CN1472372A - Banana fiber and its production and its blending wires and fabrics - Google Patents
Banana fiber and its production and its blending wires and fabrics Download PDFInfo
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- CN1472372A CN1472372A CNA03150132XA CN03150132A CN1472372A CN 1472372 A CN1472372 A CN 1472372A CN A03150132X A CNA03150132X A CN A03150132XA CN 03150132 A CN03150132 A CN 03150132A CN 1472372 A CN1472372 A CN 1472372A
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
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Abstract
Provided is a banana fiber using a banana stem which is an industrial waste as a raw material, a method for producing the banana fiber, a union yarn composed of a staple fiber of the banana fiber and other fiber and a fiber structure prepared from the union yarn. The banana fiber is obtained by drying peeled temporary stem of banana and opening the fiber so as to have 10-50 mm average fiber length and 0.5-80 dtex average fineness. The method for producing the banana fiber comprises a step (a) for cutting stems of banana, a step (b) for peeling and removing colored epidermis of stems, a step (c) for peeling much bark constituting stems to provide a unit bark, a step (d) for taking out a fiber bundle by pressing the unit bark by a press, a step (e) for drying the fiber bundle, a step (f) for obtaining a monofilament from the dried fiber bundle and a step (g) cutting the monofilament into a definite length and obtaining the staple fiber.
Description
Technical field
The present invention relates to banana fiber and method for making thereof, use its blended ratio and fibrous structure thing, relate to replace worry the fiber crops and the cotton of fibrous material, particularly cellulose fibre in the future in more detail, and be blended ratio that the fiber of the stem of the banana of industrial waste is constituted as the banana fiber of raw material, its method for making, by this banana fiber and other fiber and the fibrous structure thing that makes with this blended ratio owing to the exhaustion of resource.
And fibrous structure material of the present invention is light, hygroscopicity is good, be imbued with bulkiness, cooling feeling etc. is good, utilizes as general dress materials such as underpants, shirt or jackets.
Background technology
The structure of general fiber is if roughly difference is that raw material is made with natural fabric or synthetic fiber then.Most of synthetic fiber are to originate in petroleum resources, through petroleum chemicals and synthetic, on the other hand, natural fabric, can be divided into animal fiber and string, the animal and the silkworm of breeding sheep, alpaca etc., the perhaps farming of cultivation cotton, fiber crops etc., obtain wool, cotton, silk etc., with these as raw fiber.
May not say so can eternal available raw material for these natural fabrics or synthetic fiber; for example for natural fabric; because the increase of world population has brought crisis in food; as obtaining the means of dress material with fiber; by letting animals feed or to carry out agricultural cultivation will be the difficulty that becomes; on the other hand, also be the exhaustion of worrying petroleum resources for synthetic fiber.
Owing to worry to be used for these fibrous raw material exhaustions in the future of fibrous structure thing in the past, in recent years, be not only limited to previous methods, and developing the material that dress material is used energetically.(for example with reference to patent documentation 1.)
Patent documentation 1
The open communique (2-3 page or leaf) of No. 234420/2001 application for a patent for invention of Japan
Make the dress material that the uses natural fabric necessary condition of material, its fiber need have certain above rugosity (0.1dtex~50dtex), length (more than the 5mm), intensity (more than the 0.5g/d), from this viewpoint, prefer to use the fiber material that the general dress material of conducts such as cotton (cotton), fiber crops is used since ancient times.
, banana generally nearly all is to supply in edible, and owing to once gather in the crops not result of back secondary, so just it is cut down, becomes a kind of industry refuse.
And, as the banana stem of this industrial waste,, be difficult to direct raw material and use as general dress material because fibre bundle is thick and upright and outspoken,, before this, also do not attempt with the general braided fabric of banana fiber manufacturing for this reason.
Summary of the invention
The present invention is in view of the problem of above-mentioned existence, its problem is to provide a kind of can the replacement to worry fiber material in the future because of the exhaustion of resource, the particularly fiber crops of cellulose fibre or cotton etc., and the blended ratio that constitutes as the banana fiber of raw material, its manufacture method, by above-mentioned banana fiber and other fiber with the banana stem of industrial waste and good with light weight, the hygroscopicity of above-mentioned blended ratio manufacturing, be imbued with bulkiness, cooling feeling etc. and go up the fiber with excellent structure.
Present inventors notice the fact of a large amount of generation banana stems as the discarded object of industry, when studying for the structure of banana stem, observe painted cortex is arranged on the surface of banana stem, non-fibrous core cylindraceous is arranged at the center of stem, have the bark of multilayer bending to overlap mutually around it, on the surface near each bark fiber is arranged, the composition beyond the fiber is aqueous composition, found only to take out the ad hoc approach of fiber, thereby finished the present invention.
Promptly, according to the 1st invention of the present invention, banana fiber can be provided, it is characterized in that with for the stripping that belongs to banana in edible Musaceae banana the false stem of skin dry after, split fibre, with average fiber length make 10mm~50mm, average very thin degree makes 0.5dtex~80dtex.
In addition,, can provide banana fiber, it is characterized in that average fiber length is that 10~50mm, average very thin degree are 1.5~60dtex in the 1st invention according to the 2nd invention of the present invention.
In addition,, can provide banana fiber, it is characterized in that the average fiber width is 10~70 μ m in the 1st invention according to the 3rd invention of the present invention.
In addition,, can provide the method for making of any one banana fiber put down in writing of invention in the 1st~3, it is characterized in that constituting by following operation a)~g) according to the 4th invention of the present invention.
A) operation of cut-out banana stem
B) divest the operation of the painted epidermis of stem
C) peeling off the most barks that constitute stem with peeling machine or staff makes skin peel off the operation of the unit's of making bark
D) the unit bark is joined in the squeezer the aqueous composition the fiber of squeezing in debarking, the operation of taking out fibre bundle
E) operation of dried fibres bundle
F) with drying the fibre bundle combing after obtain the filament of branch fibrillation
G) will divide the filament of fibrillation to be cut into certain length, obtain the operation of staple fibre.
In addition, according to the 5th invention of the present invention, can provide the banana fiber blended ratio, it is any one banana fiber put down in writing of invention in the 1st~3 and at least a other dress material to be carried out spinning with fiber constitute.
And then, according to the 6th invention of the present invention, can provide the banana fiber blended ratio, it is characterized in that the content of banana fiber is more than 5% for total amount in the 5th invention.
And then, according to the 7th invention of the present invention, can provide the banana fiber blended ratio, it is characterized in that other dress material fiber is selected from cotton, polyester or artificial silk in the 5th invention.
And then, according to the 8th invention of the present invention, can provide the banana fiber blended ratio, it is characterized in that in the 5th invention, spinning a yarn number, be 3 more than the yarn 40 below the yarn with cotton number.
And then, according to the 9th invention of the present invention, can provide the fibrous structure thing, it is to be made of the banana fiber blended ratio of being put down in writing in any one invention of the 5th~8.
And then, according to the 10th invention of the present invention, can provide the fibrous structure thing, it is characterized in that in the 9th invention, be to weave cotton cloth or braided fabric.
According to the present invention, can obtain following effect.
(1) use can only can obtain braided fabric as the banana stem of industrial waste in the past.
(2) can provide raw material, and, provide the dress material material good earth environment in the past for not needing to increase cultivated area in edible banana corresponding to resource exhaustionization.
(3) banana fiber and the hygroscopicity of its braided fabric of using with is better than cotton in the past.
(4) banana fiber and the cooling feeling ratio cotton in the past of its braided fabric of using with is bigger is imbued with refrigerant sense.
(5) banana fiber and with its braided fabric of using with, as shown in table 1, be imbued with bulkiness, better as the braided fabric relaxation than cotton in the past.
Description of drawings
Fig. 1 (A) is the sectional drawing of expression banana fiber of the present invention;
Fig. 1 (B) is a sectional drawing of representing cotton in the past;
Fig. 2 (A) is the side view of expression banana fiber of the present invention;
Fig. 2 (B) is a side view of representing cotton in the past.
The specific embodiment
Below, each project of the blended ratio that constitutes for banana fiber of the present invention, its method for making, by above-mentioned banana fiber and other fiber and fibrous structure thing made from above-mentioned blended ratio etc. is described in detail.
1, banana fiber
In the present invention, said banana is for belonging to banana in edible Musaceae banana, the banana stem is the cadre who removes the leaf of banana after the banana tree results banana of forming banana, about 10~the 50cm of the diameter of banana stem, the about 1~3m of length, about 1m can directly utilize, but, preferably cut into the length of about 1m from the productive viewpoint of back operation.
Painted cortex is arranged on the surface of banana stem, the cylindraceous non-fibrous core (conduits of water, nutrient etc.) that the about 2~10cm of diameter is arranged at the center of stem, around it, there is crooked bark multilayer ground to overlap mutually, at have an appointment 10% fiber of the near surface of each bark, the composition beyond the fiber is liquid compositions such as water, starch, gelatin.
The fiber of banana stem is long fiber before the cut-out, and the about 1~10mm of width owing to can not directly be processed into the weaving silk, so make staple fibre with method of the present invention described later, makes the raw material of blended ratio.
With the fiber of fiber stem staple fibre as raw material, owing to be the long fiber of taking-up at the near surface of the bark of banana stem, be made into fibre bundle, so be to carry out combing to make thin filament, prescind and make staple fibre, its average fiber length is 10~50mm, and the average very thin degree scope that is 0.5~80dtex.
Preferably, its average fiber length is 10~50mm, and the average very thin degree scope that is 1.5~60dtex.In addition, average fiber width, preferably 10~70 μ m.
During as if the not enough 10mm of average fiber length of banana fiber or above 50mm,, cause the blending difficulty, so be unfavorable owing to excessively depart from the average fiber length 38mm of dress material with fiber.
The average very thin degree of banana fiber surpasses 80dtex's, owing to too slightly be difficult to become the dress material fiber, and be difficult to carry out blending with other cloth fibers.In addition, the not enough 0.5dtex's of average very thin degree, owing to become filament or, can not get fibre length as purpose near its state.
In the present invention, above-mentioned staple fibre is recited as banana fiber.
In addition, the sectional drawing of banana fiber and side view are shown in Fig. 1 (A) and Fig. 2 (A).
2, the method for making of banana fiber
For with the fiber of banana stem method for making, in each following operation, describe as the banana fiber (staple fibre) of raw material.
A) operation of cut-out banana stem
With the length of the banana stem cut-out behind the results banana into about 1m.Length not necessarily is defined as about 1m, but the stem of the about 1m of length in the operation of back in staff or mechanical good operability when mobile, in addition, fibre length is certain, can obtain the staple fibre of homogeneous, so be desirable.
B) peel off the operation of the painted epidermis of stem
If the painted epidermis of residual stem, then fibre staining, undesirable.
C) peelling off the most barks that constitute stem with peeling machine or staff makes skin peel off the operation of the unit's of making bark
Bark is according to the size of stem and difference is the about 3~30cm of width, the plate object of the about 1~2cm of thickness of the bending of the about 1m of length, with staff can be from the stem easily one piece of one piece of ground peel off.
In addition, one piece of one piece of ground of available stripping machine is peeled off, and also can peel off into certain thickness.
D) operation of taking out fibre bundle with the aqueous composition beyond the fiber in the squeezer squeezing unit of the removing bark
Unit bark (one piece of bark having peeled off in above-mentioned c operation) is being had an appointment 10% fiber near the surface of each bark, composition beyond the fiber is aqueous compositions such as moisture content, starch, gelatin, join in the squeezer that constitutes by 2 rollers, aqueous compositions such as moisture content beyond the fiber, starch, gelatin are removed in squeezing, only take out fiber.
E) operation of dried fibres bundle
The fiber that in above-mentioned operation, takes out, owing to also contain moisture content, so must carry out drying.
Before drying, preferably wash with water, remove pigment, water miscible low molecular compound.For example, preferably adopt by immersion baptize (dipping) baptize, in the product of baptizing, add entry and oil and make it softening, the method for tangling of removing the field trash defibre usually with so-called disintegrating machine equipment.
F) with drying fibre bundle carry out the filamentary operation that combing obtains the branch fibrillation
Fiber dry in above-mentioned operation is made of the wide fibre bundle of about 1~5mm, directly that its raw material as spinning is excessive, so use the combing of shredding equipment, when removing silk head (fine, soft fur ball), staple fibre, field trash, improve the arrangement degree of fiber, fibre bundle is carried out the branch fibrillation, make the staple fibre (bundle of filament or staple fibre) of average very thin degree 0.5dtex~80dtex.
In addition, as additive method, have as the fine machine of comb and mainly use and prolong the rolling machine, the combing banana fiber makes the method for sliver.Generally, sliver is curled into helical form by roller forming device, then, with so-called grilling chain making machine overlap repeatedly with drawing-off for several times after, through slubbing, spinning making filament (bundle).
G) will divide the filament of fibrillation to be cut into the operation that certain-length obtains staple fibre
To be cut into certain-length with fiber by the filament (bundle) that above-mentioned operation obtains with cutting machine, obtain average fiber length 10mm~50mm, the staple fibre of 15mm~45mm preferably.
As the fiber cutting machine, can use the machinery of rotary cutter, guillotine etc., but preferably use the machinery that can cut into homogeneous length.For with other dress material fiber blend, before cutting off, the banana fiber bundle also can be by flax spinning with refining bar machine.By this operation, in banana fiber, add ripple, improve the quality of the silk after weaving.
3, blended ratio
Carry out following explanation for blended ratio of the present invention.
Fiber materials in the past such as banana fiber and cotton are different, because big at very thin degree, fibre length, the intensity upper deviation, so be limited with 100% the filament that makes, generally preferably use with the cotton or the artificial silk of existing material.
Therefore, blended ratio of the present invention is made of as the staple fibre of raw material and the staple fibre beyond the banana fiber banana fiber, and the former contains more than 5%.
As the fiber beyond the banana fiber, can enumerate the synthetic fiber etc. of animal fiber, polyamide, polyester, polyacrylic acid etc. of cellulose fibre, wool, silk etc. of refined cellulose etc. of the regenerated celulose fibre, Tencel etc. of the native cellulose fibre, viscose rayon, cuprammonium process artificial silk, viscose silk etc. of the seed wool fibre, paper pulp etc. of kapok, lucky shellfish etc., particularly preferably be more than one the fiber of selecting by cotton staple fibre, polyester staple fiber or rayon short fibre's dimension.
The rugosity of blended ratio is preferably propped up yarn with cotton, is above 50 below the yarn of 3 yarns.
Blended ratio can make thread the manufacturing with the general manufacturing process of cotton spinning by mixing staple fibre that above-mentioned banana fiber and other fibers are constituted.
4, fibrous structure thing
Said fibrous structure thing of the present invention is fabric or the volume thing that blended ratio of the present invention is made as raw material, from these, for example can make shirt, sweater, jacket, overcoat, jacket, skirt, trousers, one-piece dress, sweater, cardigan, western-style clothes, Work Clothes, uniform, academic dress, office Work Clothes, sportswear etc.Sweater, sweater etc. are that the braiding blended ratio directly makes goods.
Use this blended ratio, it is not very difficult making cloth with the method for knitting, compile thing, can use the processing method identical with general spinning.
For dyeing processing, reduce in order to prevent intensity, preferably Wen He condition does not need to set special prescription, and the condition of the processing method of tieing up according to the rayon short fibre is just enough.
That uses this banana fiber knits, compiles thing, on the very thin degree that constitutes it, fibre length certain amplitude is arranged, can obtain hygroscopicity good, be imbued with bulkiness, the cloth that the good dress material of frank sense is used.
Embodiment
Below, expression embodiment and comparative example specifically describe the present invention with this, but the present invention are not limited by the following examples.
Embodiment 1
With automatic cotton feeder (curassow system-LVSB-AFC-MPM-LVS/BE-SC-DO-FAN) equally banana fiber (average fiber length 25mm) and cotton fiber (average fiber length 35mm) are carried out blending, with cylinder 220rpm, doffer 8.0rpm, obtain the sliver of 250 grains (grain) by carding machine.
In addition, the sectional drawing of above-mentioned banana fiber and side view are illustrated among Fig. 1 (A) and Fig. 2 (A), and in addition, the sectional drawing of cotton fiber and side view are illustrated among Fig. 1 (B) and Fig. 2 (B).
Then, make 300 grains, it is made the thick bar of 250 grain 1.3T/ inches with hot nurse braiding machine (SPX) with two logical machines of latticing.
This thick bar is weaved with speed of mainshaft 9600rpm with general ring spinning frame, make the lines that spin 10 yarns of yarn, twisting count 12.6T/ inch.
Then, in the preparation of common sizing, this line of warping process do weaving, make the fabric of pants purposes with arrow shaft weaving loom (pick up that GTM) with the specification of 100/inch of warps, 50/inch in parallel, 3/1 twill-weave.
This coloration of textile materials processing is extremely general cotton processing conditions.
The fabric that the pants that obtained by this condition are used represents to be imbued with nice and cool pleasant sensation as following table, and hygroscopicity, bulkiness also 100% COTTON FABRIC than general are good.
Comparative example 1
100% cotton fiber (average fiber length 35mm) (after the curassow system-LVSB-AFC-MPM-LVS/BE-SC-DO-FAN), with cylinder 220rpm, doffer 8.0rpm, is obtained the sliver of 250 grains (grain) by automatic cotton feeder by carding machine.
Then, make 300 grains, it is made the thick bar of 250 grain 1.3T/ inches with hot nurse braiding machine (SPX) with two logical machines of latticing.This thick bar is weaved with speed of mainshaft 9600rpm with general ring spinning frame, make the lines that spin 10 yarns of yarn, twisting count 12.6T/ inch.
Then, in the preparation of common sizing, this line of warping process do weaving, make the fabric of pants purposes with arrow shaft weaving loom (pick up that GTM) with the specification of 100/inch of warps, 50/inch in parallel, 3/1 twill-weave.
This coloration of textile materials processing is extremely general cotton processing conditions.
The pants of this fabric and 50% blending banana fiber are with the comparison of fabric, and are as shown in table 1, and the cooling feeling of the fabric of employing banana fiber is good, and hygroscopicity, bulkiness are also good than 100% general cotton fabric.
The comparison of banana fiber and cotton
Project | Bulkiness (mm) | Water imbibition (second) | Cooling feeling |
The banana blend fibre | 0.50 | Below 1 | ????◎ |
Cotton fiber | 0.70 | ??10 | ????△ |
Claims (10)
1. banana fiber, it is characterized in that with for the stripping that belongs to banana in edible Musaceae banana the false stem of skin dry after, split fibre, with average fiber length make 10mm~50mm, average very thin degree makes 0.5dtex~80dtex.
2. banana fiber according to claim 1 is characterized in that average fiber length is that 10~50mm, average very thin degree are 1.5~60dtex.
3. banana fiber according to claim 1 is characterized in that the average fiber width is 10~70 μ m.
4. the method for making of any one described banana fiber in the claim 1~3 is characterized in that being made of following operation a)~g),
A) cut off for the operation that belongs to the stem of banana in edible Musaceae banana;
B) divest the operation of the painted epidermis of stem;
C) peeling off the most barks that constitute stem with peeling machine or staff makes skin peel off the operation of the unit's of making bark;
D) the unit bark is joined in the squeezer the aqueous composition the fiber of squeezing in debarking, the operation of taking out fibre bundle;
E) operation of dried fibres bundle;
F) with drying the fibre bundle combing after obtain the filament of branch fibrillation;
G) will divide the filament of fibrillation to be cut into certain length, obtain the operation of staple fibre.
5. banana fiber blended ratio, it is any one the described banana fiber in the claim 1~3 and at least a other dress material to be carried out spinning with fiber constitute.
6. banana fiber blended ratio according to claim 5 is characterized in that the content of banana fiber is more than 5% for total amount.
7. banana fiber blended ratio according to claim 5 is characterized in that other dress material fiber is selected from cotton, polyester or artificial silk.
8. banana fiber blended ratio according to claim 5 is characterized in that spinning a yarn number, and propping up the yarn number with cotton is 3 more than the yarn 40 below the yarn.
9. fibrous structure thing, it is that any one described banana fiber blended ratio by claim 5~8 constitutes.
10. fibrous structure thing according to claim 9 is characterized in that weaving cotton cloth or braided fabric.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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JP212718/2002 | 2002-07-22 | ||
JP2002212718A JP4125065B2 (en) | 2002-07-22 | 2002-07-22 | Banana fiber and its production method, blended yarn using the same, and fiber structure |
JP212718/02 | 2002-07-22 |
Publications (2)
Publication Number | Publication Date |
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CN1472372A true CN1472372A (en) | 2004-02-04 |
CN100424237C CN100424237C (en) | 2008-10-08 |
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CNB03150132XA Expired - Fee Related CN100424237C (en) | 2002-07-22 | 2003-07-18 | Banana fiber and its production and its blending wires and fabrics |
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JP (1) | JP4125065B2 (en) |
KR (1) | KR20040010138A (en) |
CN (1) | CN100424237C (en) |
HK (1) | HK1061875A1 (en) |
TW (1) | TW200407470A (en) |
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US6391435B1 (en) * | 1996-07-10 | 2002-05-21 | A & A Material Corporation | Reinforcing bamboo fiber, manufacturing method thereof, inorganic molded body using reinforcing bamboo fiber, and manufacturing method thereof |
JP3479765B2 (en) * | 1998-11-09 | 2003-12-15 | 忠夫 中村 | Woven fabric containing Basho fiber |
JP3533104B2 (en) * | 1999-04-05 | 2004-05-31 | 實 豊根 | Soil protection sheet |
-
2002
- 2002-07-22 JP JP2002212718A patent/JP4125065B2/en not_active Expired - Fee Related
-
2003
- 2003-07-09 KR KR1020030046287A patent/KR20040010138A/en not_active Application Discontinuation
- 2003-07-18 CN CNB03150132XA patent/CN100424237C/en not_active Expired - Fee Related
- 2003-07-21 TW TW092119770A patent/TW200407470A/en unknown
-
2004
- 2004-06-25 HK HK04104548.5A patent/HK1061875A1/en not_active IP Right Cessation
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Also Published As
Publication number | Publication date |
---|---|
JP4125065B2 (en) | 2008-07-23 |
JP2004052176A (en) | 2004-02-19 |
CN100424237C (en) | 2008-10-08 |
HK1061875A1 (en) | 2004-10-08 |
KR20040010138A (en) | 2004-01-31 |
TW200407470A (en) | 2004-05-16 |
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