CN115216036B - Composite material for self-adhesive film and preparation method thereof - Google Patents

Composite material for self-adhesive film and preparation method thereof Download PDF

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CN115216036B
CN115216036B CN202210895712.9A CN202210895712A CN115216036B CN 115216036 B CN115216036 B CN 115216036B CN 202210895712 A CN202210895712 A CN 202210895712A CN 115216036 B CN115216036 B CN 115216036B
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CN115216036A (en
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谭东晓
夏玉涛
李君�
车新宝
刘政江
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Weihai Hengrui Medical Packaging Co ltd
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
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    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/16Ethene-propene or ethene-propene-diene copolymers
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2423/04Homopolymers or copolymers of ethene
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    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2439/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen; Derivatives of such polymers
    • C08J2439/04Homopolymers or copolymers of monomers containing heterocyclic rings having nitrogen as ring member
    • C08J2439/06Homopolymers or copolymers of N-vinyl-pyrrolidones

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Abstract

The invention provides a composite material for a self-adhesive film and a preparation method thereof. The self-adhesive film composite material has higher peeling strength and composite antifouling capacity, and can automatically fall off from an interface during peeling, so that the integrity of the peeling interface is ensured, and fiber scraps are avoided. The self-adhesive film prepared from the material has higher strength, including tensile strength, puncture strength, tearing strength, peeling strength and the like. Simultaneously meets the peeling integrity requirement, and is especially suitable for sealing packaging materials of medical products.

Description

Composite material for self-adhesive film and preparation method thereof
Technical Field
The invention relates to the field of medical equipment packaging materials, in particular to a self-adhesive film composite material and a preparation method thereof.
Background
The self-adhesive film is a soft film with high transparency and high elasticity. It has high tensile strength, tearing strength and good puncture resistance. A novel packaging material is prepared by taking linear low-density polyethylene (LLDPE) as a main raw material, adding a little auxiliary materials, uniformly mixing, melting and plasticizing through an extrusion system, and then adopting a single-layer, double-layer or multi-layer co-extrusion casting process through a machine head and a forming die. Self-adhesive films are another type of product in protective films. Has the advantages of more environment protection, cleaner, more stability, convenient lamination, difficult falling off, etc. Self-adhesion means that the surface is self-adhesive, rather than adhesive, and no adhesive residue is left after the adhesive is torn off from the surface of the product.
Unlike common packaging, many medical instruments need to be stored under sterile conditions before use, so that medical infection accidents caused by medical material instruments are avoided, and therefore, the requirements on the bacteria resistance performance of medical packaging bags are strict. For medical packages requiring sterilization, particularly using ethylene oxide, the package needs to have a certain air permeability to allow ethylene oxide to enter the package and the contents of the package are sterilized. The self-adhesive film is not breathable or has poor breathability, so that the self-adhesive film is used as the raw material of the medical packaging bag, and other materials with breathability are combined to meet the requirement of enabling the ethylene oxide to be used for sterilization.
Patent CN202122537046.5 discloses a self-adhesive film for sterilizing packaging of medical instruments, which can be heat-sealed with a base paper of medical dialyzing paper or a coated dialyzing paper for preparing sterilizing packaging bags of medical instruments; the structure of the device is as follows: the base film is a composite plastic film composed of polyethylene and other plastics and is divided into a front surface and a back surface, and the front surface is a printable surface; the reverse side is the PE layer outer surface of the base film, and the heat sealing layer is arranged on the outer surface of the PE layer. After the self-adhesive film is heat-sealed with the base paper of medical dialyzing paper or the coated dialyzing paper, the heat-sealing stripping force is in the range of 1.3N/15mm-8.0N/15 mm.
The peel strength of the heat seal is generally comparable to the peel integrity, with high peel strength and low peel integrity, and the peel face is prone to fiber chipping. The heat seal layer of medical packaging material not only requires higher heat seal peel strength to avoid package breakage during sterilization operations, but also requires higher peel integrity requirements to prevent fiber chips from being generated at the peel face during peeling.
Disclosure of Invention
The invention aims to provide a composite material for a self-adhesive film with higher peeling strength and higher peeling integrity and a preparation method thereof.
The technical scheme of the invention is as follows:
a composite material for self-adhesive film comprises 5-15 parts by weight of polyvinylpyrrolidone-iodine-polymethacryloyloxypropyl trimethoxy silane ternary complex, 45-75 parts by weight of propylene-ethylene copolymer, 8-35 parts by weight of ethylene derivative-acrylic acid-maleic anhydride ternary copolymer, 1-4 parts by weight of polyethylene wax, 0.1-0.5 part by weight of antioxidant and 0.2-1.5 parts by weight of PPA auxiliary agent, wherein the polyvinylpyrrolidone-iodine-polymethacryloyloxypropyl group is prepared by mixing the componentsTrimethoxysilane ternary complex with chemical formula [ (PVP) m-I 2 -(PMMPSi)n]。
Polyvinyl pyrrolidone (PVP) is a nontoxic water-soluble high molecular compound, has good film forming property, and PVP number average molecular weight for medicine is 10000-40000. PVP is soluble in water and organic solvents such as alcohols, carboxylic acids, amines, halogenated hydrocarbons, etc. Polyvinylpyrrolidone iodine is a loose complex of elemental iodine and PVP combined. Wherein polyvinylpyrrolidone acts as a carrier and as a dissolution aid. The ternary complex of polyvinylpyrrolidone-iodine-polymethacryloyloxypropyl trimethoxy silane contains iodine, and has antibacterial effect by continuously releasing free iodine, so that protein is denatured and dead, and the ternary complex has strong killing ability and disinfection effect on bacteria, spores, fungi and viruses.
The polyvinylpyrrolidone-iodine-polymethacryloyloxy propyl trimethoxy silane ternary complex has sterilizing effect except iodine element, and free iodine is combined with hydrophilic PVP component, so that the polarity of the composite material can be improved, the direct binding force with base paper can be improved, and the peel strength of self-adhesive film can be improved. And the free iodine and the hydrophilic PVP component are combined to inhibit adhesion of fiber scraps, so that when the composite is opened, the self-adhesive film is cleanly separated from the surface of the base paper material, the integrity of a stripping surface is ensured, and the generation of the fiber scraps is avoided.
The polyvinylpyrrolidone-iodine-polymethacryloyloxypropyl trimethoxy silane ternary compound contains polymethacryloyloxypropyl trimethoxy silane, a siloxane group can be chemically bonded with hydroxyl groups on base paper fibers, the peeling strength of self-adhesive films is improved, good film forming property and durability are provided for polymers, and the service life of the self-adhesive films is prolonged.
The self-adhesive film composite material meets the requirements of self-adhesion and heat sealing with base paper, and has enough strength, tensile strength, puncture strength, tearing strength, peeling strength and the like. Also has higher peeling integrity, and is especially suitable for the heat sealing layer of the sealing packaging material of medical products.
Wherein the molar ratio of m to n in [ (PVP) m-I2- (PMMPSI) n ] is 80-97:2.5-19.5.
Through multiple experiments, the inventor finds that when the molar ratio of polyvinylpyrrolidone to polymethyl acryloyloxy propyl trimethoxy silane in the polyvinylpyrrolidone-iodine-polymethyl acryloyloxy propyl trimethoxy silane ternary compound is in the range of 80-97:2.5-19.5, the aging time of the self-adhesive film can be greatly prolonged, and the service life of the self-adhesive film is prolonged by 30-50%.
The preparation method of the composite material for the self-adhesive film comprises the following steps:
step 1): preparation of polyvinylpyrrolidone-iodine-polymethacryloyloxypropyl trimethoxysilane ternary complex [ (PVP) m-I2- (PMMPSI) n ] preparation of acetone solution, preparation of the following formula (1):
Figure BDA0003766743550000031
mixing vinyl pyrrolidone, methacryloxypropyl trialkyloxy silane and a free radical initiator to obtain a mixture, adding 5-25 parts by weight of the mixture into 100 parts by weight of acetone, polymerizing at 50-90 ℃ for 5-15 hours under nitrogen atmosphere, adding iodine simple substance, and continuously stirring at 50 ℃ for 20-60 minutes to obtain (PVP) m-I 2 - (PMMPSi) n acetone solution, the free radical initiator being AIBME;
step 2): preparation of a composite material for self-adhesive film:
(PVP) m-I prepared in step 1) 2 - (PMMPSI) n acetone solution containing (PVP) m-I 2 - (PMMPSI) n dry matter weight is 5-15 weight parts, 45-75 weight parts propylene-ethylene copolymer, 8-35 weight parts ethylene derivative-acrylic acid-maleic anhydride terpolymer, 1-4 weight parts polyethylene wax, 0.1-0.5 weight parts antioxidant and 0.2-1.5 weight parts PPA auxiliary agent, and heating and steaming acetone at a stirring speed of 100-1000r/min to obtain the self-adhesive composite material.
The propylene-ethylene copolymer regulates the air permeability, the ethylene derivative-acrylic acid-maleic anhydride terpolymer regulates the self-viscosity, the ethylene wax and PAA auxiliary agent regulate the processability, the antioxidant prevents the ageing degradation of the material, and the service life of the self-adhesive film is prolonged.
Wherein the molar ratio of the free radical initiator AIBME to m+n in step 1) is 0.5-3:100.
The addition amount of the free radical initiator AIBME ensures the self-adhesion stability of the obtained material and ensures the self-adhesive film to have higher peel strength.
AIBME (Dimethyl 2,2' -azolbis (2-methyl propionate), chinese name methyl azodiisobutyrate, molecular formula C 10 H 14 N 2 O 4 . The relative molecular mass is 226.23. Methyl azodiisobutyronitrile is one of the most commonly used azo-based initiators. It features stable decomposition reaction, only 1 free radical, and no poison.
The addition amount of elemental iodine in step 1) is (PVP) m-I 2 0.01% -3% by weight of- (PMMPsi) n dry matter.
Preparing (PVP) m-I2- (PMMPSI) n ternary complex in the step 1), wherein the substituent R in the monomer MMPSi is methyl or ethyl; in the polymerization, the added MMPSi monomer can be one or a mixture of trimethoxysilane and triethoxysilane in any ratio.
The ethylene derivative-acrylic acid-maleic anhydride terpolymer used in step 2) has ethylene, propylene or 1-butene polymeric units as the ethylene derivative structural units.
The composite material for the self-adhesive film reduces the cost, [ (PVP) m-I 2 -(PMMPSi)n]I in ternary complexes 2 Has higher peeling strength and self-cleaning capability, can ensure that self-adhesive film is completely cleaned and separated from an interface when peeling, thereby ensuring clean and smooth peeling interface and no fiber scraps, and is especially suitable for sealing packaging materials of medical products.
The self-adhesive film prepared by the composite material has good surface adhesion effect with an adherend, strong adhesive force, no residual adhesive, easy stripping, difficult adhesion between a surface layer and a self-adhesive layer during stripping, good mechanical property, and high tensile strength and fracture nominal strain rate.
Detailed Description
Example 1
Step 1) mixing Vinylpyrrolidone (VP) with methacryloxypropyl trialkyloxy silane (MMPSi) and a free radical initiator AIBME to obtain a mixture, wherein the molar ratio of the vinylpyrrolidone to the methacryloxypropyl trialkyloxy silane (m: n) is 90:15, the molar ratio of the free radical initiator AIBME to m+n is 2:100, adding 25 parts by weight of the mixture into 100 parts by weight of acetone, and polymerizing at 90 ℃ for 5 hours under nitrogen atmosphere, adding an iodine simple substance, wherein the addition amount of the simple substance iodine is (PVP) m-I 2 3% by weight of the dry matter of- (PMMPSI) n, stirring was continued at 50℃for 20 min to obtain (PVP) m-I 2 - (pmmpi) n acetone solution, yield 100%.
Step 2) preparation of composite material for self-adhesive film
The (PVP) m-I obtained in the step 1) is treated 2 - (PMMPSI) n acetone solution, wherein (PVP) m-I 2 - (PMMPSi) n ternary complex, dry matter weight of 5 parts by weight, 45 parts by weight of propylene-ethylene copolymer, 8 parts by weight of ethylene derivative-acrylic acid-maleic anhydride terpolymer, 1 part by weight of polyethylene wax, 0.1 part by weight of antioxidant and 0.2 part by weight of PPA auxiliary agent were added to a mixer, stirred at a speed of 1000r/min, and the recovered solvent acetone was distilled off to obtain a composite material useful for self-adhesive film.
Example 2
Step 1) mixing Vinylpyrrolidone (VP) with methacryloxypropyl trialkyloxy silane (MMPSi) and a free radical initiator AIBME to obtain a mixture, wherein the molar ratio of the vinylpyrrolidone to the methacryloxypropyl trialkyloxy silane (m: n) is 97:19.5, the molar ratio of the free radical initiator AIBME to m+n is 3:100, adding 5 parts by weight of the mixture into 100 parts by weight of acetone, and polymerizing at 50 ℃ for 15 hours under nitrogen atmosphere, adding an iodine simple substance, wherein the addition amount of the simple substance iodine is (PVP) m-I 2 - (PMMPSI) n dry matter 2% by weight, stirring at 50℃for 60 minutes, obtaining (PVP) m-I 2 - (pmmpi) n acetone solution, yield 100%.
Step 2) preparation of composite material for self-adhesive film
The (PVP) m-I obtained in the step 1) is treated 2 - (PMMPSI) n acetone solution, wherein (PVP) m-I 2 - (PMMPSi) n ternary complex 15 parts by weight, 75 parts by weight of propylene-ethylene copolymer, 35 parts by weight of ethylene derivative-acrylic acid-maleic anhydride terpolymer, 4 parts by weight of polyethylene wax, 0.5 part by weight of antioxidant and 1.5 parts by weight of PPA auxiliary agent were added to a mixer, stirred at a speed of 100r/min, and the recovered solvent acetone was distilled off to obtain a composite material useful for self-adhesive film.
Example 3
Step 1) mixing Vinylpyrrolidone (VP) with methacryloxypropyl trialkyloxy silane (MMPSi) and a free radical initiator AIBME to obtain a mixture, wherein the molar ratio of the vinylpyrrolidone to the methacryloxypropyl trialkyloxy silane (m: n) is 80:2.5, the molar ratio of the free radical initiator AIBME to m+n is 0.5:100, adding 15 parts by weight of the mixture into 100 parts by weight of acetone, polymerizing at 70 ℃ for 12 hours under nitrogen atmosphere, adding an elemental iodine, wherein the addition amount of the elemental iodine is (PVP) m-I 2 - (PMMPSI) n dry matter 0.01% by weight, stirring at 50℃for 40 minutes to obtain (PVP) m-I 2 - (pmmpi) n acetone solution, yield 100%.
Step 2) preparation of composite material for self-adhesive film
The (PVP) m-I obtained in the step 1) is treated 2 - (PMMPSI) n acetone solution, wherein (PVP) m-I 2 - (PMMPSi) n ternary complex, dry matter weight is 10 parts by weight, 60 parts by weight of propylene-ethylene copolymer, 20 parts by weight of ethylene derivative-acrylic acid-maleic anhydride terpolymer, 3 parts by weight of polyethylene wax, 0.3 part by weight of antioxidant and 1 part by weight of PPA auxiliary agent are added to a mixer, stirred at a speed of 500r/min, and the recovered solvent acetone is distilled off to obtain a composite material useful for self-adhesive film.
Experimental example 1: self-adhesive film was prepared using the self-adhesive film composite material prepared in example 1.
Experimental example 2: self-adhesive films were prepared using the composite material for self-adhesive films prepared in example 2.
Experimental example 3: self-adhesive films were prepared using the composite material for self-adhesive films prepared in example 3.
Experimental example 4: preparation of self-adhesive film by using the self-adhesive film composite material prepared in example 1, preparation of a composite film by compounding self-adhesive film and base paper, heat sealing temperature: 200 ℃, heat sealing pressure: 0.5Mpa, heat seal time: 2 seconds.
Experimental example 5: self-adhesive film prepared by using the self-adhesive film composite material prepared in example 2 and base paper are compounded to prepare a composite film, and the heat sealing temperature is as follows: 200 ℃, heat sealing pressure: 0.5Mpa, heat seal time: 2 seconds.
Experimental example 6: preparation of self-adhesive film by using the self-adhesive film composite material prepared in example 1, preparation of a composite film by compounding self-adhesive film and base paper, heat sealing temperature: 200 ℃, heat sealing pressure: 0.5Mpa, heat seal time: 2 seconds.
Tensile strength and nominal strain rate at break test
Determination of Plastic tensile Properties according to section 3: tensile strength and elongation at break were measured according to the standard GB/T1040.3-2016 for test conditions for plastics and sheets, and the results are shown in Table 1;
the friction coefficient is measured according to the standard GB10006-88 of the method for measuring the friction coefficient of plastic films and sheets; the results are shown in Table 1.
Right angle tear force was measured according to the standard of "Plastic tear Strength test method" QB/T1130-91, and the test results are shown in Table 2;
the heat seal peeling force was measured according to the soft composite plastic material peeling test method GB8808, and the test results are shown in Table 2;
the test results are shown in Table 2 and are measured according to GB8809 of the method for testing the pendulum impact resistance of plastic films.
Experimental results
TABLE 1 tensile Strength, nominal strain at break and coefficient of friction
Figure BDA0003766743550000061
TABLE 2 Right angle tear force, heat seal peel force, and pendulum impact resistance
Right angle tear force Heat sealing peel force (N/10 mm) Pendulum impact resistance Peeling interface
Experimental example 4 6.12 6.53 2.237 Flat and clean, and no fiber scraps
Experimental example 5 6.23 6.64 2.515 Flat and clean, and no fiber scraps
Experimental example 6 5.98 6.52 2.945 Flat and clean, and no fiber scraps
Experimental examples show that the self-adhesive film prepared from the self-adhesive film composite material has higher tensile strength and fracture nominal strain rate, lower dynamic friction coefficient and higher static friction coefficient. The right-angle tearing force and the heat-seal stripping force are higher after the composite with the base paper, and the pendulum impact resistance is good. The adhesive force is strong, the stability is good, no residual glue exists, the peeling is easy, the surface layer and the self-adhesive layer are not easy to adhere during peeling, the unwinding is easy, and the use is convenient.

Claims (5)

1. A composite material for self-adhesive films, characterized in that: comprising 5 to 15 weight parts of polyvinylpyrrolidone-iodine-polymethacryloyloxypropyl trialkyloxy silane ternary complex, 45 to 75 weight parts of propylene-ethylene copolymer, 8 to 35 weight parts of ethylene derivative-acrylic acid-maleic anhydride ternary copolymer, 1 to 4 weight parts of polyethylene wax, 0.1 to 0.5 weight part of antioxidant and 0.2 to 1.5 weight parts of PPA auxiliary agent, wherein the polyvinylpyrrolidone-iodine-polymethacryloyloxypropyl trialkyloxy silane ternary complex has the chemical formula [ (PVP) m -I 2 -(PMMPSi) n ]Wherein the molar ratio of m to n is 80-97:2.5-19.5, and the self-adhesive film composite material is prepared by adopting the following method, and comprises the following steps: step 1): preparation of polyvinylpyrrolidone-iodine-polymethacryloyloxypropyl trialkyloxysilane ternary Complex [ (PVP) m-I 2 -(PMMPSi)n]The following formula (1) is prepared:
Figure QLYQS_1
mixing vinyl pyrrolidone, methacryloxypropyl trialkyloxy silane and a free radical initiator to obtain a mixture, adding 5-25 parts by weight of the mixture into 100 parts by weight of acetone, polymerizing at 50-90 ℃ for 5-15 hours under nitrogen atmosphere, adding iodine simple substance, and continuously stirring at 50 ℃ for 20-60 minutes to obtain (PVP) m-I 2 - (PMMPSi) n acetone solution, the free radical initiator being AIBME; step 2): preparation of a composite material for self-adhesive film: (PVP) m-I prepared in step 1) 2 - (PMMPSI) n acetone solution containing (PVP) m-I 2 - (PMMPsis) n dry matter 5-15 parts by weight, 45-75 parts by weight of propylene-ethylene copolymer, 8-35 parts by weight of ethylene derivative-propyleneThe acrylic acid-maleic anhydride terpolymer, 1-4 parts by weight of polyethylene wax, 0.1-0.5 part by weight of antioxidant and 0.2-1.5 parts by weight of PPA auxiliary agent are mixed, and acetone is distilled off by heating at the stirring speed of 100-1000r/min, so that the self-adhesive composite material is obtained.
2. The self-adhesive composite material according to claim 1, wherein: the molar ratio of the free radical initiator AIBME to m+n in step 1) is from 0.5 to 3:100.
3. The composite for self-adhesive films according to claim 2, wherein: the addition amount of elemental iodine in step 1) is (PVP) m -I 2 -(PMMPSi) n 0.01% -3% of dry matter mass.
4. A composite material for self-adhesive films according to claim 3, characterized in that: in step 1) (PVP) m -I 2 -(PMMPSi) n Preparing ternary compound, wherein the substituent R in the monomer MMPSi is methyl or ethyl; in the polymerization, the added MMPSi monomer can be one or a mixture of trimethoxysilane and triethoxysilane in any ratio.
5. The composite for self-adhesive films according to claim 4, wherein: the ethylene derivative-acrylic acid-maleic anhydride terpolymer used in step 2) has ethylene, propylene or 1-butene polymeric units as the ethylene derivative structural units.
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CN113043695B (en) * 2021-03-22 2022-11-18 四川汇利实业有限公司 Modified PE film and preparation method thereof
CN115216036B (en) * 2022-07-27 2023-04-28 威海恒瑞新型包装材料有限公司 Composite material for self-adhesive film and preparation method thereof

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Denomination of invention: A composite material for self mucosal use and its preparation method

Granted publication date: 20230428

Pledgee: Weihai Commercial Bank Co.,Ltd. Chucun Branch

Pledgor: WEIHAI HENGRUI MEDICAL PACKAGING Co.,Ltd.

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