CN1772455B - Post cure inflator and vulcanized tire cooling method - Google Patents

Post cure inflator and vulcanized tire cooling method Download PDF

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Publication number
CN1772455B
CN1772455B CN 200510124712 CN200510124712A CN1772455B CN 1772455 B CN1772455 B CN 1772455B CN 200510124712 CN200510124712 CN 200510124712 CN 200510124712 A CN200510124712 A CN 200510124712A CN 1772455 B CN1772455 B CN 1772455B
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CN
China
Prior art keywords
air
curing
tire
vulcanized tyre
post
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CN 200510124712
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Chinese (zh)
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CN1772455A (en
Inventor
三田村久
冈田和人
袴田章夫
吉田丰
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Sumitomo Rubber Industries Ltd
Kobe Steel Ltd
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Sumitomo Rubber Industries Ltd
Kobe Steel Ltd
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Priority claimed from JP2004327586A external-priority patent/JP4469258B2/en
Priority claimed from JP2004327585A external-priority patent/JP4704740B2/en
Application filed by Sumitomo Rubber Industries Ltd, Kobe Steel Ltd filed Critical Sumitomo Rubber Industries Ltd
Publication of CN1772455A publication Critical patent/CN1772455A/en
Application granted granted Critical
Publication of CN1772455B publication Critical patent/CN1772455B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/0601Vulcanising tyres; Vulcanising presses for tyres
    • B29D30/0633After-treatment specially adapted for vulcanising tyres
    • B29D30/0643Cooling during post cure inflation; Post cure inflators used therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

A post vulcanized inflator is provided with a vulcanized-tire holding mechanism for holding the vulcanized tire and a rotating mechanism for rotating the vulcanized tire at a high speed via the vulcanized-tire holding mechanism such that a forced convection becomes more dominant than a natural convection in an air flow around the vulcanized tire. Therefore actively removing the heat of the vulcanized tire by the forced convection, and improving the quality of the expansion-cooling vulcanized tire.

Description

Post-curing inflator and tire curing cooling means
Technical field
The present invention relates to a kind of expansion cooling tire curing post-curing inflator (post cure inflator) and make the cooling means of vulcanized tyre expansion cooling.
Background technology
Generally speaking, the carcass parts as the inside tires fortifying fibre often use organic fibers such as polyester, nylon or staple fibre.After sulfuration finishes; This fortifying fibre can shrink in the cooling procedure of tire; Because factors such as the inequality of parts and configuration, completed state cause amount of contraction unbalanced; Only make it under laying state, carry out nature cooling, the difference of this amount of contraction can cause distortion, the substandard products of tire appearance, or influence the harmony (uniformity performance) of tire.
Therefore; Usually after sulfidization molding finishes; In tire, enclose air, in the state that maintains its normal shape; In post-curing inflator, be cooled to (be generally below 100 ℃, be preferably below 80 ℃) (for example patent documentation 1 (jp patent publication spy opens flat 6-143298 number)) below the set point of temperature of contraction convergence of fortifying fibre.
This post-curing inflator of developing in the past and using is that two platform position, clamping tires that carry out the tire cool processing make its upset to move two treatment bench positions, so-called two point form post-curing inflator (for example patent documentation 2 (jp patent publication spy opens flat 11-320564 number)) about being provided with.
But in recent years,, occurred shortening the requirement of tire cool time, so begin to develop and use the post-curing inflator that satisfies the time requirement of shortening tire cool in every respect along with the shortening of cure time.For example; In patent documentation 3 (jp patent publication spy opens 2002-307444 number); Passage in the in-house formation hollow of wheel rim at the tire frame position of clamping tire has been proposed; In this hollow channel, charge into the cooling air and make it mobile, spray air or water smoke in the outside of tire simultaneously, to force to accomplish at short notice the post-curing inflator of tire cool.
But there is vulcanized tyre long problem cool time in the post-curing inflator in the patent documentation 1.But also exist following problem; For example receive the influence of free convection, tire curing upper temp is often too high, when the equipment environment temperature is asymmetric; The temperature towards vulcanizer one side is also often too high in the vulcanized tyre; In addition, cause the tire environment temperature difference to occur because aspects such as the type of tire, structure, material are asymmetric, vulcanized tyre can't obtain balanced cooling on above-below direction or circumferencial direction; Under the influence of the temperature difference that this inhomogeneous cooling causes, fluctuation can appear in tapering quality aspects such as (conicity).
In addition, when using the post-curing inflator in the patent documentation 2, be difficult to realize the equilibrium cooling of tire whole outer surface, thus on tire circumferential direction appearance temperature deviation or cooling deviation.In addition, have also that device structure is complicated, with high costs, problems such as the frequency safeguarded and expense height.
For cooling medium such as the use in the patent documentation 3 cooling air or water smokes tire is forced the post-curing inflator that cools off, stains such as water spots often appear in the position that cooling medium such as water are sprayed onto, thereby the tire outward appearance is caused bad influence.In addition; Because need be in mechanisms such as drive source that supply cooling medium are set on every side that installs and pipe arrangements; This type of peripheral equipment will cause maximization and structure complicated of equipment; Simultaneously, the use of peripheral equipment will cause the raising of component costs, and the running of drive source will cause the significantly rising of operating cost.
Summary of the invention
The present invention makes in view of above-mentioned technical problem in the past just, maximization that its purpose is to provide the quality of a kind of cooling that can be at short notice vulcanized tyre be fit to improve tire, can not cause equipping and structure complicated and the post-curing inflator that significantly rises that can not cause component costs and operating cost.
For addressing the above problem, post-curing inflator provided by the present invention comprises: the tire curing vulcanized tyre of clamping clamping device; With the rotary drive mechanism that said vulcanized tyre is rotated.
With reference to accompanying drawing,, can make of the present invention above-mentioned and other purposes, detailed content and advantage are clearer through reading detailed description described below.
Description of drawings
Fig. 1 is the vertical view of the configuration relation of expression tyre vulcanizer and post-curing inflator.
Fig. 2 is the front view of the configuration relation of expression tyre vulcanizer and post-curing inflator.
Fig. 3 is the longitudinal sectional view that the summary of expression post-curing inflator constitutes.
Fig. 4 is the key diagram of the configuration status of expression tab member.
Fig. 5 is the longitudinal sectional view that the summary of expression post-curing inflator constitutes.
Fig. 6 is the approximate vertical view of expression post-curing inflator.
Fig. 7 is the analog result key diagram of air-flow in the example of representing in the past.
Fig. 8 is the analog result key diagram of air-flow in the example of representing in the past.
Fig. 9 is the analog result key diagram of air-flow among expression the present invention.
Figure 10 is the analog result key diagram of air-flow among expression the present invention.
Figure 11 is the analog result key diagram of air-flow among expression the present invention.
Figure 12 is the longitudinal sectional view that the summary of expression post-curing inflator constitutes.
Figure 13 is the key diagram of the configuration status of expression tab member.
Figure 14 is the key diagram of the configuration status of expression tab member, (a) is vertical view, (b) is front view.
Figure 15 is the expression key diagram of required cool time.
Figure 16 is the key diagram of the determinating reference of the required revolution of expression.
The specific embodiment
Below, with reference to chart post-curing inflator among the present invention (PCI) and tire curing cooling means are described.
(embodiment 1)
Shown the post-curing inflator among the present invention (post-curing inflator of the tire cool method of embodiment of the present invention) together with tyre vulcanizer among Fig. 1, Fig. 2, Fig. 1 is a vertical view, and Fig. 2 is a front view, has shown post-curing inflator etc. respectively.
Shown in these figure, the post-curing inflator 101 in this example is arranged on the rear side (right side among the figure) of vulcanizer 102, and separated by a distance with it.Comprise the expansion cooling end 103 that tire 1 is expanded and cools off in the post-curing inflator 101.The quantity of expansion cooling end 103 is identical with the mould number of vulcanizer 102.That is, comprise in the post-curing inflator 101: two expansion cooling ends that are set up in parallel 103,103, the go up and down lower rim elevating mechanism 125 of lower rim mechanism 2,2 of two expansion cooling ends 103,103 simultaneously, it can receive two vulcanized tyre 1,1 and the coolings of expanding simultaneously from vulcanizer 102 simultaneously.Details about expansion cooling end 103 will describe below.
The vulcanizer 102 that is set up in parallel with above-mentioned post-curing inflator 101 is two formula pressurizing units of two green tires 107 of sulfidization molding (green tire, tire base, i.e. vulcanized tyre not) simultaneously.That is vulcanizer 102 has: two moulds 110,110 (die) of each green tire 107 of sulfidization molding, with green tire 107 pack into from extruding the place ahead each mould 110 two loading machines 111,111 and will be vulcanized tyre 1 two rotations from each mould 110, taking out of and send into post-curing inflator 101 handle and load machine 104,104.In addition, vulcanizer 102 can be equipped with single or a plurality of (more than two) mould 110, correspondingly, should be equipped with in the post-curing inflator 101 with vulcanizer 102 in mould count single or a plurality of expansion cooling ends 103 of similar number.
Have the 110A of mold portion and the 110B of bed die portion of easy on and off folding in each above-mentioned mould 110.The 110A of mold portion does elevating movement with respect to the 110B of bed die portion that is fixed on vulcanizer frame 112 bottoms under the effect of up-down cylinder barrel.In addition; Each loading machine 111 reaches the place ahead (left side among the figure) middle position that is arranged on vulcanizer frame 112 rotatably with free lifting and erects on the guide rail pillar 112B that is provided with, and the last tire frame position that grasps green tire 107 through the tire anchor clamps 111B by turning arm 111A front end can be moved into its rotation between each mold 110A, the 110B.
In addition, each rotation is handled and loaded on the rear side central frame 112A that machine 104 is arranged on vulcanizer frame 112.Each rotation is handled and loaded the rotary middle spindle of machine 104 and is led platform 134 (support portion) on to be arranged on along what the guide rail 133 of rear side central frame 112A setting went up and down with rotating freely, and each rotation is handled and loaded machine 104 and all had turning arm 104A and tire anchor clamps 104B.Turning arm 104A is installed in to lead on the platform 134 and also can it rotates freely for axle, through not shown a plurality of hydraulic pressure or pneumatic cylinder tire anchor clamps 104B is rotated between vulcanizer 102 and post-curing inflator 101.Tire anchor clamps 104B has the jaw 104a more than 3 that can on the radiation direction, open simultaneously or shrink equally spaced to be set up on its circumferencial direction; Make it to open after can each jaw 104a being inserted into vulcanized tyre 1 or having cooled off in the tire 1 ' under contraction state and grasp tire frame position, and can each jaw 104a be shunk once more and decontrol each tire 1,1 '.
Be provided with among the rotary motion trace a of above-mentioned each turning arm 104A and discharge conveyer belt 105.Discharging conveyer belt 105 is the roller bearing type conveyer belts that are made up of a plurality of roller bearings, is positioned at the below that machine 104 is handled and loaded in rotation, and near the position in expansion cooling end 103 outsides, be arranged on the fore-and-aft direction with cooling end 103 with arranging.Each discharges conveyer belt 105, and in order not influence the up-down of lower rim mechanism 2, also can guarantee to have cooled off tire from vulcanizer 102 1 side direction carrying conveyer belt 106 lopsidedness ground can be configured to carrying conveyer belt 106 ground in own wt effect lower slider.Carrying conveyer belt 106 is belt conveyors, is arranged on the rear of post-curing inflator 101 at a distance from certain intervals, and will be transported to tyre inspection operation or finished product storehouse as later process from the tire of cooling 1 ' that release conveyer belt 105 sends.
As shown in Figure 3, the cooling end 103 that respectively expands in the post-curing inflator 101 comprises: the clamping device of vulcanized tyre 2 of horizontally disposed 1 downside of vulcanized tyre of clamping (below be called lower rim mechanism 2); With the clamping device of vulcanized tyre 3 of 1 upper side of clamping vulcanized tyre (below be called wheel rim mechanism 3).Last wheel rim mechanism 3 comprises: under airtight conditions clamping vulcanized tyre 1 on tire frame position 1a on wheel rim 4; And the last wheel rim attaching parts 5 that link to each other with last wheel rim 4.In addition, vulcanized tyre 1 is the shape that benchmark forms symmetry with the central point on the direction of principal axis, and center, tire curing equator is defined as the line that the central point that passes on the direction of principal axis and vertical with it plane and vulcanized tyre 1 tyre surface intersect.
Above-mentioned upward wheel rim 4 is formed into to have and the corresponding external diameter disc of the diameter of the last tire frame 1a of portion.The peristome 4a that the fixed axis 33 that the inner ring side of last wheel rim 4 is stated after being provided with and can letting passes.The upper fixed of last wheel rim 4 has last wheel rim attaching parts 5.Last wheel rim attaching parts 5 are made into cylindrical shape to surround peristome 4a, and the central shaft on its central shaft and last wheel rim 4 vertical directions is overlapping.
The last wheel rim mechanism 3 that as above constitutes can rotate with any direction and rotating speed under rotary drive mechanism 10 effects.Rotary drive mechanism 10 comprises: be horizontally fixed on the follow-up pulley 11 on the rotary drive mechanism 10 outer ring faces; Be arranged on the drive pulley 12 of follow-up pulley 11 sides; The driving belt 13 that connects follow-up pulley 11 and drive pulley 12; And the tire CD-ROM drive motor 14 that links to each other with drive pulley 12.And rotary drive mechanism 10 can through drive pulley 12 with drive belt 13 rotary driving force is delivered to follow-up pulley 11, wheel rim attaching parts 5 and last wheel rim 4 rotations drivings in drive 1 high speed of vulcanized tyre that is bearing on the wheel rim 4 and rotate.
For example shown in Fig. 9, " rotation at a high speed " here is meant at this and forms this part the influence of air-flow greater than the rotary speed of the forced convertion of free convection periphery of vulcanized tyre 1.Particularly, be velocity of rotation when making vulcanized tyre 1 with the above rotating speed rotation of 100rpm (inferior/minute).Say that again the velocity of rotation of " rotation at a high speed " gets final product, but is preferably more than the 200rpm, more preferably more than the 300rpm, is preferably in addition below the 1000rpm, more preferably below the 800rpm more than 100rpm.The reason of capping is here; Rotating speed is continued to improve in the back even acquire a certain degree; Cooling effect (required cool time) is no change almost but, can cause the durability of equipment significantly to reduce on the contrary, and the cost of equipment and the labour that need overspending simultaneously are to guarantee security.Say that again when being equipped with fin, the effect when then it rotate with the rotating speed below the 500rpm is suitable with the effect when rotating with 800~1000rpm when not being equipped with.
So; Rotary drive mechanism 10 is to form the forced convertion of influence greater than free convection in the periphery of vulcanized tyre 1 at this; Come to rotate at a high speed vulcanized tyre 1; Can forced convertion take away the heat in the vulcanized tyre 1 energetically, thereby can at short notice it be cooled to below certain temperature.In addition, be to be the monosymmetric air-flow on direction of principal axis of benchmark through producing above-mentioned forced convertion with the center, equator of vulcanized tyre 1, can cool off vulcanized tyre 1 on the ground of the bilateral symmetry on the direction of principal axis that with the center, equator is benchmark.So can improve expand cooled quality, particularly uniformity.In other words; Post-curing inflator; So that the center, equator of vulcanized tyre 1 is the physics value that both sides on the direction of principal axis of benchmark demonstrate symmetry; Come to rotate at a high speed vulcanized tyre 1, thereby form the forced convertion of influence, simultaneously to the cooling of expanding of vulcanized tyre 1 greater than free convection in the periphery of vulcanized tyre 1." physics value " in the specification is meant the property value of at least one physical property factor from the physical property factors such as middle dilatability of hardness, hot strength, ductility, gum intensity, bounce-back property, tension resistance to spalling, compression set, mar proof, the bent cracking of folding, casing ply (carcasscord), might not refer to the property value of property sexual factor.
As shown in Figure 3, the above-mentioned inner ring side that goes up the last wheel rim attaching parts 5 in the wheel rim mechanism 3 is disposed with: with the last wheel rim supporting mechanism 21 of wheel rim mechanism 3 on the free rotation ground supporting; Releasably to connect the locking mechanism 31 of going up wheel rim mechanism 3 and lower rim mechanism 2.Last wheel rim supporting mechanism 21 comprises: along the cylindrical shape tubular support component 22 of last wheel rim attaching parts 5 inner ring faces setting; And be arranged on the parts of bearings 23 between tubular support component 22 and the last wheel rim attaching parts 5.The upper end of tubular support component 22 is fixedly installed on the horizontal frame 6.In addition, horizontal frame 6 constitutes the part of the not shown frame structure that keeps the post-curing inflator posture.On the other hand, parts of bearings 23 is to be permanently connected tubular support component 22 and last wheel rim attaching parts 5, with free rotation ground supporting in the horizontal direction simultaneously on above-below direction.So, last wheel rim supporting mechanism 21 on the certain altitude position of horizontal frame 6 regulation with free rotation ground supporting on wheel rim mechanism 3.
The above-mentioned inner ring side that goes up wheel rim supporting mechanism 21 is provided with locking mechanism 31.Locking mechanism 31 comprises that Lock Part 32, lock shaft 33 and locking are with rotating mechanism 34.Lock Part 32 is with in the tubular support component 22 that is entrenched in wheel rim supporting mechanism 21 freely to rotate.In addition, the front end position of turning cylinder 35 links to each other with the upper portion of Lock Part 32 free to rotately.Turning cylinder 35 is horizontally disposed with, and its rear portion links to each other with cylinder device such as hydraulic cylinder or pneumatic cylinder 36.Turning cylinder 35 constitutes locking with rotating mechanism 34 with cylinder device 36, and locking makes turning cylinder 35 rotations with rotating mechanism 34 through cylinder device 36, thereby makes the Lock Part 32 can be in forward or backwards rotation.
The depressed part 32a that the Lock Part 32 that above-mentioned locking is rotated with rotating mechanism 34 has lower opening.The top centre of depressed part 32a is provided with pore 32d, and pore 32d in the vertical direction runs through the upper wall portions of Lock Part 32, and its other end links to each other with air hose 7.The feeder that does not show among air hose 7 and the figure links to each other.Feeder comprises: supply is expanded with air so that the vulcanized tyre 1 pressure effect gas supply assembly of expansion down in vulcanized tyre 1; Expand with the air mechanism of taking a breath with replacement under situation such as vulcanized tyre 1 rotation.
In addition, the lower end of depressed part 32a is formed with from sidewall and stretches to the outstanding lock part 32b of inner ring direction on four sides, and is formed with between the adjacent lock part 32b, 32b and inserts thorough cut 32c (notch part).Insert thorough cut 32c and form the protuberance 33a that passes lock shaft 33.Say again; The locking mechanism 31 that as above constitutes; Through locking with rotating mechanism 34 for example when the twist-lock parts 32 to the forward, then can make the protuberance 33a and the slotting thorough cut 32c consistency from top to bottom of lock shaft 33, and the protuberance 33a of lock shaft 33 can freely get into or withdraw from depressed part 32a; On the other hand; For example when toward backwards rotation driven locking parts 32, then can make the protuberance 33a and the lock part 32b consistency from top to bottom of lock shaft 33, and the protuberance 33a of lock shaft 33 is fixed in the depressed part 32a.
The above-mentioned protuberance 33a of above-mentioned lock shaft 33 is set at the four sides of upper end, and it is outstanding to point to the outer ring direction.In addition, lock shaft 33 is configured with the central shaft of its axle center with above-mentioned lower rim mechanism 2 with aliging, has: the axial region 33b that hangs down from the upper end; With the shaft supporting part 33c that forms in axial region 33b lower end.
Lower rim mechanism 2 can be arranged on the above-mentioned shaft supporting part 33c freely to rotate.Lower rim mechanism 2 comprises: under airtight conditions, keep the lower rim 16 of the following tire frame position 1b of vulcanized tyre 1; The lower rim support component 17 that links to each other with lower rim 16; And lower rim support component 17 can be connected with rotating freely the lower rim bindiny mechanism 18 on the shaft supporting part 33c of lock shaft 33.
Above-mentioned lower rim 16 is formed into the disc that has with footpath outside the diameter of the following tire frame 1b of portion is corresponding.The inner ring side of lower rim 16 is provided with the peristome 16a that can let said fixing axle 33 pass.The below of lower rim 16 is fixed with lower rim support component 17.Lower rim support component 17 is made into cylindrical shape to surround peristome 16a, and the central shaft of its central shaft and lower rim 16 is overlapping.In addition, the inner ring side of lower rim supporting mechanism 17 is provided with the lower rim bindiny mechanism 18 that is made up of parts of bearings.The lower rim mechanism 2 that as above constitutes, the following tire frame position 1b through grasping vulcanized tyre 1 and along with the rotation of last wheel rim mechanism 3 is rotated is with respect to lock shaft 33 free rotation ground supportings vulcanized tyre 1.
In addition, the elevating mechanism that does not show among the lower end of lock shaft 33 and the figure links to each other.Elevating mechanism can make tire placement location that lock shaft 33 do not show in the drawings and than free lifting between the higher tire installation site of shown position.Say again, can be at the tire placement location with vulcanized tyre 1 from 2 loading and unloading of lower rim mechanism.On the other hand, in the tire installation site, the last tire frame position 1a of vulcanized tyre 1 is gripped by last wheel rim mechanism 3, and by lower rim mechanism 2 and on carry out cooling processing under the state of wheel rim mechanism 3 clampings.
About above-mentioned cooling processing,, can also get rid of mechanism 41 through air and implement except that rotating the vulcanized tyre 1 through rotary drive mechanism 10.It is the rotations that utilize rotary drive mechanism 10 to produce that air is got rid of mechanism 41, and mandatory eliminating is the tyre sidewall 1c, near the device of the air the 1d of vulcanized tyre 1 side surface part.
That is it is through together rotating with wheel rim mechanism 3,2 that air is got rid of mechanism 41, and formation comprises along the side surface direction composition of vulcanized tyre 1 or the air-flow of radial direction composition.Specifically, air is got rid of mechanism 41 and is separately positioned on wheel rim mechanism 3 and lower rim mechanism 2 places, and is furnished with a plurality of tab member 42 of the driving force of transmitting the rotary drive mechanism generation.As shown in Figure 4, these tab member 42 are with on the circumference that is arranged on each 3,2 outer ring portion of wheel rim mechanism equally spacedly.In addition, tab member 42 is with the crooked plate object of the radius of curvature suitable with each wheel rim mechanism 3,2 outer ring face, and it tilts with respect to the radial direction of each wheel rim mechanism 3,2.That is an end of tab member 42 inner ring sides more is inclined to upper reaches one side of direction of rotation (direction of arrow among the figure) with respect to the other end, promptly forms so-called swept-back wing.Thus; Through the tab member 42 common rotation with each wheel rim mechanism 3,2, air is got rid of mechanism 41 and can under the situation that does not reduce the relative velocity on the circumferencial direction, be formed and comprise the air-flow of outwards dispersing composition along the side surface direction composition of vulcanized tyre 1 or along radial direction.In addition, this air is got rid of the centrifugal fan structure that mechanism 41 also can adopt similar multiple wing centrifugal fan.Say that again tab member 42 not only can be rotated with wheel rim mechanism jointly, also can do relative rotation.
Be provided with the partition member 43 of getting rid of mechanism's 41 parts as air from seen tire 1 opposite one side of tab member 42 directions that are arranged on upside and downside.Partition member 43 is divided into tyre sidewall 1c, the 1d regions of tire 1 that air as tab member 42 flows into the 1st area of space A of a side and near the tyre sidewall 1c of tire 1, the 2nd area of space B of 1d one side.That is partition member 43 is the cylindrical shape thing that connects from top to bottom.The internal diameter that the partition member 43 that is provided with can make tab member 42 sides (side) is littler than opposite side internal diameter near the internal diameter of the top of tab member 42 outer ring sides and this side.Thus, partition member 43 can prevent that the air in the 2nd area of space B from flowing into the 1st area of space A, can concentrate among the 1st area of space A air before the heat exchange simultaneously and make it flow into tab member 42 in large quantities.
In addition, can adopt driving force of decomposing partial rotation driving mechanism 10 and the structure that is transferred to tab member 42, also can adopt the structure that the driving force of the driving mechanism of establishing in addition beyond the rotary drive mechanism 10 is delivered to tab member 42.When rotating relatively, phase place constantly changes on the direction of rotation of tire 1 and tab member 42, thereby can on tire circumferential direction, realize balanced more exhaust effect.In addition, when beyond rotary drive mechanism 10, establishing airfoil parts 42 in addition the driving mechanism of driving force being provided, can the tab member 42 that driven by different driving mechanism be set respectively in the above and below of vulcanized tyre 1.The tab member 42 that also can be merely tire curing top is provided with the driving mechanism of the driving force of sending outside the rotary drive mechanism 10 separately.So can adjust the cooling capacity of the vulcanized tyre 1 of the upper portion that is positioned at vulcanized tyre 1 and following side branch.That is, can carry out more senior adjustment to the upper and lower temperature difference of vulcanized tyre 1.Therefore; For example receive the influence of the asymmetry of equipment peripheral temperature; The temperature of tire curing upper portion is often too high; The perhaps upper portion of vulcanized tyre 1 asymmetric with lower portion (for example the shape of tyre sidewall 1c, 1d is different) and the cooling velocity of also adjustable close side sections and lower portion appears under the situation such as deviation in cooling velocity.The shape of tab member 42 that in addition, also can be through changing tire curing upside and downside or increase and decrease its sheet number individually to adjust the cooling capacity of tire curing upper portion and lower portion.
In addition, be provided with a part of cooling air supply mechanism 44 of getting rid of mechanism 41 as air from seen tire 1 opposite side of partition member 43 directions that are arranged on upside and downside.Cooling air supply mechanism 44 comprises: form and the ring-type pipe arrangement 45 that is configured with the last wheel rim attaching parts 5 of surrounding each wheel rim mechanism 3,2 and lower rim support component 17; The cooling air supply device that in the figure of ring-type pipe arrangement 45 supplied with cooling air, does not show; And be arranged on the ring-type pipe arrangement 45 with airfoil parts 42 and spray the nozzle that does not show among the figure of cooling air.In addition, nozzle also can be the through hole that forms on the ring-type pipe arrangement 45.
Below, the operating condition of the post-curing inflator 101 that as above constitutes is described.
Like Fig. 1 and shown in Figure 2, after vulcanizer 102 was accomplished sulfidization molding, machine 104 up-downs were handled and loaded in each rotation, rotation places tire anchor clamps 104B in each mould 110.Reduce tire anchor clamps 104B then and grasp vulcanized tyre 1.Then, up-down, rotating tire's anchor clamps 104B vulcanized tyre 1 rotate the cooling end 103 that respectively expands that is transported to post-curing inflator 101 from each mould 110.The tire placement location that in the figure that lower rim mechanism 2 is dropped to the lower position, does not show; After vulcanized tyre 1 decline of handling and loading machine 104 along with each rotation has been carried to each lower rim mechanism 2; Machine 104 risings, rotation are handled and loaded in each rotation, leave the cooling end 103 that respectively expands.
As stated, vulcanized tyre 1 is removed to lower rim mechanism 2, and as shown in Figure 3, the following tire frame position 1b of vulcanized tyre 1 is by lower rim 16 clampings of lower rim mechanism 2.Subsequently, lock shaft 33 rises, lower rim mechanism 2 and vulcanized tyre 1 rise thereupon.At this moment, in the locking mechanism 31, Lock Part 32 is forward rotation under locking with the driving of rotating mechanism 34, makes the protuberance 33a of lock shaft 33 and the slotting thorough cut 32c consistency from top to bottom of Lock Part 32.The protuberance 33a of therefore, rising lock shaft 33 passes and inserts in the thorough cut 32c entering depressed part 32a.Then, after lock shaft 33 arrived the tire installation sites as upper limit position, its rising was stopped, and the last tire frame position 1a of vulcanized tyre 1 is by last wheel rim 4 clamping under airtight conditions of last wheel rim mechanism 3.
Subsequently, in the locking mechanism 31, Lock Part 32 backwards rotation, lock part 32b is with respect to the protuberance 33a consistency from top to bottom of lock shaft 33.Gas supply mechanism entry into service in the feeder that does not show among the figure then, air is used in the expansion that in vulcanized tyre 1, charges into regulation air pressure through air hose 7 grades.The result; The protuberance 33a of lock shaft 33 by the lock part 32b in the depressed part 32a after fixing on the above-below direction; The state that wheel rim mechanism 3 and lower rim mechanism 2 are fixed through lock shaft 33 separated by a distancely in the appearance, simultaneously, vulcanized tyre 1 is expanded to the regulation shape and keeps its shape.
Then, the ventilation mechanism in the feeder turns round aptly, and replacement is expanded and used air when keeping in the vulcanized tyre 1 certain pressure.So, discharge on the one hand the expansion of carrying out heating up after the heat exchange with vulcanized tyre 1 and use air, air is used in the expansion of the low temperature before the supply heat exchange in vulcanized tyre 1 on the other hand, thereby can cool off efficiently in the inside realization of vulcanized tyre 1.
In addition, after tire CD-ROM drive motor 14 runnings in the rotary drive mechanism 10, rotate upward wheel rim mechanism 3, drive the vulcanized tyre 1 that is bearing in the wheel rim mechanism 3 and rotate at a high speed through drive pulley 12, driving belt 13 and follow-up pulley 11.So the periphery of vulcanized tyre 1 forms the forced convertion of influence greater than free convection, the heat in the vulcanized tyre 1 is taken away in forced convertion energetically.Thus; With the cooling of under the state that stops, expanding of vulcanized tyre 1; Or mainly receive the influence of free convection and vulcanized tyre 1 is expanded compare under the situation of cooling in rotation, vulcanized tyre 1 can be cooled to below the set point of temperature in the shorter time.
In addition; Vulcanized tyre 1 is the shape that benchmark is symmetry with the central point on the direction of principal axis; Thereby vulcanized tyre 1 at a high speed the forced convertion that produces of rotation be with center, tire curing equator, promptly pass line that central point and vertical with it plane and vulcanized tyre 1 tyre surface on the direction of principal axis intersect and be monosymmetric air-flow on the direction of principal axis of benchmark.So vulcanized tyre 1 has been in the direction of principal axis bilateral symmetry property cooling that with the center, equator is benchmark, thereby improved the cooled quality that expands, particularly harmonious.
In addition; Along with the rotation of vulcanized tyre 1; After each tyre sidewall 1c, 1d moved with respect to ambient air, the surperficial relative velocity that forms tyre sidewall 1c, 1d was zero and distributes promptly so-called speed boundary layer away from the big more air-flow of surperficial relative velocity more; Get rid of under the air-flow effect that mechanism 41 causes at air, this speed boundary layer is thinner during than rotating tire's only.Identical therewith, in the temperature field, thin out near the temperature boundary layer of tyre sidewall.The thin more thermal resistance of this boundary layer is low more, and tyre sidewall 1c, 1d can realize cooling more apace.Vulcanized tyre 1 needs with the fully next rotation at a high speed of speed of attenuation of speed boundary layer, and its rotating speed should be more than the 100rpm, is preferably more than the 200rpm, more preferably more than the 300rpm.Like further raising rotating speed, then can realize cooling at faster speed.
In addition, the tyre sidewall 1c that heats up because of heat exchange, near the air the 1d are got rid of mechanism's 41 mandatory eliminatings by air.That is after having begun to cool down under the rotation of vulcanized tyre 1, the sub-cooled air sprays to tab member 42 from the ring-type pipe arrangement 45 in the cooling air supply mechanism 44.In addition, after each wheel rim mechanism 3,2 rotates, the tab member 42 that sets within it also will be rotated, and promptly on the axle center with each wheel rim mechanism 3,2 is the circumferencial direction at center, rotate.So; Comprise that the air before the heat exchanges such as cooling air in the 1st area of space A of each wheel rim mechanism 3,2 side is pushed into tire 1 direction by tab member 42 from partition member 43, form the tyre sidewall 1c that comprises along vulcanized tyre 1, the air-flow (wind) of 1d direction composition.
Thus, near the high temperature air tyre sidewall 1c, the 1d after the heat exchange is with to leave vulcanized tyre 1, and by the air of tab member 42 before the 1st area of space A supply heat exchange, to replenish the air of discharging in the above described manner.Therefore, the tyre sidewall 1c of vulcanized tyre 1,1d can exist the air of the big temperature difference to carry out heat exchange with it always.Thereby can be cooled at short notice below the fixed temperature.In addition, when being equipped with tab member 42 and not being equipped with, compare, realize equal effect in rotating speed that can be lower or shorter time.
Say that again near the 2nd area of space B the tyre sidewall 1c, 1d is isolated by partition member 43 and the 1st area of space A relatively, therefore, can stop with vulcanized tyre 1 heat exchange after the hot-air of the 2nd area of space B that heats up mobile to the 1st area of space A.So, only there is the preceding air of heat exchange in the 1st area of space A, this air flows into tab member 42, therefore can realize the cooling of tyre sidewall 1c, 1d more efficiently.
In addition, when making as so vulcanized tyre 1 that rotation is with cooling at a high speed, each tyre sidewall 1c of upside and downside, the air of 1d flow along the peripheral direction of vulcanized tyre 1.So can prevent that accomplishing the air that heats up after the heat exchange with the tyre sidewall 1d of downside rises because of free convection and rotate to the appearance of this state of upside tyre sidewall 1c.Therefore, two tyre sidewall 1c of upside and downside, 1d can realize cooling under identical condition.In addition, this rotates at a high speed under the centrifugal action that produces down, and vulcanized tyre 1 inner air will be created in monosymmetric air-flow on the direction of principal axis, thereby can be from symmetry (equilibrium) cooling of both sides on the inside impeller-hub direction of vulcanized tyre 1.So; Have through employing and to make the vulcanized tyre 1 can be with the for example post-curing inflator 101 of the rotary drive mechanism 10 of rotation at a high speed more than the 100rpm; To the having or not of rotating speed, tab member 42,42 of vulcanized tyre 1 and tab member counterrotating have or not or up and down tab member 42 rotating speed separately etc. adjust aptly; Can realize adapting to inside and outside the cooling, tire of tire shape agonic cooling and can adjust or shorten cool time, also can tune to and in a vulcanisation cycle, accomplish cooling.In other words; Post-curing inflator 101 also can possess can be adjusted in a vulcanisation cycle structure and the function of accomplishing cooling, for example to the having or not of rotating speed, tab member 42,42 of vulcanized tyre 1 and tab member counterrotating has or not or the structure and the function of the adjustment that suits such as tab member 42 rotating speed separately up and down.In addition, owing to can realize balanced cooling on above-below direction and the circumferencial direction of vulcanized tyre 1, cooled vulcanized tyre 1 is with regard to the good quality of oblatio.
After as above accomplishing the cooling of vulcanized tyre 1, discharging expands use air, and in locking mechanism 31, Lock Part 32 is forward rotation under locking with the driving of rotating mechanism 34, makes the protuberance 33a of lock shaft 33 and the slotting thorough cut 32c consistency from top to bottom of Lock Part 32.Lock shaft 33 descends subsequently, places the interior protuberance 33a of depressed part 32a to pass slotting thorough cut 32c and withdraws to the outside.Then; After lower rim mechanism 2 together dropped to the tire placement location that does not show among the figure with cooled vulcanized tyre 1 and stops, like Fig. 1 and shown in Figure 2, rotation was handled and loaded machine 104 and is taken out vulcanized tyre 1; Like this, do not produce stand-by time and can begin the next cooling of vulcanized tyre 1.
(embodiment 2)
Below the other embodiment of post-curing inflator is described.
Another embodiment that has diagrammatically shown the post-curing inflator among the present invention among Fig. 5, Fig. 6, Fig. 5 are longitudinal sectional view, and Fig. 6 is a vertical view, has shown post-curing inflator etc. respectively.Wherein, pay with identical symbol, and omit explanation with the post-curing inflator 101 identical parts of embodiment 1.In addition, though do not show among the figure, parts or mechanism that air is got rid of explanation among 41 embodiment such as grade 1 of mechanism can be set aptly as required also.
Shown in figure, post-curing inflator comprises: the lower rim mechanism 2 of horizontally disposed 1 downside of vulcanized tyre of clamping; Last wheel rim mechanism 3 with 1 upper side of clamping vulcanized tyre.Last wheel rim mechanism 3 can rotate with any rotating speed down in rotary drive mechanism 74 effects.Rotary drive mechanism 74 comprises: the rotating shaft member 75 that is connected with wheel rim mechanism 3; With free rotary ground supporting rotating shaft member 75 and with the outer cylinder member 76 of rotating shaft member 75 in vertical direction; And pass through pulley or drive the CD-ROM drive motor 77 that belt links to each other with the upper end of rotating shaft member 75.Rotating shaft member 75 is provided with pore 75b, pore 75b up/down perforation, and its other end links to each other with feeder through the air hose that does not show among the figure.
Support the outer cylinder member 76 of above-mentioned rotating shaft member 75, also as shown in Figure 5, be fixedly installed on the horizontal frame 78.The outer ring face side of outer cylinder member 76 disposes rotating mechanism 79.Rotating mechanism 79 comprises: be arranged on cartridge unit 76b the outer ring face, can make joint that bar 80a in the vertical direction advance and retreat move with cylinder barrel 80; Can with engage engage with the bar 80a of cylinder barrel 80, be fixedly installed on the bond pad 81 on the rotating shaft member 75; And by outer cylinder member 76 supporting and make rotation that cartridge unit 76b rotates in the horizontal direction with cylinder barrel 82.
The below of above-mentioned rotating mechanism 79 is provided with locking mechanism 83.Locking mechanism 83 comprises: the protuberance 75a that is formed at the bottom (leading section) of rotating shaft member 75; And the Lock Part 84 that links to each other with last wheel rim mechanism 3.Lock Part 84 is provided with the depressed part 84a of top opening.The upper end of depressed part 84a is provided with from sidewall stretches to the outstanding lock part 84b of inner ring direction on four sides, and is formed with slotting thorough cut (notch part) between the adjacent lock part 84b84b.Slotting thorough cut forms the protuberance 75a that passes rotating shaft member 75.Say again, the locking mechanism 83 that as above constitutes, through rotating mechanism 79 for example when to the forward rotating rotating shaft member 75; Then can make protuberance 75a and slotting thorough cut consistency from top to bottom; And protuberance 75a can freely get into or withdraw from depressed part 84a, on the other hand, and for example when the time toward backwards rotation rotating shaft member 75; Then can make protuberance 75a and lock part 84b consistency from top to bottom, and protuberance 75a is fixed in the depressed part 84a.Other the structure with embodiment 1 in post-curing inflator 101 identical.
Below, the operating condition of the post-curing inflator that as above constitutes is described.
At first, the tire placement location that in the figure that lower rim mechanism 2 is dropped to the lower position, does not show, vulcanized tyre 1 carries in lower rim mechanism 2, and vulcanized tyre 1 is by 2 supportings of lower rim mechanism.Subsequently, lower rim mechanism 2 together rises with locking mechanism 83, lower rim mechanism 2 and vulcanized tyre 1 rise thereupon.At this moment, be positioned at the rotating shaft member 75 of the top of locking mechanism 83, after forward rotation under the driving of rotating mechanism 79, the slotting thorough cut 32c consistency from top to bottom of protuberance 75a and Lock Part 32.Therefore, the protuberance 75a of the Lock Part 84 of rising gets in the depressed part 84a.Then, behind the tire installation site that lower rim mechanism 2 arrives as upper limit position, its rising is stopped, and vulcanized tyre 1 is by the clamping under airtight conditions of last wheel rim mechanism 3.
Subsequently, in the rotating mechanism 79, rotating shaft member 75 is by backwards rotation, and the lock part 84b of Lock Part 84 is with respect to the protuberance 75a consistency from top to bottom of rotating shaft member 75.Then, the gas supply mechanism entry into service in the feeder that does not show among the figure, in vulcanized tyre 1, charge into decide air pressure expansion use air.The result; The protuberance 75a of rotating shaft member 75 by the lock part 84b in the depressed part 84a after fixing on the above-below direction; The lock-out state that wheel rim mechanism 3 and lower rim mechanism 2 are fixed through rotating shaft member 75 separated by a distancely in the appearance; Simultaneously, vulcanized tyre 1 is expanded to institute's shaped and keeps its shape.
Subsequently, the bar 80a that engages with cylinder barrel 80 retreats, and behind the engagement relationship of releasing and bond pad 81, rotating shaft member 75 just can rotate from bent with respect to outer cylinder member 76.Afterwards, running motor 77 makes spindle unit 75 rotations through pulley and belt drives.So vulcanized tyre 1 cooling of under rotation at a high speed, expanding.
Vulcanized tyre 1 is accomplished cooling, discharge to expand with behind the air, in locking mechanism 83 and the rotating mechanism 79, through with the opposite action of action that is connected above-mentioned lower rim mechanism 2 and last wheel rim mechanism 3 state that unlocks.Then, after lower rim mechanism 2 together drops to the tire placement location that does not show among the figure with cooled vulcanized tyre 1 and stops, taking out vulcanized tyre 1, the expansion cooling of the next vulcanized tyre 1 of beginning.Other operation process is identical with post-curing inflator 101 among the embodiment 1.
Below, carry out following simulated test, to confirm the cooling effect of the post-curing inflator in the present embodiment 1,2.
At first investigated flow regime in the past, that when leaving standstill vulcanized tyre 1, produce air-flow around its of (rotating speed 0rpm).Fig. 7 and Fig. 8 are the sketch map of this analog result.Fig. 7 is radial direction and vertical direction speed vector figure, and Fig. 8 is the isopleth map of radial direction speed composition.Among Fig. 8, tone representes that more deeply then speed is big more.Its result such as Fig. 7 and shown in Figure 8 can know that the air that the tyre sidewall 1d portion of the downside of vulcanized tyre 1 of producing in the tire outside heats up rises, and rotate to the air-flow (by the air-flow that free convection forms, the direction of arrow) of the free convection character of upside tyre sidewall 1c.And can know the inboard free convection that produces lifting cord liner (belt inner liner) portion of tire, and the formation temperature layering, temperature difference up and down produced.
Next has investigated that vulcanized tyre 1 is installed in the post-curing inflator that is equipped with tab member 42, and during with 500 times/minute rotating speed rotation vulcanized tyre 1 around produce the flow regime of air-flow.Fig. 9 is the sketch map of this analog result, is radial direction and vertical direction speed vector figure.Its result is as shown in Figure 9; Can know the air-flow (direction of arrow) of the forced convertion character that produces the tyre sidewall 1c comprise along vulcanized tyre 1,1d direction composition; Be monosymmetric air-flow on the direction of principal axis of benchmark with the center, equator of vulcanized tyre 1 promptly, near the air tyre sidewall 1c, the 1d is benchmark bilateral symmetry and eliminating of being forced property on direction of principal axis with the center, equator.
Investigated in addition and contrasted under the situation that is equipped with tab member 42 and is not equipped with, during with 600 times/minute rotating speeds rotation vulcanized tyre 1 around produce the flow regime of air-flow.Figure 10 and Figure 11 are the sketch map of this analog result.Figure 10 is the isopleth map (under the situation of no fin) of radial direction composition.Figure 11 is the isopleth map (having under the situation of fin) of radial direction composition.And among two figure, all deeply feel more and show that speed is big more with tone.The relative velocity of the air-flow that consequently produces and the surrounding air of circumferencial direction is very big; Occupy mastery status (its influence is big); Like Figure 10 and shown in Figure 11, can know for along 2 times outside air-flows of radial direction, be equipped with tab member after; Comprise the tyre sidewall 1c along tire 1, air-flow (direction of arrow) increase of 1d direction composition, can get rid of tyre sidewall 1c, near the air of 1d more efficiently.
As above, the post-curing inflator of embodiment 1,2 comprises: clamping is upper and lower wheel rim mechanism 3,2 (the vulcanized tyre clamping devices) of upper and lower tire frame position 1a, the 1b of vulcanized tyre 1; Reach through wheel rim mechanism 3,2 and drive the rotary drive mechanism 10 of vulcanized tyre 1 high speed rotation; This post-curing inflator constitutes; So that this tire curing peripheral forced convertion that forms influence greater than free convection; Vulcanized tyre 1 rotates to come this rotary drive mechanism 10 to make; Thereby utilize forced convertion to take away vulcanized tyre 1 heat (promptly energetically vulcanized tyre 1 being cooled off) energetically, thus, can be at short notice vulcanized tyre 1 be cooled to below the set point of temperature from the outside.
At this moment; Vulcanized tyre 1 is the shape that benchmark is symmetry with the central point on the direction of principal axis; Thereby the forced convertion that produces of the high speed rotation of vulcanized tyre 1 has been to be symmetrical air-flow on the direction of principal axis of benchmark with center, tire curing equator, in addition, and the air that exists for the inboard of vulcanized tyre 1; Also can be created in monosymmetric air-flow on the direction of principal axis, thereby can obtain monosymmetric internal surface temperature distribution on direction of principal axis.That is, the vulcanized tyre state that forms the physics value of symmetry in both sides on the direction of principal axis that with the tire equator center is benchmark is realized down expanding cooling off.Therefore, vulcanized tyre 1 can realize with the center, equator being the symmetry cooling of both sides on the direction of principal axis of benchmark, thereby can improve after the cooling quality of vulcanized tyre 1, for example harmony, tapering etc.
Be in the present embodiment 1,2; As the cooling means of vulcanized tyre 1; Be so that the tire equator center of vulcanized tyre 1 be both sides on the direction of principal axis of benchmark demonstrate the physics value of symmetry and to form influence and form air-flow greater than the forced convertion of free convection in the periphery of vulcanized tyre 1 at this, make this vulcanized tyre 1 cooling of expanding.Therefore, under the effect of this forced convertion, balanced cooling on above-below direction and the circumferencial direction of vulcanized tyre 1 can be realized, thereby the quality of vulcanized tyre 1, for example harmony, tapering etc. can be improved after the cooling.And, because the air-flow that produces forced convertion character through the outside at vulcanized tyre 1 to be carrying out positive cooling from the outside to vulcanized tyre 1, thereby can realize the expansion cooling of vulcanized tyre 1 at short notice.
Particularly, in embodiment 1,2, make vulcanized tyre 1, thereby can when shortening cool time, improve the quality with the rotating speed high speed rotating more than the 100rpm.Lower velocity limit value about rotation at a high speed is the reason of 100rpm; As after state among Figure 15 and Figure 16 shown in the chart; Vulcanized tyre is rotated and when making it expand cooling with the rotating speed of 100rpm, compare with expand the down situation of cooling of non-rotary state, tapering can improve more than 30%; And can shorten cool time more than 20%, can obtain significant effect.In addition; When rotating vulcanized tyre 1 at a high speed with the rotating speed more than the 100rpm; Can vulcanized tyre 1 fully be cooled to the temperature that thermal contraction does not take place; So for example can prevent the cooled thermal contraction of carcass parts as fortifying fibre, reducing with the tire equator center is the difference of both sides physics value on the direction of principal axis of benchmark, thereby can improve harmony.
And; Rotate vulcanized tyre 1 at a high speed through rotating driving device 10; Make vulcanized tyre 1 in rotation, realize cooling, thereby need not to increase the operating cost of cooling, compared with the mode of drive source and pipeline with use cooling in the past simultaneously; Avoid maximization and structure complicated of device, also avoided the increase of component costs.
In addition; The rotation that utilizes rotating driving device 10 to produce comes near the mandatory eliminating air of (near sideway stance) the tyre sidewall 1c, 1d of vulcanized tyre 1; Be equipped with the air that imports cold air from the outside simultaneously and get rid of mechanism 41; Therefore compare with the situation of cooling with only rotating vulcanized tyre 1, can be in the shorter time vulcanized tyre 1 be cooled to below the set point of temperature.
Particularly; In embodiment 1; Air is got rid of to be equipped with in the mechanism 41 and is arranged in each wheel rim mechanism 3,2, comprises the tyre sidewall 1c along vulcanized tyre 1, the tab member 42 of 1d direction composition air-flow with each wheel rim mechanism 3,2 common rotation with generation; Through tab member 42 these simple structures being set at each wheel rim mechanism 3,2 place; Tyre sidewall 1c, near the air of 1d of vulcanized tyre 1 can be got rid of effectively, thereby more symmetrical physics value can be realized in the both sides on the direction of principal axis that with tire equator face center is benchmark.In addition, in the post-curing inflator of embodiment 2, also can be equipped with identical tab member 42.
Say again,, can select shape and configuration arbitrarily as long as tab member 42 can produce the tyre sidewall 1c that comprises along vulcanized tyre 1, the air-flow of 1d direction composition.For example the sheet number of tab member 42 can be an odd number, and the angle of inclination of each tab member 42, shape, size can have nothing in common with each other, and also can be made into plate shaped.In addition, in order to comprise more heterogeneous air-flow for tyre sidewall 1c, 1d vertical direction composition, the top of tab member 42 can bend towards tyre sidewall 1c, 1d one side of travel direction, or tab member 42 integral body can be to the travel direction tilt.
In addition, tab member 42 also can be set to satisfy in the desired site of vulcanized tyre 1, and the thickest position of tyre sidewall 1c, 1d etc. for example produces than other position form of this condition of high speed airflow more.At this moment, through the more air stream that flows of the desired site at vulcanized tyre 1, can take away than other position and more many heat, thereby can realize emphasis cooling desired site.Under more desirable state, realize cooling so can make vulcanized tyre 1.Above-mentioned " satisfying ... this condition " is meant; Be provided with sheet number, angle of inclination, shape etc. for for example tab member 42 are the air-flow variable factor of typical example; Through adjusting at least one in these a little air-flow variable factors, come to produce than the more air-flow in other position in the desired site of vulcanized tyre 1.
In addition; Air among the embodiment 1 is got rid of the partition member 43 of the 2nd area of space B of the tyre sidewall 1c, the 1d that are provided with the 1st area of space A that distinguishes the air inflow side in the tab member 42 and vulcanized tyre 1 in the mechanism 41 near; Thereby the 2nd air in the area of space B when heating up with vulcanized tyre 1 heat exchange; Because the 2nd area of space B is cut apart by partition member 43 and the 1st area of space A relatively, so can stop the air after the intensification to flow effectively to the 1st area of space A.So, only there is the preceding air of heat exchange in the 1st area of space A, this air flows into tab member 42, therefore can carry out the cooling of vulcanized tyre 1 more efficiently.In addition, in the post-curing inflator of embodiment 2, also can be equipped with identical partition member 43.
In addition, embodiment 1 air is got rid of mechanism 41 and is equipped with the cooling air supply mechanism 44 of airfoil parts 42 supplied with cooling air, and constitutes to vulcanized tyre 1 supplied with cooling air, thereby can cool off vulcanized tyre 1 more efficiently.In addition, in the post-curing inflator of embodiment 2, also can be equipped with identical cooling air supply mechanism 44.
In addition; Replacement makes expansion that vulcanized tyre 1 expands with the air mechanism of taking a breath when comprising 1 rotation of vulcanized tyre in the post-curing inflator of embodiment 1; Can cool off it in the inner product polar region of vulcanized tyre 1, thereby can cool off vulcanized tyre 1 more efficiently.In addition, in the post-curing inflator of embodiment 2, also can be equipped with identical ventilation mechanism.
Among the embodiment 1,2; As shown in Figure 1; Supporting is taken out of vulcanized tyre 1 and the cooling of expanding from the vulcanizer 102 of sulfidization molding as the green tire 107 of tire base, its comprise with in the cure time in the vulcanizer 102 vulcanized tyre 1 be cooled to the rotating speeds below the set point of temperature such as 80 ℃ and rotate the rotary drive mechanism 10 of vulcanized tyre 1 at a high speed.
Therefore; Can be positively sulfidization molding green tire 107 is processed till the vulcanized tyre 1 in vulcanizer 102 a sulfidization molding cool off vulcanized tyre 1 in circulation timei; Therefore need not behind the sulfidization molding to wait for that vulcanized tyre 1 is mounted to vulcanized tyre clamping device 2 and begins to expand and cools off.In addition, can vulcanized tyre clamping device 2 be controlled at essential minimum number, therefore can simplify the structure of post-curing inflator 101, reduce component costs and assembly cost simultaneously.Therefore in addition, vulcanized tyre clamping device 2 is set at the position of regulation, can improve the precision when vulcanized tyre 1 is mounted to vulcanized tyre clamping device 2.So, can with after the cooling of expanding the quality of vulcanized tyre 1 maintain higher state, reduce the fluctuation of quality aspect simultaneously.
In addition; In the present embodiment 1,2; As shown in Figure 3; Post-curing inflator is employed under same position and the posture through upper and lower wheel rim mechanism 3,2 (vulcanized tyre clamping devices) and carries out the entire process from clamping vulcanized tyre 1 to the cooling of expanding, and the fixed post-curing inflator that a place carries out the cool position of above-mentioned processing position only is set.Therefore, device structure is simple, thereby can improve mechanical precision, also can improve simultaneously the precision of tire curing carrying location, clamping etc., thereby harmony that can be through improving tire etc. are further improved the quality of tire.In addition, also can improve the reliability of equipment, reduce frequency and the expense thereof suspending, safeguard.In addition; For spinning upside down the expand cool position evolutionary mode of cooling of vulcanized tyre clamping device 2; Need keep at a certain distance away and dispose vulcanizer 102 and post-curing inflator 101, relative therewith, the cool position fixed form; The close that vulcanizer 102 and post-curing inflator are 101, thus can reduce device space (particularly before and after amplitude size) is set.So; Use unloader as carrying under the situation of the carrying mechanism of vulcanized tyre 1 to post-curing inflator 101 from vulcanizer 102; The radius of turn of this unloader reduces, so turning moment diminishes, and can be accurately vulcanized tyre 1 be carried to vulcanized tyre clamping device 2.
In addition; Air among the embodiment 1 is got rid of mechanism 41 and is directly utilized the rotary driving force of rotary drive mechanism 10 to rotate near the air of both sides face of vulcanized tyre 1; With the facial air-flow that forms in the both sides of vulcanized tyre 1 respectively; But, its constitute the rotation that utilizes rotary drive mechanism 10 to produce bring into play mandatory eliminating near the tyre sidewall 1c, 1d of vulcanized tyre 1 function of (near sideway stance) air get final product, himself can be and fix non-rotary structure.
In addition, also can be in the two sides portion of vulcanized tyre 1 symmetry or get rid of mechanism 41 respectively near air is set, at this moment collaborative with the rotation of vulcanized tyre 1, with advection forcibly or remove the tyre sidewall 1c of vulcanized tyre 1, near the air the 1d.According to above-mentioned formation, air is got rid of mechanism 41 and also can promptly be can't help to drive with the drive source that the vulcanized tyre clamping device is identical not through vulcanized tyre clamping device driving.At this moment, can drive it rotating, or to rotate with vulcanized tyre 1 different rotating speed with the 1 opposite direction of vulcanized tyre, thus, with vulcanized tyre 1 matches desired conditions under cool off.
In addition; Air is got rid of mechanism 41 and also can be made up of the 1st air eliminating mechanism and the 2nd air eliminating mechanism; The 1st air is got rid of mechanism and is utilized the rotary driving force of above-mentioned rotary drive mechanism to rotate near the air of a certain side surface part of vulcanized tyre 1; Formation with respect to the air-flow of this side surface part forcibly to get rid of; The 2nd air is got rid of mechanism and is arranged on tire curing another side symmetrically, and collaborative with above-mentioned tire curing rotation, with advection forcibly or stir near the tire curing opposite side face air with its eliminating.Say that again the air of opposite side is got rid of mechanism and can be adopted the fixed tab corresponding with tyre sidewall 1c, 1d or remove this rotating blade of fixing.
In addition; In the present embodiment 1,2; Through upper and lower wheel rim mechanism 3,2 (vulcanized tyre clamping devices) under the posture of horizontal arrangement clamping vulcanized tyre 1 make it rotation at a high speed; But, can not make it rotation at a high speed in the posture clamping of tilting vulcanized tyre 1 only for due to this yet, for example can the posture of vertical direction, promptly under the posture that is horizontal of the axle of vulcanized tyre 1 clamping vulcanized tyre 1 rotate at a high speed.When rotating at a high speed vulcanized tyre 1 under the posture of vertical direction, can further improve with the center, equator is the symmetry of direction of principal axis two sidewinds of benchmark, thereby further improves the symmetry of cooling, and the quality of direction such as harmony.
In addition; Among the embodiment 1,2; Being illustrated in one of the lower position of the horizontal frame 6 cooling structure of vulcanized tyre 1, but not only for due to this, also can adopt with horizontal frame 6 is that centre symmetry is provided with the structure that the mechanism of same structure spins upside down.
In addition; In the present embodiment 1,2; As shown in Figure 1; Post-curing inflator is employed under same position and the posture through upper and lower wheel rim mechanism 3,2 (vulcanized tyre clamping devices) and carries out the entire process from clamping vulcanized tyre 1 to the cooling of expanding, and the fixed post-curing inflator that a place carries out the cool position of above-mentioned processing position only is set.Therefore, device structure is simple, thereby can improve mechanical precision, also can improve simultaneously the precision of tire curing carrying location, clamping etc., thereby harmony that can be through improving tire etc. are further improved the quality of tire.In addition, also can improve the reliability of equipment, reduce frequency and the expense thereof suspending, safeguard.
More than based on desirable embodiment 1,2 explanation the present invention, as long as in the scope that does not exceed above aim, can carry out suitable change to the present invention.Promptly shown in figure 12, also can adopt in the post-curing inflator being fixed, and remove near tyre sidewall 1c, the 1d removal parts 51 of air and get rid of mechanism 41 as air with respect to the symmetrically arranged state of tyre sidewall 1c, 1d of vulcanized tyre 1.
Particularly, remove parts 51, to equate with the distance of tyre sidewall 1c, 1d with a side surface of the opposite face of tyre sidewall 1c, 1d and to be formed.And remove parts 51 and dispose up and down, clamping is tyre sidewall 1c, the 1d of vulcanized tyre 1.The removal parts 51 of upside are fixed on the tubular support component 22 through upside support component 52.On the other hand, the removal parts 51 of downside are fixed on the shaft supporting part 33c of lock shaft 33 through downside support component 53.
In addition, shown in figure 13, with annular region that tyre sidewall 1c, 1d face mutually in, dispose a plurality of removal parts 51 equally spacedly.And remove parts 51 be with the crooked plate object of radius of curvature that vulcanized tyre 1 outer ring face is suitable, and tilt with respect to the radial direction of vulcanized tyre 1.That is an end of removing parts 51 outer ring sides more is inclined to upper reaches one side of direction of rotation (direction of arrow among the figure) with respect to the other end.
In addition, an end of removal parts 51 outer ring sides also can more be inclined to a dirty side of direction of rotation (direction of arrow among the figure) with respect to the other end.In addition, removing parts 51 also can be provided with tab member 42, partition member 43 or 44 combinations of cooling air supply mechanism that the air of Fig. 3 is got rid of in the mechanism 41.Say again, remove parts 51, remove near this condition of air the tyre sidewall, do not limit and to be fixed on lock shaft and the cartridge as long as satisfy and to relatively rotate with respect to tire curing tyre sidewall.
According to above-mentioned formation, when vulcanized tyre 1 rotated, tyre sidewall 1c, 1d moved with respect to removing parts 51, were removed parts 51 removals with tyre sidewall 1c, the tyre sidewall 1c that 1d moves jointly, near the air the 1d.So, with the tyre sidewall 1c that heats up after vulcanized tyre 1 heat exchange, near being forced property of the air eliminating the 1d.Thereby can be at short notice vulcanized tyre 1 be cooled to below the set point of temperature.
In addition; Shown in Figure 14 (a) and (b); Post-curing inflator can adopt being fixed in each wheel rim mechanism 3,2 under the symmetrically arranged state of tyre sidewall 1c, 1d that regards to vulcanized tyre 1 mutually, comes near the axial flow tab member 54 of air advection (or eliminating) tyre sidewall 1c, the 1d to get rid of the mode of mechanism 41 as air through ascending air or down current.
Particularly, the position, rear end of axial flow tab member 54 is fixed in each wheel rim mechanism 3,2, to be configured in four sides under the state with respect to center of rotation O off-centre.Configuration is faced mutually with tyre sidewall 1c, 1d in the front end position of axial flow tab member 54, and it comprises the 1st plate member 55 and the 2nd plate member 56.The 2nd plate member 56 and tyre sidewall 1c, 1d configured in parallel.Also have, the 1st plate member 55, the end of upper reaches one side on direction of rotation links to each other with the 2nd plate member 56, and the end of the dirty side square neck oblique 30 that makes progress is spent or other predetermined angulars.
In addition, the end that also can be set to upstream side on the direction of rotation of the 1st plate member 55 of axial flow tab member 54 links to each other with the 2nd plate member 56, tilt the downwards state of 30 degree or other predetermined angular of the end of downstream side.In addition, axial flow tab member 54 also can be provided with tab member 42, partition member 43 or 44 combinations of cooling air supply mechanism that the air of Fig. 3 is got rid of in the mechanism 41.Also have, axial flow tab member 54 also can be set to respect to the state of vulcanized tyre rotation.
According to above-mentioned formation, when vulcanized tyre 1 rotated, tyre sidewall 1c, 1d rotated (moving) with axial flow tab member 54 with identical speed or relatively rotate.And under the action of pressure of the mobile generation of the 2nd plate member 56 of axial flow tab member 54, form away from ascending air in the direction of tyre sidewall 1c, 1d or down current.So with the tyre sidewall 1c that heats up after vulcanized tyre 1 heat exchange, near the 1d air by ascending air or the mandatory eliminating of down current.Thereby can be at short notice vulcanized tyre 1 be cooled to below the set point of temperature.
As implied above, be that example has been explained the present invention with embodiment 1,2, but category of the present invention is not limited in this.Also can adopt other various embodiment without departing from the spirit or scope of the invention.In addition, comprise present embodiment 1,2, in this description according to the effect and the effect of formation of the present invention, this acts on and effect is merely for example, is not to qualification of the present invention.
Embodiment
At first; For passing tyre sidewall at fetus face, extending on the main part of tire frame portion and be provided with to globality with around the tire frame axle core; Turn over the vulcanized tyre of the carcass structure that one of laterally a convolution portion carcass plies constitutes from the axial inboard folding of tire; With the having or not of rotating speed (rpm) and fin, the sheet number of fin, the shape of fin etc. be cooling condition, transfer these a little cooling conditions and cool time (branch) when expanding cooling, with routine 1 required cool time (%), the casing ply compared in the past
(allowance below nominal size on the middle dilatability (%)), tapering are pilot project, investigate.In addition, cool off vulcanized tyre, also investigated each above-mentioned pilot project to method for making expansion in the past.
Above-mentioned cool time, the carcass portion for the tyre sidewall that links to each other with fetus face was cooled to 80 ℃ of required times.But be the PCI time of existing 2 endless form the cool time under the method for making in the past.In addition, dilatability is that sample is measured with the tyre sidewall from the tire intercepting in the middle of the casing ply.Tapering is the data of N=12 (mean values of 12 tire samples).
In addition; Middle dilatability; Be that certain heavy burden expansion and contraction is the expansion and contraction (%) when applying the certain heavy burden W that measures under certain heavy burden expansion and contraction of record among 7.7 of JIS L1017 (chemical fibre cotton tyre cord test method), this test is tested during based on the standard of its 7.7.1 item and is carried out.In addition, for certain heavy burden W, calculate with the numerical expression of W (kgf)=4.5 * (d2/d1).Above-mentioned d1 is the datum line density (decitex) fixed according to kinds of fibers, and d2 is the line density that sample shows.In addition, from the slightly impartial sample of intercepting quadruplet casing ply relatively up and down everywhere of the circumference of the tyre sidewall of the both sides (up and down) of each tire, calculate the mean value of the last allowance below nominal size of 10 tire parts (40 cover sample), the result gets behind the decimal point one.
Particularly, the vulcanisation cycle time (cure time comprises mould open/close and inside and outside mould, takes out of the time into tire) is 10 minutes, and preparing tire size is the car radial-ply tyre (radial tire) of 195/65R15 91S.Transfer above-mentioned cooling condition respectively by table 1,2 and carried out the cooling of expanding.Concrete cooling condition and investigation result as embodiment 1~13 and in the past example 1 be presented in table 1 and the table 2.In addition, with the cool time under the method for making in the past be 100%, calculate the ratio of the cool time of each embodiment 1~8, be presented among Figure 15 pictorialization.In addition, also put down in writing rotating speed and be 30,50 and the ratio during 80rpm, for your guidance.
Table 2
Tire size:: 195/65R15 91S
Secondly, the vulcanisation cycle time (cure time comprises mould open/close and inside and outside mould, takes out of the time into tire) is 14 minutes, and preparing tire size is the four-wheel drive vehicle radial-ply tyre of 265/70R16 112S.Transfer above-mentioned cooling condition respectively by table 2 and carried out the cooling of expanding.Concrete cooling condition and investigation result as embodiment 14~17 and in the past example 2 be presented in the table 3.
Table 3
Tire size:: 265/70R15112S
Figure S051C4712520051129D000201
Secondly, through Grashof number Gr=-g β Δ TL 1 3/ υ 2, Reynolds number (Reynolds number) Re=L 2The numerical expression of π d ω/υ calculates analog value.The dimensionless number that Grashof number (Grashof numbr) Gr uses when referring to handle the free convection that high temp objects produces.
Above-mentioned g [m/s 2] be acceleration of gravity, β [1/K] is the coefficient of cubical expansion of air, Δ T [K] is the temperature difference of surface of tyre and surrounding air, L 1[m] represents length (characteristic length of the naturalconvection), υ [m for free convection 2/ s] be the moving viscosity (kinetic viscosity of air) of air, L 2[m] represents length (characteristic length of the forced convection) for forced convertion, and d [m] is a diameter of tyres, and ω [rpm] is a tire rotational speed.In addition, L in the calculating 1=d and L 2=d.
After calculating the above-mentioned Grashof number Gr and reynolds number Re among each embodiment 1~20 respectively, calculate Gr/Re 2=g Δ TL 1 3/ (π 2ω 2L 2 2d 2).In addition, with embodiment 1~13 as Gr/Re 2195, embodiment 14~17 is as Gr/Re 2265, be presented among Figure 16 pictorialization.In addition, in Figure 16, shown that simultaneously the peripheral speed of the vulcanized tyre 1 that uses among the embodiment 1~7 overlaps with tapering.In addition, also put down in writing rotating speed and be 30,50 and the tapering during 80rpm, for your guidance.Gr/Re 2Value be preferably (more than the rotating speed 80rpm) below 0.4, more preferably (more than the rotating speed 100rpm) below 0.25 is more preferably (more than the rotating speed 200rpm) below 0.05, most preferably is (more than the rotating speed 300rpm) below 0.025.
Can know that by table 1~3 and Figure 151 6 rotating speed is under the above situation of 100rpm, compare with method for making in the past cool time and can significantly shorten (being below 80% in the present embodiment).About its reason, can infer is because vulcanized tyre is by at a high speed rotation, shown in above-mentioned analog result, has formed the forced convertion of influence greater than free convection in the periphery of vulcanized tyre 1.And can know, at a high speed under the tire curing situation of rotation, compare and can shorten cool time when not having fin when fin is arranged.
In addition, also can know when rotating at a high speed vulcanized tyre and can improve tapering.Particularly, can know that tapering improves when rotating at a high speed with the speed more than the 100rpm, tapering was increased sharply when 200rpm was above, and tapering significantly improved when 300rpm was above.In addition, can know with the speed more than the 100rpm and rotate when cooling of expanding at a high speed that casing ply (allowance below nominal size on the middle dilatability (%)) can be controlled in below 0.5%.For its reason; Supposition is because the vulcanized tyre ambient air has accounted for the state current downflow of mastery status with respect to free convection in forced convertion; And this to be flowing in the tire equator center be that bilateral symmetry property ground on the direction of principal axis of benchmark takes place, thereby tire curing physics value appears in the ground of the bilateral symmetry property on the direction of principal axis that with the tire equator center is benchmark.
Secondly, as shown in table 4, prepared the asymmetrical tire of limit rule (side gauge).And carried out expansion with above-mentioned cooling means and cooled off.Concrete investigation result is presented in the table 4 as embodiment 8 and embodiment 18~19.In addition, put down in writing the result that asymmetrical tire is advised on the PCI cooling limit of using in the past, for being Comparative Examples.
Table 4
Tire size:: 195/65R1591S
As shown in table 4; When using the laterally zygomorphic device cooling of tab member as implied above limit to advise asymmetrical tire; Comparative example 8 and 18 can know, aspect casing ply (allowance below nominal size on the middle dilatability (%)) and tapering oblatio deterioration, unbalanced phenomenon has promptly appearred.But then, comparative example 8,18 and 19 can know, as embodiment 19, the sheet number of the fin through increasing the thicker side of limit rule (limit rule are down) (embodiment 18 is that 4 pieces, embodiment 19 are 8 pieces) has promoted the cooling of webbing rule, thereby near balanced.
In addition; Because with compared in the past and can significantly shorten cool time; Post-curing inflator should carry out the entire process from clamping vulcanized tyre to the cooling of expanding under same position and posture; Even the position that one place carries out this processing only is set, need not behind the sulfidization molding to wait for to begin the cooling of expanding at vulcanizer.In addition; Use is of a size of that the vulcanisation cycle time is 10 minutes in the tire experiment of 195/65R15 91S; The target chilling temperature is 80 ℃; 10 minutes the example (more than the rotating speed 100rpm) of being lower than cool time that therefore will arrive the target chilling temperature is recited as embodiment, but for identical tire size, as the vulcanisation cycle time above 10 minutes; Or improve slightly under the situation of setting of target chilling temperature, then be mathematical even also can obtain effect same as described above with the rotating speed rotation that is lower than 100rpm.
That kind as described above, post-curing inflator of the present invention is to comprise: the tire curing vulcanized tyre of clamping clamping device; With the rotary drive mechanism that said vulcanized tyre is rotated.
The rotary drive mechanism of post-curing inflator of the present invention preferably makes the said high speed rotating of vulcanized tyre through the said clamping device of vulcanized tyre, so that this tire curing peripheral forced convertion that forms influence greater than free convection.
According to above-mentioned formation; So that in this tire curing peripheral forced convertion that forms influence greater than free convection; Carry out high speed and rotate vulcanized tyre, can actively take away tire curing heat through forced convertion, thereby can at short notice it be cooled to below the set point of temperature.In addition; Vulcanized tyre is the shape that benchmark is symmetry with the central point on the direction of principal axis; Thereby the forced convertion that produces of vulcanized tyre high speed rotating has been with center, tire curing equator, monosymmetric air-flow on the direction of principal axis that promptly to pass central point and vertical with it plane and tire curing tyre surface intersecting lens on the direction of principal axis be benchmark.So, vulcanized tyre with the center, equator be benchmark direction of principal axis bilateral symmetry property be cooled, thereby can improve the cooled quality that expands, particularly can improve harmony.
In addition; Realizing cooling in the vulcanized tyre rotation, thereby need not to increase the operating cost of cooling, comparing with the mode of drive source and pipeline with use cooling in the past simultaneously; Avoid maximization and structure complicated of device, also avoided the increase of component costs.
In above-mentioned formation, preferred rotary drive mechanism rotates said vulcanized tyre with the rotating speed of per minute more than 100 times.Can form the forced convertion of influence greater than free convection effectively this moment in tire curing periphery.
In addition, more preferably also comprise air eliminating mechanism, near the air of said tire curing side surface part is forcibly got rid of in the rotation that utilizes said rotary drive mechanism to produce.
Promptly; Along with tire curing rotation, side surface part just moves with respect to still air on every side, and formation side surface part surface relative velocity is zero, distributes away from the big more air-flow of surperficial relative velocity more; Promptly form so-called speed boundary layer; According to above-mentioned formation, to get rid of under the air-flow effect that mechanism causes at air, this speed boundary layer is thinner during than rotating tire's only.Identical therewith, for the temperature field, also thin out near the temperature boundary layer of side surface part.The thin more thermal resistance of this boundary layer is low more.Say that again near the air the side surface part that heats up because of heat exchange is got rid of the mandatory eliminating of mechanism by air, and the air before the supply heat exchange of outside, to replenish the air that is excluded.So, compare with only rotating the situation that vulcanized tyre cools off, can in shorter time, be cooled to below the set point of temperature.In addition; The rotation that utilizes rotary drive mechanism to produce promotes tire curing cooling, thereby need not to increase the operating cost of cooling, compares with the mode of drive source and pipeline with use cooling in the past simultaneously; Avoid maximization and structure complicated of device, also avoided the increase of component costs.
In addition, said air is got rid of mechanism and is preferably had tab member, be arranged on the said clamping device of vulcanized tyre, with this vulcanized tyre clamping device together rotate, to produce air-flow in said tire curing side surface part.According to above-mentioned formation, through in wheel rim mechanism, tab member being set, the plain structure of this letter can be got rid of near the air of vulcanized tyre side surface part.
Say again, said tab member, more preferably with satisfy optionally produce in position, said tire curing institute bonding part than other position more high speed airflow condition and be set up.
According to above-mentioned formation, through flow at high speed air-flow, can take away than other position and more many heat, thereby can realize emphasis cooling desired site at tire curing desired position.
In addition; Said air is got rid of mechanism; Preferably have the partition member of dividing into the 1st area of space and the 2nd area of space, the air that said the 1st area of space is positioned at said tab member flows into a side, and said the 2nd area of space is positioned near the side of said tire curing side surface part.
According to above-mentioned formation, when the air in the 2nd area of space heats up with vulcanized tyre heat exchange,, therefore can stop the air after the intensification mobile to the 1st area of space because the 2nd area of space cut apart by partition member and the 1st area of space relatively.So, only there is the preceding air of heat exchange in the 1st area of space A, this air flows into tab member, therefore can carry out tire curing cooling more efficiently.
In addition, said air is got rid of mechanism and is preferably also had the cooling air supply mechanism to said tab member supplied with cooling air.
According to above-mentioned formation, because to vulcanized tyre supplied with cooling air, thereby can cool off vulcanized tyre more efficiently.
In addition, said air is got rid of mechanism and is preferably had the removal parts, to be fixed under the state that regards to said tire curing side surface part, removes near the air of this side surface part.
According to above-mentioned formation, remove parts and remove near the air the vulcanized tyre side surface part, thus near the air the side surface part that heats up after mandatory discharge and the vulcanized tyre heat exchange.Thereby can be at short notice vulcanized tyre be cooled to below the set point of temperature.
In addition, preferably also comprise ventilation mechanism, when vulcanized tyre rotated, replacement was used air through interior this tire curing expansion of pressure effect expansion.
According to above-mentioned formation, make the expansion of vulcanized tyre expansion use air through the replacement of ventilation mechanism, thereby also can cool off from tire curing inside, therefore can cool off vulcanized tyre more efficiently.
In addition, post-curing inflator of the present invention preferably also comprises the air remover, removes near the air of the said side surface part of vulcanized tyre.
Said air remover preferably includes a plurality of air and gets rid of mechanism; Respectively to be set up under the state that regards to one of said tire curing both sides side surface part side; Collaborative with this rotation that has added the sulphur tire, advection forcibly or remove this and added near the air the side surface part of sulphur tire both sides.
Perhaps; Said air remover preferably includes another kind of a plurality of air and gets rid of mechanism; Through the rotation respectively on said tire curing circumferencial direction, make this tire curing both sides side surface part form air-flow respectively, forcibly to get rid of near the air this both sides side surface part.
Perhaps, said air remover preferably includes: the 1st air is got rid of mechanism, through the rotation on said tire curing circumferencial direction, makes this tire curing side side surface part form air-flow, forcibly to get rid of near the air this side side surface part; Get rid of mechanism with the 2nd air, place this tire curing opposite side side surface part symmetrically, collaborative with this tire curing rotation, forcibly get rid of near the air of this opposite side side surface part.
Perhaps, said air remover preferably includes: the 1st air is got rid of mechanism, through the rotation on said tire curing circumferencial direction, forms the air-flow that points to the both sides side surface part of this tire from tire frame side; Get rid of mechanism with the 2nd air, place this both sides side surface part symmetrically, collaborative with this tire curing rotation, forcibly get rid of near the air of this tire curing both sides side surface part.
According to above-mentioned formation, side surface part and air relatively moved when vulcanized tyre rotated, near being forced property of the air eliminating the side surface part.Promptly; It is collaborative during with the formation forcibly removed that employing makes air get rid of mechanism and tire curing rotation; Near the side surface part that heats up because of heat exchange air is got rid of the mandatory eliminating of mechanism by air, and the air before the supply heat exchange of outside, to replenish the air that is excluded.So, compare with only rotating the situation that vulcanized tyre cools off, can in shorter time, be cooled to below the set point of temperature.In addition, to form side surface part surface relative velocity be zero and distribute away from the big more air-flow of surperficial relative velocity more, and promptly so-called speed boundary layer is got rid of under the air-flow effect that mechanism causes at air, and this speed boundary layer is thinner during than rotating tire's only.Identical therewith, for the temperature field, also thin out near the temperature boundary layer of side surface part.The thin more thermal resistance of this boundary layer is low more, can promptly dispel the heat more.In addition; The rotation that utilizes rotary drive mechanism to produce promotes tire curing cooling, thereby need not to increase the operating cost of cooling, compares with the mode of drive source and pipeline with use cooling in the past simultaneously; Avoid maximization and structure complicated of device, also avoided the increase of component costs.
Under these constituted, said air remover preferably equally spaced was provided with a plurality of tab member on said tire curing circumferencial direction.
According to above-mentioned formation, can cool off tire curing side surface part in a circumferential direction equably.
In addition, said air remover preferably has the removal parts, to be fixed under the state that regards to said tire curing side surface part, removes near the air of this side surface part.
According to above-mentioned formation, remove parts and remove near the air the vulcanized tyre side surface part, thus near the air the intensification side surface part after mandatory eliminating and the vulcanized tyre heat exchange.Thereby can be at short notice vulcanized tyre be cooled to below the set point of temperature.
On the other hand, tire curing cooling means of the present invention is to comprise through in the forced convertion of vulcanized tyre outside generation air, expands and cools off tire curing step.
Tire curing cooling means of the present invention; Preferably to be the physics value that both sides on the direction of principal axis of benchmark demonstrate symmetry at center, said tire curing equator, come air to form to the influence of this physics value forced convertion greater than free convection in this tire curing outside.
According to above-mentioned formation, the air-flow through producing forced convertion character in the tire curing outside (air-flow that is formed by forced convertion) can be from the outside carries out positive cooling to vulcanized tyre, thereby can realize at short notice that tire curing expansion cools off.In addition, under the cooling of this air-flow,, for example can improve the cooled quality that expand such as tapering through being the physics value that both sides on the direction of principal axis of benchmark become symmetry at center, tire curing equator.
In the cooling means of the present invention, said air is preferred in addition, is the forced convertion of the two side areas on the direction of principal axis of benchmark through the tire equator center in the outside of vulcanized tyre, forms the symmetry air-flow.
According to above-mentioned formation, through producing air-flow in the tire curing outside, can be from the outside vulcanized tyre be carried out positive cooling, thereby can realize tire curing expansion cooling at short notice.In addition,, can form the Temperature Distribution of symmetry, thereby for example can improve the cooled quality that expands such as tapering in the both sides on the direction of principal axis of vulcanized tyre through the flow air of symmetry of the two side areas on direction of principal axis.
Under these constituted, the forced convertion of preferred said air produced through rotating said vulcanized tyre at a high speed.
According to above-mentioned formation, through rotating vulcanized tyre at a high speed, this comparatively simple method can produce air-flow, shorten cool time, also improve the quality in the tire curing outside at least.In addition, when so at a high speed rotating vulcanized tyre, also can cause monosymmetric air-flow on direction of principal axis to the air of tire curing inboard.Therefore, at least can the both sides on direction of principal axis form symmetric internal surface temperature and distribute, thereby shorten cool time and improve the quality.
Say that the more tire curing rotating speed of preferred said high speed rotation is that per minute is more than 100 times.
According to above-mentioned formation, can shorten the cool time under vulcanized tyre has rotated at a high speed effectively and improve the quality.
In addition, preferred Gr/Re 2Value below 0.4, in the formula, Gr is for estimating the Grashof number of free convection intensity, Re is a Reynolds number.
According to above-mentioned formation, owing to can prevent the cooled thermal contraction of carcass parts (for example polyester) as fortifying fibre, can reduce with the tire equator center is the difference of both sides physics value on the direction of principal axis of benchmark, thereby can improve harmony.
In addition, vulcanized tyre of the present invention is, through the expand product of cooling of above-mentioned tire curing cooling means.
According to above-mentioned formation, owing to expanding to cool off, the above-mentioned cooling means of employing obtains, and tire of the present invention can demonstrate good quality.
On the other hand, post-curing inflator of the present invention preferably includes: vulcanized tyre clamping device, and clamping is vulcanized tyre; Get rid of mechanism with air,, this tire curing outside is formed the influence of this physics value forced convertion greater than free convection to be the physics value that both sides on the direction of principal axis of benchmark demonstrate symmetry at center, said tire curing equator.
According to above-mentioned formation, through producing air-flow in the tire curing outside, can be from the outside vulcanized tyre be carried out positive cooling, thereby can realize tire curing expansion cooling at short notice.In addition,, can form the Temperature Distribution of symmetry, thereby for example can improve the cooled quality that expands such as tapering in the both sides on the direction of principal axis of vulcanized tyre through the flow air of symmetry of the two side areas on direction of principal axis.
Say that more said air is got rid of mechanism and preferably had rotary drive mechanism, through the said clamping device of vulcanized tyre, makes the said high speed rotating of vulcanized tyre with the rotating speed of per minute more than 100 times.
According to above-mentioned formation, rotate the vulcanized tyre of horizontal arrangement at a high speed with the rotating speed more than the 100rpm, can produce the air-flow (air-flow that forms by forced convertion) of forced convertion character in this tire curing outside.Therefore, can rotating through high speed, this comparatively simple method of vulcanized tyre shortens cool time, also improves the quality at the tire curing generation of the outside at least air-flow.In addition, when so at a high speed rotating vulcanized tyre, also can cause monosymmetric air-flow on direction of principal axis to the air of tire curing inboard.Therefore, can form symmetric internal surface temperature distribution in the both sides on direction of principal axis at least, shorten cool time and also improve the quality.
In addition, said air is got rid of the tab member that mechanism preferably has the said air of stirring.
According to above-mentioned formation, can vulcanized tyre be cooled to the temperature that thermal contraction does not take place fully.
In addition; Post-curing inflator of the present invention is preferably the fixed post-curing inflator of cool position; And under same position and posture, carry out entire process, and this device only has the position that a place carries out this processing from clamping vulcanized tyre to the cooling of expanding through the said clamping device of vulcanized tyre.
According to above-mentioned formation, device structure is simple, thereby can improve mechanical precision, also can improve simultaneously the precision of tire curing carrying location, clamping etc., thereby the harmony through improving tire etc. can further be improved the quality of tire.In addition, also can add the reliability of large equipment, reduce the frequency and the expense thereof of suspending count, maintenance.
On the other hand, post-curing inflator of the present invention, preferred said post-curing inflator are that through keeping from vulcanizer, taking out of the tire base that is used to vulcanize that has vulcanized, the said vulcanized tyre of cooling expands; Said rotary drive mechanism in the cure time of said vulcanizer, said vulcanized tyre is cooled to the rotating speed below the set point of temperature, rotates this vulcanized tyre; And the said clamping device of vulcanized tyre, place the tire curing assigned position of clamping, under same position and posture, carry out entire process, and only have the position that a place carries out this processing from the said vulcanized tyre of clamping to the expansion cooling.
According to above-mentioned formation; Can cool off vulcanized tyre in circulation timei effectively at a sulfidization molding till vulcanizer sulfidization molding tire base is processed vulcanized tyre; Therefore for example each mould only is provided with one under the situation of vulcanized tyre clamping device at assigned position; Need not behind the sulfidization molding to wait for that vulcanized tyre is mounted to the vulcanized tyre clamping device and begins to expand and cools off.In addition, can vulcanized tyre clamping device be controlled at essential minimum number, therefore can simplify the structure of post-curing inflator, can reduce component costs and assembly cost simultaneously.In addition, device structure is simple, thereby can improve mechanical precision, also can improve simultaneously the precision of tire curing carrying location, clamping etc., thereby the harmony through improving tire etc. can further be improved the quality of tire.In addition, also can increase the reliability of equipment, reduce the frequency and the expense thereof of suspending count, maintenance.
In addition, preferred said rotary drive mechanism makes the said high speed rotating of vulcanized tyre, so that in this tire curing outside air, form the air-flow of the influence of forced convertion greater than free convection.
According to above-mentioned formation, through the forced convertion that produces during vulcanized tyre rotates at a high speed, can cool off vulcanized tyre apace, thereby can be effectively be controlled in the interior cure time of vulcanizer the cool time in the vulcanized tyre clamping device.
In addition, said set point of temperature preferably is in the sidewall portions that links to each other with fetus face, be steel bunch end (shoulder) to the sidewall portions of bead steel wire is 80 ℃.
According to above-mentioned formation, can prevent effectively that fortifying fibre from shrinking the tire curing distortion that causes.
In addition, said rotary drive mechanism preferably rotates said vulcanized tyre with the rotating speed of per minute more than 100 times.
According to above-mentioned formation; Can significantly improve tire curing cooling velocity through the rotation of the high speed more than the 100rpm; Can rotating through high speed simultaneously, this fairly simple method of vulcanized tyre shortens cool time, improves the quality at the tire curing generation of the outside at least air-flow.
In addition, preferably also has the tab member that stirs the said ambient air of vulcanized tyre.
According to above-mentioned formation, can further improve tire curing cooling velocity.
In addition, said tab member is preferably the shape of swept-back wing.
According to above-mentioned formation, can further improve tire curing cooling velocity.

Claims (32)

1. a post-curing inflator is characterized in that, comprising:
The horizontally disposed tire curing clamping device of vulcanized tyre of clamping;
The rotary drive mechanism that said vulcanized tyre is rotated; And
The air remover is near the air of benchmark bilateral symmetry on the direction of principal axis and the said vulcanized tyre of mandatory removal side surface part with center, said tire curing equator.
2. post-curing inflator according to claim 1 is characterized in that,
Said rotary drive mechanism makes the said high speed rotating of vulcanized tyre through the said clamping device of vulcanized tyre, so that this tire curing peripheral forced convertion that forms influence greater than free convection.
3. post-curing inflator according to claim 2 is characterized in that,
Said rotary drive mechanism rotates said vulcanized tyre with the rotating speed of per minute more than 100 times.
4. post-curing inflator according to claim 2 is characterized in that, said air remover has,
Air is got rid of mechanism, and near the air of said tire curing side surface part is forcibly got rid of in the rotation that utilizes said rotary drive mechanism to produce.
5. post-curing inflator according to claim 4 is characterized in that, said air is got rid of mechanism and had,
Tab member is arranged on the said clamping device of vulcanized tyre, with this vulcanized tyre clamping device together rotate, to produce air-flow in said tire curing side surface part.
6. post-curing inflator according to claim 5 is characterized in that,
Said tab member, with satisfy optionally produce in position, said tire curing institute bonding part than other position more high speed airflow condition and be set up.
7. post-curing inflator according to claim 5 is characterized in that, said air is got rid of mechanism and also had,
Cooling air supply mechanism to said tab member supplied with cooling air.
8. post-curing inflator according to claim 5 is characterized in that,
Said air is got rid of mechanism and is had the partition member of dividing into the 1st area of space and the 2nd area of space,
The air that said the 1st area of space is positioned at said tab member flows into a side, and said the 2nd area of space is positioned near the side of said tire curing side surface part.
9. post-curing inflator according to claim 4 is characterized in that, said air is got rid of mechanism and had,
Remove parts,, remove near the air of this side surface part to be fixed under the state that regards to said tire curing side surface part.
10. post-curing inflator according to claim 2 is characterized in that, also comprises,
Ventilation mechanism, when vulcanized tyre rotated, replacement was used air through interior this tire curing expansion of pressure effect expansion.
11. post-curing inflator according to claim 1 is characterized in that,
Said air remover equally spaced is provided with a plurality of tab member on said tire curing circumferencial direction.
12. post-curing inflator according to claim 1 is characterized in that, said air remover has,
Remove parts,, remove near the air of this side surface part to be fixed under the state that regards to said tire curing side surface part.
13. post-curing inflator according to claim 1 is characterized in that, said air remover comprises,
A plurality of air are got rid of mechanism, and are to be set up under the state that regards to one of said tire curing both sides side surface part side, collaborative with this rotation that has added the sulphur tire respectively, advection forcibly or remove this and added near the air the side surface part of sulphur tire both sides.
14. post-curing inflator according to claim 1 is characterized in that, said air remover comprises,
A plurality of air are got rid of mechanism, through the rotation respectively on said tire curing circumferencial direction, make this tire curing both sides side surface part form air-flow respectively, forcibly to get rid of near the air this both sides side surface part.
15. post-curing inflator according to claim 1 is characterized in that, said air remover comprises:
The 1st air is got rid of mechanism, through the rotation on said tire curing circumferencial direction, makes this tire curing side side surface part form air-flow, forcibly to get rid of near the air this side side surface part; With
The 2nd air is got rid of mechanism, places this tire curing opposite side side surface part symmetrically, and is collaborative with this tire curing rotation, forcibly gets rid of near the air of this opposite side side surface part.
16. post-curing inflator according to claim 1 is characterized in that, said air remover comprises:
The 1st air is got rid of mechanism, through the rotation on said tire curing circumferencial direction, forms the air-flow that points to the both sides side surface part of this tire from tire frame side; With
The 2nd air is got rid of mechanism, places this both sides side surface part symmetrically, and is collaborative with this tire curing rotation, forcibly gets rid of near the air of this tire curing both sides side surface part.
17. post-curing inflator according to claim 1 is characterized in that:
Said post-curing inflator is that through keeping from vulcanizer, taking out of the tire base that is used to vulcanize that has vulcanized, the said vulcanized tyre of cooling expands;
Said rotary drive mechanism in the cure time of said vulcanizer, said vulcanized tyre is cooled to the rotating speed below the set point of temperature, rotates this vulcanized tyre; And
The said clamping device of vulcanized tyre places the tire curing assigned position of clamping, under same position and posture, carries out the entire process from the said vulcanized tyre of clamping to the expansion cooling, and only has the position that a place carries out this processing.
18. post-curing inflator according to claim 17 is characterized in that,
Said rotary drive mechanism makes the said high speed rotating of vulcanized tyre, so that in this tire curing outside air, form the air-flow of the influence of forced convertion greater than free convection.
19. post-curing inflator according to claim 17 is characterized in that,
Said set point of temperature is 80 ℃, and this temperature is the temperature of the sidewall portions that links to each other with fetus face.
20. post-curing inflator according to claim 17 is characterized in that,
Said rotary drive mechanism rotates said vulcanized tyre with the rotating speed of per minute more than 100 times.
21. post-curing inflator according to claim 17 is characterized in that, said air remover has,
Stir the tab member of the said ambient air of vulcanized tyre.
22. post-curing inflator according to claim 21 is characterized in that,
Said tab member is the shape of swept-back wing.
23. post-curing inflator according to claim 1 is characterized in that, said air remover has,
Air is got rid of mechanism, to be the physics value that both sides on the direction of principal axis of benchmark demonstrate symmetry at center, said tire curing equator, makes this tire curing outside form the forced convertion of influence greater than free convection.
24. post-curing inflator according to claim 23 is characterized in that,
Said rotary drive mechanism is with the said vulcanized tyre of the rotating speed high speed rotating of per minute more than 100 times.
25. post-curing inflator according to claim 23 is characterized in that, said air is got rid of mechanism and is had,
Stir the tab member of said air.
26. post-curing inflator according to claim 23 is characterized in that,
Said post-curing inflator is the fixed post-curing inflator of cool position.
27. a post-curing inflator according to claim 1 cools off tire curing cooling means, it is characterized in that, comprising:
Through in the forced convertion of vulcanized tyre outside generation air, expand and cool off tire curing step; With
With near the air the said side surface part of vulcanized tyre is the step of benchmark bilateral symmetry and mandatory removal on direction of principal axis with center, horizontally disposed said tire curing equator.
28. tire curing cooling means according to claim 27 is characterized in that,
The forced convertion of said air produces through rotating said vulcanized tyre at a high speed.
29. tire curing cooling means according to claim 28 is characterized in that,
The tire curing rotating speed of said high speed rotation is that per minute is more than 100 times.
30. tire curing cooling means according to claim 27 is characterized in that,
Said air through being the forced convertion of the two side areas on the direction of principal axis of benchmark at the tire equator center with the outside of vulcanized tyre, forms the symmetry air-flow.
31. tire curing cooling means according to claim 27 is characterized in that,
With in that center, said tire curing equator is demonstrated the physics value of symmetry as the axial both sides of benchmark, come air to form the forced convertion of influence greater than free convection in this tire curing outside.
32. tire curing cooling means according to claim 31 is characterized in that,
Gr/Re 2Value below 0.4,
In the formula, Gr is for estimating the Grashof number of free convection intensity, and Re is a Reynolds number.
CN 200510124712 2004-11-11 2005-11-11 Post cure inflator and vulcanized tire cooling method Expired - Fee Related CN1772455B (en)

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JP2004327584 2004-11-11
JP2004327586A JP4469258B2 (en) 2004-11-11 2004-11-11 Post cure inflator
JP2004-327584 2004-11-11
JP2004-327585 2004-11-11
JP2004327585A JP4704740B2 (en) 2004-11-11 2004-11-11 Cooling method of vulcanized tire and post-cure inflator
JP2004327586 2004-11-11
JP2004-327586 2004-11-11
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JP5801686B2 (en) * 2011-10-25 2015-10-28 住友ゴム工業株式会社 Tire stripping device
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