CN114932101A - Hall component sorting equipment - Google Patents
Hall component sorting equipment Download PDFInfo
- Publication number
- CN114932101A CN114932101A CN202210877532.8A CN202210877532A CN114932101A CN 114932101 A CN114932101 A CN 114932101A CN 202210877532 A CN202210877532 A CN 202210877532A CN 114932101 A CN114932101 A CN 114932101A
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- China
- Prior art keywords
- limiting guide
- hall
- code reader
- carrying mechanism
- stack
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
Landscapes
- Branching, Merging, And Special Transfer Between Conveyors (AREA)
- Sorting Of Articles (AREA)
Abstract
The invention discloses Hall component sorting equipment which comprises a carrying mechanism, an air claw, an industrial code reader, a finished product tray, a defective material stack, a profiling material receiving seat, a limiting guide groove, a power push block and a straight-line stack box, wherein the air claw and the industrial code reader are hung on the carrying mechanism, the air claw switches postures in a window range of the industrial code reader, the carrying mechanism is respectively butted with the finished product tray and the defective material stack in a stroke range, the defective material stack is provided with the profiling material receiving seat, the profiling material receiving seat is transversely provided with the limiting guide groove in the horizontal direction, and one end port of the limiting guide groove is matched with the power push block. Through the mode, the Hall component sorting equipment provided by the invention has the advantages that the Hall component with the non-position tracing source code is automatically searched in the carrying process, and the bad component is quickly stored in a stacking mode, so that the sorting efficiency at the tail end of the production line is obviously improved, and the efficiency of the whole production line is synchronously improved.
Description
Technical Field
The invention relates to the field of Hall component production equipment, in particular to Hall component sorting equipment.
Background
The Hall component is assembled by components such as a shell, a Hall element, an iron core and the like, and can be delivered after various quality tests reach the standard. In the prior art, Hall parts with poor quality are identified through manual one-by-one electrification testing mode, the poor parts are discarded in a material box to be further damaged, and the poor parts cannot be effectively recycled, so that the production cost is increased.
Disclosure of Invention
The invention mainly solves the technical problem of providing the Hall component sorting equipment, which can automatically search codes for Hall components with non-position traceability codes in the carrying process and quickly store bad components in a stacking mode, thereby obviously improving the sorting efficiency of the tail end of a production line and synchronously improving the efficiency of the whole production line.
In order to solve the technical problems, the invention adopts a technical scheme that: the utility model provides a hall part sorting facilities, includes transport mechanism, gas claw, industry code reader, finished product charging tray, bad feed stack, profile modeling connects material seat, spacing guide way, power push block, directly arranged stack box, the last gas claw and the industry code reader of hanging of transport mechanism, the gas claw switches the gesture at industry code reader's window within range, transport mechanism docks finished product charging tray and bad feed stack respectively at the stroke within range, bad feed stack is provided with profile modeling connects material seat, profile modeling connects material seat and has traversed in the horizontal direction and has seted up spacing guide way, the one end port of spacing guide way matches there is the power push block, the other end port butt joint of spacing guide way is directly arranged stack box.
In a preferred embodiment of the present invention, the carrying mechanism comprises a discrete frame, an x-axis linear module, a y-axis linear module, a synchronous linear rail, and a z-axis lifting cylinder, wherein the x-axis linear module and the synchronous linear rail are parallel to each other and are disposed on a pair of discrete frames at equal height, the y-axis linear module is spanned across the x-axis linear module and the synchronous linear rail, and the z-axis lifting cylinder is connected to the y-axis linear module.
In a preferred embodiment of the present invention, the pneumatic gripper is vertically arranged and connected to a rotating shaft, the rotating shaft is sleeved with a bearing seat, the top end of the rotating shaft is connected to a servo motor, the bearing seat and the servo motor are mounted on the carrying mechanism through an adapter plate, the lower end of the rotating shaft is provided with a positioning sensing sheet, the positioning sensing sheet is matched with a plurality of photoelectric sensors distributed in the circumferential direction of the rotating shaft, and the photoelectric sensors are connected to the carrying mechanism through a cantilever.
In a preferred embodiment of the invention, the photoelectric sensors are equidistantly distributed at 90-degree intervals in the horizontal direction, and the servo motor drives the air gripper to form attitude switching through rotation under the cooperation of the photoelectric sensors.
In a preferred embodiment of the invention, the photoelectric sensors are three in number and are respectively arranged at 0 °, +90 °, -90 ° positions in the circumferential direction of the rotating shaft in the horizontal direction, the servo motor drives the air gripper to perform posture switching at 0 °, +90 °, -90 ° positions under the cooperation of the photoelectric sensors, and the industrial code readers are two in number and are respectively arranged at 0 °, +90 ° positions or 0 °, -90 ° positions of the air gripper correspondingly.
In a preferred embodiment of the present invention, the industrial code reader is fixed on the carrying mechanism through an adjusting frame, and the adjusting frame is provided with an arc-shaped wire hole.
In a preferred embodiment of the invention, at least four limit guide grooves are arranged in parallel at equal intervals, the power push blocks are matched in each limit guide groove in a one-to-one correspondence manner, all the power push blocks are integrally formed and installed on a horizontal telescopic cylinder, and the stroke of the horizontal telescopic cylinder is matched with the length of the limit guide grooves correspondingly.
In a preferred embodiment of the present invention, a full detection sensor is provided at an end of the inline stack box.
In a preferred embodiment of the invention, the profiling material receiving seat is provided with a material inlet induction sensor.
The invention has the beneficial effects that: according to the Hall component sorting equipment provided by the invention, the Hall component with the non-position traceability code is automatically searched in the carrying process, and the bad component is rapidly stored in a stacking mode, so that the sorting efficiency of the tail end of the production line is obviously improved, and the efficiency of the whole production line is synchronously improved.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without inventive efforts, wherein:
FIG. 1 is an overall block diagram of a preferred embodiment of a Hall element sorting apparatus of the present invention;
FIG. 2 is a partially enlarged view of the connection relationship between the gas claw and the industrial code reader of the Hall component sorting device according to the present invention;
FIG. 3 is a schematic structural diagram of the air claw in the Hall component sorting device of the present invention for realizing attitude change;
fig. 4 is a structural diagram of a profiling material receiving seat of a Hall component sorting device.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-4, embodiments of the present invention include:
the utility model provides a hall part sorting facilities, includes transport mechanism 1, gas claw 2, industry code reader 3, finished product charging tray 4, bad stack 5, profile modeling connects material seat 6, spacing guide way 7, power ejector pad 8, in line stack box 9, carry on transport mechanism 1 and hang gas claw 2 and industry code reader 3, gas claw 2 switches the gesture in the window scope of industry code reader 3, transport mechanism 1 docks finished product charging tray 4 and bad stack 5 respectively in the stroke scope, bad stack 5 is provided with profile modeling and connects material seat 6, profile modeling connects material seat 6 and has traversed in the horizontal direction and has seted up spacing guide way 7, the one end port of spacing guide way 7 matches there is power ejector pad 8, the other end port of spacing guide way 7 docks in line stack box 9.
The carrying mechanism 1 comprises a discrete support 11, an x-axis linear module 12, a y-axis linear module 13, a synchronous linear rail 14 and a z-axis lifting cylinder 15, wherein the x-axis linear module 12 and the synchronous linear rail 14 are parallel to each other and are arranged on a pair of discrete supports 11 in an equal-height manner, the y-axis linear module 13 is transversely erected on the x-axis linear module 12 and the synchronous linear rail 14, and the z-axis lifting cylinder 15 is connected to the y-axis linear module 13.
Further, the gas claw 2 is vertically arranged and is connected with a rotating shaft 21, the rotating shaft 21 is sleeved with a bearing seat 22 and the top end of the rotating shaft is connected with a servo motor 23, the bearing seat 22 and the servo motor 23 are installed on the carrying mechanism 1 through adapter plates, the lower end of the rotating shaft 21 is provided with a positioning induction sheet 24, the positioning induction sheet 24 is matched with a plurality of photoelectric sensors 25 distributed in the circumferential direction of the rotating shaft 21, and the photoelectric sensors 25 are connected onto the carrying mechanism through a cantilever 26.
Further, the photoelectric sensors 25 are equidistantly distributed at 90-degree intervals in the horizontal direction, and the servo motor 23 drives the air gripper 2 to form posture switching through rotation under the cooperation of the photoelectric sensors 25.
Furthermore, the photoelectric sensors 25 are three in number and are respectively arranged at the positions of 0 °, +90 °, -90 ° in the circumferential direction of the rotating shaft 21 in the horizontal direction, the servo motor 23 drives the air gripper 2 to perform posture switching at the positions of 0 °, +90 °, -90 ° under the cooperation of the photoelectric sensors 25, and the industrial code reader 3 is two in number and is respectively arranged at the positions of 0 °, +90 ° or 0 °, -90 ° of the air gripper 2 correspondingly.
Further, the industrial code reader 3 is fixed on the carrying mechanism 1 through an adjusting frame 31, and an arc-shaped wire hole 32 is formed in the adjusting frame 31.
Furthermore, the limiting guide grooves 7 are at least provided with four limiting guide grooves 7 which are arranged in parallel at equal intervals, the power push blocks 8 are matched in the limiting guide grooves 7 in a one-to-one correspondence mode, all the power push blocks 8 are integrally formed and installed on a horizontal telescopic cylinder 81, and the stroke of the horizontal telescopic cylinder 81 is matched with the length of the limiting guide grooves 7 correspondingly.
Further, a full charge detection sensor 91 is provided at an end of the inline stack cassette 9.
Furthermore, the profiling material receiving seat 6 is provided with an incoming material induction sensor 61.
The equipment is applied to the tail of a Hall component assembly line, and the working principle is as follows:
the carrying mechanism 1 drives the gas claw 2 to clamp a Hall component through set coordinate data, the surface of the Hall component is provided with a traceability code, the traceability code comprises qualified detection information of the component on an upstream production line, and after the gas claw 2 clamps the Hall component, the industrial code reader 3 only needs to scan the traceability code on the surface of the Hall component to judge whether the material is a good product.
In the code reading process, the position of the source code can be in different directions, the device drives the air claw 2 to rotate through the servo motor 23, as shown in fig. 3, the air claw 2 is in a 0-degree position state, the 0-degree state is used as a reference position, on the basis of the reference position, the device is designed with a + 90-degree position and a-90-degree position, that is, the air claw 2 can rotate left, right and back, and the industrial code reader 3 can scan data only by switching postures at most three times in the rotating process.
In order to improve the scanning efficiency of the source tracing code, one code reader is respectively arranged at the 0-degree position and the 90-degree position, and compared with one industrial code reader 3, under the condition of two industrial code readers 3, the servo motor 23 only needs to switch the posture once at most to complete the data reading task.
After the Hall parts are identified, qualified products are conveyed to a finished product tray 4 through the conveying mechanism 1, defective products can be conveyed to the profiling receiving seat 6 to be temporarily stored, after the defective products are temporarily stored in the profiling receiving seat 6 in place, the incoming material sensing sensor 61 can detect the Hall parts which are already in place, and therefore the horizontal telescopic cylinder 81 drives the power push rod to push the Hall parts into the straight-line stack box 9 from the profiling receiving seat 6 along the direction of the limiting guide groove 7.
The inline stack cassette 9 can store an entire column of hall elements, and the full charge detection sensor 91 at the end of the inline stack cassette 9 can prevent the overflow of defective products.
In summary, the invention provides a hall component sorting device, which automatically searches for a hall component with an indefinite position tracing code in a carrying process, and rapidly stores a defective component in a stacking manner, thereby significantly improving the sorting efficiency at the tail end of a production line and synchronously improving the efficiency of the whole production line.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by the present specification, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (9)
1. The Hall component sorting equipment is characterized by comprising a carrying mechanism, a pneumatic claw, an industrial code reader, a finished product tray, a defective material stack, a profiling material receiving seat, a limiting guide groove, a power push block and a straight-line stack box, wherein the pneumatic claw and the industrial code reader are hung on the carrying mechanism, the pneumatic claw switches postures within a window range of the industrial code reader, the carrying mechanism is respectively butted with the finished product tray and the defective material stack within a stroke range, the defective material stack is provided with the profiling material receiving seat, the profiling material receiving seat is transversely provided with the limiting guide groove in the horizontal direction, one end port of the limiting guide groove is matched with the power push block, and the other end port of the limiting guide groove is butted with the straight-line stack box.
2. The Hall component sorting apparatus according to claim 1, wherein the handling mechanism comprises a discrete support, an x-axis linear module, a y-axis linear module, a synchronization linear rail, and a z-axis lifting cylinder, wherein the x-axis linear module and the synchronization linear rail are parallel to each other and are disposed on a pair of discrete supports at equal intervals, the y-axis linear module is spanned on the x-axis linear module and the synchronization linear rail, and the z-axis lifting cylinder is connected to the y-axis linear module.
3. The Hall component sorting device according to claim 1, wherein the air claw is vertically arranged and is connected with a rotating shaft, the rotating shaft is sleeved with a bearing seat, the top end of the rotating shaft is connected with a servo motor, the bearing seat and the servo motor are installed on the carrying mechanism through an adapter plate, a positioning induction sheet is arranged at the lower end of the rotating shaft and is matched with a plurality of photoelectric sensors distributed in the circumferential direction of the rotating shaft, and the photoelectric sensors are connected to the carrying mechanism through a cantilever.
4. The Hall component sorting device according to claim 3, wherein the photoelectric sensors are equidistantly distributed at 90-degree intervals in the horizontal direction, and the servo motor drives the air gripper to form attitude switching through rotation in cooperation with the photoelectric sensors.
5. The Hall component sorting device according to claim 3, wherein the photoelectric sensors are arranged at 0 °, +90 °, -90 ° positions of the rotation shaft in the circumferential direction respectively, the servo motor drives the air gripper to perform posture switching at 0 °, +90 °, -90 ° positions under the cooperation of the photoelectric sensors, and the industrial code readers are arranged at 0 °, +90 ° positions or 0 °, -90 ° positions of the air gripper correspondingly.
6. The hall element sorting apparatus of claim 1, wherein the industrial code reader is secured to the handling mechanism by a calibration frame having arcuate wire holes.
7. The Hall component sorting equipment according to claim 1, wherein at least four limiting guide grooves are arranged in parallel at equal intervals, the power pushing blocks are matched in the limiting guide grooves in a one-to-one correspondence manner, all the power pushing blocks are integrally formed and mounted on a horizontal telescopic cylinder, and the stroke of the horizontal telescopic cylinder is matched with the length of the limiting guide grooves in a corresponding manner.
8. The hall element sorting apparatus according to claim 1, wherein the end of the inline stack cassette is provided with a full detection sensor.
9. The hall element sorting apparatus of claim 1, wherein the contoured pick-up shoe is provided with an incoming material sensing sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210877532.8A CN114932101A (en) | 2022-07-25 | 2022-07-25 | Hall component sorting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210877532.8A CN114932101A (en) | 2022-07-25 | 2022-07-25 | Hall component sorting equipment |
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| Publication Number | Publication Date |
|---|---|
| CN114932101A true CN114932101A (en) | 2022-08-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210877532.8A Pending CN114932101A (en) | 2022-07-25 | 2022-07-25 | Hall component sorting equipment |
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| CN (1) | CN114932101A (en) |
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| CN212494014U (en) * | 2020-06-02 | 2021-02-09 | 苏州佳智彩光电科技有限公司 | CELL automatic lighting detector |
| CN112540184A (en) * | 2020-12-24 | 2021-03-23 | 长沙迈迪克智能科技有限公司 | Automatic medical liquid-transfering equipment |
| CN215827110U (en) * | 2021-03-30 | 2022-02-15 | 珠海科丰电子有限公司 | Defective product blanking assembly and inductance coil detection packaging device |
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2022
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Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205490566U (en) * | 2016-01-20 | 2016-08-17 | 苏州快捷自动化设备有限公司 | Signal receiving and dispatching module testing machine |
| CN206050921U (en) * | 2016-08-18 | 2017-03-29 | 深圳市恒翼能自动化有限公司 | A kind of cylindrical battery bar code automatic scanning equipment |
| CN106439411A (en) * | 2016-11-28 | 2017-02-22 | 无锡特恒科技有限公司 | Code reader adjusting mechanism |
| CN109382331A (en) * | 2017-08-11 | 2019-02-26 | 上海微电子装备（集团）股份有限公司 | A kind of material sorting device and method for sorting based on TRAY disk |
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| CN215827110U (en) * | 2021-03-30 | 2022-02-15 | 珠海科丰电子有限公司 | Defective product blanking assembly and inductance coil detection packaging device |
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Application publication date: 20220823 |