 is the structural representation of the utility model embodiment two;
Wherein, in Fig. 1 to Fig. 5, each number designation refers to following concrete meaning, element and/or parts respectively.
In figure: 1, main longitudinal grider, 2, left lead, 3, right lead, 4, left vulcanization die cavity, 5, right vulcanization die cavity, 6, put mechanical arm of tyre, 7, switch board, 8, secondary longeron, 9, bag puller tool hand, 10, tie-beam, 11, left body, 12, right body, 13, power set, 14, a left side adds power cylinder, 15, the right side adds power cylinder, 16, upper left mould, 17, upper right mould, 18, lower-left mould, 19, bottom right mould, 20, left segmented mold oil cylinder, 21, right segmented mold oil cylinder, 22, displacement transducer, 23, center-pole, 24, long gain, 25, force application rod, 26, side set nut, 27, side set cover, 28, locking nut, 29, pattern block assembly, 30, lead ring, 31, alignment pin, 32, send tire roller-way, 33, blanking roller.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is further illustrated.But the purposes of these exemplary embodiments and object are only used for exemplifying the utility model, not any type of any restriction is formed to real protection scope of the present utility model, more non-protection domain of the present utility model is confined to this.
Embodiment one:
As Fig. 1 to Fig. 3 jointly shown in, the utility model provides a kind of hydraulic pressure vulcanizing machine, comprise main longitudinal grider 1, the both sides of main longitudinal grider 1 are respectively equipped with left body 11 and right body 12, left body 11 is provided with the two left leads 2 vertically arranged, the two right leads 3 vertically arranged on right body 12, the top of left body 11 is provided with the upper left mould 16 driven by left segmented mold oil cylinder 20, the bottom of left body 11 is provided with and adds by a left side lower-left mould 18 that power cylinder 14 drives, left vulcanization die cavity 4 is formed when upper left mould 16 and lower-left mould 18 matched moulds, left vulcanization die cavity 4 is positioned at two left lead 2 centers, the top of right body 12 is provided with the upper right mould 17 driven by right segmented mold oil cylinder 21, the bottom of right body 12 is provided with and adds by the right side bottom right mould 19 that power cylinder 15 drives, right vulcanization die cavity 5 is formed when upper right mould 17 and bottom right mould 19 matched moulds, right vulcanization die cavity 5 is positioned at two right lead 3 centers, angle between the center line of two left leads 2 and the center line of two right leads 3 is less than 180 degree.As further optimizing, the angle between the center line of two left leads 2 and the center line of two right leads 3 is 90 ~ 150 degree, and Whole Equipment layout is more reasonable, and die change space is more suitable for fork truck work, manufacture and result of use better.
Left segmented mold oil cylinder 20 and right segmented mold oil cylinder 21 are equipped with displacement transducer 22, the piston rod precise displacement of segmented mold oil cylinder can be driven, after more die change tire tool, the vertical stroke of pattern blocks of tire mold assembly can be controlled, cut off to prevent alignment pin, as shown in Figure 4, the alignment pin 31 that traditional tire-mold comprises pattern block assembly 29 and is arranged on lead ring 30, when opening mould, center water vat is without deceleration, passive stopping when the alignment pin 31 on lead ring 30 encountered by pattern block assembly 29, due to actual machining accuracy problem, the alignment pin 31 first contacting pattern block assembly 29 is usually first cut off, greater impact power is had to mould when pattern block assembly 29 closes up simultaneously, collision between pattern block and epipleural is easily caused to squeeze wound, the life-span of mould is reduced, the utility model is just being the use of the segmented mold oil cylinder being provided with displacement transducer 22, can accurately control its stroke, overcome above drawback, add the service life of tire-mold, simultaneously, left segmented mold oil cylinder 20 is connected side set structure with the piston rod of right segmented mold oil cylinder 21 by center-pole 23, upper left mould 16 and upper right mould 17 are connected corresponding side set structure respectively, side set structure is more flexible with the link position of tire-mold, concrete restriction is not done at this, this side set structure is different from traditional flange and thread connecting mode, can quick-detachment and installation, substantially increases the efficiency of re-type mould.
Center-pole 23 is provided with the axially extended long gain 24 of centrally bar 23, in long gain 24, constraint is provided with the force application rod 25 driven by power set 13, power set 13 are preferably cylinder, also can be hydraulic cylinder, the bearing of trend of force application rod 25 is vertical with the bearing of trend of long gain 24, force application rod 25 is hinged to be accordingly installed on upper left mould 16 and upper right mould 17, and long gain 24 exists sliding space in the direction of extension and between force application rod 25, does not interfere segmented mold cylinder piston rod to stretch stroke.
Side set structure comprises the locking nut 28 being fixedly connected with upper left mould 16 or upper right mould 17, and locking nut 28 has the side set cover 27 of a hollow, and the end of center-pole 23 is provided with overlaps 27 suitable side set nuts 26 with side set.Certainly, side set structure widely uses in the prior art, does not repeat them here, and side set structure can also be other mechanisms existing, and inventor of the present utility model adopts such scheme, decreases parts, saves manufacturing cost.
When needs re-type mould, only need power set 13 to drive center-pole 23 to rotate to an angle, make side set nut 26 and side set overlap 27 and be connected or depart from, compared with traditional flange connection, substantially increase die change efficiency.
Be equipped with side set mechanism between upper left mould 16 and lower-left mould 18 and between upper right mould 17 and bottom right mould 19, this side set mechanism and above-mentioned side set similar, do not repeat them here.Add power cylinder underlying, be fixed on base, the supporting plate added on the piston rod of power cylinder and counterdie is connected, and thermal insulation board and lower hot plate under once mounting on supporting plate, central authority is fixed on the center of lower hot plate, and during matched moulds, side set mechanism interacts, and forms seal force system.The stroke that this structure adds power cylinder is more than or equal to mode transfer stroke and adds force-stroke sum, wherein one adds power cylinder is servo hydraulic cylinder, the piston displacement adding power cylinder can be controlled by signal, during the mould die sinking of all like this models, action is only needed to add force-stroke, reduce the hydraulic system opening time, economize energy; When changing different mould, control panel inputs die parameters supporting plate automatic lifting to correspondence position.
Be provided with switch board 7 near main longitudinal grider 1 position, specifically, switch board 7 is arranged on the anterior position of main longitudinal grider 1, and convenient operation human users controls, and saves space, the left and right sides.
Relatively with main longitudinal grider 1 position be provided with secondary longeron 8, secondary longeron 8 is fixedly connected with main longitudinal grider 1, usually, main longitudinal grider 1 is connected by tie-beam 10 with secondary longeron 8, forms door type structure, adds the cylinder block strength of vulcanizer, larger mold clamping force can be born, be applicable to the tire producing large gauge, certainly, secondary longeron 8 also can be selected to be connected with body, even, secondary longeron 8 can also independently be arranged, and leaves body, does not do concrete restriction at this.
The left and right sides of main longitudinal grider 1 is respectively equipped with puts mechanical arm of tyre 6, can reduce the labour intensity of operator.The left and right sides of secondary longeron 8 is respectively equipped with bag puller tool hand 9, improves and gets tire efficiency.
Embodiment two:
As shown in Figure 5, the utility model provides a kind of hydraulic pressure vulcanizing machine group, this sulfuration unit employs the hydraulic pressure vulcanizing machine at least two row above-described embodiments one, the opposing setting of main longitudinal grider 1 of adjacent two row hydraulic pressure vulcanizing machines, be provided with between adjacent two row hydraulic pressure vulcanizing machines and send tire roller-way 32, send the throughput direction of tire roller-way 32 consistent with the hydraulic pressure vulcanizing machine direction of layout in column, certainly, at every vulcanization die cavity and send between tire roller-way 32 and can also arrange blanking roller 33, to reduce the stroke of bag puller tool hand 9, and when bag puller tool hand 9 is safeguarded, the tire that blanking roller 33 directly can be used sulfuration to be terminated is delivered on tire roller-way 32.
The single vulcanizer of this sulfuration unit reduces horizontal space, for the tire of sulfuration same size, it is less that the lateral dimension of this hydraulic pressure vulcanizing machine can design, when these hydraulic pressure vulcanizing machines layout in column, reduce the overall dimensions of whole streamline, namely in limited plant size, can than traditional hydraulic pressure vulcanizing machine group many layout several vulcanizers, thus improve space availability ratio.
Should be appreciated that the purposes of these embodiments is only not intended to for illustration of the utility model limit protection domain of the present utility model.In addition; also should understand; after having read technology contents of the present utility model, those skilled in the art can make various change, amendment and/or modification to the utility model, and these all equivalent form of values fall within the protection domain that the application's appended claims limits equally.
Claims (10)
1. hydraulic pressure vulcanizing machine, it is characterized in that: comprise main longitudinal grider, the both sides of described main longitudinal grider are respectively equipped with left body and right body, described left body is provided with the two left leads vertically arranged, the two right leads vertically arranged on described right body, the top of described left body is provided with by the upper left mould of left segmented mold hydraulic oil cylinder driving, the bottom of described left body is provided with by the lower-left mould of left afterburning hydraulic oil cylinder driving, left vulcanization die cavity is formed when described upper left mould and lower-left mould matched moulds, described left vulcanization die cavity is positioned at left lead center described in two, the top of described right body is provided with by the upper right mould of right segmented mold hydraulic oil cylinder driving, the bottom of described right body is provided with by the bottom right mould of right afterburning hydraulic oil cylinder driving, right vulcanization die cavity is formed when described upper right mould and bottom right mould matched moulds, described right vulcanization die cavity is positioned at right lead center described in two, angle between the center line of right lead described in the center line and two of left lead described in two is less than 180 degree.
2. hydraulic pressure vulcanizing machine as claimed in claim 1, it is characterized in that: described left segmented mold oil cylinder and right segmented mold oil cylinder are equipped with displacement transducer, described left segmented mold oil cylinder is connected side set structure with the piston rod of right segmented mold oil cylinder by center-pole, and described upper left mould and upper right mould are connected corresponding described side set structure respectively.
3. hydraulic pressure vulcanizing machine as claimed in claim 2, it is characterized in that: described center-pole is provided with along the axially extended long gain of described center-pole, in described long gain, constraint is provided with the force application rod driven by power set, the bearing of trend of described force application rod is vertical with the bearing of trend of described long gain, and described force application rod is hinged to be installed on described upper left mould/upper right mould.
4. hydraulic pressure vulcanizing machine as claimed in claim 3, it is characterized in that: described side set structure comprises the locking nut being fixedly connected with described upper left mould/upper right mould, described locking nut has the side set cover of a hollow, and the end of described center-pole is provided with overlaps suitable side set nut with described side set.
5. hydraulic pressure vulcanizing machine as claimed in claim 4, is characterized in that: be equipped with side set mechanism between described upper left mould and lower-left mould and between described upper right mould and bottom right mould.
6. hydraulic pressure vulcanizing machine as claimed in claim 1, is characterized in that: the left and right sides of described main longitudinal grider is respectively equipped with puts mechanical arm of tyre.
7. hydraulic pressure vulcanizing machine as claimed in claim 6, is characterized in that: be provided with switch board near described main longitudinal grider position.
8. hydraulic pressure vulcanizing machine as claimed in claim 7, is characterized in that: relatively with described main longitudinal grider position be provided with secondary longeron.
9. hydraulic pressure vulcanizing machine as claimed in claim 8, is characterized in that: the left and right sides of described secondary longeron is respectively equipped with bag puller tool hand.
10. hydraulic pressure vulcanizing machine group, it is characterized in that: comprise the hydraulic pressure vulcanizing machine described at least two any one of row claim 1 to 9 claims, the opposing setting of main longitudinal grider of the described hydraulic pressure vulcanizing machine of adjacent two row, is provided with between the described hydraulic pressure vulcanizing machine of adjacent two row and send tire roller-way.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520775959.2U CN204997898U (en) | 2015-10-08 | 2015-10-08 | Hydraulic pressure vulcanizer and hydraulic pressure vulcanization unit |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520775959.2U CN204997898U (en) | 2015-10-08 | 2015-10-08 | Hydraulic pressure vulcanizer and hydraulic pressure vulcanization unit |
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| CN204997898U true CN204997898U (en) | 2016-01-27 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105128232A (en) * | 2015-10-08 | 2015-12-09 | 山东豪迈机械科技股份有限公司 | Hydraulic vulcanizing machine and hydraulic vulcanizing machine set |
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2015
- 2015-10-08 CN CN201520775959.2U patent/CN204997898U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105128232A (en) * | 2015-10-08 | 2015-12-09 | 山东豪迈机械科技股份有限公司 | Hydraulic vulcanizing machine and hydraulic vulcanizing machine set |
| CN105128232B (en) * | 2015-10-08 | 2018-10-02 | 山东豪迈机械科技股份有限公司 | Hydraulic pressure vulcanizing machine and hydraulic pressure vulcanizing machine group |
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