CN1286775C - Method for producing biologically fermented active organic fertilizer by using organic wasters and its device - Google Patents

Method for producing biologically fermented active organic fertilizer by using organic wasters and its device Download PDF

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Publication number
CN1286775C
CN1286775C CNB031022553A CN03102255A CN1286775C CN 1286775 C CN1286775 C CN 1286775C CN B031022553 A CNB031022553 A CN B031022553A CN 03102255 A CN03102255 A CN 03102255A CN 1286775 C CN1286775 C CN 1286775C
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fermentation
lifting
organic fertilizer
fertilizer
organic
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CN1425635A (en
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张维民
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Yangguangshengjing Beijing Ecological Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/40Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

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Abstract

The present invention relates to a method for producing biological active organic fertilizer by organic waste and a device thereof. The present invention is a production method for manufacturing the biological fermented active organic fertilizer by combining solar energy bioengineering by organic waste, such as microorganism fermented sludge, the faeces of livestock and poultry, pomace, sauce dreg, decoction dreg, dried branches, rotted leaves, grass carbon, rice hulls, etc., through a fermentation, loosening, conveying and drying comprehensive processing device. The produced biological fermented active organic fertilizer is the high efficient organic composite fertilizer without pollution, and integrates biologic bacterial manure, the organic fertilizer and humic acid fertilizer. The solar energy and the fermentation energy of the device are fully used, and the problems of poor fermentation quality and the consumption of other energy sources in production are solved. The present invention has the advantages of yield enhancement, cost reduction and environmental protection, the waste is changed to be valuable, and commercial process efficiency is realized.

Description

Utilize organic waste to make the Integrated Processing Unit of biological fermentation active organic fertilizer
Technical field
The present invention relates to the bio-fermentation engineering field, be meant organic wastes such as utilizing microbial fermentation mud, feces of livestock and poultry, pomace, soy sauce slag, the dregs of a decoction, deadwood and rotten leaf, careless carbon, rice husk especially, in conjunction with the sun power biotechnology, make the Integrated Processing Unit of biological fermentation active organic fertilizer, the particularly important is the abundant fermentation utilization to a large amount of waste mud, the biological fermentation active organic fertilizer of its production is the high-efficiency organic mixed fertilizer that integrates bio-bacterial manure, fertilizer and humic acid fertilizer.
Background technology
At present, the organic wastes such as mud of known feces of livestock and poultry, stalk, dry branches and fallen leaves, rice husk, pomace, the dregs of a decoction and municipal sewage plant cause serious pollution to environment.How these environmentally harmful wastes are fully utilized, become the problem that must solve.
For a large amount of sludge treatment of municipal sewage plant, main treatment process is at present: method of piling, oven drying method and common fermentation method etc.Its major defect is:
Traditional method does not all have it is carried out the abundant processing utilization of innoxious, scientific and practicability.For example: method of piling is exactly that make compost in the primary rural area, and is very original technically, and can not carry out batch production production;
Oven drying method is simply organic wastes such as feces of livestock and poultry, mud directly to be entered oven dry turning barrel equipment to carry out the dehydration of firepower (coal heating) hyperthermia drying, and the nutrient of fertilizer is very big through the high temperature carbonization loss, the more important thing is the mechanical treatment cost than higher, environmental pollution is very big;
Though the common fermentation method has solved the fermentation problem of some organic waste material, but fermentation technique and mechanical treatment technical costs are all very high, simultaneously because the mechanical treatment design is unreasonable, caused that material handling is had significant limitation and fermented quality no thoroughness, also needing to carry out Secondary Fermentation in processing handles, it is smaller to define turnout, and quality product is limited to.Must need to consume other energy (coal heating) in process of production and dehydrate, improve production cost greatly, also not overcome environmental pollution problems simultaneously.
Summary of the invention
Main purpose of the present invention provides a kind of production method of utilizing organic waste to make the biological fermentation active organic fertilizer, handle by microbial fermentation, ferment microbial project, solar power-generating facility technology and automatization, loosen, carry dry Integrated Processing Unit to combine dexterously, organic wastes such as mud are fermented, decomposition, chelating, complexing, disappear clearly, adsorb and transform, reach and make it become the purpose of free of contamination high-performance bio fermentation activity organic fertilizer.
Another object of the present invention provides a kind of fermentation that utilizes organic waste to make the biological fermentation active organic fertilizer, loose, conveying, dry Integrated Processing Unit; plastic membrane booth by fermentation vat being arranged at the greenhouse and can before and after about or move up and down the design of digging runner of turning over of rotation; make full use of sun power and the fermentation energy of self; solved fermented quality and produce in need not to consume other energy problem, reach and improve output, reduce cost, protect environment and realized the purpose of technical scale production.
The object of the present invention is achieved like this: a kind of production method of utilizing organic waste to make the biological fermentation active organic fertilizer, it is characterized in that: it comprises the steps:
(1) batching: according to the proportion ingredient of following parts by weight:
Organic waste: 1000 parts,
Yeast: 0.5-5.0 part,
Auxiliary fermenting agent: 0.1-3.0 part,
Sorbent material: 1-20 part,
Water-holding agent: 0.1-0.5 part;
(2) mixed fermentation:
Batching delivered to mix in fermentation, loose, conveying, the dry Integrated Processing Unit and ferment, fermentation time is 120-200 hour, and temperature is killed pathogenic bacteria in the organic waste and parasitic ovum between 30-80 ℃; With the Toxic in the organic waste: agricultural chemicals, petroleum hydrocarbon, polycyclic aromatic hydrocarbons, nitro aromatic compound, cyanogen lipid, carbonic anhydride, phosphite, hydrogen sulfide, the smelly corrupt substance of indole ketone or heavy metal, by ferment, degrade, adsorb, disappear clearly, passivation, complexing or process for sequestration, be converted into the absorbent organic compound of plant, fermentation termination be judged to be the rotten smell that does not have raw material, and have the fragrance of fermentation;
(3) crushing screening and test package:
The material of finishing fermentation is pulverized by pulverizer, entered tablets press and make particulate state and sieve, pack according to routine inspection again.
This organic waste comprises one or more combinations of the mud of feces of livestock and poultry, stalk, dry branches and fallen leaves, rice husk, pomace, the peat composed of rotten mosses, the dregs of a decoction and municipal sewage plant.Should comprise at least a of following bacterial classification by auxiliary fermenting agent: phosphate solubilizing bacteria, potassium solubilizing bacteria, vinelandii, spiral salt bacillus, rhodococcus, comamonas, Arthrobacter, mycobacterium, methagen, bastem toluene spore bacillus, edaphic bacillus, Flavobacterium, micrococci, the moving bacillus of branch, lactobacillus, aspergillus tubigensis, Penicillium notatum or rhizopus.This water-holding agent is to be selected from powder or granular resin water-holding agent.This sorbent material is to be selected from zeolite powder.
The present invention also provides a kind of Integrated Processing Unit that utilizes organic waste to make the biological fermentation active organic fertilizer, it is characterized in that: it be a kind of integrate fermentation, loose, carry and dry Integrated Processing Unit, it be included in be respectively equipped with on the fermentation vat for before and after the moveable cart or move left and right vertically move track and horizontal moving track, be equiped with hoisting appliance on this moveable cart and turn over the plane runner, upper lid is provided with plastic membrane booth, is respectively equipped with opening for feed and discharge port at vertical two ends of fermentation vat and plastic membrane booth.
This plastic membrane booth is to be equipped with plastic film by the capable frame of plastic membrane booth outside, and the plastic film at the top is the laying of staggering, and forms ventilation opening.This moveable cart is provided with four driving wheels, and driving driven by motor driving wheel is laterally laterally moving on the moving track.One side of the lifting central shaft of this hoisting appliance is fixed on the lifting square steel beam by holder of lifting central shaft and screw, opposite side is fixed on the lifting square steel beam by bracing frame, the other end is provided with lifting driven sprocket and the engagement of lifting drive sprocket, this lifting square steel beam top of the channel-section steel of side connection in addition is provided with the lifting shaft holder, the pin-and-hole supplying apparatus lifting support bearing pin in the lifting shaft holder.This turns over the structure of digging runner is to be welded with most support bars on a major axis, and the top of each support bar forms the mechanical manipulator of the fork shape with 2-4 tooth, and this motor transmission shaft designs on the medullary ray of a disconnection with the driven shaft that turns over the plane runner.
Further specify below in conjunction with preferred embodiment and accompanying drawing.
Description of drawings
Fig. 1 is the horizontal cross-sectional schematic of Integrated Processing Unit of the present invention.
Fig. 2 is the schematic side view of moveable cart of the present invention.
Fig. 3 is that the master of longitudinally-moving car of the present invention looks synoptic diagram.
Fig. 4 is the floor map of digging runner of turning over of the present invention.
Fig. 5 is that synoptic diagram is looked on the left side of Fig. 4.
Fig. 6 is a hoisting appliance synoptic diagram of the present invention.
Fig. 7 is that synoptic diagram is looked on the right side of Fig. 6.
Fig. 8 is a technological process of production synoptic diagram of the present invention.
Embodiment
Consult shown in Figure 8ly, the production method of utilizing organic waste to make the biological fermentation active organic fertilizer of the present invention comprises the steps:
1, batching: according to the proportion ingredient of following parts by weight:
1000 parts of organic wastes,
Yeast 0.5-5.0 part,
Auxiliary fermenting agent 0.1-3.0 part,
Sorbent material 1-20 part,
Water-holding agent 0.1-0.5 part;
2, mixed fermentation:
The batching that mixes is transported to fermentation, loosens, carries in the dry Integrated Processing Unit and ferment, and fermentation time is 120-200 hour, and temperature is between 30-80 ℃.This process can be with the Toxic in the mud, for example: smelly corrupt substance such as cyanogen lipid, carbonic anhydride, phosphite and hydrogen sulfide, indole ketone etc. is converted into available organic compound by materialization, adsorption method, and this process will solve the abundant fermentation problem of various microorganisms to organic wastes such as mud, feces of livestock and poultry, pomaces.
3, crushing screening and test package:
The above-mentioned material of finishing fermentation is pulverized by pulverizer, and the granulation level is made particulate state and is sieved, again according to routine inspection, packing.Because it is a prior art, so do not describe in detail.
Wherein organic waste comprises one or more combinations such as mud of feces of livestock and poultry, stalk, dry branches and fallen leaves, rice husk, pomace, the peat composed of rotten mosses, the dregs of a decoction and municipal sewage plant;
Should comprise at least a of following bacterial classification by auxiliary fermenting agent: phosphate solubilizing bacteria, potassium solubilizing bacteria, vinelandii, spiral salt bacillus, rhodococcus, comamonas, Arthrobacter, mycobacterium, methagen, bastem toluene spore bacillus, edaphic bacillus, Flavobacterium, micrococci, the moving bacillus of branch, lactobacillus, aspergillus tubigensis, Penicillium notatum or rhizopus.The present invention proves through secular experimental study repeatedly: by adding auxiliary fermenting agent, can greatly strengthen ferment effect, improve the quality of fertilizer.
Water-holding agent is to select commercially available agricultural water-holding agent product for use.This water-holding agent is the High hydrophilous resin water-holding agent that is selected from based on powder or particle, and nontoxic, odorless, harmless is not dissolved in water, has that suction force is strong, moisture holding capacity is big, release water-based reaches repeatedly characteristics such as the usage period is long well
Sorbent material is selected zeolite powder for use.This zeolite powder has stronger cation exchange capacity, can guarantee that the nutrient in the organic fertilizer does not run off in processing, again because of zeolite has the characteristic that porous structure can absorb moisture and gaseous constituent, plays water conservation, protects effect fertile, that be incubated, improve the fertilizer quality.In soil, also play the effect of inhaling ammonia and preserving nitrogen, and make soil become loose.Because of the exchangeable base of zeolite is many, can also make in the organic fertilizer invalid phosphorus become available phosphorus and absorbed by crop, show that according to testing data validity period is more than 2 years.Simultaneously an organic pollutant and a huge sum of money had tangible absorption and scavenging(action).
By long term studies and practice, create Integrated Processing Unit of the present invention.
Consult Fig. 1-shown in Figure 7, fermentation used in the present invention, loose, conveying, dry Integrated Processing Unit be a kind of collect fermentation, loose, carry and dry Integrated Processing Unit with the whole body, the main header casing that it is included in fermentation vat 1 is provided with plastic membrane booth 6, be respectively equipped with opening for feed 7 and discharge port (figure does not show, at the offside of opening for feed 7) at vertical two ends of fermentation vat 1 and plastic membrane booth 6.Fermentation vat 1 is the wall 12 that 11 periphery is built masonry structure in the cement flooring, forms rectangle pond body (also can be square or other shapes), provides fermentation materials to ferment and drying treatment;
Plastic membrane booth 6 is to be equipped with plastic film 61 by the capable frame of plastic membrane booth 62 outsides, plastic film 61 at the top is discontinuous dislocation and lays, form self-priming ventilation opening 63, plastic membrane booth 6 of the present invention forms the greenhouse, can make full use of sun power, organic waste is carried out fermentative processing completely, do not need to provide in addition thermal source, greatly reduce manufacturing cost.
In fermentation vat 1, be provided with horizontal moving track 2 for moveable cart 4 move left and right, both sides below horizontal moving track 2 are respectively equipped with that confession moveable cart 4 front and back vertically move vertically moves track 3, vertically moving track 3 is to be fixed on half high-wall 31 of the left and right sides in the fermentation vat 1, laterally moving track 2 is provided with the driving of road wheel 41 and movable motor 42 by the bottom, vertically moves vertically moving on the track 3.As shown in Figure 1, 2
Be equiped with hoisting appliance 8 on the moveable cart 4 of the present invention and turn over plane runner 5, moveable cart 4 is provided with four driving wheels 40, driving by driving motor 43, driving wheel 40 is laterally laterally moving on the moving track 2, sprocket wheel 401 engagements on the sprocket wheel 431 of the output shaft 430 of driving motor 43 and the axle of driving wheel 40, driving motor 43 drives driving wheel 40 and laterally moves about on the horizontal moving track 2; The rotating shaft 410 of four vertical road wheels 41 that horizontal moving track 2 is divided into articulates by bearing 412 and wheel carrier 44, wheel carrier 44 is connected with the web plate 441 of the side of the horizontal moving track 2 of double track, be fixed on the horizontal moving track 2 of moveable cart 4, movable motor 42 is fixed on the horizontal moving track 2, the main bush 422 of movable motor 42 is supported by support 423, sprocket wheel 421 on the main shaft 420 is connected by the sprocket wheel 411 in the rotating shaft 410 of chain and the road wheel 41 of moveable cart 4, movable motor 42 rotates, the road wheel 41 that drives moveable cart 4 rotates, on long rails 3, vertically move, as Fig. 2, shown in 3.
Rotating machine 45 is located on the web plate 441, and the output shaft of rotating machine 45 is connected with the main shaft 50 that turns over plane runner 5, and rotating machine 45 drives to turn over and digs runner 5 rotations, as shown in Figure 2.
Consult Fig. 4-shown in Figure 5, turning over the structure of digging runner 5 is to be connected with most support bars 51 on a main shaft 50, the top of each support bar 51 forms the mechanical manipulator 52 of the fork shape with 2-4 tooth, and the transmission shaft of rotating machine 45 designs on the medullary ray of a disconnection with the driven shaft that turns over plane runner 5, increased and turned over the angle of rotation of digging runner 5, made to turn over and dig runner 5 and can realize the three-dimensional work in top to bottom, left and right, front and rear.
Consult Fig. 6-shown in Figure 7, hoisting appliance 8 of the present invention is the angle variations by downward 90 degree, realization makes to turn over and digs runner 5 and moving up and down, one side of the lifting central shaft 81 of this hoisting appliance 8 is fixed on the lifting square steel beam 84 by holder 811 of lifting central shaft and screw 814, opposite side is fixed on the lifting square steel beam 84 by bracing frame 812, the other end is provided with lifting driven sprocket 82 and 83 engagements of lifting drive sprocket, lifting drive sprocket 83 starts (figure does not show) by lifting motor, this lifting square steel beam 84 bottom of the channel-section steel 85 of side connection in addition is provided with bearing support carriage 86, top is provided with lifting shaft holder 87, pin-and-hole 871 supplying apparatus lifting support bearing pins 872 in the lifting shaft holder 87, starting lifting drive sprocket 83 by lifting motor rotates, drive 82 rotations of lifting driven sprocket, interlock turns over swing in the scope of digging runner 5 downward an angle of 90 degrees, make and turn over swing rotation in the scope of digging runner 5 an angle of 90 degrees in fermentation vat 1, simultaneously, turning on the output shaft of sprocket wheel 501 and rotating machine 45 on the main shaft that digs runner 5 450 sprocket wheel 451 is connected, rotating machine 45 drives to turn over and digs runner 5 rotations, replaces manually carrying out in fermentation vat 1 material loading, mix, loose, carry and discharging.
Fermentation of the present invention, loose, carry, dry Integrated Processing Unit is a kind of simple in structure, multi-functional and high efficiency machinery, during use, be a side opening for feed 7 chargings at fermentation vat 1, by turning on the moveable cart 4 dig runner 5 about, about, front and back three-dimensional rotation effect, constantly fermentation materials mixed fermentation and upset are moved, finish fermentation, loose, carry and the exsiccant comprehensive treating process, opposite side discharge port (figure does not show) discharging to fermentation vat 1, saved equipment cost, reduced operation, realize the production operation of serialization, started the new device of fermentation industry.
Operation of the present invention except reinforced and discharging, only needs operating electrical machines housing (figure does not show), just can control on the moveable cart 4 turning over plane runner 5 front and back about or knee-action, exempted manual work, have the automatization advantage of higher.
Below by specific embodiment to the detailed description of the invention.
Embodiment 1
The production method of utilizing organic waste to make the biological fermentation active organic fertilizer of the present invention comprises the steps:
1, batching: according to the proportion ingredient of following parts by weight:
800 kilograms in organic waste mud, 100 kilograms of feces of livestock and poultry, 100 kilograms of the peats composed of rotten mosses, 1.0 kilograms in yeast, 0.5 kilogram of auxiliary fermenting agent, 2 kilograms in sorbent material, 0.2 kilogram of water-holding agent; Wherein auxiliary fermenting agent comprises 0.2 kilogram of phosphate solubilizing bacteria, 0.2 kilogram of spiral salt bacillus, 0.1 kilogram of rhodococcus;
2, mixed fermentation:
Batching is transported in fermentation, loose, conveying, the dry Integrated Processing Unit mixes and fermentative processing, fermentation time is 130-135 hour, temperature between 40-60 ℃, fermentation termination be judged to be the rotten smell that does not have raw material, and have the fragrance of fermentation.
3, crushing screening and test package:
Be ground into particulate state by pulverizer, and use 40 purpose screen clothes to sieve, pack according to routine inspection again.
The trade name of the biological fermentation active organic fertilizer that method of the present invention is produced is " youth of a Qiang biological fermentation active organic fertilizer ", and through the check of Beijing's new-type fertilizer quality monitoring testing station, its main quality index is as follows:
Full nitrogen 2.01%, full phosphorus (P 2O 5) 2.02%, full potassium (K 2O) 1.26%, moisture 8.4%, total amount of organic 34.0% and humic acids total amount 7.01%.
Objectionable impurities remaining quantity wherein is:
Arsenic 8.54mg/kg, mercury 3.07mg/kg, cadmium 9.45 * 10 -1Mg/kg, chromium 45.85mg/kg and plumbous 33.45mg/kg.
Consult annex one: the inspection report 1-2 page or leaf of Beijing's new-type fertilizer quality monitoring testing station.
The analytical results of mud sample used in the present invention is as follows:
Organic 51.6% (oven-dried weight), total phosphorus (P) 3.96mg/g (air dry weight), nitrogen (N) 2.71% (air dry weight), potassium (K) 7.9% (air dry weight), chromium (Cr) 86.7mg/kg (air dry weight), plumbous (Pb) 36.4mg/kg (air dry weight), cadmium (Cd) 0.7mg/kg (air dry weight), arsenic (As) 10.5mg/kg (air dry weight), mercury (Hg) 4.8mg/kg (air dry weight).
Consult annex two: the analytical test report 1-2 page or leaf of Country Environmental Analysis Test Center.
Can be clearly seen that from above-mentioned test data:
1, the biological fermentation active organic fertilizer of method production of the present invention is rich in the nutritive ingredient of nitrogen, phosphorus, potassium; Particularly total amount of organic 34.0% and humic acids total amount 7.01% are all higher, are a kind of comprehensive nutritional activities fertilizers.
2, in addition, wherein objectionable impurities such as heavy metal significantly reduces than the content in the mud raw material by fermenting.
Embodiment 2
The production method of utilizing organic waste to make the biological fermentation active organic fertilizer of the present invention comprises the steps:
1, batching: according to the proportion ingredient of following parts by weight:
700 kilograms in organic waste mud, 150 kilograms of feces of livestock and poultry, 150 kilograms of marcs, 1.5 kilograms in yeast, 0.7 kilogram of auxiliary fermenting agent, 2 kilograms in sorbent material, 0.2 kilogram of water-holding agent; Wherein auxiliary fermenting agent comprises 0.2 kilogram of potassium solubilizing bacteria, 0.2 kilogram in vinelandii, 0.1 kilogram of mycobacterium, 0.2 kilogram of comamonas;
2, mixed fermentation:
Batching is transported in fermentation, loose, conveying, the dry Integrated Processing Unit mixes and fermentative processing, fermentation time is 140-150 hour, temperature between 50-70 ℃, fermentation termination be judged to be the rotten smell that does not have raw material, and have the fragrance of fermentation.
3, crushing screening and test package:
Be ground into particulate state by pulverizer, and use 40 purpose screen clothes to sieve, pack according to routine inspection again.
The main quality index of its product is as follows:
Full nitrogen 1.09%, full phosphorus 0.54%, full potassium 0.86%, total amount of organic 51.3% and humic acids total amount 13.1%.
Consult annex one: the inspection report page 3 of Beijing's new-type fertilizer quality monitoring testing station.
The product quality indicator of comparing embodiment 1 and embodiment 2, can see:
The raw material difference of using, the quality index difference of its product, present embodiment 2 has used the marc raw material, total amount of organic 51.3% in the product of the biological fermentation active organic fertilizer of its manufacturing and humic acids total amount 13.1%, all have significantly and improve, therefore, by using different raw materials, can develop the active organic fertilizer product that is applicable to different plants.
Embodiment 3
The production method of utilizing organic waste to make the biological fermentation active organic fertilizer of the present invention comprises the steps:
1, batching: according to following proportion ingredient:
600 kilograms in organic waste mud, 200 kilograms of feces of livestock and poultry, 150 kilograms on rice husk, 50 kilograms of the dregs of a decoction, 1.2 kilograms in yeast, 0.6 kilogram of auxiliary fermenting agent, 10 kilograms in sorbent material, 0.35 kilogram of water-holding agent; Its auxiliary fermenting agent comprises 0.2 kilogram of lactobacillus, 0.2 kilogram of methagen, 0.1 kilogram of rhodococcus, 0.1 kilogram of bastem toluene spore bacillus;
2, mixed fermentation:
Batching is transported in fermentation, loose, conveying, the dry Integrated Processing Unit mixes and fermentative processing, fermentation time is 150-170 hour, temperature between 60-75 ℃, fermentation termination be judged to be the rotten smell that does not have raw material, and have the fragrance of fermentation.
3, crushing screening and test package:
Be ground into particulate state by pulverizer, and use 30 purpose screen clothes to sieve, pack according to routine inspection again.
Illustrate the application test effect of biological fermentation active organic fertilizer of the present invention below.
With the Chinese cabbage is example, and the actual production contrast effect of the biological fermentation active organic fertilizer of the application of the invention uses biological fermentation active organic fertilizer of the present invention and blank test relatively, volume increase 17.6-18.3%; Compare with the conventional fertilizer application test, volume increase is more than 4.1%.
Consult annex three: the youth of Qiang fertilizer Chinese cabbage Test Summary 1-6 page or leaf.
Main beneficial effect of the present invention is as follows:
One, method of the present invention, the solid waste such as mud that effectively solved feces of livestock and poultry, stalk, dry branches and fallen leaves, rice husk, pomace, the peat composed of rotten mosses, the dregs of a decoction and municipal sewage plant are difficult to the thoroughly problem of fermentation, do not have stink, the generation of pollution-free, no Secondary Fermentation phenomenon after forming product, removed the technological process of Secondary Fermentation during batch production is produced from.Utilizing microbial fermentation technology to handle organic solid castoff is a very big breakthrough.Grow altogether simultaneously, under the metabolic effect, effectively reduce the heavy metal content in the organic solid castoffs such as mud in the symbiosis of microorganism.(consulting " the analytical test report " of annex one and annex two).
Two, at the continuous temperature bottom fermentation of 120-200 hour and 30-80 ℃, unwanted bacterias such as sick worm's ovum, intestinal bacteria, pathogenic bacteria are killed, guaranteed the innoxious of fertilizer, reduce soil and crop and be subjected to polluting infringement with disease and pest, fertilizer, bio-bacterial manure and humic acid fertilizer are carried out organic compound, activation effect is effectively carried out in plant-growth.
Three, by utilizing plastic membrane booth greenhouse device and the heat of fermentation of self to combine, make moisture a large amount of in the material need not to reduce to 20% very soon under the situation of external energy by 70-80%, guaranteed that the nutrient in the material do not suffer a loss, this process will realize making full use of of the energy in physics fluidics, biological chemistry and the microbiology in the production technique, solve ventilating problem, environmental issue and the problem that cuts down the consumption of energy in the production process.
Four, the automaticmachines treatment facility by fermentation of the present invention, loose, conveying, dry machinery, aspect Machine Design, adopt three-dimensional action design, primary device can move up and down, again can about and move forward and backward, simultaneously can also self rotatablely move, play functions such as mixing, stirring, loose, conveying, spinfunction has particularly effectively solved the fermentative processing problem of the organic waste that colloidality is big, viscosity is big, water ratio is high of organic wastes such as mud, pomace, the dregs of a decoction.
The fermenting of the organic solid castoffs such as processing mud that the present invention uses, loose, conveying, dry machinery, be the brand-new mechanical means that the inventor starts by production practice repeatedly, following outstanding feature arranged at microbial fermentation engineering producer mask:
1, the Machine Design thinking is ingenious, and the production process advantages of simple in conjunction with utilizing the modern greenhouse facility peculiar, adopts automation process, and is easy to learn.
2, scale is changeable, invests the amount doesn't matterly, adapts to scale operation or trial-production on a small scale on the basis of the existing conditions no matter how simple and crude; The level of automation height of its discharging, pan feeding or upset is saved manpower, reduces cost, and enhances productivity.
3, need not to do equipment anticorrosion and handle, equipment cost is low, long service life, and failure rate is low.
4, energy consumption is low, and whole process of production utilizes the heat of fermentation of material self and solar heat to supply with, and running cost is low.
5, the successive mode of production makes technology more reasonable, more convenient operation, and product performance are reliable and stable.
6, utilize the microbial fermentation principle, be not subjected to the influence of season, weather, can round-the-clockly produce.
7, can not produce secondary pollution in the production process, repugnant substance (sulfide, nitride etc.) adsorbs conversion by biological decomposition, rather than makes the repugnant substance volatilization and deodorization.
8, a complete set of process using insulation, when protecting, dry technology and guaranteed the sterilization ovum that goes out, guaranteed biological fermentation active organic fertilizer product activity.
Annex one: the inspection report 1-3 page or leaf of Beijing's new-type fertilizer quality monitoring testing station.
Annex two: the analytical test report 1-2 page or leaf of Country Environmental Analysis Test Center.
Annex three: the youth of Qiang fertilizer Chinese cabbage Test Summary 1-6 page or leaf.

Claims (3)

1, a kind of Integrated Processing Unit that utilizes organic waste to make the biological fermentation active organic fertilizer, it is characterized in that: it be a kind of integrate fermentation, loose, carry and dry Integrated Processing Unit, it be included in be respectively equipped with on the fermentation vat for before and after the moveable cart or move left and right vertically move track and horizontal moving track, be equiped with hoisting appliance on this moveable cart and turn over the plane runner, upper lid at fermentation vat is provided with plastic membrane booth, is respectively equipped with opening for feed and discharge port at vertical two ends of fermentation vat and plastic membrane booth; One side of the lifting central shaft of this hoisting appliance is fixed on the lifting square steel beam by holder of lifting central shaft and screw, opposite side is fixed on the lifting square steel beam by bracing frame, one end of this hoisting appliance is provided with lifting driven sprocket and the engagement of lifting drive sprocket, the top of the channel-section steel that the side in addition of this lifting square steel beam connects is provided with the lifting shaft holder, the pin-and-hole supplying apparatus lifting support bearing pin in the lifting shaft holder; This turns over the structure of digging runner is to be connected with most support bars on a major axis, and the top of each support bar forms the mechanical manipulator of the fork shape with 2-4 tooth, and this motor transmission shaft designs on the medullary ray of a disconnection with the driven shaft that turns over the plane runner.
2, the device that utilizes organic waste to make the biological fermentation active organic fertilizer according to claim 1 is characterized in that: this plastic membrane booth is to be equipped with plastic film by the capable frame of plastic membrane booth outside, and the plastic film at the top is discontinuous laying, forms ventilation opening.
3, the Integrated Processing Unit that utilizes organic waste to make the biological fermentation active organic fertilizer according to claim 1, it is characterized in that: this moveable cart is provided with four driving wheels, and driving driven by motor driving wheel is laterally laterally moving on the moving track.
CNB031022553A 2003-01-30 2003-01-30 Method for producing biologically fermented active organic fertilizer by using organic wasters and its device Expired - Lifetime CN1286775C (en)

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