CN117030265A - Near-remote early warning system for lubricating oil deficiency of motor bearing - Google Patents
Near-remote early warning system for lubricating oil deficiency of motor bearing Download PDFInfo
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- CN117030265A CN117030265A CN202311029939.6A CN202311029939A CN117030265A CN 117030265 A CN117030265 A CN 117030265A CN 202311029939 A CN202311029939 A CN 202311029939A CN 117030265 A CN117030265 A CN 117030265A
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- 239000010687 lubricating oil Substances 0.000 title claims abstract description 137
- 230000007812 deficiency Effects 0.000 title claims abstract description 14
- 239000003921 oil Substances 0.000 claims description 88
- 238000003860 storage Methods 0.000 claims description 33
- 238000005461 lubrication Methods 0.000 claims description 28
- 238000007789 sealing Methods 0.000 claims description 24
- 230000007246 mechanism Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 2
- 230000011664 signaling Effects 0.000 claims description 2
- 230000005611 electricity Effects 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract description 3
- 238000011835 investigation Methods 0.000 abstract description 2
- 230000004044 response Effects 0.000 abstract description 2
- 230000001133 acceleration Effects 0.000 description 7
- 241000196324 Embryophyta Species 0.000 description 5
- 230000009471 action Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000005484 gravity Effects 0.000 description 3
- 239000000314 lubricant Substances 0.000 description 3
- 238000001228 spectrum Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
- G01M13/04—Bearings
- G01M13/045—Acoustic or vibration analysis
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- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- General Physics & Mathematics (AREA)
- Motor Or Generator Frames (AREA)
Abstract
The invention discloses a near-remote early warning system for lubricating oil deficiency of a motor bearing, which comprises the following components: vibration sensor, alarm, first fault location display lamp, second fault location display lamp, first counter and controller, vibration sensor is used for detecting the vibration signal that produces when motor bearing moves, the output electricity of controller connect the alarm two fault location display lamps and first counter, and its input with vibration sensor's output electricity is connected, and the controller is through the location that carries out the trouble preliminary to the time interval of second alarm response after the analysis lubricating oil addition finishes, and two fault location display lamps that the rethread set up carry out location display for the staff is when confirming bearing lubricating oil lack reason, and the time of fault investigation is shortened by a wide margin, has significantly improved maintenance efficiency.
Description
Technical Field
The invention relates to the technical field of motor bearing early warning, in particular to a motor bearing lubricating oil missing near-remote early warning system.
Background
Bearings are the most precise parts of a machine, with tolerances on the order of one tenth of the other machine components. Therefore, the healthy and good running of the bearing is a necessary condition for ensuring the stable running and the safe production of equipment. In the parts of the motor, the bearing is an indispensable part, in order to reduce the friction force of the bearing during rotation and ensure the long-term use of the bearing, lubricating oil needs to be added into the bearing to play a role in lubrication, but due to the influences of a plurality of factors such as working conditions, time and the like, the lubricating oil can fail in a period of use, the bearing is worn due to long-term lubrication failure, and catastrophic effects such as bearing locking and main shaft fracture occur in serious cases.
In the prior art, in order to prevent the adverse effect of the lubricating oil deficiency on the motor bearing, in the actual operation process, the staff automatically performs the lubricating oil adding work after the specified time interval, so as to play a role in lubricating and protecting the motor bearing, however, because of the time length of the motor operation, the working condition and other reasons, when the time for adding the lubricating oil is not reached, the motor bearing operation is problematic, and the existing early warning system only plays the role of warning prompt, so that the staff is required to consume a large amount of time to perform the investigation of the problem.
Disclosure of Invention
The invention mainly aims to provide a near-remote early warning system for the loss of motor bearing lubricating oil, which aims to play a role in early warning and alarming when the lubricating oil is lost, and is convenient for workers to quickly overhaul by simply locating and checking the cause of the loss.
In order to achieve the above purpose, the invention provides a near-remote early warning system for the loss of motor bearing lubricating oil, comprising: the vibration sensor is used for detecting a vibration signal generated when the motor bearing runs;
a display;
a first counter; the method comprises the steps of,
the output end of the controller is electrically connected with the alarm, the two fault positioning display lamps and the first counter, the input end of the controller is electrically connected with the output end of the vibration sensor, the controller is used for judging that the lubricating oil of the motor bearing is lost when the vibration signal is received as a high-frequency vibration signal and controlling the display to perform alarm processing, and after the lubricating oil is supplemented to the motor bearing, the controller controls the first counter to start counting until the vibration signal is received next time as high-frequency vibration, and the time interval x is recorded: if x is less than or equal to the set value a, the controller judges that the fault is a first fault and displays the first fault on the display; and if x is greater than a and smaller than or equal to the set value b, the controller judges that the fault is a second fault and displays the second fault on the display.
Preferably, the motor bearing further comprises a second counter and a lubricating oil adding device which are electrically connected with the controller, wherein after the motor bearing is replenished with lubricating oil, the controller controls the second counter to start timing, and records the elapsed time as y: and if y is equal to the set value m, indicating that the set use time of the lubricating oil in the motor bearing is long, displaying the lubricating oil on the display, and after the lubricating oil adding device adds the lubricating oil to the motor bearing, controlling the second counter to clear the measured time y by the controller, displaying the measured time y on the display and re-timing the measured time y.
Preferably, the output end of the controller is electrically connected with a third counter, and after the motor bearing is disassembled and cleaned and is refilled with lubricating oil, the controller controls the third counter to measure the total duration z used after the motor bearing is reinstalled and filled with lubricating oil: when the time z is equal to the set value n, the total time length of the lubricating oil use of the motor bearing reaches the set value and is required to be completely replaced, the total time length is displayed on the display, and after the motor bearing is disassembled and cleaned and the lubricating oil is refilled, the controller controls the total time length z metered by the third counter to be cleared, and the total time length z is displayed on the display and is re-timed.
Preferably, the lubricating oil adding device comprises an oil storage tank with an oil inlet vertically arranged at the top, an oil outlet pipe is communicated with the bottom end of the oil storage tank, the bottom end of the oil outlet pipe is communicated with an oil inlet hole of a motor bearing, a control valve for controlling on-off of the oil outlet pipe is arranged on the oil outlet pipe, and the control valve is electrically connected with the controller.
Preferably, the inner cavity of the oil storage tank is provided with a sealing block in a vertically sliding mode, the top end of the sealing block is fixedly connected with a driving mechanism for controlling the sealing block to move up and down, and the sealing block is provided with a check valve which is vertically downwards opened in a one-way mode.
Preferably, the driving mechanism is an electric push rod which is fixedly installed at the top end of the oil storage tank and can vertically stretch out and draw back, and the stretching end of the electric push rod penetrates through the oil storage tank and extends to the inner cavity of the oil storage tank to be fixedly connected with the sealing block.
Preferably, the one-way valve is located right below the oil inlet.
Preferably, the bottom end of the inner cavity of the oil storage tank is an inclined surface structure, and the inclined surface structure is close to the oil outlet pipe and is obliquely downwards arranged.
Preferably, a sensor for detecting the residual quantity of lubricating oil is arranged on the inner wall of the oil storage tank, and the output end of the sensor is electrically connected with the input end of the controller.
Preferably, the sensor is a distance measuring sensor for measuring a moving distance of the sealing block, and the distance measuring sensor is located at a position above the sealing block.
According to the technical scheme provided by the invention, the display can play a role in warning and marking, so that workers are reminded of the lack of motor bearing lubricating oil, the controller analyzes the time interval x recorded by the first counter when receiving the signal transmitted by the vibration sensor, the fault can be rapidly positioned, and the fault cause can be initially judged and positioned according to the actual situation by positioning the fault cause in real time through the display, so that the time for fault positioning and checking of subsequent workers is greatly shortened, and the overhaul efficiency is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to the structures shown in these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of an embodiment of a near-remote early warning system for lubricating oil loss of a motor bearing according to the present invention;
FIG. 2 is a block diagram of the lubricating oil adding device of FIG. 1 provided by the present invention;
reference numerals illustrate:
the achievement of the objects, functional features and advantages of the present invention will be further described with reference to the accompanying drawings, in conjunction with the embodiments.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that, if directional indications (such as up, down, left, right, front, and rear … …) are included in the embodiments of the present invention, the directional indications are merely used to explain the relative positional relationship, movement conditions, etc. between the components in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indications are correspondingly changed.
In addition, if there is a description of "first", "second", etc. in the embodiments of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present invention.
At present, a common motor bearing lubricating oil deficiency near-remote early warning system has higher problems, the existing lubricating oil deficiency early warning system can only remind early warning when lubricating oil is lost, and workers need to spend a large amount of time to check when facing the state of lubricating oil deficiency so as to determine the cause of lubricating oil deficiency.
In order to solve the above-mentioned problems, the present invention provides a near-remote early warning system 100 for motor bearing lubrication oil deficiency, and fig. 1 to 2 are specific embodiments of the near-remote early warning system for motor bearing lubrication oil deficiency provided by the present invention.
Referring to fig. 1, the motor bearing lubrication oil loss near-remote early warning system 100 includes: the vibration sensor 1, the display 6, first counter 4 and controller 2, vibration sensor 1 is used for detecting the vibration signal that produces when motor bearing operates, the output electricity of controller 2 is connected alarm 2, and its input with the output electricity of vibration sensor 1 is connected, controller 2 is used for when receiving vibration signal is high-frequency vibration signal, judges motor bearing lubricating oil and lacks, and controls alarm 2 to start, and after motor bearing supplements lubricating oil, controller 2 control first counter 4 starts to count until the next receipt vibration signal is high-frequency vibration, and record time interval x: if x is less than or equal to the set value a, the controller 2 determines that it is a first fault and displays it on the display 6; if x is greater than a and less than or equal to the set value b, it is determined that it is a second fault and displayed on the display 6.
In the technical scheme provided by the invention, the vibration sensor 1 is arranged to detect the vibration signal generated when the motor bearing runs in real time and transmit the vibration signal to the controller 2, when the lubricating oil is in a shortage, the vibration sensor 1 can detect the high-frequency vibration signal generated by the motor bearing due to the lack of the lubricating oil, the motor bearing is judged to be in a lubricating oil shortage state at the moment, the display 6 is controlled to give an alarm response, after the motor bearing is supplemented with the lubricating oil, the controller 2 controls the first counter 5 to start recording the time interval x for receiving the high-frequency vibration signal transmitted by the vibration sensor 1 next time, two set values are set to be a and b respectively, a is smaller than b, when x is smaller than or equal to the set value a, the controller 2 controls the display 6 to display as a first fault, the lubricating oil path is possibly in a non-smooth state, or the lubricating oil selection is in a problem, and a worker can select the directions to conduct positioning checking preferentially; when x is greater than the set value a and less than or equal to the set value b, the controller 2 controls the display 6 to display a second fault, which indicates that the quality of the lubricating oil is seriously deteriorated after long-time use, and timely replacement operation of the lubricating oil is required; when x is greater than the set value b, it means that the lubricant is lost due to normal use only.
In the fault locating process, the display 6 arranged on the controller 2 can play a role in warning and marking, reminding workers that motor bearing lubricating oil is lost, and when receiving signals transmitted by the vibration sensor 1, the controller analyzes the time interval x recorded by the first counter 4, can quickly locate faults, locate fault reasons in real time through the display 6, can primarily judge and locate the fault reasons according to actual conditions, greatly shortens the time for fault locating and checking of subsequent workers, and improves maintenance efficiency.
When the lubricating oil at the motor bearing is subjected to vibration detection, the vibration acceleration peak value and the vibration acceleration frequency spectrum can well reflect the lubrication condition of the bearing, when the bearing is poor in lubrication, the vibration acceleration peak value is higher, obvious weed pile phenomenon can occur at a part above 2kHz in the vibration acceleration frequency spectrum, and along with the deterioration of lubrication, the vibration acceleration peak value and the weed pile amplitude can be obviously increased. When the lubricating oil is in a state of missing, the bearing is not well lubricated, and obvious weed pile phenomenon can appear at the part above 2kHz in the vibration acceleration frequency spectrum, but after the lubricating oil is timely filled, the weed pile phenomenon can be quickly improved and the lubricating state is restored; when the phenomenon of oil way blockage and the like occurs, the filled lubricating oil is not easy to enter the motor bearing, so that the simple lubricating oil filling cannot achieve a good effect, and after the lubricating oil is filled, the weed pile phenomenon cannot be improved, so that when the interval time x is smaller than the set value a, the phenomenon that the lubricating oil is not filled in the motor bearing at the moment is a fault such as unsmooth oil way and the like; in contrast, when the quality of the lubricating oil is deteriorated, the lubrication condition is temporarily improved after the lubricating oil is filled, and at this time, the acceleration peak value is temporarily reduced to the normal level, but after a short period of time, the lubrication failure occurs rapidly, so that when the interval time x is greater than a and less than the set value b, the lubrication failure is caused by the quality deterioration in the lubricating oil.
In order to ensure that the motor bearing can ensure the lubrication state at any time, after each interval of time, lubricating oil needs to be actively added to the motor bearing, because the time of use of the motor varies, a worker can only know the time elapsed after the adding of the lubricating oil, but the time used after the adding of the lubricating oil is difficult to intuitively understand, and in order to prevent the motor bearing lubricating oil from being lost in the normal use state, in the embodiment of the invention, the motor bearing lubricating oil loss near-remote early warning system 100 further comprises a second counter 3 and a lubricating oil adding device 7 which are electrically connected with the controller 2, after the motor is replenished with the lubricating oil, the controller 2 controls the second counter 3 to start timing, and records the elapsed time as y: if y is equal to the set value m, the set value m indicates that the set use time of the lubricating oil in the motor bearing is needed to be filled, the lubricating oil is displayed on the display, and after the lubricating oil adding device 7 adds the lubricating oil to the motor bearing, the controller 2 controls the second counter 3 to clear the measured time y, and the measured time y is displayed on the display and is re-timed. After the motor bearing is replenished with lubricating oil, the second technical controller 8 records the time y elapsed after the motor bearing is replenished with lubricating oil, when y is equal to a set value m, the time y indicates that the lubricating oil in the motor bearing reaches a set use duration, the display 6 displays the information that the lubricating oil reaches the set use duration, at the moment, the replenishing operation of the lubricating oil needs to be carried out on the motor bearing, and after the replenishing operation, the display 6 displays the information that the lubricating oil is replenished, the second counter 3 clears y, and repeats the operation, thereby realizing the monitoring of the use duration of the lubricating oil on the motor bearing, being convenient for staff to intuitively monitor whether the use duration of the lubricating oil of the motor bearing reaches the designated duration, and preventing the lubricating oil of the motor bearing from being lost in a normal use state.
After the lubrication of the motor bearing is used for a long time, the metal scraps in the lubrication oil are too much, and at the moment, the lubrication oil needs to be replaced integrally so as to ensure good lubrication effect, because the service time of the motor is changed, a worker can only know the time of the whole lubrication oil replacement, and the total time length of the lubrication oil use of the motor bearing is difficult to intuitively understand, in the embodiment of the invention, the output end of the controller 2 is electrically connected with a third counter 5, and after the motor bearing is disassembled and cleaned and the lubrication oil is refilled, the controller 2 controls the third counter 5 to measure the total time length z of the motor bearing which is reinstalled and filled with the lubrication oil: when the time z is equal to the set value n, the controller 2 controls the display 6 to display that the total time length of the lubricating oil reaches the set time length of the lubricating oil, and after the motor bearing is disassembled and cleaned and the lubricating oil is refilled, the controller 200 controls the third counter 5 to measure the total time length z to be zero, and the total time length z is displayed on the display 6 and is re-counted. After the motor bearing is disassembled, cleaned and then the lubricating oil is added, the controller 7 records the total time length z which passes after the lubricating oil is refilled, when the total time length z is equal to the set value n, the total time length display lamp 71 is turned on to warn, the staff is reminded of disassembling and cleaning the motor bearing and refilling the lubricating oil, after the lubricating oil is refilled, the total time length display lamp 71 is turned off to indicate that the lubricating oil is refilled, the third counter 5 clears z again, the operation is repeated, the monitoring of the total time length of the lubricating oil at the motor bearing is realized, the staff can intuitively know whether the total time length of the lubricating oil at the motor bearing reaches the designated time length, and the maintenance is convenient.
When the situation that lubricating oil is absent at the motor bearing is needed to be added to the motor bearing timely, if the lubricating oil is added by a worker, the situation that the lubricating oil is not added timely can occur, in the embodiment of the invention, referring to fig. 2, the lubricating oil adding device 7 comprises an oil storage tank 71 with an oil inlet vertically arranged at the top, an oil outlet pipe 74 is communicated with the bottom end of the oil storage tank 71, the bottom end of the oil outlet pipe 74 is communicated with an oil inlet hole of the motor bearing, a control valve 73 for controlling the on-off of the oil outlet pipe 74 is arranged on the oil inlet hole, and the control valve 73 is electrically connected with the controller 2. The lubricating oil adding device 7 is used for adding lubricating oil, after the controller 2 opens the control valve 73, the lubricating oil in the oil storage tank 71 flows to the oil inlet hole of the motor bearing through the oil outlet pipe 74, and the controller 2 is used for controlling the control valve 73 to be opened and closed, so that the automatic adding of the lubricating oil at the motor bearing is realized, and the timeliness of the adding of the lubricating oil is ensured.
The lubricating oil in the oil storage tank 71 is fed through the oil inlet, the flow of the lubricating oil is realized mainly by the gravity of the lubricating oil, the flow speed is slow, and the lubricating oil adding efficiency is reduced. The corresponding sealing block 72 is pushed by the driving mechanism to move up and down, at this time, the lubricating oil in the inner cavity of the oil storage tank 71 can be more rapidly discharged from the oil outlet pipe 74 under the action of gravity of the lubricating oil and the action of the force applied by the sealing block 72, so that the discharge speed of the lubricating oil in the oil storage tank 71 is increased, and the adding efficiency of the lubricating oil is improved.
In the technical scheme provided by the invention, the driving mechanism is an electric push rod 76 which is fixedly arranged at the top end of the oil storage tank 71 and can vertically stretch, and the stretching end of the electric push rod 76 penetrates through the oil storage tank 71 and extends to the inner cavity of the oil storage tank 71 to be fixedly connected with the sealing block 72.
When the oil inlet of the oil storage tank 71 is filled with the lubricating oil, the lubricating oil moves to the position above the sealing block 72, then enters the position below the sealing block 72 through the one-way valve 75, and the oil inlet speed is low.
In order to enable the lubricant in the oil storage tank 71 to be discharged through the oil outlet pipe 74 in a large amount, so as to avoid excessive lubricant remaining at the bottom end of the inner cavity of the oil storage tank, in the embodiment of the invention, the bottom end of the inner cavity of the oil storage tank 71 is in a slope structure, and the slope structure is disposed near the oil outlet pipe 74 and is inclined downward. By means of the inclined surface structure, the lubricating oil can be converged to the upper position of the oil outlet pipe 74 and discharged under the action of gravity of the lubricating oil, and excessive lubricating oil residues in the inner cavity of the oil storage tank 71 can be effectively avoided.
The oil outlet pipe 74 is directly opened through the control valve 73 to fill the lubricating oil, but the amount of the lubricating oil to be filled is not well and intuitively known, and the condition of too much or too little lubricating oil to be filled easily occurs. After detecting the signal, the sensor transmits the signal to the controller 2, and the controller 2 analyzes the transmitted signal to realize the detection of the lubricating oil residual quantity.
The specific implementation of the sensor is not limited, and the oil remaining in the oil tank 71 may be reacted by measuring the hydraulic pressure, the oil remaining in the oil tank 71 may be reacted by measuring the change in the liquid level, or the like, and the present invention is not limited thereto.
Specifically, in the technical scheme of the invention, the sensor is a ranging sensor for measuring the moving distance of the sealing block, the ranging sensor is positioned above the sealing block, and the ranging sensor is specifically a laser ranging sensor. When the oil storage tank 71 is used for adding lubricating oil to the motor bearing, the sealing block 72 and the inner side wall of the oil storage tank 71 form a closed space, so that the lubricating oil in the inner cavity of the oil storage tank 71 is not easy to flow out under the action of atmospheric pressure, when the sealing block 72 is pushed downwards, the lubricating oil moves downwards under the action of the force exerted by the sealing block 72, the filling amount of the lubricating oil is in direct proportion to the moving displacement amount of the sealing block 72, and after the adding of the lubricating oil is finished, the distance measuring sensor measures the change of the displacement distance of the sealing block 72, so that the quantity of the added lubricating oil can be known, and the measuring of the lubricating oil filling amount is facilitated.
The foregoing description is only of the preferred embodiments of the present invention and is not intended to limit the scope of the invention, and all equivalent structural changes made by the specification and drawings of the present invention or direct/indirect application in other related technical fields are included in the scope of the present invention.
Claims (10)
1. The utility model provides a near-remote early warning system of motor bearing lubricating oil loss which characterized in that, motor bearing lubricating oil loss near-remote early warning system includes:
the vibration sensor is used for detecting a vibration signal generated when the motor bearing runs;
a display;
a first counter; the method comprises the steps of,
the output end of the controller is electrically connected with the alarm, the two fault positioning display lamps and the first counter, the input end of the controller is electrically connected with the output end of the vibration sensor, the controller is used for judging that the lubricating oil of the motor bearing is lost when the vibration signal is received as a high-frequency vibration signal and controlling the display to perform alarm processing, and after the lubricating oil is supplemented to the motor bearing, the controller controls the first counter to start counting until the vibration signal is received next time as high-frequency vibration, and the time interval x is recorded: if x is less than or equal to the set value a, the controller judges that the fault is a first fault and displays the first fault on the display; and if x is greater than a and smaller than or equal to the set value b, the controller judges that the fault is a second fault and displays the second fault on the display.
2. The near-remote early warning system for the lack of lubrication oil of a motor bearing according to claim 1, further comprising a second counter and a lubrication oil adding device electrically connected with the controller, wherein after the lubrication oil is replenished to the motor bearing, the controller controls the second counter to start timing, and records the elapsed time as y: and if y is equal to the set value m, indicating that the set use time of the lubricating oil in the motor bearing is long, displaying the lubricating oil on the display, and after the lubricating oil adding device adds the lubricating oil to the motor bearing, controlling the second counter to clear the measured time y by the controller, displaying the measured time y on the display and re-timing the measured time y.
3. The near-remote warning system for motor bearing lubrication oil deficiency according to claim 1, wherein the output end of the controller is electrically connected with a third counter, and after the motor bearing is disassembled and cleaned and refilled with lubrication oil, the controller controls the third counter to measure the total time length z used after the motor bearing is reinstalled and refilled with lubrication oil: when the time z is equal to the set value n, the total time length of the lubricating oil use of the motor bearing reaches the set value and is required to be completely replaced, the total time length is displayed on the display, and after the motor bearing is disassembled and cleaned and the lubricating oil is refilled, the controller controls the total time length z metered by the third counter to be cleared, and the total time length z is displayed on the display and is re-timed.
4. The near-remote early warning system for the loss of the lubricating oil of the motor bearing according to claim 2, wherein the lubricating oil adding device comprises an oil storage tank with an oil inlet vertically arranged at the top, an oil outlet pipe is communicated with the bottom end of the oil storage tank, the bottom end of the oil outlet pipe is communicated with an oil inlet hole of the motor bearing, a control valve for controlling the on-off of the oil outlet pipe is arranged on the oil outlet pipe, and the control valve is electrically connected with the controller.
5. The motor bearing lubricating oil deficiency near-remote early warning system according to claim 4, wherein a sealing block is arranged in the inner cavity of the oil storage tank in a vertically sliding mode, a driving mechanism for controlling the sealing block to move up and down is fixedly connected to the top end of the sealing block, and a vertically downward one-way opening one-way valve is arranged on the sealing block.
6. The near-remote early warning system for the loss of motor bearing lubricating oil according to claim 5, wherein the driving mechanism is an electric push rod which is fixedly arranged at the top end of the oil storage tank and can vertically stretch, and the stretching end of the electric push rod penetrates through the oil storage tank and extends to the inner cavity of the oil storage tank to be fixedly connected with the sealing block.
7. The near-remote warning system of motor bearing lubrication oil deficiency of claim 5, wherein the one-way valve is located directly below the oil inlet.
8. The near-remote early warning system for the loss of motor bearing lubricating oil according to claim 5, wherein the bottom end of the inner cavity of the oil storage tank is an inclined surface structure, and the inclined surface structure is close to the oil outlet pipe and is obliquely arranged downwards.
9. The near-remote early warning system for lubricating oil deficiency of a motor bearing according to claim 8, wherein a sensor for detecting the residual amount of lubricating oil is arranged on the inner wall of the oil storage tank, and the output end of the sensor is electrically connected with the input end of the controller.
10. The near-remote warning system for loss of lubrication oil in a motor bearing according to claim 9, wherein the sensor is a distance measuring sensor for measuring a moving distance of the seal block, and the distance measuring sensor is located at an upper position of the seal block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311029939.6A CN117030265A (en) | 2023-08-14 | 2023-08-14 | Near-remote early warning system for lubricating oil deficiency of motor bearing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311029939.6A CN117030265A (en) | 2023-08-14 | 2023-08-14 | Near-remote early warning system for lubricating oil deficiency of motor bearing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117030265A true CN117030265A (en) | 2023-11-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311029939.6A Pending CN117030265A (en) | 2023-08-14 | 2023-08-14 | Near-remote early warning system for lubricating oil deficiency of motor bearing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117030265A (en) |
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2023
- 2023-08-14 CN CN202311029939.6A patent/CN117030265A/en active Pending
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