CN116590506A - Electromagnetic indirect rapid heating device and method for titanium alloy thin-wall component - Google Patents

Electromagnetic indirect rapid heating device and method for titanium alloy thin-wall component Download PDF

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Publication number
CN116590506A
CN116590506A CN202310351733.9A CN202310351733A CN116590506A CN 116590506 A CN116590506 A CN 116590506A CN 202310351733 A CN202310351733 A CN 202310351733A CN 116590506 A CN116590506 A CN 116590506A
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China
Prior art keywords
heating
temperature
heating block
plate
motor
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Inventor
王克环
李喆
刘钢
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Harbin Institute of Technology
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Harbin Institute of Technology
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Priority to CN202310351733.9A priority Critical patent/CN116590506A/en
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0081Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for slabs; for billets
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/34Methods of heating
    • C21D1/42Induction heating
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D11/00Process control or regulation for heat treatments
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/16Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of other metals or alloys based thereon
    • C22F1/18High-melting or refractory metals or alloys based thereon
    • C22F1/183High-melting or refractory metals or alloys based thereon of titanium or alloys based thereon
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Abstract

An electromagnetic indirect rapid heating device and method for a titanium alloy thin-wall component belong to the field of material heating devices. The existing electromagnetic induction heating mode can not realize the direct and rapid heating of the titanium alloy material plate member. An electromagnetic indirect rapid heating device and method for a titanium alloy thin-wall component, comprising the following steps: spraying a boron nitride spray on the surface of the plate blank; heating the radiant heating block using electromagnetic induction and maintaining a constant temperature; starting a chain motor, and placing the plate blank at an initial position on a chain positioned outside the radiation heating block in the motor intermittent time of the chain motor; feeding the sheet blank into a radiant heating block during the motor transport phase; heating the plate blank in the radiation heating block in the heating range in the next electrode intermittent time; the sheet stock is fed out of the radiant heating block during the motor transport phase. The application can accurately and quickly realize the purpose of quickly heating the titanium alloy material plate member in an electromagnetic induction mode.

Description

Electromagnetic indirect rapid heating device and method for titanium alloy thin-wall component
Technical Field
The application relates to a heating device and a heating method for a thin-wall component, in particular to an electromagnetic indirect rapid heating device and a rapid heating method for a titanium alloy thin-wall component.
Background
The titanium alloy is used as a novel light high-strength material, has the characteristics of high strength, high toughness, corrosion resistance, excellent fatigue performance, excellent high-temperature mechanical property, high strength-to-mass ratio and the like, and is widely applied to the fields of aviation and national defense. However, due to the characteristics of high yield limit, low Young's modulus, low room temperature elongation and the like of the titanium alloy, the titanium alloy is easy to crack during plastic processing, the rebound of a formed member is obvious, and the forming difficulty is extremely high.
The existing forming method of titanium alloy thin-wall components is mostly an isothermal forming process, and the process needs to heat a die to a forming temperature, so that the isothermal forming has great heat consumption, die cost and time cost because the die mass is far greater than that of the formed components. In order to solve the problem, the inventor provides a novel process for hot stamping the titanium alloy in an unbalanced state, and the unbalanced state structure is formed by rapid heating, so that the forming performance of a plate in the hot stamping process of the titanium alloy is ensured, and the production and the application of the hot stamping technology of the titanium alloy are realized.
The existing rapid heating mode mostly adopts an electromagnetic induction heating mode, and the electromagnetic heating mode is divided into two modes that a magnetic field is parallel to a plate and a magnetic field is perpendicular to the plate. Although the magnetic field perpendicular to the sheet can reach higher heating speed, the temperature uniformity of the rapid heating of the titanium alloy thin-wall sheet is difficult to reach the requirement of a hot stamping process due to the skin effect of electromagnetic induction; when a magnetic field parallel to the plate acts on the titanium alloy plate, the magnetic field is limited by the thickness of the plate and the magnetic conductivity of the titanium alloy material, so that strong vortex is difficult to generate in the plate, and the temperature rising speed of the process requirement cannot be reached. Although the heating speed can be further improved by further improving the power, the electromagnetic induction heating efficiency is low, the remarkable joule heat is brought by the improvement of the heating speed, the cost of an electromagnetic induction power supply and a water cooling pipeline is greatly improved, and the application of electromagnetic heating in the aspect of titanium alloy thin-wall plates is restricted.
In order to solve the problem that the electromagnetic induction heating is difficult to realize rapid heating, the application provides an electromagnetic indirect rapid heating method and equipment for a titanium alloy thin-wall plate, which utilize an electromagnetic induction mode to heat an annular radiation heating block which is easy to generate an eddy current effect, realize the radiation heating of the titanium alloy material plate through a high-temperature heating block and realize the indirect electromagnetic induction rapid heating of the titanium alloy thin-wall plate.
Disclosure of Invention
The application aims to solve the problem that the conventional electromagnetic induction heating mode cannot realize direct and rapid heating of a titanium alloy material plate member, and provides an electromagnetic indirect rapid heating device and method for a titanium alloy material thin-wall member.
The above object is achieved by the following technical scheme:
an electromagnetic indirect rapid heating device for a titanium alloy thin-wall component comprises a heating system, a conveying device, a high-frequency induction power supply, a heating device bracket and a group of temperature sensors;
the heating device bracket is a supporting part of the whole equipment;
the high-frequency induction power supply is arranged at the bottom of the heating device bracket;
the heating system is arranged above the high-frequency induction power supply, and the inside of the heating system is hollow;
the conveying device is used for bearing the plate blank, the middle part of the conveying device is positioned in the heating system, two ends of the conveying device are positioned outside the heating system, and two ends of the conveying device are arranged on the heating device bracket; the temperature sensor is arranged on the heating system; wherein, the liquid crystal display device comprises a liquid crystal display device,
the heating system comprises a radiation heating block, a heat preservation layer and an electromagnetic induction coil;
the external cross section of the radiation heating block is in a key groove shape, the radiation heating block is a block body with a hollow inside, and the hollow inside is used for accommodating the conveying device and the plate blank;
the cross section of the thermal insulation layer is in a key groove shape, the thermal insulation layer is a block body with a hollow inside, and the inner surface of the thermal insulation layer is smooth;
the external cross section of the electromagnetic induction coil is a key slot, the electromagnetic induction coil is formed by arranging and winding electromagnetic coil wires, two ends of each electromagnetic coil wire are connected with a high-frequency induction power supply, and the outer surface of each electromagnetic coil wire is provided with an insulating layer;
the radiation heating block is arranged in the heat preservation layer, the heat preservation layer is arranged in the electromagnetic induction coil, an interlayer is arranged between the radiation heating block and the heat preservation layer, and the temperature sensor is arranged on the surface of the radiation heating block in the interlayer; the cross section directions and the length extension directions of the radiation heating block, the heat preservation layer and the electromagnetic induction coil are consistent;
further, the conveying device comprises two chains and two hanging beams,
the two hanging beams are arranged on the same plane in parallel, two ends of the two hanging beams are respectively arranged on the heating device bracket, and the two hanging beams are correspondingly arranged on two opposite sides of the radiation heating block in the length direction;
two chains are arranged on the same plane in parallel, two ends of each chain are rotatably arranged on the hanging beam at the corresponding end, and the central axis of the chain is perpendicular to the central axis of the hanging beam;
the chain is driven by a chain motor to rotate around the hanging beam; the chain is made of insulating high-temperature-resistant ceramic;
the high-frequency induction power supply is connected with the electromagnetic induction coil;
the heating device support is a supporting part of the whole equipment.
Further, the electromagnetic coil wire is hollow, and the electromagnetic coil wire and the temperature control system form a water cooling system of the heating device.
Further, the inner surface of the radiation heating block is rough;
the radiation heating block is made of cobalt alloy.
Further, the length of the temperature sensor along the width direction of the plate blank is denoted as D A The length of the temperature sensor arranged along the length direction of the plate blank is denoted as D L ,D A Half the width of the sheet material blank, i.e. A 1 /2;D L Half the length of the sheet material blank, i.e. L 1 /2。
An electromagnetic indirect rapid heating method for a titanium alloy material thin-wall component adopts an electromagnetic induction mode to heat a radiation heating block, obtains a high-temperature radiation heating block and uses the high-temperature radiation heating block as a heat energy medium, and uses the heat energy medium to carry out radiation heating on the titanium alloy material; wherein the radiation heating block can generate vortex effect; the method is realized by the following steps:
step one, spraying treatment is carried out on the surface of a plate blank;
spraying a boron nitride spray on the surface of the plate blank;
step two, heating the radiation heating block by utilizing electromagnetic induction and maintaining the radiation heating block at a constant temperature;
starting an electromagnetic coil water cooling system arranged in the electromagnetic coil;
starting a high-frequency induction power supply to supply high-frequency alternating current to the electromagnetic coil wire; and the temperature of the radiant heating block is detected by 9 temperature sensors at different positions, wherein the lengths of the temperature sensors distributed along the width direction of the plate blank are denoted as D A The length of the temperature sensor arranged along the length direction of the plate blank is denoted as D L ,D A Half the width of the sheet material blank, i.e. A 1 /2;D L Half the length of the sheet material blank, i.e. L 1 /2;
Heating the radiant heating block 2 to a set temperature T Heating block And the temperature of the measuring point where the temperature sensor 9 is positioned is maintained within 10% of the required temperature range during the heating process;
thirdly, carrying out radiation rapid heating on the plate blank;
starting a chain motor, and placing the plate blank at an initial position on a chain positioned outside the radiation heating block in the motor intermittent time of the chain motor; then, feeding the plate blank into the radiation heating block in the motor conveying stage of the chain motor; then, in the next electrode intermittent time of the chain motor, heating the plate blank in the radiation heating block within a heating range; then, the plate blank is sent out of the radiation heating block in the motor conveying stage of the chain motor; wherein, the liquid crystal display device comprises a liquid crystal display device,
placing a sheet blank in positionThe initial position on the chain outside the radiant heating block is denoted as motor off time as t Intermittent type The method comprises the steps of carrying out a first treatment on the surface of the The stage of feeding the sheet material blank into or out of the radiant heating block is denoted as motor transport time as t Transporting The method comprises the steps of carrying out a first treatment on the surface of the The stage of heating the plate blank in the radiant heating block in the heating range is denoted as t as the plate heating time Heating The method comprises the steps of carrying out a first treatment on the surface of the Motor intermittent time t Intermittent type With the heating time t of the plate Heating Same, motor transport time t Transporting For the time accuracy range t of heating the plate Precision range Half of (2);
the chain motor is an intermittent motor;
wherein, for different heating rate requirements, the following heating scheme is designed:
heating block temperature T Heating block Set to the upper limit of the temperature range of the plate, namely T Target object +θ, and maintaining a constant temperature state during heating by a temperature feedback system; motor intermittent time t Intermittent type Obtained by the formula:
in sigma 0 Is a blackbody radiation constant, and takes the value of 5.6697 multiplied by 10 -8 W/(m 2 ·K 4 );ε Board board The blackness of the plate blank is related to the plate temperature, the plate surface quality and the plate material; epsilon Heating block The blackness of the radiation heating block is related to the temperature of the heating block, the surface quality of the heating block and the material of the heating block; c is the specific heat of the plate; ρ is the plate density; d is the thickness of the plate; t (T) Heating block The temperature is constant for the heating block; t (T) Plate material (t=0) is the initial plate materialAn initial temperature; t (T) Plate material (t) is the temperature of the plate at the time t; the shortest intermittent time of the motor is the temperature when the plate reaches the lower limit of the heating requirement temperature, namely:
further, when it is desired to further reduce the minimum intermittent time t of the motor Shortest interval In this case, the following means for shortening the heating time are implemented: heating block temperature T Heating block Setting the temperature to be higher than the design temperature of the temperature range of the plate blank, and maintaining the temperature in a constant temperature state through a temperature feedback system in the heating process; new motor intermittence time new t Intermittent type Based on the shortest intermittent time, new motor transport time is new t Transporting New t with motor intermittent time Intermittent type The method comprises the following steps:
further, in the spraying treatment of the surface of the plate blank in the first step, black powder is added into the boron nitride spraying agent to further improve the blackness of the plate blank; the black powder is carbon powder or iron powder.
The beneficial effects of the application are as follows:
according to the application, the annular radiation heating block which is easy to generate eddy current effect is heated in an electromagnetic induction mode, and the titanium alloy material plate is subjected to radiation heating through the high-temperature heating block, so that indirect electromagnetic induction rapid heating of the titanium alloy thin-wall plate is realized, and the titanium alloy thin-wall plate is suitable for heating titanium alloy materials of different materials by adjusting the surface roughness of the heating block. The application can realize the indirect electromagnetic induction rapid heating based on radiation heat transfer, wherein the thickness of the TC4 plate is 2mm, the length direction is 300mm, the width direction is 200mm, the surface emissivity is 0.2, the TC4 plate is heated to 900 ℃ from room temperature (20 ℃) within 60 seconds, and the accuracy is controlled within +/-5 ℃.
Drawings
FIG. 1 is a schematic view of the overall structure of a heating apparatus according to the present application;
FIG. 2 is a schematic view (partially cut away) of a heating system according to the present application;
FIG. 3 is a schematic diagram of temperature control of a radiant heating block in accordance with the present application;
FIG. 4 is a schematic cross-sectional view of a blank of sheet material in accordance with the present application positioned within a heating system;
FIG. 5 is a schematic cross-sectional view of an electromagnetic coil according to the present application;
FIG. 6 is a schematic illustration of the length dimensions of a sheet stock and heating system in accordance with the present application;
FIG. 7 is a schematic view of the overall structure of a heating device with a heat preservation cover according to the present application;
in the figure, 1-plate blank; 2-a radiant heating block; 3-an insulating layer; 4-electromagnetic coil wires; 5-an insulating layer; 6-a conveyor; 61-hanging beams; 62-chain; 7-a high-frequency alternating current power supply; 8-a heating device holder; 9-a temperature sensor; 10-heat preservation cover.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, based on the embodiments of the application, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the application.
The first embodiment is as follows:
an electromagnetic indirect rapid heating device for a titanium alloy material thin-wall component in the embodiment, as shown in fig. 1, comprises a heating system, a conveying device 6, a high-frequency induction power supply 7, a heating device bracket 8 and a group of temperature sensors 9;
the heating device bracket 8 is a supporting part of the whole equipment;
the high-frequency induction power supply 7 is arranged at the bottom of the heating device bracket 8;
the heating system is arranged above the high-frequency induction power supply 7, and the inside of the heating system is hollow;
the conveying device 6 is used for bearing the plate blank 1, the middle part of the conveying device 6 is positioned in the heating system, two ends of the conveying device 6 are positioned outside the heating system, and two ends of the conveying device 6 are arranged on the heating device bracket 8; the temperature sensors 9 are arranged on the heating system in a lattice arrangement mode; wherein, the liquid crystal display device comprises a liquid crystal display device,
as shown in fig. 2, the heating system comprises a radiation heating block 2, a heat preservation layer 3 and an electromagnetic induction coil;
the external cross section of the radiation heating block 2 is in a key groove shape, the radiation heating block 2 is a block body with a hollow inside, and the hollow inside is used for accommodating the conveying device 6 and the plate blank 1;
the cross section of the thermal insulation layer 3 is in a key groove shape, the thermal insulation layer 3 is a block body with a hollow inside, and the inner surface of the thermal insulation layer 3 is smooth so as to reduce radiation heat exchange with the radiation heating block 2; the insulating layer 3 is made of a heat insulating material, and in fig. 1, D 3 Thickness of heat-insulating layer 3, D 4 Is the distance between the heat insulation layer 3 and the radiation heating block 2.
The heating system is sized as shown in FIG. 6, provided with L 1 For the length of the blank L 2 For radiating the length of the heating block 2, L 3 Length L of radiation heating block 2 is length of heat preservation layer 3 2 Is selected and radiated to heat the interior of the block 2The relation of the height H is as follows:
L 2 =L 1 +N×H,2≤N≤6
length L of insulation layer 3 3 Thickness D with heat-insulating layer 3 3 Distance D of heat preservation layer 3 from radiation heating block 2 4 The correlation, the relation is:
L 3 =L 2 +2×(D 3 +D 4 );
the external cross section of the electromagnetic induction coil is a key groove, the electromagnetic induction coil is formed by arranging and winding electromagnetic coil wires 4, two ends of the electromagnetic coil wires 4 are connected with a high-frequency induction power supply 7, and the outer surface of the electromagnetic coil wires 4 is provided with an insulating layer 5;
the radiation heating block 2 is arranged in the heat preservation layer 3, the heat preservation layer 3 is arranged in the electromagnetic induction coil, an interlayer is arranged between the radiation heating block 2 and the heat preservation layer 3, and the temperature sensor 9 is arranged on the surface of the radiation heating block 2 in the interlayer and is positioned on the upper surface of the radiation heating block 2; the cross section directions and the length extension directions of the radiation heating block 2, the heat preservation layer 3 and the electromagnetic induction coil are consistent;
the electromagnetic coil lead 4 is hollow, and the electromagnetic coil lead 4 and the temperature control system form a water cooling system of the heating device so as to reduce heat accumulation of the electromagnetic induction coil in the electrifying process. The electromagnetic coil lead 4 is made of red copper.
In FIG. 5, R 1 The inner radius R of the electromagnetic coil wire 4 of the electromagnetic induction coil is R 2 The outer radius R of the electromagnetic coil wire 4, which is an electromagnetic induction coil 3 Is the outer radius of the insulating layer 5 of the electromagnetic coil.
Through reasonable cooperation of the electromagnetic coil lead 4 and the radiation heating block 2, the electromagnetic induction efficiency is improved, the problem of energy utilization rate of electromagnetic heating of the titanium alloy material is solved, indirect electromagnetic induction rapid heating of the titanium alloy plate is realized, rapid heating of the titanium alloy plate has faster heating speed and higher temperature uniformity, and better material tissue regulation and control are achieved.
The conveyor 6 comprises two chains 61 and two hanging beams 62,
the two hanging beams 62 are arranged on the same plane in parallel, two ends of the two hanging beams 62 are respectively arranged on the heating device bracket 8, and the two hanging beams 62 are correspondingly arranged on two opposite sides of the radiation heating block 2 in the length direction;
two chains 61 are arranged on the same plane in parallel, two ends of each chain 61 are rotatably arranged on a hanging beam 62 at the corresponding end, and the central axis of each chain 61 is perpendicular to the central axis of the hanging beam 62;
the chain 61 is driven by a chain motor to rotate around the hanging beam 62, so that the chain 61 can move inside the radiant heating block 2 to transfer the plate blank 1 carried on the chain 61 into the radiant heating block 2 or to remove the chain 61 from the radiant heating block 2.
The chain 61 is made of insulating high-temperature-resistant ceramic.
The high-frequency induction power supply 7 is connected with an electromagnetic induction coil, and the high-frequency induction power supply 7 is arranged at the bottom of the heating device bracket 8;
the heating device bracket 8 is a supporting part of the whole equipment; the top of the heating device bracket 8 is also provided with a heat preservation cover 10.
The second embodiment is as follows:
unlike the first embodiment, the electromagnetic indirect rapid heating device for the thin-walled component made of titanium alloy material of the present embodiment has a rough inner surface (e.g. a frosted surface) of the radiant heating block 2, so as to improve the environment blackness of radiant heat exchange, and a smooth outer surface of the radiant heating block 2, so as to reduce the heat dissipation of the radiant heating block 2.
As shown in FIG. 4, A thereof 1 For the width of the sheet material 1, D 1 Is the thickness of the plate blank 1; a is that 2 The width of the straight edge area of the radiation heating block 2 or the center distance of circles at the two side edges; h is the height of the inner space of the key groove-shaped radiation heating block 2; d (D) 2 Is the thickness of the radiant heating block 2; the radiation block design method comprises the following steps: 1. radiation heating block 2 straight edge area width A 2 Not less than the maximum width A of the sheet material 1 1 The method comprises the steps of carrying out a first treatment on the surface of the 2. The height H of the radiation heating block 2 is 0.1-0.5 times the width A of the straight edge area of the radiation heating block 2 2 The method comprises the steps of carrying out a first treatment on the surface of the 3. Thickness D of radiant heating block 2 2 Between 5mm and 20 mm;
the radiation heating block 2 is made of cobalt alloy;
when the plate forming temperature is below 700 ℃, the manufacturing material of the radiation heating block 2 is iron for induction heating; when the plate forming temperature is above 700 ℃, cobalt is selected as the manufacturing material of the radiation heating block 2 for induction heating so as to prevent the excessive temperature from reducing or eliminating the paramagnetism of the material.
And a third specific embodiment:
unlike the second embodiment, the length of the temperature sensor 9 arranged along the width direction of the sheet material blank 1 in the electromagnetic indirect rapid heating device for the titanium alloy thin-wall member according to the present embodiment is denoted as D A The length of the temperature sensor 9 along the length direction of the plate blank 1 is denoted as D L ,D A Half the width of the sheet material 1, i.e. A 1 /2;D L Half the length of the sheet material 1, i.e. L 1 /2。
The specific embodiment IV is as follows:
unlike the third embodiment, in the electromagnetic indirect rapid heating device for the titanium alloy thin-wall member according to the embodiment, the thickness D of the heat insulation layer 3 3 In the range of 10mm to 50 mm; distance D of heat preservation layer 3 from radiation heating block 2 4 In the range of 2mm to 10mm.
Fifth embodiment:
according to the electromagnetic indirect rapid heating method for the titanium alloy material thin-wall member, the electromagnetic indirect rapid heating method adopts an electromagnetic induction mode to heat the radiation heating block, the high-temperature radiation heating block is obtained and is used as a heat energy medium, and the heat energy medium is utilized to carry out radiation heating on the titanium alloy material; wherein the radiation heating block can generate vortex effect; the annular material is used as an energy medium, the energy of the electromagnetic coil is more efficiently converted into the internal energy of the annular material, and the conduction of the partial energy to the titanium alloy thin-wall member is realized by using a radiation heat transfer method. The problem of low electromagnetic heating energy conversion rate caused by low impedance of an electromagnetic coil due to the fact that an eddy current effect is difficult to generate on a titanium alloy thin-wall component is solved; the method is realized by the following steps:
step one, spraying the surface of a plate blank 1;
step two, heating the radiation heating block 2 by utilizing electromagnetic induction and keeping the radiation heating block at a constant temperature;
starting an electromagnetic coil water cooling system arranged in the electromagnetic coil;
starting a high-frequency induction power supply 7 to supply high-frequency alternating current to the electromagnetic coil lead 4; and the temperature of the radiant heating block 2 is detected by 9 temperature sensors 9 at different positions, as shown in fig. 3, wherein the length of the temperature sensors 9 arranged along the width direction of the plate blank 1 is denoted as D A The length of the temperature sensor 9 along the length direction of the plate blank 1 is denoted as D L ,D A Half the width of the sheet material 1, i.e. A 1 /2;D L Half the length of the sheet material 1, i.e. L 1 /2;
Heating the radiant heating block 2 to a set temperature T Heating block And the temperature of the measuring point where the temperature sensor 9 is positioned is maintained within 10% of the required temperature range during the heating process;
the temperature sensor 9 realizes temperature control through various existing automatic temperature control systems, averages the temperatures of measurement points where the temperature sensor 9 is located, and then reduces power after the temperatures of all the measurement points reach 90% of the set temperature until the temperatures of all the measurement points enter the set temperature range.
Thirdly, carrying out radiation rapid heating on the plate blank 1;
starting a chain motor, and placing the plate blank 1 at an initial position on a chain 61 positioned outside the radiation heating block 2 at motor intermittent time of the chain motor; then, the plate blank 1 is sent into the radiation heating block 2 in the motor conveying stage of the chain motor; then, in the next electrode intermittent time of the chain motor, heating the plate blank 1 in the radiation heating block 2 in a heating range; then, the plate blank 1 is sent out of the radiation heating block 2 in the motor conveying stage of the chain motor; wherein, the liquid crystal display device comprises a liquid crystal display device,
the phase of placing the sheet blank 1 in the initial position on the chain 61 outside the radiant heating block 2 is denoted as motor intermittence time t Intermittent type The method comprises the steps of carrying out a first treatment on the surface of the The stage of feeding the sheet material 1 into or out of the radiant heating block 2 is denoted as motor transport time as t Transporting The method comprises the steps of carrying out a first treatment on the surface of the The stage of heating the plate material 1 in the radiant heating block 2 in the heating range is denoted by t as the plate heating time Heating The method comprises the steps of carrying out a first treatment on the surface of the Motor intermittent time t Intermittent type With the heating time t of the plate Heating Same, motor transport time t Transporting For the time accuracy range t of heating the plate Precision range Half of the heating time t of the plate Heating Plate heating time precision range t Precision range Given according to the heating scheme employed;
the chain motor is an intermittent motor;
wherein, for different heating rate requirements, the following heating scheme is designed:
heating block temperature T Heating block Set to the upper limit of the temperature range of the plate, namely T Target object +θ, and maintaining a constant temperature state during heating by a temperature feedback system; in the scheme, no specific requirement is made on the working time of the motor, and the shorter the working time of the motor is, the better the working time of the motor is; motor intermittent time t Intermittent type Obtained by the formula:
in sigma 0 Is a blackbody radiation constant, and takes the value of 5.6697 multiplied by 10 -8 W/(m 2 ·K 4 );ε Board board The blackness of the plate blank 1 is related to the plate temperature, the plate surface quality, the plate material and the like;ε Heating block The blackness of the radiation heating block 2 is related to the temperature of the heating block, the surface quality of the heating block, the material of the heating block and the like; c is the specific heat of the plate; ρ is the plate density; d is the thickness of the plate; t (T) Heating block The temperature is constant for the heating block; t (T) Plate material (t=0) is the initial temperature of the sheet material; t (T) Plate material (t) is the temperature of the plate at the time t; the shortest intermittent time of the motor is the temperature when the plate reaches the lower limit of the heating requirement temperature, namely:
specific embodiment six:
unlike the fifth embodiment, the electromagnetic indirect rapid heating method for the titanium alloy thin-wall member according to the embodiment further comprises the following steps:
when it is necessary to further reduce the minimum intermittent time t of the motor Shortest interval In this case, the following means for shortening the heating time are implemented: heating block temperature T Heating block Setting the temperature to be higher than the design temperature of the temperature range of the plate blank 1, and maintaining the temperature in a constant temperature state through a temperature feedback system in the heating process; in the scheme, the time of feeding and taking the plate influences the temperature precision of the plate, so that certain requirements are imposed on the working time and the intermittent time of the motor, and the new intermittent time of the motor is new t Intermittent type Based on the shortest intermittent time, new motor transport time is new t Transporting New t is the time between the motor and the new motor Intermittent type The method comprises the following steps:
according to the application, heat is transferred by heat radiation, and according to different material parameter heating speeds (formed by different densities and specific heats of different materials), different surface roughness of the radiation heating block 2 is selected for radiation heat transfer, so that the method is suitable for heating all titanium alloy materials.
Seventh embodiment:
unlike the fifth or sixth embodiment, in the process of spraying the surface of the sheet blank 1 in the electromagnetic indirect rapid heating method for the thin-walled member made of titanium alloy material in the first embodiment, black powder is further added into the boron nitride spraying agent to make the blackness of the thin-walled member reach 0.98, so as to further improve the blackness of the sheet blank 1; the black powder is carbon powder or iron powder, wherein the carbon powder is suitable for a vacuum environment, and the iron powder is suitable for a normal condition.
The component of the embodiment 1 is an electromagnetic indirect rapid heating method of a titanium alloy material thin-wall component,
the indirect electromagnetic induction rapid heating method based on radiation heat transfer, which is characterized in that the TC4 plate with the heating object size of 2mm in thickness, 300mm in length direction, 200mm in width direction and the surface emissivity of about 1 is heated to 900 ℃ from room temperature (20 ℃) within 60 seconds, and the precision is controlled within +/-5 ℃, is realized according to the following device design and heating process:
the device is designed as follows:
for the plate needing rapid heating, the heating block is in a key groove shape and consists of two straight edges and two semicircular side edges which are parallel to the plate, and the width A of the plate 1 200mm; width A of straight edge area of heating block 2 200mm; the height H of the heating block is 60mm; thickness D of plate 1 Is 2mm; thickness D of heating block 2 Is 10mm.
Before the quick heating device is started, the surface of the plate blank is sprayed, and the main purpose of spraying is to improve the blackness of the plate and accelerate the heat exchange speed. The treatment can be combined with surface treatment of other working procedures to achieve the effects of rapid heat transfer, oxidation prevention and forming lubrication. Normally, spraying a boron nitride spray on the surface of the plate blank 1, wherein the blackness of the plate blank 1 reaches 0.95;
the blackness of the plate blank 1 is 1.
Thickness D of heat-insulating layer 3 3 Distance D between heat insulation layer 3 and heating block of 20mm 4 Is 5mm.
Inner radius R of electromagnetic coil 1 Is 3mm, the outer radius R of the electromagnetic coil 2 4mm, outside radius R of electromagnetic coil insulation 3 Is 5mm.
Length L of sheet stock 1 1 Length L of radiant heating block of 300mm 2 420mm, length of insulation layer L 3 470mm.
The heating system is assembled, and a conveying chain, a high-frequency alternating current power supply, a heating device bracket and a protective shell are designed according to the actual size of the heating coil. The conveying chain adopts ceramics; the high-frequency alternating current power supply adopts a low-voltage high-current power supply, the current frequency is 1-100 kHz, the frequency when the test impedance is highest is utilized before the operation, and the highest impedance is adopted as the working frequency for heating.
The heating process is as follows:
before the rapid heating device is started, spraying a boron nitride spray containing black powder on the surface of the plate.
And starting an electromagnetic coil water cooling system, wherein the water flow speed, the ambient temperature and the electromagnetic coil Joule heat are determined, and the water flow speed, the ambient temperature and the electromagnetic coil Joule heat are regulated and determined by adopting a feedback system generally, so that the water flow temperature is always kept below 50 ℃.
Starting an electromagnetic coil power supply, introducing high-frequency alternating current, and detecting the temperature of the heating block by using 9 temperature sensors at different positions, wherein the distance D between the temperature sensors in the width direction A 200mm, distance D between length direction of temperature sensor L 300mm. When on the shelfWhen the temperature precision of the measuring point reaches +/-0.5 ℃, the blank can be rapidly heated by radiation.
The conveying chain motor is started, the plate is placed at the initial position in the intermittent stage of the conveying chain, the shortest heating time is calculated to be 57s by using the first scheme, and the heating requirement can be met. Therefore, the scheme I is adopted to control the temperature, and the motor intermittence time t Intermittent type 57.0s.
The method can realize indirect electromagnetic induction rapid heating based on radiation heat transfer, wherein the thickness of the TC4 plate is 2mm, the length direction is 300mm, the width direction is 200mm, and the surface emissivity is 0.2, and the TC4 plate is heated to 900 ℃ from room temperature (20 ℃) within 60 seconds, and the accuracy is controlled within +/-5 ℃.
Example 2:
the electromagnetic indirect rapid heating method for the titanium alloy thin-wall component in the embodiment is different from the embodiment 1 in the thickness D of a heating block in heating equipment 2 20mm, and the other is the same as the first embodiment to meet the control of higher temperature precision, thereby realizing the heating of temperature sensitive metal.
Example 3:
the electromagnetic indirect rapid heating method for the titanium alloy thin-wall component is different from the embodiment 1 in that the thickness D of the heat preservation layer in the heating equipment 3 50mm, and the other is the same as the first specific embodiment, so as to meet the requirements of higher energy utilization rate and high-energy-efficiency heating of metal, and further realize green environmental protection.
Example 4:
the electromagnetic indirect rapid heating method for the titanium alloy thin-wall component in the embodiment is different from the electromagnetic indirect rapid heating method in embodiment 1: and a supporting plate strip is added in a conveying chain in the heating equipment, the motor intermittent time in the fourth step is 114.0s, and the rest is the same as the first specific embodiment, so that the higher high-temperature blank precision is met, and the forming of a high-precision component is realized.
Example 5:
the electromagnetic indirect rapid heating method for the titanium alloy material thin-wall component is different from the embodiment 1, the temperature of a heating block is set to 950 ℃, the motor conveying time is 0.67s, the motor intermittent time is 32.5s, and the other materials are the same as those in the first embodiment, so that the requirement of higher heating speed is met, and further better material tissue regulation and control are realized.
Example 6:
the electromagnetic indirect rapid heating method for the titanium alloy material thin-wall component is different from the embodiment 1, the temperature of a heating block is set to 1100 ℃, the motor conveying time is 0.07s, the motor intermittent time is 18.4s, and the other materials are the same as those in the embodiment one, so that the requirement of extremely high heating speed is met, and further the extreme material tissue regulation and control are realized.
The embodiments of the present application are disclosed as preferred embodiments, but not limited thereto, and those skilled in the art will readily appreciate from the foregoing description that various extensions and modifications can be made without departing from the spirit of the present application.

Claims (6)

1. An electromagnetic indirect rapid heating device for a titanium alloy thin-wall component is characterized in that: the device comprises a heating system, a conveying device 6, a high-frequency induction power supply 7, a heating device bracket 8 and a group of temperature sensors 9;
the heating system is arranged above the heating device bracket 8, and the inside of the heating system is hollow;
the conveying device 6 is used for bearing the plate blank 1, the middle part of the conveying device 6 is positioned in the heating system, two ends of the conveying device 6 are positioned outside the heating system, and two ends of the conveying device 6 are arranged on the heating device bracket; the temperature sensor 9 is arranged on the heating system; wherein, the liquid crystal display device comprises a liquid crystal display device,
the heating system comprises a radiation heating block 2, a heat preservation layer 3 and an electromagnetic induction coil;
the external cross section of the radiation heating block 2 is in a key groove shape, the radiation heating block 2 is a block body with a hollow inside, and the hollow inside is used for accommodating the conveying device 6 and the plate blank 1;
the cross section of the appearance of the heat preservation layer 3 is in a key groove shape, the heat preservation layer 3 is a hollow block body in the interior, and the inner surface of the heat preservation layer is smooth;
the external cross section of the electromagnetic induction coil is a key groove, the electromagnetic induction coil is formed by arranging and winding electromagnetic coil wires 4, two ends of the electromagnetic coil wires 4 are connected with a high-frequency induction power supply 7, and the outer surface of the electromagnetic coil wires 4 is provided with an insulating layer 5;
the radiation heating block 2 is arranged in the heat preservation layer 3, the heat preservation layer 3 is arranged in the electromagnetic induction coil, an interlayer is arranged between the radiation heating block 2 and the heat preservation layer 3, and the temperature sensor 9 is arranged on the surface of the radiation heating block 2 in the interlayer; the cross section directions and the length extension directions of the radiation heating block 2, the heat preservation layer 3 and the electromagnetic induction coil are consistent;
the conveyor 6 comprises two chains 61 and a hanging beam 62,
the two hanging beams 62 are arranged on the same plane in parallel, two ends of the two hanging beams 62 are respectively arranged on the heating device bracket 8, and the two hanging beams 62 are correspondingly arranged on two opposite sides of the radiation heating block 2 in the length direction;
two chains 61 are arranged on the same plane in parallel, two ends of each chain 61 are rotatably arranged on a hanging beam 62 at the corresponding end, and the central axis of each chain 61 is perpendicular to the central axis of the hanging beam 62;
the chain 61 is driven by a chain motor to rotate around the hanging beam 62; the chain 61 is made of insulating high-temperature ceramic;
the high-frequency induction power supply 7 is connected with an electromagnetic induction coil;
the heating device support 8 is a supporting part of the whole apparatus.
2. The electromagnetic indirect rapid heating device for the titanium alloy thin-wall component according to claim 1, wherein the device comprises the following components:
the inner surface of the radiation heating block 2 is rough, and the outer surface of the radiation heating block 2 is smooth;
the radiation heating block 2 is made of cobalt alloy.
3. An electromagnetic indirect rapid heating device for a thin-walled component made of titanium alloy material according to claim 1 or 2, wherein:
the length of the temperature sensor 9 along the width direction of the plate blank 1 is denoted as D A The length of the temperature sensor 9 along the length direction of the plate blank 1 is denoted as D L ,D A Half the width of the sheet material 1, i.e. A 1 /2;D L Half the length of the sheet material 1, i.e. L 1 /2。
4. An electromagnetic indirect rapid heating method by using any device is characterized in that: the electromagnetic indirect rapid heating method adopts an electromagnetic induction mode to heat the radiation heating block, obtains a high-temperature radiation heating block and uses the high-temperature radiation heating block as a heat energy medium, and uses the heat energy medium to carry out radiation heating on the titanium alloy material; wherein the radiation heating block can generate vortex effect; the method is realized by the following steps:
step one, spraying the surface of a plate blank 1;
spraying a boron nitride spray on the surface of the plate blank 1;
step two, heating the radiation heating block 2 by utilizing electromagnetic induction and keeping the radiation heating block at a constant temperature;
starting an electromagnetic coil water cooling system arranged in the electromagnetic coil;
starting a high-frequency induction power supply 7 to supply high-frequency alternating current to the electromagnetic coil lead 4; and the temperature of the radiant heating block 2 is detected by 9 temperature sensors 9 at different positions, wherein the length of the temperature sensors 9 arranged along the width direction of the plate blank 1 is denoted as D A The length of the temperature sensor 9 along the length direction of the plate blank 1 is denoted as D L ,D A Half the width of the sheet material 1, i.e. A 1 /2;D L Half the length of the sheet material 1, i.e. L 1 /2;
Heating the radiant heating block 2 to a set temperature T Heating block And the temperature of the measuring point where the temperature sensor 9 is positioned is maintained within 10% of the required temperature range during the heating process;
thirdly, carrying out radiation rapid heating on the plate blank 1;
starting a chain motor, and placing the plate blank 1 at an initial position on a chain 61 positioned outside the radiation heating block 2 at motor intermittent time of the chain motor; then, the plate blank 1 is sent into the radiation heating block 2 in the motor conveying stage of the chain motor; then, in the next electrode intermittent time of the chain motor, heating the plate blank 1 in the radiation heating block 2 in a heating range; then, the plate blank 1 is sent out of the radiation heating block 2 in the motor conveying stage of the chain motor; wherein, the liquid crystal display device comprises a liquid crystal display device,
the phase of placing the sheet blank 1 in the initial position on the chain 61 outside the radiant heating block 2 is denoted as motor intermittence time t Intermittent type The method comprises the steps of carrying out a first treatment on the surface of the The stage of feeding the sheet material 1 into or out of the radiant heating block 2 is denoted as motor transport time as t Transporting The method comprises the steps of carrying out a first treatment on the surface of the The stage of heating the plate material 1 in the radiant heating block 2 in the heating range is denoted by t as the plate heating time Heating The method comprises the steps of carrying out a first treatment on the surface of the Motor intermittent time t Intermittent type With the heating time t of the plate Heating Same, motor transport time t Transporting For the time accuracy range t of heating the plate Precision range Half of (2);
the chain motor is an intermittent motor;
wherein, for different heating rate requirements, the following heating scheme is designed:
heating block temperature T Heating block Set to the upper limit of the temperature range of the plate, namely T Target object +θ, and maintaining a constant temperature state during heating by a temperature feedback system; motor intermittent time t Intermittent type Obtained by the formula:
in sigma 0 Is a blackbody radiation constant, and takes the value of 5.6697 multiplied by 10 -8 W/(m 2 ·K 4 );ε Board board The value of the blackness of the plate blank 1 is related to the plate temperature, the plate surface quality and the plate material; epsilon Heating block The blackness of the radiation heating block 2 is related to the temperature of the heating block, the surface quality of the heating block and the material of the heating block; c is the specific heat of the plate; ρ is the plate density; d is the thickness of the plate; t (T) Heating block The temperature is constant for the heating block; t (T) Plate material (t=0) is the initial temperature of the sheet material; t (T) Plate material (t) is the temperature of the plate at the time t; the shortest intermittent time of the motor is the temperature when the plate reaches the lower limit of the heating requirement temperature, namely:
5. the electromagnetic indirect rapid heating method for the titanium alloy thin-wall component, according to claim 4, is characterized in that: the heating method further comprises the following steps: when it is necessary to further reduce the minimum intermittent time t of the motor Shortest interval In this case, the following means for shortening the heating time are implemented: heating block temperature T Heating block Setting the temperature to be higher than the design temperature of the temperature range of the plate blank 1, and maintaining the temperature in a constant temperature state through a temperature feedback system in the heating process; new motor intermittence time new t Intermittent type Based on the shortest intermittent time, new motor transport time is new t Transporting New t is the time between the motor and the new motor Intermittent type The method comprises the following steps:
new type
6. The electromagnetic indirect rapid heating method for the titanium alloy thin-wall component according to claim 4 or 5, wherein the method comprises the following steps of: in the first step, in the process of spraying the surface of the plate blank 1, black powder is added into the boron nitride spraying agent to further improve the blackness of the plate blank 1;
wherein, the black powder is graphite powder, carbon powder or iron powder.
CN202310351733.9A 2023-04-04 2023-04-04 Electromagnetic indirect rapid heating device and method for titanium alloy thin-wall component Pending CN116590506A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117463816A (en) * 2023-12-27 2024-01-30 江苏星波轻材新材料有限公司 Aluminum alloy stretching device
CN117463816B (en) * 2023-12-27 2024-04-23 江苏星波轻材新材料有限公司 Aluminum alloy stretching device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117463816A (en) * 2023-12-27 2024-01-30 江苏星波轻材新材料有限公司 Aluminum alloy stretching device
CN117463816B (en) * 2023-12-27 2024-04-23 江苏星波轻材新材料有限公司 Aluminum alloy stretching device

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