CN117116639A - Automatic assembling equipment of transformer for portable charger - Google Patents
Automatic assembling equipment of transformer for portable charger Download PDFInfo
- Publication number
- CN117116639A CN117116639A CN202310937128.XA CN202310937128A CN117116639A CN 117116639 A CN117116639 A CN 117116639A CN 202310937128 A CN202310937128 A CN 202310937128A CN 117116639 A CN117116639 A CN 117116639A
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- sliding
- rotating
- transformer
- plate
- conveyor belt
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- 230000007246 mechanism Effects 0.000 claims abstract description 97
- 238000004804 winding Methods 0.000 claims abstract description 48
- 239000002390 adhesive tape Substances 0.000 claims abstract description 37
- 238000003466 welding Methods 0.000 claims abstract description 35
- 238000010008 shearing Methods 0.000 claims description 68
- 238000009413 insulation Methods 0.000 claims description 32
- 230000005540 biological transmission Effects 0.000 claims description 29
- 210000000078 claw Anatomy 0.000 claims description 25
- 238000006073 displacement reaction Methods 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 5
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000003860 storage Methods 0.000 description 8
- 239000000306 component Substances 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000005538 encapsulation Methods 0.000 description 4
- 230000003993 interaction Effects 0.000 description 3
- 230000009466 transformation Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/10—Connecting leads to windings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/12—Insulating of windings
- H01F41/127—Encapsulating or impregnating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
An automatic assembly device of a transformer for a portable charger comprises a conveyor belt I, a coil winding mechanism, a welding mechanism, a shifting mechanism, an insulating rubberizing mechanism and a controller; the coil winding mechanism is arranged on one side of an inlet end of the conveyor belt, the welding mechanism is arranged on the conveyor belt and positioned behind the coil winding mechanism, at least one group of insulating rubberizing mechanisms are arranged, the number of the shifting mechanisms corresponds to that of the insulating rubberizing mechanisms, each group of insulating rubberizing mechanisms is arranged on a corresponding group of shifting mechanisms, and each group of shifting mechanisms is arranged at the tail end of the conveyor belt; the invention replaces manual work, realizes automatic coil winding of the transformer for the portable charger, welding of the coil wire ends and the transformer framework and pasting of the insulating adhesive tape, saves labor, greatly improves production efficiency, and can perform primary or secondary coil winding and insulating adhesive tape pasting on different transformers for the portable charger by replacing the wire cylinder and the transformer framework, thereby having wide application range.
Description
Technical Field
The invention relates to the technical field of transformer assembly, in particular to automatic assembly equipment of a transformer for a portable charger.
Background
The transformer is a device for changing alternating voltage by utilizing the principle of electromagnetic induction, and the main components are a primary coil, a secondary coil and an iron core (magnetic core), and is mainly used for voltage transformation, current transformation, impedance transformation, isolation, voltage stabilization (magnetic saturation transformers) and the like, and is widely applied to the fields of industry, agriculture, traffic, urban communities and the like. The transformer is one of the core elements of the portable charger, and different portable chargers employ different transformers. The core components of the existing transformer for the portable charger comprise a framework, an iron core, a coil, an insulating layer and the like, wherein a plurality of groups of pins are arranged at the upper end of the framework, coil insulating wires are wound on the framework, wire heads are welded on the pins, and the insulating layer is formed by winding insulating adhesive tapes on the coils.
At present, most of equipment for winding and encapsulation of transformers for portable chargers generally needs manual assistance (such as fixing of leads and pins of an initial coil insulation wire, adhesion of an insulation tape, removal of the transformer after encapsulation, and the like), has low production efficiency, needs a large amount of manpower to meet production requirements, and has unstable production quality; in addition, most of the current transformer winding and encapsulation integrated equipment does not have the function of welding a transformer framework and a coil wire end, and the transformer winding and encapsulation integrated equipment can be completed only by matching additional equipment.
Therefore, it is needed to develop an automatic assembly device for a portable charger transformer capable of replacing manual operation to automatically coil-wind, insulate and paste the portable charger transformer and automatically weld the winding pin and the winding lead.
Disclosure of Invention
In order to solve the above problems, the present invention provides an automated assembly device for a transformer for a portable charger, which adopts the following technical scheme:
an automatic assembly device of a transformer for a portable charger comprises a conveyor belt I, a coil winding mechanism, a welding mechanism, a shifting mechanism, an insulating rubberizing mechanism and a controller; the coil winding mechanism is arranged at one side of the inlet end of the first conveyor belt and is used for winding the transformer framework on the first conveyor belt to form a coil; the welding mechanism is arranged on the first conveyor belt and positioned behind the coil winding mechanism and is used for welding the wire ends of the coils on pins of the transformer framework; the insulating rubberizing mechanisms are at least provided with one group, the number of the shifting mechanisms corresponds to that of the insulating rubberizing mechanisms, and each group of insulating rubberizing mechanisms is arranged on the corresponding group of shifting mechanisms and used for pasting insulating tapes on the transformer framework wound with the coil; each group of shifting mechanisms are arranged at the tail end of the first conveyor belt and are used for moving the transformer framework which is wound with the coil and welded on the first conveyor belt to the insulating rubberizing mechanism, and moving the transformer framework out of the insulating rubberizing mechanism after the insulating adhesive tape is pasted on the transformer framework; the controller is used for controlling the operation of the whole automatic assembly equipment.
Further, the coil winding mechanism comprises a supporting frame, a mounting frame and a winding device; the support frame is used for supporting the whole coil winding mechanism, at least one first servo screw rod is vertically arranged on the support frame, a first sliding block is slidably arranged on the first servo screw rod, and the mounting frame is fixedly arranged on the first sliding block; the winding device is arranged on the mounting frame and is at least provided with one group for winding the coil insulation rope on the transformer framework to form a coil.
Further, the winding device comprises a wire cylinder, a wire guide device, a clamping device, a wire end control device, a motor III, a transmission assembly, a shearing device I and a roller; the wire barrel is rotatably arranged on the mounting frame;
the wire guide device comprises a wire guide cylinder, a wire guide sliding frame, a limiting sliding groove and a wire guide sliding block; the wire guide cylinder is rotatably arranged on the mounting frame, and is provided with two mutually staggered guide sliding grooves which are opposite in trend and communicated with each other; one side of the lead sliding frame is fixedly provided with a limit sliding block, the other side of the lead sliding frame is fixedly provided with a horizontal limit wire barrel, and a coil insulation wire of the wire barrel passes through the limit wire barrel; the inner side of the wire sliding frame is fixedly provided with a wire sliding block, the wire sliding block is slidably arranged in the guide sliding groove, the wire sliding frame is slidably arranged on the wire barrel, the limit sliding block is slidably arranged in the limit sliding groove, and the limit sliding groove is vertically and fixedly arranged in the mounting frame; one end of the wire guide cylinder is fixedly connected with the output end of a motor III which is arranged on the mounting frame;
The clamping device comprises a motor I, a clamping gear, clamping racks and a clamping plate, wherein a rotating block is rotatably arranged on the mounting frame, the clamping gear is rotatably arranged on the rotating block, two ends of the clamping gear are respectively meshed with the two clamping racks, and the two clamping racks are symmetrically and slidably arranged on the rotating block in a center by taking the center of the clamping gear as the center; each clamping rack is fixedly connected with one clamping plate, and the two clamping plates jointly clamp a transformer framework on the first conveyor belt; the first motor is arranged on the rotating block, and the output end of the first motor is fixedly connected with the clamping gear coaxially; the motor III drives the rotating block to synchronously rotate through the transmission assembly;
the thread end control device comprises a servo screw II, an outer limiting plate, an inner mounting rack, a sliding assembly, a servo screw III, an electric clamping jaw I and a rotating motor I; the second servo lead screw is horizontally arranged on the mounting frame and points to the corresponding transformer framework, and a second sliding block is slidably arranged on the second servo lead screw; the outer limiting plate is fixedly arranged on the second sliding block, a sliding assembly is arranged in the outer limiting plate, the inner mounting frame is slidably arranged in the outer limiting plate and driven by the sliding assembly to horizontally move, and the moving direction is mutually perpendicular to the moving direction of the second sliding block; the servo screw rod III is vertically arranged on the inner mounting frame, a sliding block III is slidably arranged on the servo screw rod III, and the sliding block III is simultaneously slidably arranged on the inner mounting frame; the first electric clamping jaw is vertically downward and fixedly arranged on the third sliding block and used for clamping the wire head of the coil insulation wire;
The shearing device and the roller are both arranged on a connecting plate fixedly connected with the lead sliding frame; the shearing device comprises an electric telescopic rod I and shearing plates, wherein the shearing plates are provided with two pieces, one piece of the shearing plates is fixedly arranged on a connecting plate, the other piece of the shearing plates is fixedly connected with the telescopic end of the electric telescopic rod I, the other end of the electric telescopic rod I is fixedly arranged on the connecting plate, and the opening and closing of the two shearing plates are controlled through the electric telescopic rod I; the rollers are at least provided with a pair along the coil insulation line, the outer surfaces of the rollers are friction surfaces, each roller is coaxially and fixedly connected with the output end of a second rotating motor, and the second rotating motor is arranged on the connecting plate; the coil insulation wire passes through the middle position of each pair of rollers and passes through the middle positions of the two shearing plates, the rollers are used for driving the coil insulation wire to move, and the two shearing plates are closed to shear the coil insulation wire;
the corresponding wire cylinder, the corresponding wire cylinder and the corresponding transformer framework are parallel to each other and are positioned in the same plane.
Further, the sliding assembly comprises a motor II, a driving gear I and a driving rack I, wherein the driving gear I is rotatably arranged on the inner mounting frame and is coaxially and fixedly connected with the output end of the motor II; the second motor is arranged on the inner mounting frame, and the first driving rack is horizontally and fixedly arranged on the outer limiting plate and meshed with the first driving gear; the outside horizontal sliding of interior mounting bracket is installed on outer limiting plate.
Further, the welding mechanism comprises a welding bracket, a sliding plate, a vertical screw rod, a welder mounting seat, a welder and a horizontal screw rod; the welding bracket is fixedly arranged on the first conveyor belt, a vertical screw rod is vertically arranged on the welding bracket, and a vertical sliding block is slidably arranged on the vertical screw rod; the sliding plate is vertically arranged on the welding bracket in a sliding manner and is fixedly connected with the vertical sliding block; the horizontal lead screw is horizontally arranged on the sliding plate, a horizontal sliding block is arranged on the horizontal lead screw in a sliding way, and the welding device mounting seat is fixedly arranged on the horizontal sliding block, so that the horizontal movement trend and the vertical movement trend of the welding device mounting seat are mutually perpendicular; the welder is fixedly arranged on the welder mounting seat.
Further, the shifting mechanism comprises a mounting bracket, a mechanical claw, a first shifting lead screw and a second shifting lead screw; the mounting bracket is arranged at the tail end of the first conveyor belt, two ends of the mounting bracket are respectively and horizontally provided with a first shifting screw rod, a first shifting slider is slidably arranged on each first shifting screw rod, a mechanical claw is fixedly arranged on each first shifting slider, the mechanical claw close to the first conveyor belt is used for moving the welded transformer framework to the insulating rubberizing mechanism, and the mechanical claw far away from the first conveyor belt is used for moving the transformer framework stuck with the insulating adhesive tape to a designated place; and a second shifting lead screw is horizontally arranged on the mounting bracket, and a second shifting slider is slidably arranged on the second shifting lead screw and is used for moving the transformer framework from a position close to the mechanical claw of the first conveyor belt to a position far away from the mechanical claw of the first conveyor belt.
Further, the insulation rubberizing mechanism comprises a rotating base, an electric clamping jaw II, an electric cylinder II, a shearing device II, a servo screw IV, a sliding frame and an adhesive tape cylinder; the rotary base is arranged on the second shifting slide block and used for driving the transformer framework to rotate; the servo screw rod IV is horizontally arranged on the mounting bracket, a sliding block IV is slidably arranged on the servo screw rod IV, and the sliding bracket is fixedly arranged on the sliding block IV; the adhesive tape cylinder is rotatably arranged on the mounting bracket, the top ends of the electric clamping jaws are rotatably arranged on the sliding frame through the rotating assembly, and the electric clamping jaws are used for clamping the insulating adhesive tape pulled out by the adhesive tape cylinder; the second tail end of the electric cylinder is fixedly arranged on the sliding frame, and the telescopic end points to a transformer framework fixed on the rotating base and is used for pushing the insulating tape to a coil of the transformer framework; and the second shearing device is arranged on the mounting bracket and is used for shearing the insulating adhesive tape.
Further, the rotating base comprises a motor IV, an electric cylinder I, a base sliding block, a clamping plate, a rotating plate, an L-shaped rotating rod, a bottom plate and a chute plate; the motor IV is arranged on the sliding block IV, the output end of the motor IV is fixedly connected with the bottom plate coaxially, and the bottom plate is rotatably arranged on the sliding block IV; the rotating plate is rotatably arranged at the center of the chute plate; the sliding chute plate is provided with at least two straight sliding grooves along the radial direction by taking the center as the center of a circle, a base sliding block is slidably arranged in each straight sliding groove, one side of each base sliding block facing the center of the circle is rotationally connected with one end of an L-shaped rotating rod, the other end of the L-shaped rotating rod is rotationally arranged on the rotating plate, and rotating installation points of the L-shaped rotating rod on the rotating plate are circularly and uniformly distributed by taking the center of the rotating plate as the center of the circle; clamping plates are fixedly arranged on the at least two base sliding blocks and used for fixing the transformer framework; the chute plate is fixedly arranged on the bottom plate; the tail end of the first electric cylinder is fixedly arranged on the bottom plate, and the telescopic end of the first electric cylinder is fixedly connected with one of the base sliding blocks.
Further, the rotating assembly is provided with two groups which are respectively arranged at the two sides of the top end of the second electric clamping jaw and comprise a second driving gear, a second driving rack and a second electric telescopic rod; one side of the top end of the second electric clamping jaw is fixedly connected with the circle center of the second driving gear, the second driving gear is rotatably arranged on the sliding frame and meshed with the second driving rack, and the second driving rack is slidably arranged on the sliding frame; the telescopic end of the second electric telescopic rod is fixedly connected with one end of the second driving rack, and the second electric telescopic rod is arranged on the sliding frame and used for driving the second driving rack to slide.
Further, the second shearing device comprises a fifth motor, a rotating disc, a transmission rod and a shearing rod; the pair of shearing rods are respectively positioned at two sides of the pulled insulating adhesive tape and are slidably arranged on the mounting bracket; the rotating disc is positioned at the middle part between the pair of shearing rods, is rotatably mounted on the mounting bracket, and is fixedly connected with the output end of the motor five in a coaxial manner, and the motor five is mounted on the mounting bracket; the transmission rods are arranged in two, one end of each transmission rod is respectively connected with one of the shearing rods in a rotating mode, the other end of each transmission rod is arranged on the rotating disc, and the two rotating rods are symmetrical in center with the center of the axle center of the rotating disc.
Further, still include conveyer belt two and containing box, conveyer belt two entering end is located the one side that conveyer belt one was kept away from to the shifter, and the containing box is located the tail end of conveyer belt two, will paste the transformer skeleton of insulating tape to the conveyer belt two through keeping away from the gripper of conveyer belt one, and the containing box is used for taking in the transformer skeleton of winding one deck coil and pasting one deck insulating tape.
Due to the adoption of the technical scheme, the invention has the following advantages:
1. according to the invention, through the matching design of the first conveyor belt, the coil winding mechanism, the welding mechanism, the shifting mechanism and the insulating rubberizing mechanism, manual work is replaced, automatic coil winding of the transformer for the portable charger, welding of coil wire ends and a transformer framework and sticking of an insulating adhesive tape are realized, labor is saved, and production efficiency is greatly improved.
2. The invention can wind the primary coil or the secondary coil of the transformer for different portable chargers and paste the insulating tape by replacing the bobbin and the transformer framework, and has wide application range.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 to 4 are schematic structural views of the coil winding mechanism of the present invention.
Fig. 5 is a schematic view of a partial enlarged structure at a in fig. 4 according to the present invention.
Fig. 6 is a schematic diagram of an exploded structure of the wire guide of the present invention.
Fig. 7 is a schematic structural diagram of the thread end control device of the present invention.
Fig. 8 is a partially enlarged schematic view of the structure of fig. 7B according to the present invention.
Fig. 9-10 are schematic structural views of a shearing device and a roller in the coil winding mechanism of the present invention.
Fig. 11-12 are schematic structural views of the welding mechanism of the present invention.
Fig. 13 is a schematic diagram showing the assembly structure of the shifting mechanism, the insulating rubberizing mechanism, the second conveyor belt and the storage box according to the invention.
Fig. 14 is a schematic structural view of an insulation rubberizing mechanism of the invention.
Fig. 15 is a partially enlarged schematic view of the structure of fig. 14C according to the present invention.
Fig. 16 is a schematic top view of the insulation coating mechanism of the present invention.
Fig. 17 is a schematic side view of the insulating tape sticking mechanism of the present invention.
Fig. 18-19 are schematic structural views of a swivel base in the insulation displacement mechanism of the present invention.
Fig. 20 is a schematic structural diagram of a second shearing device in the insulation paste mechanism of the present invention.
Reference numerals:
1-a first conveyor belt;
2-coil winding mechanism;
201-supporting frame (2011-servo screw one); 202-a mounting frame; 203-a wire barrel; 204-wire device (2041-wire cylinder; 2042-wire sliding frame; 2043-limit chute; 2044-wire sliding block); 205-clamping device (2051-motor one; 2052-clamping gear; 2053-clamping rack; 2054-clamping plate); 206-thread end control device [ 2061-second servo screw rod, 2062-outer limit plate, 2063-inner mounting rack, 2064-sliding component (2064 a-second motor, 2064 b-first driving gear, 2064 c-first driving rack), 2065-third servo screw rod, 2066-first electric clamping jaw, 2067-first rotary motor ], 207-third motor, 208-transmission component, 209-first shearing device (2091-first electric telescopic rod, 2092-shearing plate), 210-roller (2101-second rotary motor);
3-a welding mechanism;
301-welding a bracket; 302-a sliding plate; 303-vertical screw rod; 304-a welder mount; 305-a welder; 306-a horizontal lead screw;
4-a displacement mechanism;
401-mounting a bracket; 402-grippers; 403-shifting the lead screw I; 404-shifting a second lead screw;
5-an insulating rubberizing mechanism;
501-rotating base (5011-motor four; 5012-cylinder one; 5013-base slider; 5014-clamping plate; 5015-rotating plate; 5016-L-shaped rotating rod; 5017-bottom plate; 5018-sliding groove plate); 502-second electric clamping jaw [ 5021-second rotating component (5021 a-second driving gear; 5021 b-second driving rack; 5021 c-second electric telescopic rod) ]; 503-electric cylinder II; 504-second shearing device (5041-motor five; 5042-rotating disk; 5043-transmission rod; 5044-shearing rod); 505-servo screw four; 506-a carriage; 507-a tape cartridge;
6-a transformer skeleton;
7-a second conveyor belt;
8-a storage box.
Detailed Description
The technical scheme of the invention is further specifically described below through examples and with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be embodied in many other forms than described herein, and persons skilled in the art will be able to make similar modifications without departing from the spirit of the invention, so that the invention is not limited to the specific embodiments disclosed below.
In the description of the present invention, it should be noted that, directions or positional relationships indicated by terms such as "upper", "lower", "in", "out", "front", "rear", etc. are directions or positional relationships based on those shown in the drawings, or those that are conventionally put in place when the inventive product is used, are merely for convenience in describing the present invention and simplifying the description, and are not indicative or implying that the apparatus or element to be referred to must have a specific direction, be configured and operated in a specific direction, and thus should not be construed as limiting the present invention.
Examples:
the embodiment is used for winding the primary coil of the transformer for the portable charger and sealing the insulating tape;
as shown in fig. 1, an automated assembly device of a transformer for a portable charger comprises a first conveyor belt 1, a coil winding mechanism 2, a welding mechanism 3, a shifting mechanism 4, an insulating rubberizing mechanism 5, a second conveyor belt 7, a storage box 8 and a controller; the coil winding mechanism 2 is arranged on one side of the entering end of the first conveyor belt 1, the welding mechanism 3 is arranged on the first conveyor belt 1 and is positioned behind the coil winding mechanism 2, the insulating rubberizing mechanisms 5 are provided with a group, the shifting mechanisms 4 correspond to the insulating rubberizing mechanisms 5 in number, the insulating rubberizing mechanisms 5 are arranged on the shifting mechanisms 4, the shifting mechanisms 4 are arranged at the tail end of the first conveyor belt 1, the entering end of the second conveyor belt 7 is positioned on one side of the shifting device 4 away from the first conveyor belt 1, and the storage box 8 is positioned at the tail end of the second conveyor belt 7;
As a specific implementation of this embodiment, as shown in fig. 2 to 8, the coil winding mechanism 2 includes a support frame 201, a mounting frame 202, a wire barrel 203, a wire guide 204, a clamping device 205, a wire end control device 206, a motor three 207, and a transmission assembly 208;
the support frame 201 is used for supporting the whole coil winding mechanism 2, two servo screw rods 2011 are vertically arranged on the left side and the right side of the support frame, a first sliding block is slidably arranged on each servo screw rod 2011, the mounting frame 202 is fixedly arranged on the two first sliding blocks, and the height of the position of the mounting frame 202 is adjusted through the servo screw rods 2011; seven wire drums 203 are rotatably installed on the installation frame 202; the number of the wire guide 204, the clamping device 205, the thread end control device 206 and the motor III 207 corresponds to the number of the thread cylinders 203;
the wire guide 204 includes a wire barrel 2041, a wire slide frame 2042, a limit chute 2043, and a wire slide 2044; the guide wire tube 2041 is rotatably installed on the installation frame 202, and is provided with two mutually staggered guide sliding grooves which are opposite in trend and communicated with each other; a limit slide block is fixedly arranged on the left side of the lead sliding frame 2042, a horizontal limit wire barrel is fixedly arranged on the right side of the lead sliding frame 2042, and a coil insulation wire of the wire barrel 203 passes through the limit wire barrel; the inner side of the lead sliding frame 2042 is fixedly provided with a lead sliding block 2044, the lead sliding block 2044 is slidably arranged in the guide sliding groove, the lead sliding frame 2042 is slidably arranged on the lead cylinder 2041, the limit sliding block is slidably arranged in the limit sliding groove 2043, and the limit sliding groove 2043 is vertically and fixedly arranged in the mounting frame 202 and positioned at the left side of the lead cylinder 2041; the top end of the wire guide tube 2041 is fixedly connected with the output end of a third motor 207, and the third motor 207 is arranged on the mounting frame 202;
The clamping device 205 comprises a first motor 2051, a clamping gear 2052, a clamping rack 2053 and a clamping plate 2054, wherein a rotating block is rotatably arranged on the mounting frame 202, the clamping gear 2052 is vertically rotatably arranged on the rotating block, the upper end and the lower end of the clamping gear 2052 are respectively meshed with the two clamping racks 2053, and the two clamping racks 2053 are symmetrically and slidably arranged on the rotating block in a central symmetry manner by taking the center of the clamping gear 2052 as the center; each clamping rack 2053 is fixedly connected with one clamping plate 2054, and the tail ends of the two clamping plates 2054 are same in height and jointly clamp the transformer framework 6 on the first conveyor belt 1; the first motor 2051 is arranged on the rotating block, and the output end of the first motor 2051 is fixedly connected with the clamping gear 2052 in a coaxial way;
the transmission assembly 208 comprises a transmission wheel and a transmission belt, wherein the transmission wheel is coaxially and fixedly arranged at the upper ends of the corresponding wire guide tube 2041 and the rotating block, and the two transmission wheels are in transmission connection through the transmission belt;
the wire end control device 206 is positioned on the right side of the transformer framework 6 and comprises a second servo screw 2061, an outer limiting plate 2062, an inner mounting bracket 2063, a sliding assembly 2064, a third servo screw 2065, a first electric clamping jaw 2066 and a first rotating motor 2067; the outer limiting plate 2062 is an L-shaped plate, the inner mounting frame 2063 is a C-shaped frame, and the outer side of the transverse plate at the top end of the inner mounting frame 2063 is slidably mounted on the vertical plate of the outer limiting plate 2062; the second servo lead screw 2061 is horizontally arranged on the mounting frame 202 and points to the corresponding transformer framework 6, and a second sliding block is slidably arranged on the second servo lead screw; the second sliding block slides left and right, and the top end of the outer limiting plate 2062 is fixedly arranged on the second sliding block;
The sliding component 2064 comprises a second motor 2064a, a first driving gear 2064b and a first driving rack 2064c, wherein the first driving gear 2064b is rotatably arranged at the top end of the inner mounting frame 2063 and is coaxially and fixedly connected with the output end of the second motor 2064 a; a second motor 2064a is mounted on the inner mounting frame 2063, and a first driving rack 2064c is horizontally and fixedly mounted on a vertical plate of the outer limiting plate 2062 and meshed with a first driving gear 2064 b; the upper end of the inner mounting frame 2063 is provided with a limiting rod which is slidably arranged in a front limiting chute and a rear limiting chute which are correspondingly arranged on the outer limiting plate 2062, and the moving direction of the limiting rod is mutually perpendicular to the moving direction of the second sliding block; the motor two 2064a is started to drive the first driving gear 2064b to rotate, the first driving gear 2064b drives the first driving rack 2064c to horizontally move, and the first driving gear 2064b moves in the horizontal direction relative to the first driving rack 2064b because the first driving rack 2064c is fixedly arranged on the outer limiting plate 2062, so that the inner mounting rack 2063 is driven to horizontally move;
the servo screw rod III 2065 is vertically arranged on the inner mounting frame 2063, a sliding block III is slidably arranged on the servo screw rod III, and the sliding block III is simultaneously slidably arranged in an upper limit chute and a lower limit chute which are correspondingly arranged on a vertical plate of the inner mounting frame 2063; the first electric clamping jaw 2066 is vertically and fixedly arranged on the third sliding block and is used for clamping the wire end;
A connecting plate is fixedly arranged on the limit wire barrel of the lead sliding frame 2042, a first shearing device 209 and a roller 210 are arranged on the connecting plate, and the first shearing device 209 and the roller 210 are positioned between the wire end control device 206 and the limit wire barrel; the shearing device 209 comprises an electric telescopic rod 2091 and a shearing plate 2092, the shearing plate 2092 is provided with two shearing plates, one of the shearing plates 2092 is fixedly arranged on the connecting plate, the other shearing plate is fixedly connected with the telescopic end of the electric telescopic rod 2091, the other end of the electric telescopic rod 2091 is fixedly arranged on the connecting plate, and the opening and closing of the two shearing plates 2092 are controlled through the electric telescopic rod 2091; the rollers 210 are provided with a pair, the outer surface of each roller 210 is a friction surface and is coaxially and fixedly connected with the output end of a second rotating motor 2101, and the second rotating motor 2101 is arranged on the connecting plate; the plane of the two shear plates 2092 is parallel to the plane of the two rollers 210;
the corresponding wire barrel 203, wire barrel 2041 and transformer skeleton 6 are parallel to each other and located in the same plane;
the coil insulation wire is pulled out from the wire barrel 203, passes through the limiting rope barrel of the wire sliding frame 2042, passes between the two rollers 210 and between the two shearing plates 2092, and the wire end of the coil insulation wire is clamped on the electric clamping jaw one 2066;
After the first motor 2051 is started, the clamping gear 2052 rotates, the two clamping racks 2053 move inwards, and the two clamping plates 2054 clamp the transformer framework 6;
the second servo screw 2061 controls the outer limiting plate 2062 to horizontally move left and right, the sliding assembly 2064 controls the inner mounting frame 2063 to horizontally move back and forth, the third servo screw 2065 controls the third slider to vertically move up and down, and the first electric clamping jaw 2066 realizes XYZ three-direction movement; rotating electric machine one 2067 may drive electric clamping jaw one 2066 to rotate; the first electric clamping jaw 2066 brings the wire end to the vicinity of the pin on the top of the transformer framework 6, the wire end passes through the space between the two pins, the first electric rotating motor 2067 is started, the first electric clamping jaw 2066 drives the wire end to rotate around the pin on the inner side, the first electric clamping jaw 2066 moves to the other side of the pin and passes out, at the moment, the first electric rotating motor 2067 is started again, the first electric clamping jaw 2066 rotates, and the wire end is driven to encircle the pin for one circle; loosening the electric clamping jaw I2066, starting the motor III 207 and starting winding;
when the motor III 207 is started, the wire guide cylinder 2041 rotates, the wire guide slide block 2044 slides in the guide chute of the wire guide cylinder 2041 and continuously moves downwards under the drive of the wire guide cylinder 2041, so that the wire guide slide frame 2042 moves downwards relative to the wire guide cylinder 2041 under the drive of the wire guide slide block 2044, and the coil insulation wire in the wire guide cylinder is limited to descend; simultaneously, the transformer framework 6 on the rotating block synchronously rotates along with the wire guide tube 2041, and the coils are gradually wound layer by layer from top to bottom to form a primary coil;
After winding according to the set number of turns, starting the electric telescopic rod one 2091, closing the two shearing plates 2092, and shearing the coil insulation wire; changing the position of the electric clamping jaw I2066, clamping the cut coil insulation wire, lifting the electric clamping jaw I2066 to the upper end of the transformer framework 6, and winding the wire head on the pin again;
the second rotating motor 2101 is started to drive the roller 210 to rotate, the roller 210 drives the coil insulation wire at the rear to move forwards, the coil insulation wire passes through the space between the two shearing plates 2092, the position of the first electric clamping jaw 2066 is changed to clamp the wire end, and the next transformer framework 6 is wound with a primary coil;
as a specific implementation of the present embodiment, as shown in fig. 9 to 10, the welding mechanism 3 includes a welding bracket 301, a slide plate 302, a vertical screw 303, a welder mount 304, a welder 305, and a horizontal screw 306; the welding bracket 301 is fixedly arranged on the first conveyor belt 1, the front supporting leg is vertically provided with a vertical screw rod 303, and the vertical screw rod 303 is provided with a vertical sliding block in a sliding manner; the rear end of the sliding plate 302 is vertically and slidably arranged on the welding bracket 301, and the front end of the sliding plate is fixedly connected with the vertical sliding block; the horizontal lead screw 306 is horizontally arranged on the sliding plate 302, a horizontal sliding block is slidably arranged on the horizontal lead screw, and the welder mounting seat 304 is fixedly arranged on the horizontal sliding block, so that the horizontal movement trend and the vertical movement trend of the welder mounting seat 304 are mutually perpendicular; the welder 305 is fixedly mounted on the welder mount 304;
The vertical screw 303 drives the sliding plate 302 to move vertically, and the horizontal screw 306 drives the welder mounting seat 304 to move horizontally; the positions of the welders 305 are changed by adjusting the vertical screw rods 303 and the horizontal screw rods 306, so that the welders 305 weld the pins at the upper end of the transformer framework 6 and the coil insulation wire heads in multiple directions;
as a specific implementation of this embodiment, as shown in fig. 11-12 and 15, the displacement mechanism 4 includes a mounting bracket 401, a mechanical claw 402, a first displacement screw 403 and a second displacement screw 404; the mounting bracket 401 is arranged at the tail end of the first conveyor belt 1 and consists of two supporting legs and a mounting straight plate, wherein the mounting straight plate is positioned in the middle of the two supporting legs and is connected with the two supporting legs; the top ends of the two supporting legs are respectively and horizontally provided with a first shifting lead screw 403, each first shifting lead screw 403 is provided with a first shifting slide block in a sliding way, and each first shifting slide block is fixedly provided with a mechanical claw 402; a second shifting lead screw 404 is horizontally arranged on the mounting straight plate, and a second shifting slider is slidably arranged on the second shifting lead screw 404 and is used for moving the transformer framework 6 from a position close to the mechanical claw 402 of the first conveyor belt 1 to a position far away from the mechanical claw 402 of the first conveyor belt 1;
the mechanical claw 402 close to the first conveyor belt 1 moves the welded transformer framework 6 to the insulating rubberizing mechanism 5 through the movement of the first shifting slide block on the first shifting lead screw 403, and the mechanical claw 402 far away from the first conveyor belt 1 moves the transformer framework 6 with the insulating adhesive tape attached to a designated place;
As a specific implementation of this embodiment, as shown in fig. 11-18, the insulation rubberizing mechanism 5 includes a rotating base 501, a second electric clamping jaw 502, a second electric cylinder 503, a second shearing device 504, a fourth servo screw 505, a sliding frame 506 and a tape cylinder 507;
the rotating base 501 includes a motor four 5011, a cylinder one 5012, a base slider 5013, a clamp plate 5014, a rotating plate 5015, an L-shaped rotating lever 5016, a bottom plate 5017, and a slide groove plate 5018; the motor IV 5011 is arranged on the sliding block IV, the output end of the motor IV is fixedly connected with the bottom plate 5017 coaxially, and the bottom plate 5017 is rotatably arranged on the sliding block IV; the rotating plate 5015 is rotatably installed at the center of the chute plate 5018; the sliding groove plate 5018 is provided with four straight sliding grooves along the radial direction by taking the center as the center of a circle, each straight sliding groove is internally provided with a base sliding block 5013, one side of each base sliding block 5013 facing the center of the circle is rotationally connected with one end of an L-shaped rotating rod 5016, the other end of the L-shaped rotating rod 5016 is rotationally arranged on the rotating plate 5015, and the rotating installation points of the L-shaped rotating rods 5016 on the rotating plate 5015 are circularly and uniformly distributed by taking the center of the rotating plate 5015 as the center of the circle; two opposite base sliding blocks 5013 are fixedly provided with clamping plates 5014 for fixing a transformer framework 6; the chute board 5018 is fixedly mounted on the bottom board 5017; the connecting line of the first electric cylinder 5012 and the two clamping plates 5014 is mutually perpendicular, the tail end of the first electric cylinder is fixedly arranged on the bottom plate 5017, and the telescopic end of the first electric cylinder is fixedly connected with one of the base sliding blocks 5013;
The servo screw rod IV 505 is horizontally arranged on the mounting bracket 401 and is mutually perpendicular to the moving direction of the conveyor belt I1, the servo screw rod IV 505 is slidably provided with a sliding block IV, and the sliding frame 506 is fixedly arranged on the sliding block IV; the adhesive tape cylinder 507 is rotatably arranged on the mounting bracket 401, and the top end of the second electric clamping jaw 502 is slidably arranged on the sliding frame 506;
the sliding frame 506 is provided with a rotating assembly 5021 at a position corresponding to the top end of the second electric clamping jaw 502, wherein the rotating assembly 5021 is provided with two groups, and the two groups of rotating assemblies 5021 are respectively arranged at two sides of the top end of the second electric clamping jaw 502 and comprise a second driving gear 5021a, a second driving rack 5021b and a second electric telescopic rod 5021c; the second driving gear 5021a is rotatably arranged on the sliding frame 506, and one side of the top end of the second electric clamping jaw 502 is fixedly arranged at the circle center of the second driving gear 5021 a; the second drive rack 5021b is slidably mounted on the carriage 506 and is meshed with the second drive gear 5021 a; the second electric telescopic rod 5021c is arranged on the sliding frame 506, and the telescopic end of the second electric telescopic rod 5021c is fixedly connected with one end of the second driving rack 5021 b; the telescopic end of the second electric telescopic rod 5021c moves to drive the second driving rack 5021b to move, so that the second driving gear 5021a is driven to rotate, and the second electric clamping jaw 502 is driven to rotate;
the tail end of the second electric cylinder 503 is fixedly arranged on the sliding frame 506, and the telescopic end points to the transformer framework 6 fixed on the rotating base 501;
The second shearing device 504 comprises a fifth motor 5041, a rotating disc 5042, a transmission rod 5043 and a shearing rod 5044; the shearing rods 5044 are provided with a pair, and the pair of shearing rods 5044 are respectively positioned at two sides of the pulled-out insulating adhesive tape and are slidably arranged on the supporting leg of the mounting bracket 401, which is close to the first conveyor belt 1; the rotating disc 5042 is positioned at the middle part between the pair of shearing rods 5044, is rotatably arranged on the supporting leg at the side, is coaxially and fixedly connected with the output end of the motor five 5041, and the motor five 5041 is arranged on the supporting leg; the two transmission rods 5043 are arranged, one end of each transmission rod 5043 is respectively connected with one shearing rod 5044 in a rotating way, and the other end of each transmission rod 5043 is arranged on the rotating disc 5042; the rotating disc 5042 is circular, and the two rotating rods 5043 are symmetrical with the center of the rotating disc 5042 as the center;
after the adhesive tape of the adhesive tape cylinder 507 is pulled out, the adhesive tape head passes through the space between the two shearing rods 5044 and is clamped by the second electric clamping jaw 502;
after welding, the first conveyor belt 1 drives the welded transformer framework 6 to the position of the shifting mechanism 4, the mechanical claw 402 close to the first conveyor belt 1 grabs the transformer framework 6, the corresponding shifting lead screw 403 moves the mechanical claw 402 to the position right above the rotating base 501, and the mechanical claw 402 lowers the transformer framework 6 to the rotating base 501; the first electric cylinder 5012 is started to pull the base sliding block 5013 fixedly connected with the first electric cylinder inwards, and the base sliding block 5013 drives the other base sliding blocks 5013 to move inwards through the L-shaped rotating rod 5016 and the rotating plate 5015, so that the two clamping plates 5014 clamp the transformer framework 6;
The second electric cylinder 503 is started to push the insulating tape to be stuck on the transformer framework 6, and the second electric clamping jaw 502 is opened; the motor four 5011 is started to drive the bottom plate 5017 to rotate, so as to drive the transformer framework 6 to rotate, and the insulating adhesive tape is adhered to the transformer framework 6 according to set turns; after the set number of turns is reached, a motor five 5041 is started to drive a rotating disc 5042 to rotate, a transmission rod 5043 drives two shearing rods 5044 to mutually approach to shear the adhesive tape, after the sheared adhesive tape is completely stuck on a transformer framework 6, a motor four 5011 is closed, a telescopic end of an electric cylinder two 503 is retracted, a servo screw four 505 controls a sliding frame 506 to move backwards, the two shearing rods 5044 are opened, an electric clamping jaw two 502 passes through between the two shearing rods 5044, and a moving space is reserved for the transformer framework 6 on which the adhesive tape is stuck;
if the two cutting rods 5044 cut off the adhesive tape, the adhesive tape is attached to the cutting rods 5044, the rotating assembly 5021 is started to enable the second electric clamping jaw 502 to rotate to the whole level, so that a moving space is reserved for the transformer framework 6 to which the adhesive tape is attached; after the transformer framework 6 passes through, the second electric clamping jaw 502 returns to the original position, and then the adhesive tape is manually pulled to the second electric clamping jaw 502;
if the two cutting rods 5044 normally cut off the adhesive tape, after the transformer framework 6 passes through, the two cutting rods 5044 are opened, the second electric clamping jaw 502 moves inwards under the drive of the fourth servo screw 505, passes through the space between the two cutting rods 5044 and moves to the position of the cut adhesive tape, and after the second electric clamping jaw 502 clamps the adhesive tape head, the second electric clamping jaw 502 and the sliding frame 506 move to the original position and wait for the next transformer framework 6 to be adhered with the insulating adhesive tape;
The second shift screw 404 is started to convey the transformer framework 6 with the insulating tape attached to a position away from the mechanical claw 402 of the first conveyor belt 1; starting an electric cylinder one 5012, loosening a transformer framework 6 by a clamping plate 5014, clamping the transformer framework 6 by a mechanical claw 402 far away from a conveyor belt one 1, controlling the mechanical claw 402 to move the transformer framework 6 onto a conveyor belt two 7 by a corresponding shifting screw one 403, and moving the transformer framework 6 attached with an insulating tape into a storage box 8 by the conveyor belt two 7;
the controller comprises a main controller, a man-machine interaction display screen, an information transmission module, a storage module and a power supply module, wherein the main controller is electrically connected with the man-machine interaction display screen, the information transmission module, the storage module, the power supply module, a first motor 2051, a second servo screw 2061, a second motor 2064a, a third servo screw 2065, a first electric clamping jaw 2066, a first rotating motor 2067, a third motor 207, a first electric telescopic rod 2091, a second rotating motor 2101, a vertical screw 303, a horizontal screw 306, a mechanical claw 402, a first shifting screw 403, a second shifting screw 404, a fourth motor 5011, a first electric cylinder 5012, a second electric clamping jaw 502, a second electric telescopic rod 5021c, a second electric cylinder 503, a fifth electric motor 5041 and a fourth servo screw 505; the main controller is used for controlling the operation of the whole equipment; the man-machine interaction display screen is used for setting the winding turns of the transformer framework 6 and the turns of the insulating tape; the information transmission module is used for information transmission between the main controller and the coil winding mechanism 2, the welding mechanism 3, the shifting mechanism 4 and the insulating rubberizing mechanism 5; the power supply module is used for providing a stable power supply for the controller; the storage module is used for storing operation information data of the whole equipment;
The primary coil or the secondary coil can be wound around a different portable charging transformer by replacing the bobbin 203 and the transformer bobbin 6, and the insulating tape can be attached.
Claims (11)
1. The automatic assembling equipment of the transformer for the portable charger is characterized by comprising a conveyor belt I (1), a coil winding mechanism (2), a welding mechanism (3), a shifting mechanism (4), an insulating rubberizing mechanism (5) and a controller; the coil winding mechanism (2) is arranged at one side of the inlet end of the first conveyor belt (1) and is used for winding a transformer framework (6) on the first conveyor belt (1) to form a coil; the welding mechanism (3) is arranged on the first conveyor belt (1) and is positioned behind the coil winding mechanism (2) and is used for welding the wire ends of the coils on pins of the transformer framework (6); the insulating rubberizing mechanisms (5) are at least provided with one group, the number of the shifting mechanisms (4) corresponds to that of the insulating rubberizing mechanisms (5), and each group of insulating rubberizing mechanisms (5) is arranged on the corresponding group of shifting mechanisms (4) and used for pasting insulating tapes on the transformer framework (6) wound with the coil; each group of shifting mechanisms (4) is arranged at the tail end of the first conveyor belt (1) and used for moving the wound coil and welded transformer framework (6) on the first conveyor belt (1) to the insulating rubberizing mechanism (5) and moving the transformer framework (6) out of the insulating rubberizing mechanism (5) after the insulating adhesive tape is pasted on the transformer framework (6); the controller is used for controlling the operation of the whole automatic assembly equipment.
2. The automated assembly equipment of a transformer for a portable charger according to claim 1, wherein the coil winding mechanism (2) comprises a support frame (201), a mounting frame (202) and a winding device; the support frame (201) is used for supporting the whole coil winding mechanism (2), at least one first servo screw (2011) is vertically arranged on the support frame, a first sliding block is slidably arranged on the first servo screw (2011), and the mounting frame (202) is fixedly arranged on the first sliding block; the winding device is arranged on the mounting frame (202) and is provided with at least one group for winding the coil insulation rope on the transformer framework (6) to form a coil.
3. The automated assembly equipment of a transformer for a portable charger according to claim 2, wherein the winding device comprises a wire drum (203), a wire guide device (204), a clamping device (205), a wire end control device (206), a motor three (207), a transmission assembly (208), a shearing device one (209) and a roller (210); the wire barrel (203) is rotatably arranged on the mounting frame (202);
the wire guide device (204) comprises a wire guide cylinder (2041), a wire guide sliding frame (2042), a limiting sliding groove (2043) and a wire guide sliding block (2044); the wire guide cylinder (2041) is rotatably arranged on the mounting frame (202), and two mutually staggered guide sliding grooves which are opposite in trend and communicated are formed in the wire guide cylinder; one side of the lead sliding frame (2042) is fixedly provided with a limit sliding block, the other side of the lead sliding frame is fixedly provided with a horizontal limit wire barrel, and a coil insulation wire of the wire barrel (203) passes through the limit wire barrel; the inner side of the lead sliding frame (2042) is fixedly provided with a lead sliding block (2044), the lead sliding block (2044) is slidably arranged in the guide sliding groove, the lead sliding frame (2042) is slidably arranged on the lead cylinder (2041), the limit sliding block is slidably arranged in the limit sliding groove (2043), and the limit sliding groove (2043) is vertically and fixedly arranged in the mounting frame (202); one end of the wire guide cylinder (2041) is fixedly connected with the output end of a motor III (207), and the motor III (207) is arranged on the mounting frame (202);
The clamping device (205) comprises a first motor (2051), a clamping gear (2052), clamping racks (2053) and a clamping plate (2054), wherein a rotating block is rotatably arranged on the mounting frame (202), the clamping gear (2052) is rotatably arranged on the rotating block, two ends of the clamping gear (2052) are respectively meshed with the two clamping racks (2053), and the two clamping racks (2053) are symmetrically and slidably arranged on the rotating block in a central mode by taking the center of the clamping gear (2052) as the center; each clamping rack (2053) is fixedly connected with one clamping plate (2054), and the two clamping plates (2054) jointly clamp the transformer framework (6) on the first conveyor belt (1); the first motor (2051) is arranged on the rotating block, and the output end of the first motor is fixedly connected with the clamping gear (2052) in a coaxial way; the motor III (207) drives the rotating block to synchronously rotate through a transmission assembly (208);
the thread end control device (206) comprises a servo screw II (2061), an outer limiting plate (2062), an inner mounting rack (2063), a sliding assembly (2064), a servo screw III (2065), an electric clamping jaw I (2066) and a rotating motor I (2067); the second servo lead screw (2061) is horizontally arranged on the mounting frame (202) and points to the corresponding transformer framework (6), and a second sliding block is arranged on the second servo lead screw in a sliding manner; the outer limiting plate (2062) is fixedly arranged on the second sliding block, a sliding assembly (2064) is arranged in the outer limiting plate, the inner mounting frame (2063) is slidably arranged in the outer limiting plate (2062) and horizontally moves under the drive of the sliding assembly (2064), and the moving direction is mutually perpendicular to the moving direction of the second sliding block; the servo screw rod III (2065) is vertically arranged on the inner mounting frame (2063), a sliding block III is slidably arranged on the servo screw rod III, and the sliding block III is simultaneously slidably arranged on the inner mounting frame (2063); the first electric clamping jaw (2066) is vertically downward and fixedly arranged on the third sliding block and is used for clamping the wire head of the coil insulation wire;
The shearing device (209) and the roller (210) are both arranged on a connecting plate fixedly connected with the lead sliding frame (2042); the shearing device (209) comprises an electric telescopic rod I (2091) and a shearing plate (2092), wherein the shearing plate (2092) is provided with two shearing plates, one shearing plate is fixedly arranged on the connecting plate, the other shearing plate is fixedly connected with the telescopic end of the electric telescopic rod I (2091), the other end of the electric telescopic rod I (2091) is fixedly arranged on the connecting plate, and the opening and closing of the two shearing plates (2092) are controlled through the electric telescopic rod I (2091); at least one pair of rollers (210) is arranged along the coil insulation line, the outer surface of each roller (210) is a friction surface, each roller (210) is coaxially and fixedly connected with the output end of a second rotating motor (2101), and the second rotating motor (2101) is arranged on the connecting plate; the coil insulation wire passes through the middle position of each pair of rollers (210) and passes through the middle positions of two shearing plates (2092), the rollers (210) are used for driving the coil insulation wire to move, and the two shearing plates (2092) are closed to shear the coil insulation wire;
the corresponding wire cylinder (203), the wire cylinder (2041) and the transformer framework (6) are parallel to each other and located in the same plane.
4. The automated assembly device of a portable charger transformer according to claim 3, wherein the sliding assembly (2064) comprises a motor two (2064 a), a drive gear one (2064 b) and a drive rack one (2064 c), the drive gear one (2064 b) being rotatably mounted on the inner mounting frame (2063) and being fixedly connected coaxially with the output end of the motor two (2064 a); the second motor (2064 a) is arranged on the inner mounting frame (2063), and the first driving rack (2064 c) is horizontally and fixedly arranged on the outer limiting plate (2062) and meshed with the first driving gear (2064 b); the outer side of the inner mounting frame (2063) is horizontally and slidably mounted on the outer limiting plate (2062).
5. The automated assembly equipment of a transformer for a portable charger according to claim 1, wherein the welding mechanism (3) comprises a welding bracket (301), a sliding plate (302), a vertical screw (303), a welder mount (304), a welder (305), and a horizontal screw (306); the welding bracket (301) is fixedly arranged on the first conveyor belt (1), a vertical screw rod (303) is vertically arranged on the welding bracket, and a vertical sliding block is slidably arranged on the vertical screw rod (303); the sliding plate (302) is vertically and slidably arranged on the welding bracket (301) and is fixedly connected with the vertical sliding block; the horizontal lead screw (306) is horizontally arranged on the sliding plate (302), a horizontal sliding block is arranged on the horizontal lead screw in a sliding manner, and the welder mounting seat (304) is fixedly arranged on the horizontal sliding block, so that the horizontal movement trend and the vertical movement trend of the welder mounting seat (304) are mutually perpendicular; the welder (305) is fixedly mounted on the welder mount (304).
6. The automated assembly equipment of a transformer for a portable charger according to claim 1, wherein the displacement mechanism (4) comprises a mounting bracket (401), a mechanical claw (402), a first displacement screw (403) and a second displacement screw (404); the mounting bracket (401) is arranged at the tail end of the first conveyor belt (1), two ends of the mounting bracket are respectively and horizontally provided with a first shifting screw (403), each first shifting screw (403) is provided with a first shifting slide block in a sliding manner, each first shifting slide block is fixedly provided with a mechanical claw (402), the mechanical claw (402) close to the first conveyor belt (1) is used for moving the welded transformer framework (6) to the insulating rubberizing mechanism (5), and the mechanical claw (402) far away from the first conveyor belt (1) is used for moving the transformer framework (6) attached with the insulating adhesive tape to a designated place; and a second shifting lead screw (404) is horizontally arranged on the mounting bracket (401), and a second shifting slider is slidably arranged on the second shifting lead screw (404) and is used for moving the transformer framework (6) from a position close to the mechanical claw (402) of the first conveyor belt (1) to a position far away from the mechanical claw (402) of the first conveyor belt (1).
7. The automated assembly equipment of a transformer for a portable charger according to claim 6, wherein the insulation rubberizing mechanism (5) comprises a rotating base (501), a second electric clamping jaw (502), a second electric cylinder (503), a second shearing device (504), a fourth servo screw (505), a sliding frame (506) and a tape cartridge (507); the rotating base (501) is arranged on the second shifting slide block and is used for driving the transformer framework (6) to rotate; the servo screw rod IV (505) is horizontally arranged on the mounting bracket (401), the sliding block IV is slidably arranged on the servo screw rod IV, and the sliding frame (506) is fixedly arranged on the sliding block IV; the adhesive tape cylinder (507) is rotatably arranged on the mounting bracket (401), the top end of the second electric clamping jaw (502) is rotatably arranged on the sliding frame (506) through the rotating assembly (5021), and the second electric clamping jaw (502) is used for clamping the insulating adhesive tape pulled out by the adhesive tape cylinder (507); the tail end of the second electric cylinder (503) is fixedly arranged on the sliding frame (506), and the telescopic end points to the transformer framework (6) fixed on the rotating base (501) and is used for pushing the insulating tape to a coil of the transformer framework (6); and the second shearing device (504) is arranged on the mounting bracket (401) and is used for shearing the insulating adhesive tape.
8. The automated assembly device of a transformer for a portable charger of claim 7, wherein the swivel base (501) comprises a motor four (5011), a cylinder one (5012), a base slide (5013), a clamp plate (5014), a swivel plate (5015), an L-shaped swivel lever (5016), a bottom plate (5017), and a chute plate (5018); the motor IV (5011) is arranged on the sliding block IV, the output end of the motor IV is fixedly connected with the bottom plate (5017) coaxially, and the bottom plate (5017) is rotatably arranged on the sliding block IV; the rotating plate (5015) is rotatably arranged at the center of the chute plate (5018); the sliding chute plate (5018) is provided with at least two straight sliding grooves along the radial direction by taking the center as the center of the circle, each straight sliding groove is internally provided with a base sliding block (5013), one side of each base sliding block (5013) facing the center of the circle is rotationally connected with one end of an L-shaped rotating rod (5016), the other end of the L-shaped rotating rod (5016) is rotationally arranged on the rotating plate (5015), and the rotating installation points of the L-shaped rotating rods (5016) on the rotating plate (5015) are circularly and uniformly distributed by taking the center of the rotating plate (5015) as the center of the circle; clamping plates (5014) are fixedly arranged on the at least two base sliding blocks (5013) and used for fixing the transformer framework (6); the chute plate (5018) is fixedly arranged on the bottom plate (5017); the tail end of the first electric cylinder (5012) is fixedly arranged on the bottom plate (5017), and the telescopic end of the first electric cylinder (5012) is fixedly connected with one of the base sliding blocks (5013).
9. The automatic assembly equipment of the transformer for the portable charger according to claim 7, wherein the rotating assembly (5021) is provided with two groups, and the two groups of rotating assemblies are respectively arranged at two sides of the top end of the second electric clamping jaw (502) and comprise a second driving gear (5021 a), a second driving rack (5021 b) and a second electric telescopic rod (5021 c); one side of the top end of the second electric clamping jaw (502) is fixedly connected with the circle center of the second driving gear (5021 a), the second driving gear (5021 a) is rotatably arranged on the sliding frame (506) and meshed with the second driving rack (5021 b), and the second driving rack (5021 b) is slidably arranged on the sliding frame (506); the telescopic end of the second electric telescopic rod (5021 c) is fixedly connected with one end of the second driving rack (5021 b), and the second electric telescopic rod (5021 c) is installed on the sliding frame (506) and used for driving the second driving rack (5021 b) to slide.
10. The automated assembly device of a portable charger transformer of claim 6, wherein the second shearing device (504) comprises a fifth motor (5041), a rotating disc (5042), a transmission rod (5043), and a shearing rod (5044); the pair of shearing rods (5044) are arranged, and the pair of shearing rods (5044) are respectively positioned at two sides of the pulled insulating adhesive tape and are slidably arranged on the mounting bracket (401); the rotating disc (5042) is positioned at the middle part between the pair of shearing rods (5044), is rotatably mounted on the mounting bracket (401), and is fixedly connected with the output end of a motor five (5041) coaxially, and the motor five (5041) is mounted on the mounting bracket (401); the two transmission rods (5043) are arranged, one end of each transmission rod (5043) is respectively connected with one of the shearing rods (5044) in a rotating mode, the other end of each transmission rod is arranged on the rotating disc (5042), and the two rotation rods (5043) are symmetrical in the center of the axle center of the rotating disc (5042) in a center mode.
11. The automated assembly device of a transformer for a portable charger according to any one of claims 1 to 10, further comprising a second conveyor belt (7) and a receiving box (8), wherein an entrance end of the second conveyor belt (7) is located at a side of the displacement device (4) away from the first conveyor belt (1), the receiving box (8) is located at a tail end of the second conveyor belt (7), the transformer skeleton (6) with the insulating tape attached is moved onto the second conveyor belt (7) by a gripper (402) away from the first conveyor belt (1), and the receiving box (8) is used for receiving the transformer skeleton (6) with the coil wound on the first layer and the insulating tape attached on the second conveyor belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310937128.XA CN117116639B (en) | 2023-07-28 | 2023-07-28 | Automatic assembling equipment of transformer for portable charger |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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| CN117116639B CN117116639B (en) | 2024-04-09 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117638600A (en) * | 2023-12-01 | 2024-03-01 | 江苏红阳全月机械制造有限公司 | Physical laboratory wire manufacturing equipment |
| CN117747360A (en) * | 2023-12-28 | 2024-03-22 | 长春三鼎变压器有限公司 | Low-voltage high-current conducting bar installation equipment for electric furnace transformer |
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| JP2002134345A (en) * | 2000-10-30 | 2002-05-10 | Nittoku Eng Co Ltd | Batch-conveying winding device and batch-conveying winding method |
| CN111531238A (en) * | 2020-04-24 | 2020-08-14 | 科一诺(厦门)电子有限公司 | Transformer welding and assembling integrated production line |
| CN112260409A (en) * | 2020-10-12 | 2021-01-22 | 深圳市辉迪机电科技有限公司 | Wireless charger coil has automatic winding production and processing equipment |
| CN214476942U (en) * | 2021-03-25 | 2021-10-22 | 苏州扬麒电子工业有限公司 | Automatic rubberizing and winding device for transformer iron core |
| CN114512331A (en) * | 2022-01-26 | 2022-05-17 | 广东鑫微米智能装备有限公司 | Integrated transformer bushing, winding and rubber coating equipment |
| CN218447554U (en) * | 2022-10-17 | 2023-02-03 | 无锡华德电子科技有限公司 | Full-automatic winding machine of transformer |
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| JP2002134345A (en) * | 2000-10-30 | 2002-05-10 | Nittoku Eng Co Ltd | Batch-conveying winding device and batch-conveying winding method |
| CN111531238A (en) * | 2020-04-24 | 2020-08-14 | 科一诺(厦门)电子有限公司 | Transformer welding and assembling integrated production line |
| CN112260409A (en) * | 2020-10-12 | 2021-01-22 | 深圳市辉迪机电科技有限公司 | Wireless charger coil has automatic winding production and processing equipment |
| CN214476942U (en) * | 2021-03-25 | 2021-10-22 | 苏州扬麒电子工业有限公司 | Automatic rubberizing and winding device for transformer iron core |
| CN114512331A (en) * | 2022-01-26 | 2022-05-17 | 广东鑫微米智能装备有限公司 | Integrated transformer bushing, winding and rubber coating equipment |
| CN218447554U (en) * | 2022-10-17 | 2023-02-03 | 无锡华德电子科技有限公司 | Full-automatic winding machine of transformer |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117638600A (en) * | 2023-12-01 | 2024-03-01 | 江苏红阳全月机械制造有限公司 | Physical laboratory wire manufacturing equipment |
| CN117638600B (en) * | 2023-12-01 | 2024-05-03 | 江苏红阳全月机械制造有限公司 | Physical laboratory wire manufacturing equipment |
| CN117747360A (en) * | 2023-12-28 | 2024-03-22 | 长春三鼎变压器有限公司 | Low-voltage high-current conducting bar installation equipment for electric furnace transformer |
| CN117747360B (en) * | 2023-12-28 | 2024-06-04 | 长春三鼎变压器有限公司 | Low-voltage high-current conducting bar installation equipment for electric furnace transformer |
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|---|---|
| CN117116639B (en) | 2024-04-09 |
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