CN115216036A - Composite material for self-adhesive film and preparation method thereof - Google Patents

Composite material for self-adhesive film and preparation method thereof Download PDF

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CN115216036A
CN115216036A CN202210895712.9A CN202210895712A CN115216036A CN 115216036 A CN115216036 A CN 115216036A CN 202210895712 A CN202210895712 A CN 202210895712A CN 115216036 A CN115216036 A CN 115216036A
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composite material
pvp
pmmpsi
adhesive film
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CN115216036B (en
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谭东晓
夏玉涛
李君�
车新宝
刘政江
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Weihai Hengrui Medical Packaging Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/16Ethene-propene or ethene-propene-diene copolymers
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2423/04Homopolymers or copolymers of ethene
    • C08J2423/06Polyethene
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2423/04Homopolymers or copolymers of ethene
    • C08J2423/08Copolymers of ethene
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2439/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen; Derivatives of such polymers
    • C08J2439/04Homopolymers or copolymers of monomers containing heterocyclic rings having nitrogen as ring member
    • C08J2439/06Homopolymers or copolymers of N-vinyl-pyrrolidones

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Abstract

The invention provides a composite material for a self-adhesive film and a preparation method thereof. The composite material for the self-adhesive film has high peel strength and composite antifouling capacity, and can automatically fall off from an interface during peeling, so that the completeness of the peeling interface is ensured, and fiber debris is avoided. The self-adhesive film prepared from the material has high strength, including tensile strength, puncture strength, tearing strength, peeling strength and the like. Simultaneously meets the requirement of peeling integrity, and is particularly suitable for sealing and packaging materials of medical products.

Description

Composite material for self-adhesive film and preparation method thereof
Technical Field
The invention relates to the field of medical instrument packaging materials, in particular to a composite material for a self-adhesive film and a preparation method thereof.
Background
The self-adhesive film is a soft film with high transparency and elasticity. It has high tensile strength, tear strength and excellent puncture resistance. The novel packaging material is prepared by taking Linear Low Density Polyethylene (LLDPE) as a main raw material, adding a small amount of auxiliary materials, uniformly mixing, melting and plasticizing by an extrusion system, and then performing single-layer, double-layer or multi-layer coextrusion salivation on a machine head and a forming die. Self-adhesive films are another type of product in protective films. Has the advantages of more environmental protection, cleaner, more stability, convenient lamination, difficult falling and the like. Self-adhesion means that the surface is self-adhesive, not gummed, and has no adhesive residue after being torn off from the surface of the product.
Different from common packages, a plurality of medical instruments need to be stored under an aseptic condition all the time before use, medical infection accidents caused by medical material instruments are avoided, and therefore the requirements on the bacteria resistance performance of the medical packaging bags are strict. In particular, for a medical packaging bag requiring sterilization, ethylene oxide is used for sterilization, and the packaging bag needs to have certain air permeability to allow the ethylene oxide to enter the packaging bag, so that the contents in the packaging bag can be sterilized. The self-adhesive film does not have air permeability or has poor air permeability, so that the self-adhesive film used as the raw material of the medical packaging bag needs to be combined with other materials with air permeability to meet the requirement of allowing the ethylene oxide to be used for sterilization.
Patent CN202122537046.5 discloses a self-adhesive film for sterilization packaging of medical instruments, which can be heat-sealed with medical dialyzing paper base paper or coated dialyzing paper for preparing sterilization packaging bags of medical instruments; the structure of it is: the base film is a composite plastic film consisting of polyethylene and other plastics and is divided into a front surface and a back surface, and the front surface is a printable surface; the reverse surface is the PE layer outer surface of the basal membrane, and the heat sealing layer is arranged on the outer surface of the PE layer. After the self-adhesive film is heat-sealed with the medical dialyzing paper base paper or the coated dialyzing paper, the heat-sealing stripping force is within the range of 1.3N/15mm-8.0N/15 mm.
The heat seal peel strength is generally opposite to the peel integrity, with high heat seal peel strength and low peel integrity, and the peel face is prone to fiber chipping. The heat seal layer of the medical packaging material not only needs higher heat seal peel strength to avoid package breakage during sterilization operation, but also needs higher peel integrity requirement to prevent fiber scraps from being generated on the peel surface during peeling.
Disclosure of Invention
The invention aims to provide a composite material for a self-adhesive film with higher peel strength and higher peel integrity and a preparation method thereof.
The technical scheme of the invention is as follows:
the composite material for the self-adhesive film comprises 5-15 parts by weight of a polyvinylpyrrolidone-iodine-polymethacryloyloxypropyltrimethoxysilane ternary complex, 45-75 parts by weight of a propylene-ethylene copolymer, 8-35 parts by weight of an ethylene derivative-acrylic acid-maleic anhydride ternary copolymer, 1-4 parts by weight of polyethylene wax, 0.1-0.5 part by weight of an antioxidant and 0.2-1.5 parts by weight of a PPA auxiliary agent, wherein the polyvinylpyrrolidone-iodine-polymethacryloyloxypropyltrimethoxysilane ternary complex has a chemical formula of [ (PVP) m-I 2 -(PMMPSi)n]。
The polyvinyl pyrrolidone, PVP for short, is a nontoxic water-soluble high molecular compound, has good film-forming property, and the PVP number average molecular weight for medicine is 10000-40000. PVP can be dissolved in water and can also be dissolved in a plurality of organic solvents such as alcohol, carboxylic acid, amine, halogenated hydrocarbon and the like. The povidone iodine is a loose complex formed by combining elemental iodine and PVP. Wherein the polyvinylpyrrolidone plays a role of a carrier and a dissolving assisting role. The ternary compound of polyvinylpyrrolidone-iodine-polymethacryloyloxypropyltrimethoxysilane contains iodine, and can release free iodine continuously to exert antibacterial effect, denature and kill protein, and has strong killing and disinfecting effects on bacteria, spores, fungi and viruses.
Besides the bactericidal effect of iodine element, the free iodine is combined with the hydrophilic PVP component, so that the polarity of the composite material can be improved, the direct bonding force with the base paper can be improved, and the peeling strength of the self-adhesive film can be improved. And the free iodine and the hydrophilic PVP component are combined to inhibit the adhesion of fiber debris, so that when the compound is packaged and opened, the self-adhesive film is cleanly separated from the surface of the base paper material, the integrity of a stripping surface is ensured, and the generation of the fiber debris is avoided.
The polyvinyl pyrrolidone-iodine-polymethacryloyloxypropyl trimethoxysilane ternary compound contains polymethacryloyloxypropyl trimethoxysilane, siloxane groups can be chemically bonded with hydroxyl on base paper fibers, the peeling strength of the self-adhesive film is improved, good film forming property and durability can be provided for polymers, and the service life of the self-adhesive film is prolonged.
The composite material for the self-adhesive film meets the requirements of self-adhesion and heat seal between the self-adhesive film and base paper, and has sufficient strength, tensile strength, piercing strength, tearing strength, peeling strength and the like. Also has higher peeling integrity, and is particularly suitable for the heat sealing layer of the sealing packaging material of medical products.
Wherein, the molar ratio of m to n in [ (PVP) m-I2- (PMMPSi) n ] is 80-97.
Through multiple experiments, the inventor finds that when the molar ratio of the polyvinylpyrrolidone to the polymethacryloyloxypropyltrimethoxysilane in the polyvinylpyrrolidone-iodine-polymethacryloyloxypropyltrimethoxysilane ternary complex is within a range from 80 to 97 and 2.5 to 19.5, the aging time of the self-adhesive film can be greatly prolonged, and the service life of the self-adhesive film is prolonged by 30 to 50 percent.
A preparation method of a composite material for a self-adhesive film comprises the following steps:
step 1): preparation of acetone solution of polyvinylpyrrolidone-iodine-polymethacryloyloxypropyltrimethoxysilane ternary complex [ (PVP) m-I2- (PMMPSi) n ] prepared as following formula (1):
Figure BDA0003766743550000031
mixing vinyl pyrrolidone and methacryloylMixing oxypropyltrialkoxysilane and free radical initiator to obtain mixture, adding 5-25 weight portions of the mixture into 100 weight portions of acetone, polymerizing at 50-90 deg.c in nitrogen atmosphere for 5-15 hr, adding simple iodine, and stirring at 50 deg.c for 20-60 min to obtain (PVP) m-I 2 - (PMMPSi) n acetone solution, the radical initiator being AIBME;
step 2): preparation of the composite material for the self-adhesive film:
mixing (PVP) m-I prepared in the step 1) 2 - (PMMPSi) n acetone solution containing (PVP) m-I 2 5-15 parts of dry matter- (PMMPSi) n, 45-75 parts of propylene-ethylene copolymer, 8-35 parts of ethylene derivative-acrylic acid-maleic anhydride terpolymer, 1-4 parts of polyethylene wax, 0.1-0.5 part of antioxidant and 0.2-1.5 parts of PPA auxiliary agent by weight are mixed, and the mixture is heated and distilled at the stirring speed of 100-1000r/min to remove acetone, so as to obtain the self-adhesive film composite material.
The propylene-ethylene copolymer regulates and controls air permeability, the ethylene derivative-acrylic acid-maleic anhydride terpolymer regulates and controls autohension, the ethylene wax and PAA additive regulate and controls processability, the antioxidant prevents materials from aging and degrading, and the service life of the autohension film is prolonged.
Wherein, the molar ratio of the free radical initiator AIBME to m + n in the step 1) is 0.5-3.
The addition amount of the free radical initiator AIBME ensures the stability of self-adhesion of the obtained material and ensures that the self-adhesive film has higher peel strength.
AIBME (Dimethyl 2,2' -azobis (2-methylproprionate), the Chinese name is azodiisobutyrate methyl ester, and the molecular formula is C 10 H 14 N 2 O 4 . The relative molecular mass was 226.23. Azodiisobutyronitrile methyl ester is one of the most commonly used azo-type initiators. It features stable decomposition reaction, only 1 kind of free radicals and no poison of decomposed product.
The addition amount of the elementary iodine in the step 1) is (PVP) m-I 2 (PMMPSi) n in an amount of 0.01-3% by weight of dry matter.
Preparing a ternary compound of (PVP) m-I2- (PMMPSi) n in the step 1), wherein a substituent R in the monomer MMPSi is methyl or ethyl; during polymerization, the MMPSi monomer added can be one of or a mixture of the trimethoxysilane and the triethoxysilane in any ratio.
The ethylene derivative-acrylic acid-maleic anhydride terpolymer used in the step 2) has an ethylene derivative structural unit which is an ethylene, propylene or 1-butene polymerization unit.
The composite material for the self-adhesive film reduces the cost, and the [ (PVP) m-I 2 -(PMMPSi)n]I in ternary complexes 2 The self-adhesive film has high peel strength and self-cleaning capability, can be completely and cleanly separated from the interface when being peeled off, thereby ensuring that the peeling interface is clean and flat without fiber scraps, and is particularly suitable for sealing and packaging materials of medical products.
The self-adhesive film prepared from the composite material has the advantages of good attaching effect with the surface of an adherend, strong adhesive force, no adhesive residue, easy peeling, difficult adhesion of the surface layer and the self-adhesive layer during peeling, better mechanical property, higher tensile strength and higher nominal strain rate of fracture.
Detailed Description
Example 1
Step 1) mixing Vinyl Pyrrolidone (VP), methacryloxypropyl trialkyloxy silane (MMPSi) and a free radical initiator AIBME to obtain a mixture, wherein the molar ratio m: n of the vinyl pyrrolidone to the methacryloxypropyl trialkyloxy silane is 90 2 (PMMPSi) n 3% by weight of dry matter, stirring at 50 ℃ for a further 20 minutes to obtain (PVP) m-I 2 - (PMMPSi) n acetone solution, yield 100%.
Step 2) preparation of composite material for self-adhesive film
The (PVP) m-I prepared in the step 1) is 2 - (PMMPSi) n acetone solution of (PVP) m-I 2 (PMMPSi) n ternary complex dry matter weight of 5 weight parts, propylene-ethylene copolymer of 45 weight parts, 8 weight partsAdding 1 part by weight of polyethylene wax, 0.1 part by weight of antioxidant and 0.2 part by weight of PPA (poly (phenylene-co-phenylene-maleic anhydride)) additive into a mixer, stirring at the speed of 1000r/min, and evaporating to recover acetone as a solvent to obtain the composite material for the self-adhesive film.
Example 2
Step 1) mixing Vinylpyrrolidone (VP), methacryloxypropyl trialkyloxy silane (MMPSi) and a free radical initiator AIBME to obtain a mixture, wherein the molar ratio m: n of the vinylpyrrolidone to the methacryloxypropyl trialkyloxy silane is 97 2 (PMMPSi) n 2% by weight of dry matter, stirring at 50 ℃ for a further 60 minutes to obtain (PVP) m-I 2 - (PMMPSi) n acetone solution, yield 100%.
Step 2) preparation of composite material for self-adhesive film
The (PVP) m-I prepared in the step 1) is 2 - (PMMPSi) n acetone solution of (PVP) m-I 2 15 parts by weight of dry matter of the (PMMPSi) n ternary complex, 75 parts by weight of propylene-ethylene copolymer, 35 parts by weight of ethylene derivative-acrylic acid-maleic anhydride ternary copolymer, 4 parts by weight of polyethylene wax, 0.5 part by weight of antioxidant and 1.5 parts by weight of PPA auxiliary agent are added into a mixer, stirred at a speed of 100r/min and the solvent acetone is recovered by evaporation to obtain the composite material for the self-adhesive film.
Example 3
Step 1) mixing Vinylpyrrolidone (VP) with methacryloxypropyl trialkyloxysilane (MMPSi) and a free radical initiator AIBME to obtain a mixture, wherein the molar ratio m: n of the vinylpyrrolidone to the methacryloxypropyl trialkyloxysilane is 80, the molar ratio m: n of the free radical initiator AIBME to m + n is 0.5 2 -(PMMPSi) n 0.01% by weight of dry matter, stirring was continued at 50 ℃ for 40 minutes to obtain (PVP) m-I 2 - (PMMPSi) n acetone solution, yield 100%.
Step 2) preparation of composite material for self-adhesive film
The (PVP) m-I prepared in the step 1) is 2 - (PMMPSi) n acetone solution of (PVP) m-I 2 10 parts by weight of dry matter of the- (PMMPSi) n ternary complex, 60 parts by weight of propylene-ethylene copolymer, 20 parts by weight of ethylene derivative-acrylic acid-maleic anhydride ternary copolymer, 3 parts by weight of polyethylene wax, 0.3 part by weight of antioxidant and 1 part by weight of PPA auxiliary agent are added into a mixer, stirred at the speed of 500r/min, and the solvent acetone is evaporated and recovered to obtain the composite material for the self-adhesive film.
Experimental example 1: the self-adhesive film was prepared using the composite material for self-adhesive films prepared in example 1.
Experimental example 2: the self-adhesive film was prepared using the composite material for self-adhesive films prepared in example 2.
Experimental example 3: the self-adhesive film was prepared using the composite material for self-adhesive films prepared in example 3.
Experimental example 4: the self-adhesive film and base paper composite prepared by the composite material for the self-adhesive film prepared in the example 1 are adopted to prepare a composite film, and the heat sealing temperature is as follows: 200 ℃, heat-seal pressure: 0.5MPa, heat-seal time: for 2 seconds.
Experimental example 5: the composite material for the self-adhesive film prepared in the embodiment 2 is used for preparing a composite film by compounding the self-adhesive film and base paper, and the heat sealing temperature is as follows: 200 ℃, heat-seal pressure: 0.5MPa, heat-seal time: for 2 seconds.
Experimental example 6: the self-adhesive film and base paper composite prepared by the composite material for the self-adhesive film prepared in the example 1 are adopted to prepare a composite film, and the heat sealing temperature is as follows: 200 ℃, heat sealing pressure: 0.5Mpa, heat-sealing time: for 2 seconds.
Tensile strength, nominal strain rate at break test
According to section 3 of determination of tensile Properties of plastics: the tensile strength and elongation at break were measured according to the test conditions for thin plastics and sheets GB/T1040.3-2016, and the results are shown in Table 1;
measuring the friction coefficient according to GB10006-88 standard of Plastic film and sheet friction coefficient determination method; the results are shown in Table 1.
The right-angle tearing force is measured according to the standard of 'Plastic tearing Strength test method' QB/T1130-91, and the test result is shown in Table 2;
measuring the heat-seal peeling force according to GB8808, the test results are shown in Table 2;
measured according to the method for testing the pendulum impact resistance of the plastic film GB8809, and the test results are shown in Table 2.
Results of the experiment
TABLE 1 tensile Strength, nominal strain at Break and coefficient of Friction
Figure BDA0003766743550000061
TABLE 2 Right Angle tear force, heat seal peel force and pendulum impact resistance
Right angle tear force Heat sealing peeling force (N/10 mm) Pendulum impact resistance Peeling interface
Experimental example 4 6.12 6.53 2.237 Smooth and clean without fiber scraps
Experimental example 5 6.23 6.64 2.515 Smooth and clean without fiber scraps
Experimental example 6 5.98 6.52 2.945 Smooth and clean without fiber scraps
Experimental examples show that the self-adhesive film prepared from the self-adhesive film composite material has high tensile strength and nominal strain rate of fracture, low coefficient of dynamic friction and high coefficient of static friction. After the composite material is compounded with base paper, the right-angle tearing force and the heat-seal peeling force are higher, and the pendulum impact resistance is good. The adhesive force is strong, the stability is good, no adhesive residue, the stripping is easy, the surface layer and the self-adhesive layer are not easy to adhere during stripping, the uncoiling is easy, and the use is convenient.

Claims (7)

1. A composite material for a self-adhesive film, characterized in that: comprises 5 to 15 weight portions of polyvinylpyrrolidone-iodine-polymethacryloyloxypropyltrimethoxysilane ternary complex, 45 to 75 weight portions of propylene-ethylene copolymer, 8 to 35 weight portions of ethylene derivative-acrylic acid-maleic anhydride ternary copolymer, 1 to 4 weight portions of polyethylene wax, 0.1 to 0.5 weight portion of antioxidant and 0.2 to 1.5 weight portions of PPA auxiliary agent, wherein the polyvinylpyrrolidone-iodine-polymethacryloyloxypropyltrimethoxysilane ternary complex has a chemical formula of [ (PVP) m -I 2 -(PMMPSi) n ]。
2. The composite material for self-adhesive films according to claim 1, characterized in that:[(PVP) m -I 2 -(PMMPSi) n ]wherein the mol ratio of m to n is 80-97.
3. A method for preparing the composite material for self-adhesive films according to claim 2, characterized in that: the method comprises the following steps:
step 1): preparation of polyvinylpyrrolidone-iodine-polymethacryloyloxypropyltrimethoxysilane ternary complex [ (PVP) m-I 2 -(PMMPSi)n]Prepared as follows (1):
Figure FDA0003766743540000011
mixing vinyl pyrrolidone, methacryloxypropyl trialkoxysilane and a free radical initiator to obtain a mixture, adding 5-25 parts by weight of the mixture into 100 parts by weight of acetone, carrying out polymerization reaction at 50-90 ℃ for 5-15 hours under nitrogen atmosphere, adding an iodine simple substance, and continuously stirring at 50 ℃ for 20-60 minutes to obtain (PVP) m-I 2 - (PMMPSi) n acetone solution, the radical initiator being AIBME;
step 2): preparation of the composite material for the self-adhesive film:
mixing the (PVP) m-I prepared in the step 1) 2 - (PMMPSi) n acetone solution containing (PVP) m-I 2 5-15 parts of dry matter- (PMMPSi) n, 45-75 parts of propylene-ethylene copolymer, 8-35 parts of ethylene derivative-acrylic acid-maleic anhydride terpolymer, 1-4 parts of polyethylene wax, 0.1-0.5 part of antioxidant and 0.2-1.5 parts of PPA auxiliary agent by weight, and heating and steaming at a stirring speed of 100-1000r/min to remove acetone to obtain the self-adhesive film composite material.
4. The process for the preparation of the composite material for self-adhesive films according to claim 3, characterized in that: the molar ratio of the free radical initiator AIBME to m + n in the step 1) is 0.5-3.
5. Preparation of the composite material for self-adhesive films according to claim 4The preparation method is characterized by comprising the following steps: the addition amount of the elemental iodine in the step 1) is (PVP) m -I 2 -(PMMPSi) n 0.01-3% of the dry matter mass.
6. The process for the preparation of the composite material for self-adhesive films according to claim 5, characterized in that: step 1) (PVP) m -I 2 -(PMMPSi) n Preparing a ternary complex, wherein a substituent R in the monomer MMPSi is methyl or ethyl; during polymerization, the MMPSi monomer added can be one of or a mixture of the trimethoxysilane and the triethoxysilane in any ratio.
7. The method for preparing a composite material for self-adhesive films according to claim 6, characterized in that: the ethylene derivative-acrylic acid-maleic anhydride terpolymer used in the step 2) has an ethylene derivative structural unit which is an ethylene, propylene or 1-butene polymerization unit.
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Denomination of invention: A composite material for self mucosal use and its preparation method

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