CN1799674A - Supercritical carbon dioxide method for extracting lycopene from dry powder of tomato peel - Google Patents
Supercritical carbon dioxide method for extracting lycopene from dry powder of tomato peel Download PDFInfo
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- CN1799674A CN1799674A CN200410103977.2A CN200410103977A CN1799674A CN 1799674 A CN1799674 A CN 1799674A CN 200410103977 A CN200410103977 A CN 200410103977A CN 1799674 A CN1799674 A CN 1799674A
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- extraction
- carbon dioxide
- dry powder
- lycopene
- extracting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D11/00—Solvent extraction
- B01D11/02—Solvent extraction of solids
- B01D11/0203—Solvent extraction of solids with a supercritical fluid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D11/00—Solvent extraction
- B01D11/02—Solvent extraction of solids
- B01D11/0288—Applications, solvents
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- Chemical Kinetics & Catalysis (AREA)
- Cosmetics (AREA)
- Medicines Containing Plant Substances (AREA)
- Preparation Of Fruits And Vegetables (AREA)
Abstract
The invention discloses an above-critical carbon dioxide extraction method of lycopene in the dry powder of tomato pericarp, which is characterized in following steps: arranging dry powder of tomato pericarp in the extraction kettle; importing the mixed liquid of above-critical CO2 liquid and extraction assistant; controlling the extraction pressure in 28-50Mpa, the extraction temperature in 45-70Deg. C, the extraction time in 1.5-5 hours, the cost of carbon dioxide in 20-60 times ( carbon dioxide volume/material weight); the extraction assistant as lower alcohol and its cost at 5-30% (extraction assistant volume/material weight); after extraction, reducing pressure and separating the extracted material, and the carbon dioxide will be feedback to the CO2 source. Said method is simple with high efficiency, high productivity and high application value.
Description
Technical field
The present invention relates to the supercritical carbon dioxide method for extracting of lycopene in a kind of dry powder of tomato peel.
Background technology
At present, do not retrieve as yet from the tomato skin powder and extract lycopene method.In the world, have only Xinjiang red sail Bioisystech Co., Ltd according to application for a patent for invention number to be: the technology of " 200410056828.5 preparation technologies that are called dry powder of tomato peel " is produced the tomato skin powder.In order from above-mentioned dry powder of tomato peel, to obtain lycopene, be necessary to provide a kind of at this tomato skin powder extraction lycopene method.
Summary of the invention
The extracting process that the purpose of this invention is to provide the lycopene in a kind of dry powder of tomato peel, this method is easy, efficient, productive rate is high, has very high using value.
Be the supercritical carbon dioxide method for extracting of lycopene in a kind of by the following technical solutions dry powder of tomato peel of the present invention that achieves the above object, it is characterized in that: it may further comprise the steps: put into dry powder of tomato peel in the extraction kettle, and feed supercritical CO
2The fluid-mixing of fluid and extraction aid, the extracting pressure of control extraction is 28-50Mpa, extraction temperature is 45-70 ℃, the extraction time is 1.5-5 hour, and carbon dioxide consumption: 20-60 is (carbon dioxide volume/weight of material) doubly, and extraction aid is a lower alcohol, extraction aid consumption: 5-30% (extraction aid volume/weight of material), after the extraction, decompression separation goes out extract, and carbon dioxide returns CO
2The source.
Employed dry powder of tomato peel among the present invention, its preparation technology's process description is as follows:
1, the skin seed separates
The separation of tomato skin seed mainly relies on the gravity suspension method to finish.Separation can be at ambient temperature, has in the pond of following structure to carry out.At first the skin slag is put into the pond, add water and stir evenly.Water consumption is controlled at 6-30 doubly (W/W skin seed mixture).Needed mechanical agitation then 30 minutes.Time of repose after stirring>2 hours.The row's of opening hole skin is emitted severe edema due to hypofunction of the spleen mixture.Dewater with 20 order nylon net filters, obtain the fresh fruit skin.Skin: seed=1: 1 (W/W).At last, the seed aqueous mixtures is discharged in the row of opening seed hole, dewaters with 20 order nylon net filters, obtains bright seed.
2, pulverize
The fresh fruit skin is ground into latex needs three crushing process altogether.First and second employing colloid mills.The colloid mill roll flute is a diamond structure, when grinding for the first time, adds 0.5 times in water (W/W tare weight), and the roll flute spacing is pine (adjustment disk loosens 3.5 circles).When grinding for the second time, need not to add water, roll flute spacing tight (adjustment disk loosens 1.5 circles).After grinding for the second time, the latex distribution of particle sizes:
>20 orders:<5% (W/W)
20-40 order: 40% (W/W)
<40 orders:>45% (W/W)
Pulverize for the third time and adopt high-speed shearing machine.After shearing, the latex distribution of particle sizes:
>20 orders: do not have
20-40 order:<20% (W/W)
<40 orders:>80% (W/W)
3, spray-drying
(1) equipment
Adopting the design evaporation capacity of drying tower is 130 kilograms/hour, and tower body is by nozzle, cylinder (internal diameter=3.6 meter; Height=7-14 rice), cone (maximum inner diameter=3.6 meter; Height=2.2 meters), the powder outlet is formed at the bottom of form, vibration hammer, turn hammer, the outlet of whirlwind powder and the tower.Tower body inwall and nozzle are made by L316 type stainless steel.It is aerosol type that nozzle is installed in cat head center nozzle arrangements, and the fluid tangent line of nozzle outermost spray orifice ejection and the angle of horizontal direction are miter angle, bore 16-22 millimeter.All the other structures are with general drying tower.
(2) method
Be transported to cat head nozzle place through the latex of shearing by delivery pump, through the nozzle atomisation.The dry powder that forms can be respectively from the cat head nozzle, through the nozzle atomisation.The dry powder that forms can be respectively at the bottom of the tower mouth and whirlwind mouth collect.The cat head intake air temperature is 170-200 ℃, and powder air outlet temperature is 80-90 ℃ at the bottom of the tower.
Tomato skin dry powder
The water content of whirlwind mouth powder is 17-20%
The water content of powder is 20-25% at the bottom of the tower
The pigment content of powder is about 0.15-0.2% at the bottom of the tower
The pigment content of whirlwind mouth powder is about 0.13-0.15%
Total dry powder (powder at the bottom of the tower+whirlwind mouth powder) flour extraction: 8.6% (W/W fresh weight).
Description of drawings
Fig. 1 is an extraction process block diagram of the present invention
Among the figure, as CO
2The source can be the CO of pressurization
2Gas also can be dry ice, and it becomes CO through step-down, cooling 1
2Liquid, aforesaid liquid enter compression pump pressurization 2, and pressure is upgraded to 28-50MPa, again with high pressure CO
2Liquid is through heating up 3, and temperature rises to 45-70 ℃, forms supercritical carbon dioxide fluid.Extraction aid advances force (forcing) pump pressurization 8, and mix with supercritical carbon dioxide fluid the pressurization back, delivers to extraction kettle 4 extractions, is placed with dry powder of tomato peel in the still, and the material that is extracted enters supercritical CO
2Fluid, fluid reduce the density of supercritical fluid through pressure-reducing valve step-down 5, and the material that is extracted in separating still is from CO
2Middle separation 6 is collected 7 materials that are extracted, CO
2Gas is returned CO
2The source.
The specific embodiment
Embodiment 1:
Pigment content is 0.15-0.2 weight % in the 100Kg tomato skin powder to be extracted (Xinjiang Hongfan Biological Technology Co., Ltd's production), and water content is 15 ~ 25%, weight 15Kg ~ 25Kg.
Step is: the powder of tomato peel is added in the extraction kettle, close kettle cover, feed supercritical carbon dioxide fluid, cycling extraction.Its process conditions are that extracting pressure is 30MPa, and extraction temperature is 65 ℃, and the extraction time is 3 hours.Carbon dioxide consumption: 40 times (carbon dioxide volume/weight of material), extraction aid kind: ethanol extraction aid consumption, 20% (extraction aid volume/weight of material).The flow velocity that adds is: 50Kg ~ 100Kg/ hour.After extraction is finished, be decompressed to 4~6Mpa, isolate the material that is extracted, extraction yield is more than 65%, obtains oleoresin extract 4Kg.Content of lycopene in the extract: 1.8%.
Embodiment 2:
100Kg tomato peel powder raw material extracts under the following conditions: extracting pressure is 40MPa.Extraction temperature is 65 ℃.The extraction time is 3 hours.Carbon dioxide consumption: 40 times of (carbon dioxide volume/weight of material) extraction aid kinds: ethanol extraction aid consumption: 20% (extraction aid volume/weight of material).The lycopene extraction yield: 72%, obtain oleoresin extract 4.2Kg.Content of lycopene in the extract: 2%.
Claims (3)
1, the supercritical carbon dioxide method for extracting of lycopene in a kind of dry powder of tomato peel, it is characterized in that: it may further comprise the steps: put into dry powder of tomato peel in the extraction kettle, and feed supercritical CO
2The fluid-mixing of fluid and extraction aid, the extracting pressure of control extraction is 28-50Mpa, extraction temperature is 45-70 ℃, the extraction time is 1.5-5 hour, and carbon dioxide consumption: 20-60 is (carbon dioxide volume/weight of material) doubly, and extraction aid is a lower alcohol, extraction aid consumption: 5-30% (extraction aid volume/weight of material), after the extraction, decompression separation goes out extract, and carbon dioxide returns CO
2The source.
2, according to the supercritical carbon dioxide method for extracting of lycopene in claim 1 dry powder of tomato peel, it is characterized in that: lower alcohol is methyl alcohol or ethanol or isopropyl alcohol.
3, according to the supercritical carbon dioxide method for extracting of lycopene in claim 1 dry powder of tomato peel, it is characterized in that: extracting pressure is 40MPa, extraction temperature is 65 ℃, the extraction time is 3 hours, carbon dioxide consumption: 40 times (carbon dioxide volume/weight of material), extraction aid kind: ethanol extraction aid consumption: 20% (extraction aid volume/weight of material).
Priority Applications (1)
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CN200410103977.2A CN1799674A (en) | 2004-12-31 | 2004-12-31 | Supercritical carbon dioxide method for extracting lycopene from dry powder of tomato peel |
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CN200410103977.2A CN1799674A (en) | 2004-12-31 | 2004-12-31 | Supercritical carbon dioxide method for extracting lycopene from dry powder of tomato peel |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101928473A (en) * | 2009-06-22 | 2010-12-29 | 新疆大学 | Method for producing lycopene oleoresin |
CN102718619A (en) * | 2012-06-21 | 2012-10-10 | 向华 | Method for extracting lycopene and tomato seed oil from tomato |
CN103497534A (en) * | 2013-07-11 | 2014-01-08 | 佛山职业技术学院 | Method for extracting pitaya peel pigment by supercritical CO2 fluid |
CN103948565A (en) * | 2014-05-19 | 2014-07-30 | 新疆大学 | Lycopene microcapsule prepared by adopting a double-coating method and preparation method thereof |
CN105669350A (en) * | 2014-11-20 | 2016-06-15 | 五邑大学 | Method for synergistically extracting lycopene through high-speed shear technique |
US9434886B2 (en) | 2011-12-31 | 2016-09-06 | Chenguang Biotech Group Co. Ltd. | Process for extracting lycopene |
CN106290615A (en) * | 2016-07-29 | 2017-01-04 | 云南省烟草农业科学研究院 | A kind of trace maleic acid hydrazide separation method |
CN109534944A (en) * | 2018-11-14 | 2019-03-29 | 北京联合大学 | A kind of method and device preparing lycopene nano-powder |
IT202000010291A1 (en) | 2020-05-09 | 2021-11-09 | Annamaria Cuccurullo | PROCESS FOR THE EXTRACTION AND ENCAPSULATION OF ACTIVE INGREDIENTS FROM NATURAL PRODUCTS |
EP3999202A4 (en) * | 2019-06-20 | 2023-09-27 | Nutragreen - Technical & Research Solutions | Method for extraction of a raw material to produce a formulation rich in phytochemicals |
-
2004
- 2004-12-31 CN CN200410103977.2A patent/CN1799674A/en active Pending
Cited By (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101928473B (en) * | 2009-06-22 | 2013-09-25 | 新疆大学 | Method for producing lycopene oleoresin |
CN101928473A (en) * | 2009-06-22 | 2010-12-29 | 新疆大学 | Method for producing lycopene oleoresin |
US9434886B2 (en) | 2011-12-31 | 2016-09-06 | Chenguang Biotech Group Co. Ltd. | Process for extracting lycopene |
CN102718619A (en) * | 2012-06-21 | 2012-10-10 | 向华 | Method for extracting lycopene and tomato seed oil from tomato |
CN103497534A (en) * | 2013-07-11 | 2014-01-08 | 佛山职业技术学院 | Method for extracting pitaya peel pigment by supercritical CO2 fluid |
CN103497534B (en) * | 2013-07-11 | 2015-05-20 | 佛山职业技术学院 | Method for extracting pitaya peel pigment by supercritical CO2 fluid |
CN103948565A (en) * | 2014-05-19 | 2014-07-30 | 新疆大学 | Lycopene microcapsule prepared by adopting a double-coating method and preparation method thereof |
CN103948565B (en) * | 2014-05-19 | 2016-08-17 | 新疆大学 | The double coated method of a kind of employing prepares lycopene microcapsule and preparation method thereof |
CN105669350A (en) * | 2014-11-20 | 2016-06-15 | 五邑大学 | Method for synergistically extracting lycopene through high-speed shear technique |
CN106290615A (en) * | 2016-07-29 | 2017-01-04 | 云南省烟草农业科学研究院 | A kind of trace maleic acid hydrazide separation method |
CN106290615B (en) * | 2016-07-29 | 2018-08-21 | 云南省烟草农业科学研究院 | A kind of micro maleic acid hydrazide separation method |
CN109534944A (en) * | 2018-11-14 | 2019-03-29 | 北京联合大学 | A kind of method and device preparing lycopene nano-powder |
CN109534944B (en) * | 2018-11-14 | 2021-09-28 | 北京联合大学 | Method and device for preparing lycopene nano powder |
EP3999202A4 (en) * | 2019-06-20 | 2023-09-27 | Nutragreen - Technical & Research Solutions | Method for extraction of a raw material to produce a formulation rich in phytochemicals |
IT202000010291A1 (en) | 2020-05-09 | 2021-11-09 | Annamaria Cuccurullo | PROCESS FOR THE EXTRACTION AND ENCAPSULATION OF ACTIVE INGREDIENTS FROM NATURAL PRODUCTS |
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