CN215891915U - Automatic oiling device of electric door rolling machine - Google Patents
Automatic oiling device of electric door rolling machine Download PDFInfo
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- CN215891915U CN215891915U CN202122198823.8U CN202122198823U CN215891915U CN 215891915 U CN215891915 U CN 215891915U CN 202122198823 U CN202122198823 U CN 202122198823U CN 215891915 U CN215891915 U CN 215891915U
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Abstract
The utility model discloses an automatic oiling device of an electric door roller, which comprises: the system comprises an oil storage unit for storing lubricating oil, an oil level detection unit for detecting the oil level of the oil storage unit, an oil filling control unit for controlling the oil filling of an oil storage unit tank, a driving unit for filling the oil storage unit, an oil level information input unit for setting the oil filling information of the oil storage unit, an alarm unit for alarming when the oil level exceeds a preset threshold value, a power supply unit for providing required power supply voltage for an oil filling device of a rolling door machine, and a display unit for displaying the current oil level of the oil storage unit in real time, wherein the oil storage unit is electrically connected with the oil level detection unit and the driving unit, and the oil filling control unit is respectively electrically connected with the oil level detection unit, the oil level information input unit, the driving unit, the alarm unit and the display unit; the utility model can detect whether the lubricating oil leaks or not and finish the automatic oiling work of the electric door rolling machine, thereby improving the working efficiency.
Description
Technical Field
The utility model relates to the field of oiling devices, in particular to an automatic oiling device for an electric door rolling machine.
Background
The electric rolling door is driven by a rolling door machine, the rolling door machine generally comprises a gearbox, a motor, a brake device and a rear cover, and a controller is arranged in the rear cover. A plurality of gear sets are arranged in the gearbox and used for reducing the rotating speed of the motor, the lower rotating speed is output through an output shaft of the gearbox, lubricating oil needs to be added into the gearbox to lubricate the gear sets in order to reduce abrasion of the gear sets, the consumption of the lubricating oil is reduced after the gearbox works for a certain time, the lubricating oil needs to be added if the consumption of the lubricating oil is too much, otherwise, the gear abrasion is caused, and the service life is shortened. At present, the automatic oiling device is commonly used, the automatic oiling device aiming at the electric door rolling machine is not available in the market, and whether the oil shortage exists in the gearbox is generally checked in a mode of manually opening the oil filling cover of the gearbox. Therefore, the problem of automatically, quickly and conveniently oiling the gearbox of the electric door roller and detecting whether the oil tank connected with the gearbox leaks or not is urgently needed to be solved.
SUMMERY OF THE UTILITY MODEL
In view of the above, the present invention provides an automatic oiling device for an electric door roller to solve the above technical problems.
In order to achieve the purpose, the utility model provides the following technical scheme:
an automatic oiling device for an electric door roller, comprising: the oil storage unit for storing lubricating oil, be used for detecting the oil level detecting element of oil storage unit oil mass, be used for control the oiling control unit of oil storage unit case oiling, be used for right the drive unit of oil storage unit oiling, be used for setting up the oil mass information input unit of oil storage unit oiling volume information, be used for the oil level to exceed the alarm unit of presetting the threshold value warning, be used for providing required mains voltage's power supply unit, be used for the display element of the current oil level of real-time display oil storage unit for rolling door machine oiling device, the oil storage unit respectively with oil level detecting element with the drive unit electricity is connected, the oiling control unit respectively with oil level detecting element the oil mass information input unit the drive unit the alarm unit with the display element electricity is connected.
Further, the oil storage unit comprises an oil tank and an oil filling interface, and the oil tank is electrically connected with the oil filling interface.
Furthermore, the oil level detection unit comprises an oil tank level detection module and an oil tank weight detection module, and the oil tank level detection module and the oil storage unit weight detection module are electrically connected with the oiling control unit.
Furthermore, the oil tank level detection module comprises a high oil level sensor and a low oil level sensor, the oil tank weight detection module comprises a weighing sensor, the high oil level sensor and the low oil level sensor are arranged on the upper side and the lower side of the inside of the oil storage unit, and the weighing sensor is arranged at the bottom of the inside of the oil storage unit.
Further, the drive unit comprises an oil pump for filling oil into the oil storage unit and a driver for controlling the oil pump to be opened, and the oil pump is electrically connected with the oil filling control unit through the driver.
Furthermore, the oil quantity information input unit comprises a key pad, and the key pad is electrically connected with the oiling control unit.
Furthermore, the alarm unit comprises an audible and visual alarm and an alarm indicator light, and the audible and visual alarm and the alarm indicator light are both electrically connected with the oiling main control unit.
Furthermore, the automatic oiling device of the electric door roller further comprises a temperature detection unit for detecting the temperature of the driving unit, and the temperature detection unit is electrically connected with the oiling control unit.
Furthermore, the automatic oiling device of the electric door roller further comprises a timing unit for setting time, and the timing unit is electrically connected with the oiling control unit.
The technical scheme can show that the utility model has the advantages that:
1. the real-time high oil level, low oil level and oil tank weight information of the oil storage unit is collected through a high oil quantity sensor, a low oil quantity sensor and a weight oil level sensor in the oil level detection unit and is transmitted to the oiling controller in real time, so that the condition of lubricating oil in the oil storage unit can be observed in real time;
2 the oil mass exceedes when predetermineeing the threshold value, refuels the start-stop work of the control unit control drive unit, and when the change value of oil storage unit reached the volume of adding oil of settlement, the controller sent the instruction to the driver, and driver drive oil pump stop work to can realize refueling the oil tank automation of being connected with electric rolling door machine gearbox, can practice thrift the cost of labor, raise the efficiency, simultaneously can control more accurately and add lubricating oil.
In addition to the objects, features and advantages described above, other objects, features and advantages of the present invention are also provided. The present invention will be described in further detail below with reference to the drawings.
Drawings
In the drawings:
fig. 1 is a schematic diagram of an automatic oiling device for an electric door roller according to the present invention.
Fig. 2 is another schematic diagram of the automatic oiling device for an electric door roller according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
An automatic oiling device for an electric door roller as shown in fig. 1-2, the automatic oiling device for an electric door roller comprises: the oil storage unit is respectively connected with the oil level detection unit and the driving unit electrically, and the oil filling control unit is respectively connected with the oil level detection unit, the driving unit, the oil quantity information input unit, the alarm unit and the display unit electrically.
The oil storage unit is used for storing lubricating oil, different oil storage units are adopted by the lubricating oil of different models, and the oil storage unit is arranged on the side face of the gearbox.
Specifically, the oil storage unit is an oil tank. In the utility model, the oil storage unit comprises an oil tank and an oil filling interface, and the driving unit is connected with the oil tank through the oil filling interface. Therefore, the oil storage unit and the driving unit need to be detachably connected, so that lubricating oil with different types can be provided for the gearbox of the electric door rolling machine by replacing the oil storage unit.
The oil level detecting unit is used for detecting the oil quantity condition of the oil storage unit and comprises an oil tank oil level detecting module and an oil tank weight module.
The oil tank oil level detection module comprises a high oil level sensor and a low oil level sensor, the oil tank weight detection module comprises a weighing sensor, the high oil level sensor and the low oil level sensor are arranged on the upper side and the lower side of the inside of the oil tank, and the weighing sensor is arranged at the bottom of the inside of the oil tank. Specifically, the real-time oil tank condition of the oil tank is comprehensively judged through a high oil level sensor, a low oil level sensor and a weighing sensor.
And the oil filling control unit is used for controlling the oil storage unit tank to fill oil.
Specifically, the refueling control unit comprises a refueling controller and a memory, wherein the refueling controller is electrically connected with the memory. The controller is used for receiving the opening instruction and controlling the driving unit to inject oil to the gearbox of the electric door roller, and the actual oil level information sent by the oil level detection unit is equal to the actual oil level information sent by the oil level detection unit and controls the driving unit to work. The storage is used for storing the related information of the oil storage of the oil tank, such as the actual oil level, the weight of the oil tank and the like.
The driving unit is used for realizing oil injection to the oil storage unit, and comprises an oil pump used for injecting oil to the oil storage unit and a driver used for controlling the oil pump to be started, wherein the driver is electrically connected with the oil pump to realize control of the oil pump to work.
The oil quantity information input unit is used for setting the oil filling quantity information of the oil storage unit. The oil quantity information input unit is a keyboard.
Specifically, the staff can input the oiling value and the opening instruction through the keyboard and send the oiling control unit, and the oiling control unit controls the driving unit to work after receiving the opening instruction. In the utility model, the key board can also input opening and stopping instructions and transmit the instructions to the oiling control unit so as to control the driving unit to open and stop.
The alarm unit is used for alarming when the oil level exceeds a preset threshold value. The alarm unit comprises an audible and visual alarm and an alarm indicator light, and the audible and visual alarm and the alarm indicator light are electrically connected with the oiling control unit.
Specifically, when the actual oil level value of the oil tank and the weight of the oil tank exceed preset threshold values, the oiling control unit controls the audible and visual alarm and the alarm indicator lamp to perform audible and visual alarm and indicator lamp display so as to remind a worker of abnormal conditions.
As shown in fig. 2, the automatic oiling device for an electric door roller further includes a timing unit and a temperature detecting unit in addition to the above units.
The timing unit is used for setting the oil filling time of the driving unit to the oil tank, the temperature detection unit is used for detecting the temperature of the driving unit, and the timing unit and the temperature detection unit are both electrically connected with the oil filling control unit.
Specifically, the timing unit adopts a timer, and the temperature detection unit adopts a temperature sensor. The timer is used for setting the time of the driving unit, and the temperature sensor is used for detecting the temperature value when the oil pump works.
The working principle of the utility model is as follows:
when the electric door rolling machine stops working and is not in an oil filling state, the electric door rolling machine gearbox sends a working stop signal to the oil filling control unit, the oil filling control unit judges that the gearbox stops working, lubricating oil is not consumed at the moment, the oil filling control unit sends a signal of collecting the weight of the oil tank every 1 minute to the oil level collecting unit, a weight sensor of the oil level detecting unit collects the weight of the oil level every 1 minute and sends information of the weight of the oil tank to the oil filling control unit, the oil filling control unit compares the oil level before and after 1 minute, if the weight of the oil tank changes and exceeds two times, lubricating oil leakage is considered to exist, the oil filling control unit sends signals to the alarm unit and the display unit, an audible and visual alarm of the alarm unit and an alarm indicator lamp flicker, a display screen of the display unit displays real-time data so as to remind a worker of lubricating oil leakage, carrying out maintenance work;
when the electric rolling door stops working and oil is filled, a stop working signal is sent to the oil filling control unit by the gearbox of the electric rolling door, the oil filling control unit judges that the gearbox stops working, at the moment, lubricating oil is not consumed, the oil filling control unit simultaneously sends oil filling signals to the driving unit and the timing unit, a driver of the driving unit controls an oil pump to work and fills the lubricating oil into an oil tank, a timer of the timing unit starts single-time oil filling countdown, the oil filling control unit sends a signal of collecting the oil level once per minute to the oil level detection unit, a weight sensor of the oil level collection unit collects the weight of the oil tank once per minute and sends the weight information of the oil tank to the oil filling control unit, the oil filling control unit compares the weight difference of the oil before and after one minute with the oil filling weight value, and if the weight difference of the oil tank is larger than the weight difference of the stored oil, the lubricating oil is considered to be leaked, the refueling control unit sends signals to the alarm unit, the display unit and the driving unit at the same time, an audible and visual alarm, an alarm indicator and a display screen of the alarm unit work, and a driver of the refueling driving unit controls the oil pump to stop working; when the lubricating oil is judged not to leak, the oil level continuously rises, and when a high oil level sensor of an oil level detection unit detects that the oil level of an oil tank reaches a preset threshold value, an oil filling control unit receives real-time oil level information and sends a stop signal to a control driving unit, and a driver of the driving unit controls an oil pump to stop filling oil;
when the electric door roller is in a non-oil-filling state, when the oil level of an oil tank connected with a gearbox of the electric door roller is lower than a preset threshold value, a low oil level sensor acquires real-time oil level information and sends the real-time oil level information to an oil filling control unit, the oil filling control unit sends a working signal to a driving unit, a driver of the driving unit controls an oil pump to work, the oil level information is sent to the oil filling control unit after a high oil level sensor of the oil tank detects the oil level information, the oil filling control unit controls the driver to further control the oil pump to stop working, and automatic oil filling work of the electric door roller is completed;
when the oil pump works, real-time temperature information is acquired by a temperature sensor connected to the oil pump, and if the temperature information exceeds a preset value, the oil filling control unit controls the oil pump of the driving unit to stop working so as to cool the oil pump, so that the service life of the oil filling device of the electric door roller can be prolonged;
meanwhile, the worker can manually input the oil level value through the keyboard and control the start-stop key for oil injection of the oil tank.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The utility model provides an electronic rolling door machine automatic oiling device which characterized in that includes: the oil storage unit for storing lubricating oil, be used for detecting the oil level detecting element of oil storage unit oil mass, be used for control the oiling control unit of oil storage unit case oiling, be used for right the drive unit of oil storage unit oiling, be used for setting up the oil mass information input unit of oil storage unit oiling volume information, be used for the oil level to exceed the alarm unit of presetting the threshold value warning, be used for providing required mains voltage's power supply unit, be used for the display element of the current oil level of real-time display oil storage unit for rolling door machine oiling device, the oil storage unit respectively with oil level detecting element with the drive unit electricity is connected, the oiling control unit respectively with oil level detecting element the oil mass information input unit the drive unit the alarm unit with the display element electricity is connected.
2. The automatic oil filling device for an electric door roller as claimed in claim 1, wherein the oil storage unit comprises an oil tank and an oil filling interface, and the oil tank is electrically connected with the oil filling interface.
3. The automatic oiling device for an electric door roller as defined in claim 1, wherein said oil level detection unit comprises a tank level detection module and a tank weight detection module, both of which are electrically connected with said oiling control unit.
4. The automatic oiling device for an electric door roller according to claim 3, wherein the tank level detection module comprises a high level sensor and a low level sensor, and the tank weight detection module comprises a weighing sensor, the high level sensor and the low level sensor are arranged at the upper side and the lower side of the inside of the oil storage unit, and the weighing sensor is arranged at the bottom of the inside of the oil storage unit.
5. The automatic oiling device for electric door roller as claimed in claim 1, wherein said driving unit comprises an oil pump for filling oil into said oil storage unit and a driver for controlling the opening of said oil pump, said oil pump being electrically connected to said oiling control unit through said driver.
6. The automatic oiling apparatus for electric door roller as claimed in claim 1, wherein said oil quantity information input unit comprises a key pad electrically connected with said oiling control unit.
7. The automatic oiling device for electric door rolling machines as claimed in claim 1, wherein said alarm unit comprises an audible and visual alarm and an alarm indicator light, both of which are electrically connected with said oiling control unit.
8. The automatic oiling device for an electric door roller as defined in claim 1, further comprising a temperature detecting unit for detecting the temperature of said driving unit, said temperature detecting unit being electrically connected to said oiling control unit.
9. The automatic oil filling device for electric door roller as claimed in claim 1, further comprising a timing unit for setting time, said timing unit being electrically connected to said oil filling control unit.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202122198823.8U CN215891915U (en) | 2021-09-10 | 2021-09-10 | Automatic oiling device of electric door rolling machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202122198823.8U CN215891915U (en) | 2021-09-10 | 2021-09-10 | Automatic oiling device of electric door rolling machine |
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CN215891915U true CN215891915U (en) | 2022-02-22 |
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CN202122198823.8U Active CN215891915U (en) | 2021-09-10 | 2021-09-10 | Automatic oiling device of electric door rolling machine |
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2021
- 2021-09-10 CN CN202122198823.8U patent/CN215891915U/en active Active
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