CN110033942A - A kind of amorphous Triangular Three Dimensional Wound Core tinsel cord dual-purpose type automatic coil winding machine - Google Patents
A kind of amorphous Triangular Three Dimensional Wound Core tinsel cord dual-purpose type automatic coil winding machine Download PDFInfo
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- CN110033942A CN110033942A CN201910398092.6A CN201910398092A CN110033942A CN 110033942 A CN110033942 A CN 110033942A CN 201910398092 A CN201910398092 A CN 201910398092A CN 110033942 A CN110033942 A CN 110033942A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The present invention relates to a kind of amorphous Triangular Three Dimensional Wound Core tinsel cord dual-purpose type automatic coil winding machines, including rack, iron core installs platform, low-voltage foil conveying assembly and low-voltage foil feeder, the iron core that the rack installed in front has left-right and front-back mobile installs platform, iron core, which installs platform installed in front, front carriage, the front end of rack top is equipped with pushing location structure corresponding with iron core installation platform, the front side of the rack is equipped with automatic welding machine, insulation coating materials frame is installed in the frame lower, frame upper end is equipped with low-voltage foil conveying assembly, the high-voltage line discharge platform moved left and right is installed above low-voltage foil conveying assembly front end, low-voltage foil feeder and high-voltage line feeder are sequentially installed on rear side of the rack.The present invention has the characteristics that novel in design, compact-sized, dual-use, high degree of automation.
Description
Technical field
The present invention relates to iron core automatic coil winding machine technical fields, more particularly to a kind of amorphous Triangular Three Dimensional Wound Core tinsel cord
Dual-purpose type automatic coil winding machine.
Background technique
Amorphous Triangular Three Dimensional Wound Core transformer is using the excellent magnetic property of amorphous band plus the three-dimensional silent volume of triangle
70% or more will be reduced by comparing no-load loss with traditional silicon steel iron-core transformer around this optimal core construction, and existing
Row equally will also reduce 20% or more compared to no-load loss using the plane open-type amorphous core of amorphous band；And three-dimensional winding
Iron core winding cross section is circle, and symmetrically, winding is closely compared with existing plane iron core also has anti-short circuit capability to three-phase
By force, the low advantage of noise, so the popularization and use of this type transformer are to meet very much country " safety, energy conservation, emission reduction " industry political affairs
Plan.
Triangular Three Dimensional Wound Core transformer uses the form of silent winding due to iron core, so high-voltage coil and low-voltage coil must be with iron
Heart coiling, conventional silicon steel Triangular Three Dimensional Wound Core low voltage foil type coil production is using iron core as skeleton, first by the cunning of gear die
Rail is fixed by bolts on iron core, and the power generated in winding process is born by iron core, around complete three-phase low-voltage foil winding
Moved on on high-tension winding machine again afterwards and continue high-tension coil coiling, this process just needs iron core to clamp again, i.e., it is time-consuming again
Arduously, but since the mechanical strength of silicon steel material itself is higher, aforesaid operations mode will not still be caused significantly the performance of iron core
It influences.
Amorphous core is with regard to different, since the influence after amorphous core annealing to external stress is very sensitive, coiling
Vibration in journey can cause very major injury to iron core performance, even result in the raising at double of no-load loss.Current triangle foil
It by iron core is clearly unworkable in the way of skeletal support winding former around machine, and high-voltage coil and low-voltage coil cannot be in same equipment
It is upper to complete to be also a larger problem.
So far, a kind of amorphous Triangular Three Dimensional Wound Core tinsel cord dual-purpose type automatic coil winding machine is had no.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of amorphous Triangular Three Dimensional Wound Core tinsel cord dual-purpose type automatically around
Line machine has the characteristics that novel in design, compact-sized, dual-use, high degree of automation.
The technical solution adopted by the present invention to solve the technical problems is: providing a kind of amorphous Triangular Three Dimensional Wound Core tinsel cord
Dual-purpose type automatic coil winding machine, including rack, iron core install platform, low-voltage foil conveying assembly and low-voltage foil feeder, the rack
The iron core that installed in front has left-right and front-back mobile installs platform, and iron core, which installs platform installed in front, a front carriage, before the rack
End top is equipped with pushing location structure corresponding with iron core installation platform, and the front side of the rack is equipped with automatic welding
Machine, insulation coating materials frame is equipped in the frame lower, and frame upper end is equipped with low-voltage foil conveying assembly, low-voltage foil conveying group
The high-voltage line discharge platform moved left and right is installed above part front end, be sequentially installed on rear side of the rack low-voltage foil feeder and
High-voltage line feeder.
The iron core, which installs platform and includes two, moves left and right the three-jaw holding frame being symmetrically installed, two three-jaw holding frames it
Between clamping have amorphous solid iron core, the winding position on amorphous solid iron core, which is arranged side by side, a gear die, the three-jaw clamping
Be equipped in the middle part of the pawl disk of frame be axially movable and with the locating shaft for the support that is in contact on the downside of corresponding gear die, front carriage
Upper end is mounted side by side there are two the driving wheel that is meshed with gear die, is provided on front side of the pushing location structure and gear die
The pushing gear that upside is meshed, pushing gear, driving wheel and the locating shaft, which are supported gear die at 3 points, to be ensured
Gear die is vacantly arranged.
It includes chassis, transverse shifting platform and longitudinal movement platform that the iron core, which installs platform, is moved left and right on the chassis
Transverse shifting platform is installed, is moved forward and backward on transverse shifting platform and longitudinal movement platform is installed, the installation of longitudinal movement platform upper end one end
There is servo motor, the main shaft of servo motor is connected with the one end for the positive and negative tooth screw rod being transversely mounted on longitudinal movement platform, positive and negative
Three-jaw holding frame there are two being symmetrically installed in tooth screw both end.
The three-jaw holding frame includes vertical rack, three station protractors and clamping jaw adjustment disk, the vertical rack
Upper end is horizontally installed with three station protractors, pawl disk is equipped in the shaft of three station protractors, pawl disk is close to vertical rack one
Side is equipped with clamping jaw adjustment disk, and the other side of pawl disk uniformly installs that there are three the herringbone clamping jaws being connected with clamping jaw adjustment disk.
The sliding slot in three direction turntable centers of circle, the bottom of herringbone clamping jaw are disposed at the position of the pawl disk installation clamping jaw
It is slidably mounted in sliding slot in portion's sliding slot, uses and be threadedly coupled between the herringbone clamping jaw bottom surface and clamping jaw adjustment disk.
Two clamping faces of the herringbone clamping jaw upper end are arranged with one layer of rubber pad.
Central longitudinal axis cylinder, mandril two three claw clips of direction of central longitudinal axis cylinder are horizontally installed in the middle part of the pawl disk
The middle part between frame is held, locating shaft is rotatably equipped on the mandril of central longitudinal axis cylinder, locating shaft outer peripheral surface has been evenly arranged
One circle translot.
Locking cylinder of the mandril towards pawl disk is installed on the vertical rack.
The pushing location structure includes hold installation axle, lower air cylinder installation axle and hold, the pushing
Arm installation axle is transversely mounted at frame upper end forward position, is symmetrically installed in hold installation axle there are two hold, is pushed
Arm front end is downwardly inclined and corresponding with gear die, and two hold front ends opposite side is rotatably equipped with pushing gear, under described
Air cylinder installation axle is mounted on the position of hold installation axle front upper place, is symmetrically installed that there are two with two in lower air cylinder installation axle
Mandril and the hold middle part of a one-to-one lower air cylinder of hold, the lower air cylinder are rotatablely connected.
The front carriage includes horizontal mounting plate, main shaft and driving wheel, and the horizontal mounting plate shares two pieces and is in
It being mounted side by side, two horizontal mounting plate upper ends are horizontally installed with the main shaft that one end passes through horizontal mounting plate and is connected with driving section,
Driving wheel there are two being mounted side by side on main shaft.
Mandril is installed towards the pinch rollers cylinder at the winding position of iron core between two horizontal mounting plate lower parts, compresses
The pinch rollers to match with winding position are installed on the mandril of idler wheel cylinder.
Shield installation axle is installed between two horizontal mounting plates, in front of main shaft, is equipped with two on the outside of two driving wheels
A shield, shield are not contacted with main shaft, and shield front end is slidably mounted on shield installation axle.
The gear die is made of two panels semi-ring gear, and it is flat that the inner ring of gear die opposite side is disposed with circle extension
Platform, the gear die other side outer ring are disposed with a circle indent locating slot, are disposed on driving wheel and match with indent locating slot
One circle positioning protrusion.
The low-voltage foil conveying assembly includes low-voltage foil cutting structure, low-voltage foil tension force adjustment structure and traction knot
Structure, frame upper end are sequentially installed with low-voltage foil cutting structure, low-voltage foil tension force adjustment structure, low-voltage foil alignment branch from front to back
Frame and hitch structure.
The low-voltage foil cutting structure includes pushing fixed bracket, lower air cylinder mounting bracket and rolling blade, described
Pushing fixed bracket front cross blade transmission screw rod is installed, one end of blade transmission screw rod pushes fixed bracket with being located at
The cutting motor of side is connected, and is horizontally installed with lower air cylinder mounting bracket, lower air cylinder above the fixed bracket of the pushing
Mounting bracket both ends are vertically-mounted the fixed cylinder of mandril pushing directed downwardly, is equipped with lower pressing between the fixed cylinder of two pushings
Determine item, the pedestal of rolling blade and blade transmission screw rod using being threadedly coupled, rolling blade and itself with drive lead screw using whirlpool
The structure of worm and gear is attached.
Low-voltage foil tension force adjustment structure includes the adjusting cylinder of two mandrils upward, adjusts and installs between the mandril of cylinder
There is lower lock block, placement platform is installed below lower lock block, is mounted on the lower end surface of lower lock block and the upper surface of placement platform
Rubber structure or sponge structure.
Rack for cleaning is installed in the middle part of the low-voltage foil aligned kickstand, rack for cleaning mass top rotary panel and lower part are fixed
The fixed panel in panel, top rotary panel and lower part, which is presented down, to be arranged side by side, and the opposite side of the two is mounted on sponge block.
The hitch structure includes idler wheel, rolling wheel support and idler wheel fixed plate, and rolling wheel support shares two pieces in left and right pair
Claim vertically-mounted, be fixedly installed with idler wheel fixed plate in rolling wheel support lower part, is equipped with and slides up and down above idler wheel fixed plate
Roller compression block, rolling wheel support upper end are mounted on the compression cylinder that mandril is connected with roller compression block, two pieces of roller compression blocks
Idler wheel is mounted between two pieces of idler wheel fixed plates, rolling wheel support side is equipped with and the idler wheel between idler wheel fixed plate
Connected idler wheel driving motor.
The low-voltage foil aligned kickstand move left and right be mounted on two be located at frame upper end Middle face before and after be mounted side by side
Sliding rail on, screw structure, the main shaft of screw structure and the adjusting motor for being located at one end are installed in the middle part of low-voltage foil aligned kickstand
It is connected.
As a preferred embodiment, in order to adapt to the low-voltage foil of different in width, be provided on the opposite side for organizing transfer block with
Restraining position ring block is installed at the corresponding delivery chute of low-voltage foil, the adjusting screw rod middle part, and the right end for adjusting screw rod passes through low-voltage foil pair
The right part of neat bracket is simultaneously connected with adjusting handle.
The low-voltage foil feeder includes feeder chassis, feeder driving section and vertically oriented frame, the feeding
Machine chassis rear portion right end is equipped with feeder driving section, and one end insertion feeder driving section is equipped on the left of feeder driving section
Lateral material bar that is interior and being connected with transmission shaft, laterally expects that bar outer ring is disposed with helicitic texture, laterally expects to be equipped on the left end of bar
The positioning ring to horizontally slip, the lateral right end for expecting bar are fixedly installed with support ring, laterally expect that bar outer ring is propped up there are three uniformly installing
Arc plate is supportted, the lower end of supporting arc plate is connected by two connecting rods with positioning ring and support ring, and the both ends of connecting rod are all made of activity even
Binding structure, feeder chassis front left end is vertically-mounted vertically oriented frame, and vertical turn is equipped in the left side of vertically oriented frame
Axis is equipped with A-frame on rear side of vertical shaft, is equipped on A-frame rear end hydraulic with the left end matching of laterally material bar
Motor, hydraulic motor play locking connection A-frame and laterally material bar, and the right end of the lateral material bar passes through magnetic powder clutched
Device is connected with the drive mechanism in feeder driving section, laterally expects that the left end of bar uses rotary screw rod structure, rotary screw rod structure
Adjusting runner is installed, feeder chassis installed in front has coating materials collection table, the main shaft of coating materials collection table and laterally material on left end
Bar is corresponding, and the driving motor of coating materials collection table is connected with main shaft by magnetic powder cluth.
The insulation coating materials frame includes material body panel, air-expanding shaft and lateral shaft mounting rack, and the material body panel is shared
Two pieces are mounted side by side in front and back, and two block body panels, which move left and right, to be mounted in frame lower, and material body panel upper surface right part is perpendicular
Lateral shaft mounting rack is directly installed, is horizontally installed with air-expanding shaft on the left of lateral shaft mounting rack, is equipped with and watches to axis mounting rack right side
Motor is taken, the main shaft of servo motor is connected by deceleration device and magnetic powder cluth with one end of air-expanding shaft, dress inside air-expanding shaft
There is air bag, the bulge-structure that one end passes through axis body is installed on air bag.
Overhang insulation material frame is installed, overhang insulation material frame includes material frame and counter drags electricity above the described insulation coating materials frame
Machine, it is counter that motor is dragged to be mounted on material frame, and be connected by drive mechanism with the overhang insulation material axis on frame is expected, overhang insulation material axis
On insulating tape is installed, rack forward upper is equipped with insulating tape discharge hand, and insulating tape discharge hand is corresponding with gear die, insulating tape
Free end around two guide wheels on rack forward upper transition axis, and concentrate on the opening discharge of insulating tape discharge hand.
The high-voltage line discharge platform includes discharge frame, translation motor and high-voltage line discharge platform conveying screw rod, the row
There are two expecting frame altogether, it is left and right symmetrically arranged and holds in forward position on the rack, translation motor is transversely mounted on the row of right station
Expect on frame, the main shaft of translation motor is connected with the supermedial high-voltage line discharge platform conveying screw rod of discharge frame is mounted on, high-voltage line row
Nesting box is installed on material platform conveying screw rod, the front end of nesting box is equipped with winding displacement manipulator, and discharge box back is equipped with high pressure
Line shaping roller group, nesting box right side rear portion are equipped with flaser texture, are equipped with screw rod directive wheel, discharge in front of flaser texture
Top guide wheel is installed above case right front.
The high-voltage line feeder includes high-voltage line feeder chassis, is equipped with transmission case on high-voltage line feeder chassis
Support frame installs high-voltage line transmission case on transmission case support frame, is equipped with high pressure strands axis, high pressure on the left of high-voltage line transmission case
Strands axis is connected by magnetic powder cluth with the overturning motor in high-voltage line transmission case, the left side front installation of high-voltage line transmission case
There is high pressure wire carrier, the left back of high-voltage line transmission case is equipped with shaft platform, the main shaft on shaft platform and support rod lower end phase
Even, the upper end of support rod is equipped with support guide wheel, the mandril at support rod middle part and the support cylinder being located on high-voltage line transmission case
It is connected.
The invention has the following advantages that
1. gear die is suspended on the mechanism of iron core, winding process coil is only around iron core, not in contact with iron core, to iron core
Performance has no effect.Change completely non-contact core type winding technique conventional low voltage foil winding be using iron core as skeleton,
The sliding rail of coiling gear die is fixed by bolts on iron core, and iron core is made to bear the power generated in winding process completely.
2. dual-purpose type integration apparatus, around complete low voltage foil type coil and then around high-tension coil, until a transformer three
A high-voltage coil and low-voltage coil all until complete, is completed in an equipment.It changes conventional coil production mode and needs two differences
Iron core clamping is first installed on foil winding equipment, after complete three low voltage foil type coils, then unloads down and be moved to high-tension winding by equipment
Coiling high-tension coil is installed in clamping again on machine, and whole process is time-consuming and laborious, can also impact to the performance of iron core.
3. triangular solid rewinding material uses silent form, using 15 sets of servo-systems, it can accomplish that 120 degree of iron core is moved certainly
Position；Iron core is laterally longitudinal to move to operating position simultaneously；Four station video monitoring systems；Argonaut welding connects；Telecommunication, far
Process control function；MES system is to interface；Automatic winding displacement function；Round wires flatten line function；The anti-towing tension tension of high-voltage line keeps function
Energy；The hydraulic self-locking function of foil material frame.Therefore make coil band iron core automatic winding, have compared with high efficiency.
Detailed description of the invention
Fig. 1 is topology view of the invention；
Fig. 2 is the topology view at iron core installation platform coiling of the present invention；
Fig. 3 is the right view at pushing location structure of the present invention；
Fig. 4 is the topology view that iron core of the present invention installs platform；
Fig. 5 is the topology view of three-jaw holding frame of the present invention；
Fig. 6 is the topology view of low-voltage foil feeder of the present invention；
Fig. 7 is the topology view of gear die of the present invention；
Fig. 8 is the topology view of insulation coating materials frame of the present invention；
Fig. 9 is the topology view of low-voltage foil conveying assembly of the present invention；
Figure 10 is the topology view of high-voltage line feeder of the present invention；
Figure 11 is the topology view of high-voltage line discharge platform of the present invention；
Figure 12 is the topology view of low-voltage foil cutting structure of the present invention.
Diagram: 1, rack, 2, iron core installation platform, 3, front carriage, 4, pushing location structure, 5, gear die, 6, automatic welding
It picks, 7, insulation coating materials frame, 8, low-voltage foil conveying assembly, 9, high-voltage line discharge platform, 10, high-voltage line feeder, 11, on low-voltage foil
Material machine, 12, hold installation axle, 13, lower air cylinder installation axle, 14, lower air cylinder, 15, hold, 16, pushing gear, 17,
Main shaft, 18, horizontal mounting plate, 19, driving wheel, 20, pinch rollers cylinder, 21, shield, 22, chassis, 23, transverse shifting platform,
24, platform, 25, three-jaw holding frame, 26, vertical rack, 27, three station protractors, 28, clamping jaw adjustment disk, 29, pawl are vertically moved
Disk, 30, adjustment disk handle, 31, herringbone clamping jaw, 32, central longitudinal axis cylinder, 33, locating shaft, 34, locking cylinder, 35, feeding
Machine chassis, 36, vertically oriented frame, 37, A-frame, 38, hydraulic motor, 39, lateral material bar, 40, supporting arc plate, 41, positioning
Ring, 42, feeder driving section, 43, indent locating slot, 44, extendable platform, 45, material body panel, 46, lateral shaft mounting rack, 47,
Servo motor, 48, magnetic powder cluth, 49, air-expanding shaft, 50, hitch structure, 51, low-voltage foil aligned kickstand, 52, adjusting motor,
53, sliding rail, 54, low-voltage foil tension force adjustment structure, 55, low-voltage foil cut off structure, 56, rolling blade, 57, rack for cleaning, 58, defeated
Send block, 59, adjust screw rod, 60, stop collar, 61, high-voltage line feeder chassis, 62, transmission case support frame, 63, high pressure strands axis,
64, high-voltage line transmission case, 65, high pressure wire carrier, 66, support cylinder, 67, support rod, 68, support cylinder, 69, support guide wheel,
70, discharge frame, 71, translation motor, 72, high-voltage line discharge platform conveying screw rod, 73, nesting box, 74, flaser texture, 75, high-voltage line
Shaping roller group, 76, top guide wheel, 77, winding displacement manipulator, 78, directive wheel, 79, the fixed bracket of pushing, 80, lower air cylinder peace
Fill bracket, 81, push fixed cylinder, 82, blade transmission screw rod, 83, cutting motor, 84, adjust cylinder, 85, adjust gas installation
Bracket, 86, placement platform, 87, lower lock block, 88, the fixed panel in lower part, 89, top rotary panel, 90, idler wheel driving motor,
91, compression cylinder, 92, idler wheel, 93, roller compression block, 94, idler wheel fixed plate, 95 rolling wheel supports, 96, handle reverse, 97, clear
Manage bracket.
Specific embodiment
Present invention will be further explained below with reference to specific examples.It should be understood that these embodiments are merely to illustrate the present invention
Rather than it limits the scope of the invention.In addition, it should also be understood that, after reading the content taught by the present invention, those skilled in the art
Member can make various changes or modifications the present invention, and such equivalent forms equally fall within the application the appended claims and limited
Range.
Embodiments of the present invention are related to a kind of amorphous Triangular Three Dimensional Wound Core tinsel cord dual-purpose type automatic coil winding machine, such as scheme
Shown in 1-12, including rack 1, iron core install platform 2, low-voltage foil conveying assembly 8 and low-voltage foil feeder 11, before the rack 1
Side is equipped with the mobile iron core of left-right and front-back and installs platform 2, and iron core, which installs 2 installed in front of platform, front carriage 3, the rack 1
Upper front end is equipped with pushing location structure 4 corresponding with iron core installation platform 2, and the front side of the rack 1 is equipped with certainly
Bonding machine 6 to be moved, insulation coating materials frame 7 is installed in 1 lower part of rack, 1 upper end of rack is equipped with low-voltage foil conveying assembly 8,
The high-voltage line discharge platform 9 moved left and right is installed, 1 rear side of rack is successively installed above 8 front end of low-voltage foil conveying assembly
There are low-voltage foil feeder 11 and high-voltage line feeder 10.
The iron core installs platform 2 and moves left and right the three-jaw holding frame 25 being symmetrically installed, two three-jaws clampings including two
Clamping has amorphous solid iron core between frame 25, and the winding position on amorphous solid iron core, which is arranged side by side, gear die 5, and described three
Be equipped in the middle part of the pawl disk 29 of pawl holding frame 25 be axially movable and with the positioning for the support that is in contact on the downside of corresponding gear die 5
Axis 33,3 upper end of front carriage are mounted side by side that there are two the driving wheel 19 that is meshed with gear die 5, the pushing location structures 4
Front side is provided with the pushing gear 16 being meshed on the upside of gear die 5, the pushing gear 16, driving wheel 19 and locating shaft 33
Cheng Sandian, which is supported gear die 5, ensures that gear die 5 is vacantly arranged.
The insulation coating materials frame 7 includes material body panel 45, air-expanding shaft 49 and lateral shaft mounting rack 46, and the material frame is flat
Platform 45 shares two pieces and is mounted side by side in front and back, and two block body panels 45, which move left and right, to be mounted in 1 lower part of rack, expects body panel 45
Upper surface right part is vertically-mounted lateral shaft mounting rack 46, air-expanding shaft 49 is horizontally installed on the left of lateral shaft mounting rack 46, to axis
Servo motor 47 is installed, the main shaft of servo motor 47 passes through deceleration device and magnetic powder cluth 48 and inflatable on the right side of mounting rack 46
One end of axis 49 is connected, and air bag is housed inside air-expanding shaft 49, and the bulge-structure that one end passes through axis body is equipped on air bag.
Overhang insulation material frame is installed, overhang insulation material frame includes material frame and counter drags above the insulation coating materials frame 7
Motor, it is counter that motor is dragged to be mounted on material frame, and be connected by drive mechanism with the overhang insulation material axis on frame is expected, overhang insulation material
Insulating tape is installed, 1 forward upper of rack is equipped with insulating tape discharge hand, and insulating tape discharge hand is corresponding with gear die 5, absolutely on axis
The free end of marginal zone concentrates on the opening of insulating tape discharge hand around two guide wheels on 1 forward upper transition axis of rack
Discharge.
The high-voltage line discharge platform 9 includes that discharge frame 70, translation motor 71 and high-voltage line discharge platform convey screw rod 72, institute
There are two the discharge frame 70 stated is total, it is left and right symmetrically arranged and holds in forward position on the rack, translation motor 71 is transversely mounted on the right side
On the discharge frame 70 of portion position, the main shaft of translation motor 71 conveys silk with the supermedial high-voltage line discharge platform of discharge frame 70 is mounted on
Bar 72 is connected, and nesting box 73 is equipped on high-voltage line discharge platform conveying screw rod 72, and the front end of nesting box 73 is equipped with winding displacement machinery
Hand 77,73 rear end of nesting box are equipped with high-voltage line shaping roller group 75, and 73 right side rear portion of nesting box is equipped with flaser texture 74, pressure
Screw rod directive wheel 78 is installed in front of flat structure 74, top guide wheel 76 is installed above 73 right front of nesting box.
The high-voltage line feeder 10 includes high-voltage line feeder chassis 61, is equipped on high-voltage line feeder chassis 61
Transmission case support frame 62 installs high-voltage line transmission case 64 on transmission case support frame 62, and the left side of high-voltage line transmission case 64 is equipped with
High pressure strands axis 63, high pressure strands axis 63 are connected by magnetic powder cluth with the overturning motor in high-voltage line transmission case 64, high pressure
The left side front of line transmission case 64 is equipped with high pressure wire carrier 65, and the left back of high-voltage line transmission case 64 is equipped with shaft platform
66, the main shaft on shaft platform 66 is connected with 67 lower end of support rod, and the upper end of support rod 67 is equipped with support guide wheel 69, support rod 67
Middle part is connected with the mandril for the support cylinder 68 being located on high-voltage line transmission case 64.
As to a specific embodiment in the technical program: it is laterally moved out entire that the iron core in rack 1 installs platform 2
Rack 1 opens three-jaw holding frame 25 later, and amorphous solid iron core is encased in iron core manually by way of lifting and installs platform 2
It is interior, and control three-jaw holding frame 25 and close up manually, amorphous solid iron core both ends are fixed, iron core is then installed into platform again
2 are moved in rack 1, and install platform 2 by iron core and amorphous solid iron core moves forward, and the middle part for then starting 29 middle part of pawl disk is vertical
Axis cylinder 32, and pass through the winding position that two gear dies 5 are mounted on amorphous solid iron core by worker manually, 5 lower part of gear die
The teeth of rear side snap on 33 outer ring of locating shaft, and 5 lower front side of gear die is engaged with driving wheel 19, and then starting pushes positioning
Two and half cartridge type thin slices are finally mounted on two so that two gear dies 5 are in hanging state by the lower air cylinder 14 of structure 4
Between gear die 5, and be fixed by belt, when work, it is only necessary to by low-voltage foil to be freely attached to half cartridge type with adhesive tape thin
Piece outer ring can carry out winding operation.
As a preference, it includes chassis 22, transverse shifting platform 23 and longitudinal movement platform 24, chassis 22 that iron core, which installs platform 2,
Middle part is horizontally installed with the motor driving structure with screw rod, by the sliding rail on chassis 22 and with the motor driving structure of screw rod
It moves horizontally to control transverse shifting platform 23, similarly vertically moving platform 24 is also to be controlled with the identical kind of drive, Zong Xiangyi
Dynamic 24 upper end one end of platform servo motor be installed controlled by positive and negative tooth screw rod two three-jaw holding frames 25 synchronize close up or
It opens.
As a preference, amorphous triangle three-dimensional winding iron can be controlled by being equipped with three station protractors 27 on vertical rack 26
The heart carries out 120 ° of rotation, facilitates the switching of three winding sections of amorphous Triangular Three Dimensional Wound Core, while installing clamping jaw adjustment disk 28,
It is disposed with several adjustment disk handles 30 for facilitating worker's pivoted jaw adjustment disk 28 around clamping jaw adjustment disk 28, passes through rotating clip
Pawl adjustment disk 28, control herringbone clamping jaw 31 is moved along sliding slot, for clamping amorphous Triangular Three Dimensional Wound Core, due to amorphous three
Angle three dimensional wound core is more crisp, change of properties occurs because of vibration in order to avoid amorphous Triangular Three Dimensional Wound Core, herringbone clevis
One layer of rubber pad is arranged on 31 clamping face of pawl, there are two clamping face, convenient applicable different models for the setting of herringbone clamping jaw 31
Amorphous Triangular Three Dimensional Wound Core.
As a preference, central longitudinal axis cylinder 32 is horizontally installed in the middle part of pawl disk 29, the mandril of central longitudinal axis cylinder 32
Middle part between towards two three-jaw holding frames 25 is rotatably equipped with locating shaft 33 on the mandril of central longitudinal axis cylinder 32, positions
33 outer peripheral surface of axis has been evenly arranged a circle translot, and a circle translot, which can facilitate, positions gear die 5, replaces amorphous triangle
It is necessary to ensure that central longitudinal axis cylinder 32 is in contraction state when three dimensional wound core.
As a preference, being equipped with locking cylinder 34 of the mandril towards pawl disk 29 on the vertical rack 26, lock
Cylinder 34 enables to equipment when being wound operation, and pawl disk 29 is avoided to rotate.
As a preference, the pushing location structure 4 includes hold installation axle 12,13 and of lower air cylinder installation axle
Hold 15, the hold installation axle 12 is transversely mounted at 1 upper end forward position of rack, right in hold installation axle 12
Claim installation there are two hold 15,15 front end of hold is downwardly inclined and corresponding with gear die 5, and two 15 front ends of hold are opposite
Side, which is rotatably equipped with, pushes gear 16, and the lower air cylinder installation axle 13 is mounted on 12 front upper place position of hold installation axle
On, be symmetrically installed in lower air cylinder installation axle 13 there are two with two one-to-one lower air cylinders 14 of hold 15, it is described
It is rotatablely connected in the middle part of the mandril of lower air cylinder 14 and hold 15, in the case where hold 15 and lower air cylinder 14 act on, avoids gear
Mould 5 is beated at work.
As a preference, the front carriage 3 includes horizontal mounting plate 18, main shaft 17 and driving wheel 19, it is described
Horizontal mounting plate 18 shares two pieces in being mounted side by side, and two 18 upper ends of horizontal mounting plate are horizontally installed with one end across vertically-mounted
Plate 18 and the main shaft 17 being connected with driving section are mounted side by side on main shaft 17 there are two driving wheel 19, and driving wheel 19 passes through main shaft 17
It is connected with driving motor, while driving wheel 19 is able to drive the rotation of gear die 5, plays the role of a support to gear die 5,
Control gear die 5 is vacantly mounted at the winding position of amorphous rewinding material.
As a preference, being equipped with pressure of the mandril towards the winding position of iron core between two 18 lower parts of horizontal mounting plate
Tight idler wheel cylinder 20 is equipped with the pinch rollers to match with winding position, pinch rollers gas on the mandril of pinch rollers cylinder 20
Cylinder 20 is in contraction state in common winding, but after low-voltage foil cutting, compression rolls cylinder 20 and starts, pinch rollers
It can be bonded with low-voltage coil surface, form new positioning.
As a preference, shield installation axle is installed between two horizontal mounting plates 18, in front of main shaft 17, two drives
There are two shields 21, shield 21 not to contact with main shaft 17 for installation on the outside of driving wheel 19, and 21 front end of shield is slidably mounted on anti-
Shield installation axle, shield 21 can move left and right in shield installation axle, and 21 main body of shield is vacantly installed and two drives
19 outside of driving wheel, shield 21 can effectively avoid worker from directly contacting with driving life 19.
As a preference, the gear die 5 is made of two panels semi-ring gear, the inner ring cloth of 5 opposite side of gear die
It is equipped with a circle extendable platform 44,5 other side outer ring of gear die is disposed with a circle indent locating slot 43, cloth on driving wheel 19
It is equipped with the circle positioning protrusion to match with indent locating slot 43, indent locating slot 43 can be avoided 5 run-off the straight of gear die, and prolong
Be stretched flat platform 44, it is convenient connect with two and half cartridge type thin slices, two and half cartridge type sheet combinations at the diameter of cylinder be less than extension and put down
The diameter of platform 44 increases frictional force between the two so that forming interference fit between the two, and gear die 5 is facilitated to drive cylinder
Rotation.
It it is sequentially installed with low-voltage foil from front to back cuts as a preference, low-voltage foil conveying assembly 8 is included in 1 upper end of rack
Disconnected structure 55, low-voltage foil tension force adjustment structure 54, low-voltage foil aligned kickstand 51 and hitch structure 50, low-voltage foil cut off structure 55
Low-voltage foil can be cut off, when needing to cut off, starting pushes fixed cylinder 81, pushes on fixed 81 mandril of cylinder
Pushing fixed strip entire low-voltage foil is fixed, later starting cutting motor 83, cutting motor 83 drive rolling blade 56
Pedestal move horizontally, while 56 ontology of rolling blade being driven to be rotated, this cutting mode is very steady, avoids low-voltage foil
Run-off the straight and not smooth enough the situation of cut surface occur.
As a preference, low-voltage foil tension force adjustment structure 54 includes the adjusting cylinder 84 of two mandrils upward, adjust
Lower lock block 87 is installed between the mandril of cylinder 84, placement platform 86 is installed below lower lock block, the lower end surface of lower lock block 87 with
Rubber structure is mounted on the upper surface of placement platform 86, and perhaps sponge structure rubber structure or sponge structure can be effective
Increase frictional force when low-pressure membrane transport, while not damaging low-voltage foil surface, improves the tension force of low-voltage foil free end, side
Just gear die 5 is wound.
As a preference, rack for cleaning 57 is equipped in the middle part of the low-voltage foil aligned kickstand 51, on 57 mass of rack for cleaning
The fixed panel 88 of portion's rotary panel 89 and lower part, the fixed panel 88 of top rotary panel 89 and lower part is in be arranged side by side up and down, and two
The opposite side of person is mounted on sponge block, and low-voltage foil surface has dirt and grease stain, through top rotary panel 89 under
Sponge block on the fixed panel 88 in portion is cleared up, while sponge block can be replaced manually.
As a preference, hitch structure 50 is using common double rollers hitch structure, the hitch structure 50
Including idler wheel 92, rolling wheel support 95 and idler wheel fixed plate 94, rolling wheel support 95 shares two pieces of symmetrical vertically-mounted, idler wheels
It is fixedly installed with idler wheel fixed plate 94 in 95 lower part of bracket, the roller compression block slided up and down is installed above idler wheel fixed plate 94
93,95 upper end of rolling wheel support is mounted on the compression cylinder 91 that mandril is connected with roller compression block 93, two pieces of roller compression blocks 93
Be mounted on idler wheel 92 between two pieces of idler wheel fixed plates 94,95 side of rolling wheel support be equipped with be located at idler wheel fixed plate 94 it
Between the connected idler wheel driving motor 90 of idler wheel 92.
As a preference, low-voltage foil aligned kickstand 51 by screw rod and adjust motor 52, can in rack 1 along
Sliding rail 53 moves left and right, and low-voltage foil and the winding position of amorphous three dimensional wound core is facilitated to be aligned.
As a preferred embodiment, in order to adapt to the low-voltage foil of different in width, with being provided on the opposite side for organizing transfer block 58
Delivery chute corresponding with low-voltage foil installs restraining position ring block 60 in the middle part of the adjusting screw rod 59, and the right end for adjusting screw rod 59 passes through
The right part of low-voltage foil aligned kickstand 51 is simultaneously connected with adjusting handle.
As a preferred embodiment, pass through hydraulic motor 38 when 11 feeding of low-voltage foil feeder first, realize triangle
Bar 39 is laterally expected in the separation of bracket 37 and lateral material bar 39, later manual or motor rotation, and laterally the rotation of material bar 39, which drives, determines
Position ring 41 slides, and positioning ring 41 drives supporting arc plate 40 to shrink, and new material volume is mounted on supporting arc plate 40 later, and starts
Laterally material bar 39 rotates backward, so that supporting arc plate 40 is extended out, is bonded with material volume inner ring, and supporting arc plate 40 is supported
Firmly material volume.
As a preferred embodiment, 35 installed in front of feeder chassis has a coating materials collection table, the main shaft of coating materials collection table with
Laterally material bar 39 is corresponding, and the driving motor of coating materials collection table is connected with main shaft by magnetic powder cluth, while the lateral material
The right end of bar 39 is connected by magnetic powder cluth with the drive mechanism in feeder driving section 42, the driving motor of coating materials collection table
Structure dyestripping and collect to the coating materials on low-voltage foil, and feeder driving section 42 to material volume carry out it is counter drag operation, increase is low
The tension force of blocking facilitates low-voltage foil smooth transport.
As a preferred embodiment,.
As a preference, the air-expanding shaft 49 on insulation coating materials frame 7, by air bag and bulge-structure to insulating film material volume
It is fixed, while also facilitating the replacement of insulating film material volume, servo motor 47 and the control insulation coating materials of magnetic powder cluth 48
Volume realization is counter to drag operation, increases insulating film tension force, and the insulating film size on coating materials frame 7 that insulate and low-voltage foil size match.
As a preference, the overhang insulation material frame installed above overhang insulation material frame mainly realizes the end of high-tension coil
Insulation, overhang insulation film are in banded structure, and every arrangement for completing a high-tension coil is required in high-tension coil surface artificial cloth
An insulating film is set, and overhang insulation film needs to be wound by gear die, the height of overhang insulation film is higher than one layer of high pressure
Coil.
As a preference, high-voltage line discharge platform 9 is mainly used to conveying high-pressure line, high-voltage line needs to pass through flaser texture
74, it is flattened, so that high-voltage line is in flat-shaped structure, increases the density of high-voltage line, the gap between line and line is avoided to increase.
As a preference, being also by magnetic powder cluth and to turn inside the high-voltage line transmission case 64 of high-voltage line feeder 10
Axis platform 66 is connected, and increases tension force when high-voltage line transmission.
Claims (10)
1. a kind of amorphous Triangular Three Dimensional Wound Core tinsel cord dual-purpose type automatic coil winding machine, including rack (1), iron core install platform (2), low
Blocking conveying assembly (8) and low-voltage foil feeder (11), it is characterised in that: described rack (1) installed in front has left-right and front-back
Mobile iron core installs platform (2), and iron core, which installs platform (2) installed in front, to be had front carriage (3), the rack (1) upper front end
Pushing location structure (4) corresponding with iron core installation platform (2) is installed, the front side of the rack (1) is equipped with automatically
Bonding machine (6), insulation coating materials frame (7) is equipped in the rack (1) lower part, and rack (1) upper end is equipped with low-voltage foil conveying
Component (8), low-voltage foil conveying assembly (8) front end top are equipped with the high-voltage line discharge platform (9) moved left and right, the rack
(1) rear side is sequentially installed with low-voltage foil feeder (11) and high-voltage line feeder (10)；
Iron core installation platform (2) includes two and moves left and right the three-jaw holding frame (25) being symmetrically installed, two three-jaws clampings
Clamping has amorphous solid iron core between frame (25), and the winding position on amorphous solid iron core, which is arranged side by side, to be had gear die (5), described
Three-jaw holding frame (25) pawl disk (29) in the middle part of be equipped be axially movable and with corresponding gear die (5) on the downside of be in contact
The locating shaft (33) of support, front carriage (3) upper end are mounted side by side there are two the driving wheel (19) being meshed with gear die (5),
The pushing gear (16) for being provided on front side of the pushing location structure (4) and being meshed on the upside of gear die (5), the pushing
Gear (16), driving wheel (19) and locating shaft (33) Cheng Sandian, which are supported gear die (5), ensures gear die (5) hanging cloth
It sets.
2. a kind of amorphous Triangular Three Dimensional Wound Core tinsel cord dual-purpose type automatic coil winding machine according to claim 1, feature exist
In: the three-jaw holding frame (25) include vertical rack (26), three station protractors (27) and clamping jaw adjustment disk (28), it is described
Vertical rack (26) upper end be horizontally installed with three station protractors (27), pawl is installed in the shaft of three station protractors (27)
Disk (29), pawl disk (29) are equipped with clamping jaw adjustment disk (28) close to vertical rack (26) side, and the other side of pawl disk (29) is uniform
There are three the herringbone clamping jaws (31) being connected with clamping jaw adjustment disk (28) for installation.
3. a kind of amorphous Triangular Three Dimensional Wound Core tinsel cord dual-purpose type automatic coil winding machine according to claim 2, feature exist
In: the sliding slot in three direction turntable centers of circle, herringbone clamping jaw are disposed at the position of pawl disk (29) installation clamping jaw (31)
(31) it is slidably mounted in sliding slot in bottom sliding slot, between herringbone clamping jaw (31) bottom surface and clamping jaw adjustment disk (28)
Using threaded connection.
4. a kind of amorphous Triangular Three Dimensional Wound Core tinsel cord dual-purpose type automatic coil winding machine according to claim 2, feature exist
In: two clamping faces of described herringbone clamping jaw (31) upper end are arranged with one layer of rubber pad.
5. a kind of amorphous Triangular Three Dimensional Wound Core tinsel cord dual-purpose type automatic coil winding machine according to claim 1, feature exist
In: it is horizontally installed with central longitudinal axis cylinder (32) in the middle part of the pawl disk (29), the mandril direction two of central longitudinal axis cylinder (32)
Middle part between a three-jaw holding frame (25) is rotatably equipped with locating shaft (33) on the mandril of central longitudinal axis cylinder (32), is positioned
Axis (33) outer peripheral surface has been evenly arranged a circle translot.
6. a kind of amorphous Triangular Three Dimensional Wound Core tinsel cord dual-purpose type automatic coil winding machine according to claim 2, feature exist
In: locking cylinder (34) of the mandril towards pawl disk (29) is installed on the vertical rack (26).
7. a kind of amorphous Triangular Three Dimensional Wound Core tinsel cord dual-purpose type automatic coil winding machine according to claim 1, feature exist
In: the pushing location structure (4) include hold installation axle (12), lower air cylinder installation axle (13) and hold (15),
The hold installation axle (12) is transversely mounted at the forward position of rack (1) upper end, symmetrical in hold installation axle (12)
Installation is there are two hold (15), and hold (15) front end is downwardly inclined and corresponding with gear die (5), before two holds (15)
End opposite side, which is rotatably equipped with, pushes gear (16), and the lower air cylinder installation axle (13) is mounted on hold installation axle (12)
On the position of front upper place, be symmetrically installed in lower air cylinder installation axle (13) there are two with two holds (15) correspondingly push
Cylinder (14), the mandril of the lower air cylinder (14) and hold (15) middle part are rotatablely connected.
8. a kind of amorphous Triangular Three Dimensional Wound Core tinsel cord dual-purpose type automatic coil winding machine according to claim 1, feature exist
In: the front carriage (3) includes horizontal mounting plate (18), main shaft (17) and driving wheel (19), the horizontal mounting plate
(18) two pieces are shared in being mounted side by side, two horizontal mounting plate (18) upper ends are horizontally installed with one end across horizontal mounting plate (18)
And the main shaft (17) being connected with driving section, it is mounted side by side that there are two driving wheel (19), two horizontal mounting plates on main shaft (17)
(18) pinch rollers cylinder (20) of the mandril towards the winding position of iron core is installed between lower part, pinch rollers cylinder (20)
The pinch rollers to match with winding position are installed on mandril.
9. a kind of amorphous Triangular Three Dimensional Wound Core tinsel cord dual-purpose type automatic coil winding machine according to claim 1, feature exist
In: the gear die (5) is made of two panels semi-ring gear, and it is flat that the inner ring of gear die (5) opposite side is disposed with circle extension
Platform (44), the gear die (5) other side outer ring are disposed with a circle indent locating slot (43), be disposed on driving wheel (19) with
The circle positioning protrusion that indent locating slot (43) matches.
10. a kind of amorphous Triangular Three Dimensional Wound Core tinsel cord dual-purpose type automatic coil winding machine according to claim 1, feature exist
In: the low-voltage foil conveying assembly (8) includes low-voltage foil cutting structure (55), low-voltage foil tension force adjustment structure (54) and leads
Guiding structure (50), rack (1) upper end is sequentially installed with low-voltage foil cutting structure (55) from front to back, low-voltage foil tension force adjusts knot
Structure (54), low-voltage foil aligned kickstand (51) and hitch structure (50).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910398092.6A CN110033942B (en) | 2019-05-14 | 2019-05-14 | Dual-purpose automatic winding machine for amorphous triangular three-dimensional wound core foil wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910398092.6A CN110033942B (en) | 2019-05-14 | 2019-05-14 | Dual-purpose automatic winding machine for amorphous triangular three-dimensional wound core foil wire |
Publications (2)
| Publication Number | Publication Date |
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| CN110033942A true CN110033942A (en) | 2019-07-19 |
| CN110033942B CN110033942B (en) | 2023-09-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910398092.6A Active CN110033942B (en) | 2019-05-14 | 2019-05-14 | Dual-purpose automatic winding machine for amorphous triangular three-dimensional wound core foil wire |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110993317A (en) * | 2019-12-12 | 2020-04-10 | 荆门微田智能科技有限公司 | Compact transformer coil winding robot |
| CN112233900A (en) * | 2020-11-25 | 2021-01-15 | 中节能西安启源机电装备有限公司 | Winding device of wire and foil integrated winding machine of amorphous three-dimensional wound core transformer and operation method of winding device |
| CN113451037A (en) * | 2021-05-25 | 2021-09-28 | 深圳大学 | Winding forming device for cutting type three-dimensional winding transformer core |
| CN113470969A (en) * | 2020-03-30 | 2021-10-01 | 特变电工沈阳变压器集团有限公司 | Coil winding device of three-dimensional wound core distribution transformer |
| CN114360895A (en) * | 2022-01-18 | 2022-04-15 | 大连北方互感器集团有限公司 | Semi-automatic annular winding machine protection device |
| CN114496557A (en) * | 2022-04-18 | 2022-05-13 | 江苏悦成变压器有限公司 | Transformer core three-phase winding preparation equipment |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110993317A (en) * | 2019-12-12 | 2020-04-10 | 荆门微田智能科技有限公司 | Compact transformer coil winding robot |
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| CN113470969B (en) * | 2020-03-30 | 2023-03-07 | 特变电工沈阳变压器集团有限公司 | Coil winding device of three-dimensional wound core distribution transformer |
| CN112233900A (en) * | 2020-11-25 | 2021-01-15 | 中节能西安启源机电装备有限公司 | Winding device of wire and foil integrated winding machine of amorphous three-dimensional wound core transformer and operation method of winding device |
| CN112233900B (en) * | 2020-11-25 | 2024-05-03 | 中节能西安启源机电装备有限公司 | Winding device of amorphous three-dimensional wound core transformer wire foil integrated winding machine and operation method thereof |
| CN113451037A (en) * | 2021-05-25 | 2021-09-28 | 深圳大学 | Winding forming device for cutting type three-dimensional winding transformer core |
| CN113451037B (en) * | 2021-05-25 | 2024-06-18 | 深圳大学 | Method for manufacturing three-dimensional rolled transformer core |
| CN114360895A (en) * | 2022-01-18 | 2022-04-15 | 大连北方互感器集团有限公司 | Semi-automatic annular winding machine protection device |
| CN114496557A (en) * | 2022-04-18 | 2022-05-13 | 江苏悦成变压器有限公司 | Transformer core three-phase winding preparation equipment |
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