CN114694949B - Automatic winding equipment for electronic transformer and processing method thereof - Google Patents
Automatic winding equipment for electronic transformer and processing method thereof Download PDFInfo
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- CN114694949B CN114694949B CN202210484580.0A CN202210484580A CN114694949B CN 114694949 B CN114694949 B CN 114694949B CN 202210484580 A CN202210484580 A CN 202210484580A CN 114694949 B CN114694949 B CN 114694949B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/076—Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/12—Insulating of windings
- H01F41/127—Encapsulating or impregnating
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses automatic winding equipment for an electronic transformer and a processing method thereof, comprising a workbench, wherein a direct vibration feeding and discharging mechanism, a three-shaft transmission module, a double guide pin mechanism and a sleeve device are arranged on the workbench, a winding mechanism is arranged on the three-shaft transmission module, an encapsulation mechanism is arranged between the three-shaft transmission module and the direct vibration feeding and discharging mechanism, the double guide pin mechanism is positioned above the three-shaft transmission module, and the sleeve device is positioned behind the double guide pin mechanism. The invention realizes the processing steps of automatic cutting of the sleeve, automatic wire hanging of the copper wire, wire winding and copper wire connection and automatic encapsulation, meets the processing requirement of sleeving the sleeve at the two ends of the copper wire of the electronic transformer, and achieves the beneficial effects of reducing the labor cost and improving the production efficiency.
Description
Technical Field
The invention relates to the technical field of electronic transformer processing equipment, in particular to automatic winding equipment for an electronic transformer and a processing method thereof.
Background
The electronic transformer is also called as an electronic power transformer, a solid-state transformer and a flexible transformer,
is a novel transformer for realizing energy transmission and power conversion through power electronic technology.
The topology structure of the existing power electronic transformer is analyzed and summarized, and the following definition can be made for the power electronic transformer: a power electronic transformer is a stationary power device that combines a power electronic conversion technique with a high-frequency power conversion technique based on the electromagnetic induction principle to convert power of one power characteristic into power of another power characteristic.
In the process of production and processing of the electronic transformer, processing works such as winding and encapsulation are needed, the existing product needs to be sleeved with a sleeve pipe on a copper wire of the electronic transformer, namely, copper wires penetrate through the two sleeve pipes in the production of the electronic transformer, the two sleeve pipes need to be positioned one by one, the existing processing method enables materials subjected to winding to be sleeved at two ends of the copper wire manually, two ends of the copper wire subjected to sleeve jointing to the positions of wire feet of a framework manually, and finally encapsulation processing is carried out on the materials through encapsulation equipment.
Disclosure of Invention
The invention aims to provide automatic winding equipment for an electronic transformer and a processing method thereof, which solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides an automatic winding equipment for electronic transformer, includes the workstation, be provided with on the workstation and shake unloading mechanism, triaxial transmission module, two guide pin mechanisms and sleeve pipe device directly, be provided with winding mechanism on the triaxial transmission module, be provided with rubber coating mechanism between triaxial transmission module and the unloading mechanism that shakes directly, two guide pin mechanisms are located triaxial transmission module top, sleeve pipe device is located two guide pin mechanism rear.
In the invention, the direct vibration feeding and discharging mechanism comprises a feeding guide rail and a discharging guide rail,
the feeding guide rail and the discharging guide rail are both provided with linear vibrators, the tail end of the feeding guide rail is provided with a gear component, the gear component comprises a base and a baffle rotatably connected with the base, a torsion spring is arranged between the baffle and the base, the baffle is attached to the tail end of the feeding guide rail, the starting end of the discharging guide rail is provided with a limiting right-angle plate, the limiting right-angle plate and the discharging guide rail form a -shaped opening facing one side of the triaxial transmission module, and an extension plate is arranged at the upper end of the limiting right-angle plate and located at the rear end of the limiting right-angle plate and extends downwards.
In the invention, the winding mechanism comprises a first servo motor and a winding shaft arranged at the front end of the first servo motor.
According to the invention, the double-guide-pin mechanism comprises a first XZ transmission module and a second XZ transmission module, the first XZ transmission module and the second XZ transmission module are symmetrically arranged, a first rotating motor and a first connecting block connected to the output end of the first rotating motor are arranged on the first XZ transmission module, a first guide pin vertically penetrating through the first connecting block is arranged on the first connecting block, pneumatic scissors are arranged at the bottom of the first connecting block, a second rotating motor and a second connecting block connected to the output end of the second rotating motor are arranged on the second XZ transmission module, a second guide pin vertically penetrating through the second connecting block is arranged on the second connecting block, a propelling cylinder is arranged at the bottom of the second connecting block, a first finger cylinder is connected to the inner side of the propelling cylinder, and the first connecting block and the second connecting block are in L shapes and are oppositely arranged.
In the invention, the sleeve device comprises a wire cutting mechanism and a reaming mechanism, the wire cutting mechanism comprises a first X-axis transmission module and a mobile station arranged on the first X-axis transmission module, the mobile station is provided with a wire feeding assembly, a turnover assembly and a wire cutting assembly, the wire feeding assembly comprises a second X-axis transmission module and a second finger cylinder connected to the second X-axis transmission module, the turnover assembly comprises a rotary cylinder and a turnover table connected with the rotary cylinder in a linkage manner, the turnover table is provided with a clamping cylinder and a second clamping block, the clamping cylinder is connected with a first clamping block matched with the second clamping block, a pipeline is arranged between the first clamping block and the second clamping block, the wire cutting assembly comprises a cutting cylinder and a first cutter arranged on the cutting cylinder, the mobile station is also provided with a third finger cylinder and two guide pipes, the third finger cylinder is arranged on the rear side of the mobile station, one guide pipe is positioned between the third finger cylinder and the second finger cylinder, the other guide pipe is positioned between the turnover assembly and the first finger cylinder, the other guide pipe is positioned between the first cutter cylinder and the turnover cylinder and the reaming mechanism is positioned between the first guide cylinder and the reaming mechanism, and the reaming mechanism is arranged on the first guide cylinder and the first guide cylinder.
The rubber coating mechanism comprises a Y-axis transmission module, a rubber coating assembly and a rubber belt frame, wherein the rubber belt frame is arranged in front of the Y-axis transmission module, the Y-axis transmission module comprises a support frame and a first Y-axis cylinder arranged on the support frame, a Y-axis sliding rail is arranged on the front side of the support frame, the rubber coating assembly comprises a moving plate, a first Z-axis cylinder, a second Z-axis cylinder and a third Z-axis cylinder which are arranged on the back surface of the moving plate and are arranged on the front surface of the moving plate, the output end of the second Y-axis cylinder is connected with the output end of the first Y-axis cylinder, the third Y-axis cylinder is connected with a fourth finger cylinder, the upper end of the first Z-axis cylinder is connected with a roller, the upper end of the second Z-axis cylinder is connected with a second cutter, the upper end of the third Z-axis cylinder is connected with a right-angle sheet metal, and a cylinder is further arranged on the right-angle sheet metal.
In the invention, the double-guide-needle mechanism further comprises a wire driving assembly, the wire driving assembly is positioned between the first XZ transmission module and the second XZ transmission module, the wire driving assembly comprises a second mounting frame, a second lifting cylinder, a second servo motor and a right-angle connecting rod, the second lifting cylinder, the second servo motor and the right-angle connecting rod are arranged on the second mounting frame, the middle part of the right-angle connecting rod is rotatably connected with the second mounting frame, one end of the right-angle connecting rod is connected with the second lifting cylinder, the other end of the right-angle connecting rod is connected with a driven wheel, the second servo motor is connected with a driving wheel, the driving wheel is in contact connection with the driven wheel, vertical guide pipes are arranged at the upper end and the lower end of the second mounting frame, and the two vertical guide pipes vertically correspond to the connection positions of the driving wheel and the driven wheel.
A method of processing an automatic winding apparatus, comprising:
s1: the frameworks are sequentially arranged on the feeding guide rail, the frameworks are driven to move to the right side by the linear vibrator, the winding shaft is matched with the three-shaft transmission module for transmission, the frameworks at the tail end of the feeding guide rail are inserted into the frameworks and move to the right, the baffle plate is pushed to rotate, the frameworks at the tail end of the feeding guide rail leave the feeding guide rail, and the baffle plate is reset under the action of the torsion spring to block the frameworks on the feeding guide rail;
s2: the sleeve coil stock is arranged on the sleeve reel, the sleeve wire stock sequentially passes through two conduits from back to front, the first clamping block and the second clamping block are in a slightly opened state, the second finger cylinder clamps the sleeve wire stock and is matched with the second X-axis transmission module to push forwards, the front end of the sleeve is inserted into a pipeline, the clamping cylinder pushes inwards, the second clamping block and the first clamping block clamp the front end of the sleeve, the cutting cylinder pushes the first cutter and then resets, the first cutter cuts off the sleeve between the conduits and the turnover assembly, the clamping cylinder resets, the first clamping block and the second clamping block are in a slightly opened state, the sleeve of the cutting part cannot fall off, the second X-axis transmission module drives the second finger cylinder and the sleeve to push forwards for the second time, the sleeve of the cutting part in the pipeline is pushed forwards, the clamping cylinder pushes inwards, the second clamping block and the first clamping block clamp the front end of the sleeve, the cutting cylinder pushes the first cutter again, then resets, the first cutter cuts off the sleeve between the conduit and the overturning assembly, then the second finger cylinder loosens the sleeve line material and resets through the second X-axis transmission module, the cutting part sleeve between the second clamping block and the first clamping block forms an upper cutting sleeve and a lower cutting sleeve, the rotating cylinder drives the overturning platform to overturn forwards by 90 degrees, the upper cutting sleeve and the lower cutting sleeve are arranged up and down, then the upper end of the upper cutting sleeve is reamed through the reaming mechanism, the third finger cylinder clamps the sleeve line material, the first X-axis transmission module pushes the moving platform forwards, the first XZ transmission module and the second XZ transmission module are transmitted, the second guide needle is positioned right above the upper cutting sleeve and is in contact connection with the upper cutting sleeve, the first guide needle is positioned right below the lower cutting sleeve and is in contact connection with the lower cutting sleeve, the second clamping block and the first clamping block are unfolded outwards, then the first X-axis transmission module drives the movable table to reset, and the rotary cylinder drives the overturning table to reset;
s3: the copper wire passes through the wire driving assembly from top to bottom, the second lifting cylinder drives the right-angle connecting rod to ascend, the driven wheel is in contact with the driving wheel, the driving wheel and the driven wheel clamp the copper wire, the second servo motor rotates to convey the copper wire downwards, the copper wire sequentially passes through the second guide pin, the upper slitting sleeve, the lower slitting sleeve and the first guide pin from top to bottom, the pushing cylinder pushes inwards, and the first finger cylinder clamps the upper slitting sleeve;
s4: the lower slitting sleeve and the first guide pin are subjected to descending transmission through a first XZ transmission module and drive copper wires to be conveyed downwards together, a small section of copper wires is reserved at the lower end of the lower slitting sleeve, the copper wires at the lower end of the lower slitting sleeve are wound on wire feet arranged at the front end of a framework on a winding shaft through the first XZ transmission module and the first rotary motor in a matched transmission mode, the copper wires and the lower slitting sleeve are separated from the first guide pin, the copper wires at the upper end of the lower slitting sleeve are wound on the framework through the first XZ transmission module and the first servo motor according to the setting, then a first finger cylinder clamps the upper slitting sleeve and simultaneously performs descending transmission through a second XZ transmission module, then the first finger cylinder loosens the upper slitting sleeve, the copper wires at the upper end of the upper slitting sleeve are wound on the wire feet arranged at the front end of the framework through the second XZ transmission module and the second rotary motor in a matched transmission mode, the copper wires between the framework and the first guide pin are cut through the first XZ transmission module and the first rotary motor in a transmission mode, and the framework of pneumatic scissors is cut, and the framework winding is finished;
s5: the adhesive tape coil stock is arranged on an adhesive tape holder, the adhesive tape is led out to an adhesive tape pressing plate, a third Z-axis air cylinder drives the adhesive tape pressing plate to press up the adhesive tape to prevent the adhesive tape from shifting, a fourth finger air cylinder clamps the end part of the adhesive tape, the third Z-axis air cylinder drives the adhesive tape pressing plate to reset, the fourth finger air cylinder is driven to move inwards through a third Y-axis air cylinder, then a Y-axis transmission module pushes an adhesive tape pasting component to move inwards, the adhesive tape between the fourth finger air cylinder and the adhesive tape pressing plate is positioned right below a winding shaft, a first Z-axis air cylinder pushes a roller upwards, the adhesive tape is loosened by the fourth finger air cylinder, the adhesive tape is attached to the outer side of a coil of a framework, then the first Z-axis air cylinder is reset, a first servo motor drives the winding shaft to rotate, after rotating for a preset number of turns, the third Z-axis air cylinder drives the adhesive tape pressing plate to press up the adhesive tape to prevent the adhesive tape from shifting, the second Z-axis air cylinder pushes a second cutter upwards, the adhesive tape is cut off and then resets, a three-axis transmission module drives a transformer to leave a transformer, and then the Y-axis transmission module drives the adhesive tape pasting component to reset, and the rubber-pasting component is completed, and the rubber-covered material is formed into an electronic transformer;
s6: the three-axis transmission module drives the electronic transformer to move between the feeding guide rail and the discharging guide rail, then the electronic transformer is positioned in the limiting right-angle plate from left to right, the three-axis transmission module drives the winding shaft to move backwards, the electronic transformer is limited by the extension plate and falls off on the winding shaft, and the electric transformer moves rightwards along the discharging guide rail under the action of the linear vibrator to perform discharging.
Compared with the prior art, the invention has the following beneficial effects:
the invention carries out feeding and discharging transmission on materials by arranging the direct vibration feeding and discharging mechanism,
through setting up triaxial transmission module, two guide pin mechanisms, sleeve pipe device and wire winding mechanism, triaxial transmission module, two guide pin mechanisms, sleeve pipe device and wire winding mechanism's cooperation transmission can divide into two sections to the sleeve pipe to make copper line top-down pass, realized sleeve pipe automatic cutout, copper line automatic string, the processing of wire winding copper line, and during the wire winding processing, can make two sections sleeve pipes fix the both ends of copper line on the skeleton respectively, satisfy the product demand, finally carry out the rubber coating processing through setting up rubber coating mechanism to the material, realize electronic transformer's automatic equipment processing, the beneficial effect of reducing human working cost and promoting production efficiency has been reached.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a portion of the structure of the present invention;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
FIG. 4 is a schematic diagram of a portion of a second embodiment of the present invention;
FIG. 5 is a schematic diagram of a portion of a third embodiment of the present invention;
FIG. 6 is a partial enlarged view at B in FIG. 5;
FIG. 7 is a schematic diagram of a portion of a structure of the present invention;
FIG. 8 is a schematic diagram of a portion of the structure of the present invention;
FIG. 9 is a schematic diagram of a portion of the structure of the present invention;
FIG. 10 is a schematic diagram of a portion of the structure of the present invention;
fig. 11 is a schematic view of a portion of the structure of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", and "longitudinal" are used in conjunction with the following description of the invention,
"transverse", "upper", "lower", "front", "rear", "left", "right", "horizontal", "vertical", and "horizontal" and "vertical" are used in conjunction with the same,
The orientation or positional relationship indicated by "top", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, is merely for convenience of description and to simplify the description, and is not indicative or implying that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present application, the terms "mounted," connected, "" secured, "and" affixed to "
All are to be broadly interpreted, for example, "connected" may be either fixedly connected, detachably connected, or integrally connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the terms in this application will be understood by those of ordinary skill in the art as the case may be.
Referring to fig. 1 to 11, an embodiment of the present invention provides: the utility model provides an automatic winding equipment for electronic transformer, including workstation 1, and be provided with on the workstation 1 and directly shake feeding and discharging mechanism 2, triaxial transmission module 3, two guide pin mechanism 4 and sleeve pipe device 5, be provided with wire winding mechanism 6 on the triaxial transmission module 3, be provided with rubber coating mechanism 7 between triaxial transmission module 3 and the feeding and discharging mechanism 2 that directly shake, arrange through above-mentioned position, make complete machine equipment compact structure, promote space utilization, go on the unloading transmission to the skeleton through directly shaking feeding and discharging mechanism 2, triaxial transmission module 3, two guide pin mechanism 4, sleeve pipe device 5 and wire winding mechanism 6's cooperation transmission, can divide into two sections to cut into to make copper line top-down pass, realize sleeve pipe automatic cutout, copper line automatic wire hanging, the processing of wire winding copper line, and during the wire winding processing, can make two sections sleeve pipes fix respectively at the both ends of copper line on the skeleton, satisfy the product demand, finally, carry out rubber coating processing through setting up rubber coating mechanism 7, realize electronic transformer's automatic equipment processing, the beneficial effect of reducing human cost and promotion production efficiency has been reached.
In the invention, the direct vibration feeding and discharging mechanism 2 comprises a feeding guide rail 21 and a discharging guide rail 22, the feeding guide rail 21 and the discharging guide rail 22 can drive materials from left to right through a linear vibrator 23 arranged at the bottom, a gear component 24 is arranged at the tail end of the feeding guide rail 21, the gear component 24 comprises a base 241 and a baffle 242 rotatably connected with the base 241, a torsion spring (not shown) is arranged between the baffle 242 and the base 242, the baffle 242 forms a counterclockwise force along a rotating shaft under the action of the elasticity of the torsion spring, the baffle 242 is attached to the tail end of the feeding guide rail 21, a winding shaft 62 is matched with a triaxial transmission module 3 to drive, the winding shaft 62 is inserted into a framework at the tail end of the feeding guide rail 21 and moves rightwards to push the baffle 242 to rotate, the framework at the tail end of the feeding guide rail 21 leaves the feeding guide rail 21, the baffle 242 resets under the action of the torsion spring to block the framework on the feeding guide rail 21, the gear component 24 can prevent the skeletons from falling off from the upper end of the feeding guide rail 21, only one skeleton is fed at a time, the starting end of the discharging guide rail 22 is provided with a limit right-angle plate 25, the limit right-angle plate 25 and the discharging guide rail 22 form a shape with an opening facing one side of the three-axis transmission module, the upper end of the limit right-angle plate 25 is provided with an extension plate 26, the extension plate 26 is positioned at the rear end of the limit right-angle plate 25 and extends downwards, the three-axis transmission module 3 drives the electronic transformer on the winding shaft 62 to move between the feeding guide rail 21 and the discharging guide rail 22, then the electronic transformer is positioned in the limit right-angle plate 25 from left to right, the three-axis transmission module 3 drives the winding shaft 62 to move backwards, the electronic transformer is limited by the extension plate 26, the electronic transformer falls off on the winding shaft 62, and the electronic transformer is driven by the linear vibrator 23, and the material moves rightwards along the blanking guide rail 22 to perform blanking, so that the material loading and unloading are realized.
In the invention, the double-guide-pin mechanism 4 comprises a first XZ transmission module 41 and a second XZ transmission module 42 which are symmetrically arranged, a first rotating motor 411 and a first connecting block 412 connected to the output end of the first rotating motor 411 are arranged on the first XZ transmission module 41, the first rotating motor 411 is used for driving the first connecting block 412 to do rotating motion, the flexibility of equipment is improved, multiple transmission motions are adapted, a first guide pin 413 vertically penetrating through is arranged on the first connecting block 411, a pneumatic scissors 414 is arranged at the bottom of the first connecting block 411, a second rotating motor 421 and a second connecting block 422 connected to the output end of the second rotating motor 421 are arranged on the second XZ transmission module 42, the second rotating motor 421 is used for driving the second connecting block 422 to do rotating motion, the flexibility of equipment is improved, multiple transmission motions are adapted, a second guide pin 423 vertically penetrating through is arranged on the second connecting block 422, a pushing cylinder 424 is arranged at the bottom of the second connecting block 422, a first finger cylinder 425 is connected to the pushing cylinder 424, the first connecting block 412 and the second connecting block 422 are in an L shape, and the first connecting block 412 and the second connecting block 422 are relatively prevented from being in a collision with the first connecting block 422.
In the present invention, the sleeve device 5 includes a thread cutting mechanism 51 and a reaming mechanism 52,
the wire cutting mechanism 51 comprises a movable table 512 connected to the front end of the first X-axis transmission module 511, a wire feeding component 513, a turnover component 514 and a wire cutting component 515 are arranged on the movable table 512, the wire feeding component 513 comprises a second X-axis transmission module 5131 and a second finger cylinder 5132 connected to the second X-axis transmission module 5131, the turnover component 514 comprises a rotary cylinder 5141 and a turnover table 5142 connected with the rotary cylinder 5141 in a linkage manner, a clamping cylinder 5143 and a second clamping block 5146 are symmetrically arranged on the turnover table 5142, the clamping cylinder 5143 is connected with a first clamping block 5145 matched with the second clamping block 5146, a pipeline 5144 is arranged between the first clamping block and the second clamping block, the wire cutting component 515 comprises a cutting cylinder 5151 and a first cutting blade 5152 arranged on the cutting cylinder 5151, the movable table 512 is further provided with a third finger cylinder 516 and two conduits 517, the third finger cylinder 516 is arranged at the rear side of the movable table 512, one conduit 517 is positioned between the third finger cylinder 516 and the second finger cylinder 5132, the other conduit 517 is positioned between the second finger cylinder 5132 and the turnover assembly 514, the first cutter 5152 is positioned between the conduit 517 and the turnover assembly 514, the reaming mechanism 52 comprises a first lifting cylinder 521 and a conical block 522 arranged at the lower end of the first lifting cylinder 521, the conical block 522 is conical with a large upper end and a small lower end, and a sleeve reel 518 is arranged at the rear side of the first X-axis transmission module 511, and the sleeve reel 518 is used for mounting sleeve coiled materials.
In the present invention, the casing wire passes through the two conduits 517 sequentially from the back to the front,
the two conduits 517 can keep the sleeve to be conveyed forward in a stable direction, the first clamping block 5145 and the second clamping block 5146 are in an open state, the second finger cylinder 5132 clamps sleeve pipeline materials and is matched with the second X-axis transmission module 5131 to push forward, the sleeve is conveyed in a stable direction through the matched transmission of the second X-axis transmission module 5131 and the second finger cylinder 5132, the front end of the sleeve is inserted into the pipeline 5144, the clamping cylinder 5143 pushes inwards, the second clamping block 5146 and the first clamping block 5145 clamp the front end of the sleeve, the cutting cylinder 5151 pushes the first cutting blade 5152 and then resets, the first cutting blade 5152 cuts the sleeve between the sleeve 517 and the overturning assembly 514, the clamping cylinder 5143 resets, the first clamping block 5145 and the second clamping block 5146 are in a slightly open state, the cut-off part sleeve cannot drop, the second X-axis transmission module 5131 drives the second finger cylinder 5132 and the sleeve to push forward for the second time, and the sleeve 5144 of the cut-off part in the pipe 5144 is pushed forward, the clamping cylinder 5143 pushes inwards, the second clamping block 5146 and the first clamping block 5145 clamp the sleeve, the cutting cylinder 5151 pushes the first cutting block 5152 again, the first cutting block 5152 cuts off the sleeve between the conduit 517 and the turnover assembly 514, the sleeve is cut off for the second time, then the second finger cylinder 5132 loosens the sleeve wire material and resets through the second X-axis transmission module 5131, the sleeve of the cut-off part between the second clamping block 5145 and the first clamping block 5144 is formed into an upper cutting sleeve and a lower cutting sleeve with the length being matched, the rotary cylinder 5141 drives the turnover table 5142 to turn forward for 90 degrees, the upper cutting sleeve and the lower cutting sleeve are arranged up and down, then the first lifting cylinder 521 drives the conical block 522 to descend, the conical block 522 reams the upper end of the upper cutting sleeve, then resets, the upper end of the upper cutting sleeve is reamed in a bell mouth shape, more convenient copper line top-down inserts the intraductal, third finger cylinder 516 presss from both sides tight sleeve pipe material, first X axle transmission module 511 pushes forward mobile station 512, third finger cylinder 516 presss from both sides tight sleeve pipe material can prevent the advancing process of mobile station 512, break away from two conduits 517, lead to unable next round processing, first XZ transmission module 41 and the synchronous transmission of second XZ transmission module 42, second guide pin 423 inserts from top to bottom directly over the upper slitting sleeve pipe, first guide pin 413 inserts from bottom to top directly under the lower slitting sleeve pipe, second guide pin 423 and first guide pin 413 support upper slitting sleeve pipe and lower slitting sleeve pipe, second clamp block 5145 and first clamp block 5144 are outwards expanded, then first X axle transmission module 511 drives mobile station 512 to reset, revolving cylinder 5141 drives the roll-over table 5142 to reset.
In the invention, the wire driving assembly 8 comprises a second mounting frame 81, a second lifting cylinder 82, a second servo motor 83 and a right-angle connecting rod 84, wherein the second lifting cylinder 82, the second servo motor 83 and the right-angle connecting rod 84 are arranged on the second mounting frame 81, the middle part of the right-angle connecting rod 84 is rotatably connected with the second mounting frame 81, the second servo motor 83 is connected with a driving wheel 86, one end of the right-angle connecting rod 54 is connected with the second lifting cylinder 82, the other end of the right-angle connecting rod 84 is connected with a driven wheel 85, the second lifting cylinder 82 drives the right-angle connecting rod 84 to ascend, the driven wheel 85 clamps copper wires with the driving wheel 86, the second servo motor 83 rotates to convey the copper wires downwards, the second lifting cylinder 82 drives the right-angle connecting rod 84 to descend, the driven wheel 85 is separated from contact with the driving wheel 86, the copper wires are stopped to be conveyed downwards, and the conveying or the copper wires are stopped in real time by arranging the wire driving assembly 8.
In the invention, copper wires pass through a wire driving assembly 8 from top to bottom, a second lifting cylinder 82 drives a right-angle connecting rod 84 to ascend, a driven wheel 85 is contacted with a driving wheel 86, the driving wheel 86 and the driven wheel 85 clamp the copper wires, a second servo motor 83 rotates to convey the copper wires downwards, the copper wires sequentially pass through a second guide pin 423, an upper slitting sleeve, a lower slitting sleeve and a first guide pin 413 from top to bottom, a pushing cylinder 424 is pushed inwards, a first finger cylinder 425 clamps the upper slitting sleeve, the lower slitting sleeve and a first lead wire, 413 do descending transmission through a first XZ transmission module 41, the copper wires are synchronously conveyed downwards through the wire driving assembly 8, the first XZ transmission module 41 descends to the bottommost part, the copper wires are stopped to be conveyed downwards, a small section of copper wires are reserved at the lower end of the lower slitting sleeve, the copper wires are wound on a wire pin arranged at the front end of a framework of a spool 62 through a first XZ transmission module 41 and a first rotating motor 411, the copper wires are separated from the lower slitting sleeve by the first guide pin, the copper wires are wound on the wire winding pin arranged at the front end of the framework of the lower slitting sleeve, the lower slitting sleeve are separated from the first guide pin, the copper wires are wound on the first guide pin, the lower slitting sleeve is wound on the wire winding pin through the first X-shaped sleeve, the upper end of the first X-shaped wire winding sleeve is matched with the first X-shaped wire winding sleeve, the upper end of the first X-shaped cylinder is arranged at the framework 3, the upper end of the lower slitting sleeve is matched with the first X-shaped, the copper wire winding sleeve is clamped with the first X-shaped, and the copper wire is cut by the lower sleeve is simultaneously, the upper end of the lower sleeve is clamped with the copper wire is arranged at the upper end of the lower X-X, and the lower wire is arranged through the X-X is arranged at the X, and the upper end is 4, and the upper wire is 4 is arranged, and the upper wire is tightly, and the upper copper wire is 4, and the lower wire is.
In the invention, the rubber coating mechanism 7 comprises a Y-axis transmission module 71, a rubber coating component 72 and a rubber belt frame 73, the Y-axis transmission module 71 comprises a supporting frame 711 and a first Y-axis cylinder 712, a moving plate 721 is in sliding connection with a Y-axis sliding rail 713, the output end of a second Y-axis cylinder 722 is connected with the output end of the first Y-axis cylinder 712, a fourth finger cylinder 727 is connected with the third Y-axis cylinder 723, a roller 728 is connected with the upper end of a first Z-axis cylinder 724, a second cutter 729 is connected with the upper end of the second Z-axis cylinder 725, a rubber belt pressing plate 730 is connected with the upper end of the third Z-axis cylinder 726, the rubber belt is wound on the rubber belt frame 73, the rubber belt is led out on the rubber belt pressing plate 730, the third Z-axis cylinder 726 drives the rubber belt pressing plate 730 to press the rubber belt to prevent the rubber belt from shifting, the fourth finger cylinder 724 clamps the end of the rubber belt, the third Z-axis cylinder 726 drives the rubber belt pressing plate 730 to reset, the fourth finger cylinder 727 is driven to move inwards through the third Y-axis cylinder 723, then the Y-axis transmission module 71 pushes the rubberizing assembly 72 to move inwards, the adhesive tape between the fourth finger cylinder 727 and the adhesive tape pressing plate 730 is positioned right below the winding shaft 62, the first Z-axis cylinder 724 pushes the roller 728 upwards, meanwhile, the fourth finger cylinder 727 releases the adhesive tape, the adhesive tape is attached to the outer side of the coil of the framework, then the first Z-axis cylinder 724 is reset, the first servo motor 61 drives the spool 62 to rotate, after rotating for a preset number of turns, the third Z-axis cylinder 726 drives the tape pressing plate 730 to press up the tape to prevent the tape from being displaced, the second Z-axis cylinder 725 pushes the second cutter 729 upward, the second cutter 729 cuts off the tape and then resets, the triaxial transmission module 3 drives the transformer to leave the encapsulation position, and then the Y-axis transmission module 71 drives the rubberizing component 72 to reset, the rubberizing processing is completed, and the materials form the electronic transformer.
Wherein, by arranging the rubber coating mechanism 7, the rubber coating is attached to the product from bottom to top,
the lower space is reasonably utilized, so that the device has compact structure and the space utilization rate is improved.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (5)
1. An automatic winding device for an electronic transformer, comprising a workbench, characterized in that: the workbench is provided with a direct vibration feeding and discharging mechanism, a triaxial transmission module, a double guide pin mechanism and a sleeve device, the triaxial transmission module is provided with a winding mechanism, an encapsulation mechanism is arranged between the triaxial transmission module and the direct vibration feeding and discharging mechanism, the double guide pin mechanism is positioned above the triaxial transmission module, and the sleeve device is positioned behind the double guide pin mechanism; the double-guide-pin mechanism comprises a first XZ transmission module and a second XZ transmission module, wherein the first XZ transmission module and the second XZ transmission module are symmetrically arranged, a first rotating motor and a first connecting block connected to the output end of the first rotating motor are arranged on the first XZ transmission module, a first guide pin vertically penetrating through the first connecting block is arranged on the first connecting block, pneumatic scissors are arranged at the bottom of the first connecting block, a second rotating motor and a second connecting block connected to the output end of the second rotating motor are arranged on the second XZ transmission module, a second guide pin vertically penetrating through the second connecting block is arranged on the second connecting block, a propelling cylinder is arranged at the bottom of the second connecting block, a first finger cylinder is connected to the inner side of the propelling cylinder, and the first connecting block and the second connecting block are in L shape and are oppositely arranged; the sleeve device comprises a cutting mechanism and a reaming mechanism, the cutting mechanism comprises a first X-axis transmission module and a moving table arranged on the first X-axis transmission module, a wire feeding assembly, a turnover assembly and a cutting assembly are arranged on the moving table, the wire feeding assembly comprises a second X-axis transmission module and a second finger cylinder connected to the second X-axis transmission module, the turnover assembly comprises a rotary cylinder and a turnover table in linkage connection with the rotary cylinder, a clamping cylinder and a second clamping block are arranged on the turnover table, the clamping cylinder is connected with a first clamping block matched with the second clamping block, a pipeline is arranged between the first clamping block and the second clamping block, the cutting assembly comprises a cutting cylinder and a first cutter arranged on the cutting cylinder, a third finger cylinder and two pipes are further arranged on the moving table, the third finger cylinder is arranged on the rear side of the moving table, one pipe is positioned between the third finger cylinder and the second finger cylinder, the other pipe is positioned between the second finger cylinder and the turnover assembly, the clamping cylinder is positioned between the first finger cylinder and the turnover assembly, the first pipe is positioned between the first cylinder and the first cutter cylinder, and the reaming mechanism is arranged at the rear end of the reel; the double-guide-needle mechanism further comprises a wire driving assembly, the wire driving assembly is located between the first XZ transmission module and the second XZ transmission module, the wire driving assembly comprises a second installation frame, a second lifting cylinder, a second servo motor and a right-angle connecting rod, the second lifting cylinder, the second servo motor and the right-angle connecting rod are arranged on the second installation frame, the middle part of the right-angle connecting rod is rotatably connected with the second installation frame, one end of the right-angle connecting rod is connected with the second lifting cylinder, the other end of the right-angle connecting rod is connected with a secondary driving wheel, the second servo motor is connected with a driving wheel, the driving wheel is in contact connection with the driven wheel, vertical guide pipes are arranged at the upper end and the lower end of the second installation frame, and the two vertical guide pipes vertically correspond to the connection positions of the driving wheel and the driven wheel.
2. An automatic winding apparatus for an electronic transformer according to claim 1, wherein: the feeding and discharging mechanism comprises a feeding guide rail and a discharging guide rail, linear vibrators are arranged at the bottoms of the feeding guide rail and the discharging guide rail, a gear component is arranged at the tail end of the feeding guide rail, the gear component comprises a base and a baffle rotatably connected with the base, a torsion spring is arranged between the baffle and the base, the baffle is attached to the tail end of the feeding guide rail, a limiting right-angle plate is arranged at the starting end of the discharging guide rail, an opening is formed towards the shape of on one side of the three-shaft transmission module by the limiting right-angle plate and the discharging guide rail, and an extension plate is arranged at the upper end of the limiting right-angle plate and is positioned at the rear end of the limiting right-angle plate and extends downwards.
3. An automatic winding apparatus for an electronic transformer according to claim 1, wherein: the winding mechanism comprises a first servo motor and a winding shaft arranged at the front end of the first servo motor.
4. An automatic winding apparatus for an electronic transformer according to claim 1, wherein: the rubber coating mechanism comprises a Y-axis transmission module, a rubber coating assembly and a rubber belt frame, wherein the rubber belt frame is arranged in front of the Y-axis transmission module, the Y-axis transmission module comprises a support frame and a first Y-axis cylinder arranged on the support frame, a Y-axis sliding rail is arranged on the front side of the support frame, the rubber coating assembly comprises a movable plate, a second Y-axis cylinder and a third Y-axis cylinder arranged on the back surface of the movable plate, and a first Z-axis cylinder, a second Z-axis cylinder and a third Z-axis cylinder arranged on the back surface of the movable plate, wherein the output end of the second Y-axis cylinder is connected with the output end of the first Y-axis cylinder, the third Y-axis cylinder is connected with a fourth finger cylinder, the upper end of the first Z-axis cylinder is connected with a roller, the upper end of the second Z-axis cylinder is connected with a second cutter, and the upper end of the third Z-axis cylinder is connected with a rubber belt pressing plate.
5. A processing method of automatic winding equipment is characterized in that: comprising the following steps:
s1: the frameworks are sequentially arranged on the feeding guide rail, the frameworks are driven to move to the right side by the linear vibrator, the winding shaft is matched with the three-shaft transmission module for transmission, the frameworks at the tail end of the feeding guide rail are inserted into the frameworks and move to the right, the baffle plate is pushed to rotate, the frameworks at the tail end of the feeding guide rail leave the feeding guide rail, and the baffle plate is reset under the action of the torsion spring to block the frameworks on the feeding guide rail;
s2: the sleeve coil stock is arranged on the sleeve reel, the sleeve wire stock sequentially passes through two conduits from back to front, the first clamping block and the second clamping block are in a slightly opened state, the second finger cylinder clamps the sleeve wire stock and is matched with the second X-axis transmission module to push forwards, the front end of the sleeve is inserted into a pipeline, the clamping cylinder pushes inwards, the second clamping block and the first clamping block clamp the front end of the sleeve, the cutting cylinder pushes the first cutter and then resets, the first cutter cuts off the sleeve between the conduits and the turnover assembly, the clamping cylinder resets, the first clamping block and the second clamping block are in a slightly opened state, the sleeve of the cutting part cannot fall off, the second X-axis transmission module drives the second finger cylinder and the sleeve to push forwards for the second time, the sleeve of the cutting part in the pipeline is pushed forwards, the clamping cylinder pushes inwards, the second clamping block and the first clamping block clamp the front end of the sleeve, the cutting cylinder pushes the first cutter again, then resets, the first cutter cuts off the sleeve between the conduit and the overturning assembly, then the second finger cylinder loosens the sleeve line material and resets through the second X-axis transmission module, the cutting part sleeve between the second clamping block and the first clamping block forms an upper cutting sleeve and a lower cutting sleeve, the rotating cylinder drives the overturning platform to overturn forwards by 90 degrees, the upper cutting sleeve and the lower cutting sleeve are arranged up and down, then the upper end of the upper cutting sleeve is reamed through the reaming mechanism, the third finger cylinder clamps the sleeve line material, the first X-axis transmission module pushes the moving platform forwards, the first XZ transmission module and the second XZ transmission module are transmitted, the second guide needle is positioned right above the upper cutting sleeve and is in contact connection with the upper cutting sleeve, the first guide needle is positioned right below the lower cutting sleeve and is in contact connection with the lower cutting sleeve, the second clamping block and the first clamping block are unfolded outwards, then the first X-axis transmission module drives the movable table to reset, and the rotary cylinder drives the overturning table to reset;
s3: the copper wire passes through the wire driving assembly from top to bottom, the second lifting cylinder drives the right-angle connecting rod to ascend, the driven wheel is in contact with the driving wheel, the driving wheel and the driven wheel clamp the copper wire, the second servo motor rotates to convey the copper wire downwards, the copper wire sequentially passes through the second guide pin, the upper slitting sleeve, the lower slitting sleeve and the first guide pin from top to bottom, the pushing cylinder pushes inwards, and the first finger cylinder clamps the upper slitting sleeve;
s4: the lower slitting sleeve and the first guide pin are subjected to descending transmission through a first XZ transmission module and drive copper wires to be conveyed downwards together, a small section of copper wires is reserved at the lower end of the lower slitting sleeve, the copper wires at the lower end of the lower slitting sleeve are wound on wire feet arranged at the front end of a framework on a winding shaft through the first XZ transmission module and the first rotary motor in a matched transmission mode, the copper wires and the lower slitting sleeve are separated from the first guide pin, the copper wires at the upper end of the lower slitting sleeve are wound on the framework through the first XZ transmission module and the first servo motor according to the setting, then a first finger cylinder clamps the upper slitting sleeve and simultaneously performs descending transmission through a second XZ transmission module, then the first finger cylinder loosens the upper slitting sleeve, the copper wires at the upper end of the upper slitting sleeve are wound on the wire feet arranged at the front end of the framework through the second XZ transmission module and the second rotary motor in a matched transmission mode, the copper wires between the framework and the first guide pin are cut through the first XZ transmission module and the first rotary motor in a transmission mode, and the framework of pneumatic scissors is cut, and the framework winding is finished;
s5: the adhesive tape coil stock is arranged on an adhesive tape holder, the adhesive tape is led out to an adhesive tape pressing plate, a third Z-axis air cylinder drives the adhesive tape pressing plate to press up the adhesive tape to prevent the adhesive tape from shifting, a fourth finger air cylinder clamps the end part of the adhesive tape, the third Z-axis air cylinder drives the adhesive tape pressing plate to reset, the fourth finger air cylinder is driven to move inwards through a third Y-axis air cylinder, then a Y-axis transmission module pushes an adhesive tape pasting component to move inwards, the adhesive tape between the fourth finger air cylinder and the adhesive tape pressing plate is positioned right below a winding shaft, a first Z-axis air cylinder pushes a roller upwards, the adhesive tape is loosened by the fourth finger air cylinder, the adhesive tape is attached to the outer side of a coil of a framework, then the first Z-axis air cylinder is reset, a first servo motor drives the winding shaft to rotate, after rotating for a preset number of turns, the third Z-axis air cylinder drives the adhesive tape pressing plate to press up the adhesive tape to prevent the adhesive tape from shifting, the second Z-axis air cylinder pushes a second cutter upwards, the adhesive tape is cut off and then resets, a three-axis transmission module drives a transformer to leave a transformer, and then the Y-axis transmission module drives the adhesive tape pasting component to reset, and the rubber-pasting component is completed, and the rubber-covered material is formed into an electronic transformer;
s6: the three-axis transmission module drives the electronic transformer to move between the feeding guide rail and the discharging guide rail, then the electronic transformer is positioned in the limiting right-angle plate from left to right, the three-axis transmission module drives the winding shaft to move backwards, the electronic transformer is limited by the extension plate and falls off on the winding shaft, and the electric transformer moves rightwards along the discharging guide rail under the action of the linear vibrator to perform discharging.
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| CN202210484580.0A CN114694949B (en) | 2022-05-06 | 2022-05-06 | Automatic winding equipment for electronic transformer and processing method thereof |
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| CN202210484580.0A CN114694949B (en) | 2022-05-06 | 2022-05-06 | Automatic winding equipment for electronic transformer and processing method thereof |
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| CN118098813A (en) * | 2024-04-29 | 2024-05-28 | 深圳市星特科技有限公司 | Multifunctional electronic transformer winding equipment |
| CN118098814A (en) * | 2024-04-29 | 2024-05-28 | 深圳市星特科技有限公司 | Efficient electronic transformer winding equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107146710A (en) * | 2017-06-09 | 2017-09-08 | 深圳市磁脉科技有限公司 | A kind of full-automatic sleeve-penetrating coil winding machine of electronic transformer |
| CN111477453A (en) * | 2020-05-28 | 2020-07-31 | 深圳市鹏达金电子设备有限公司 | Double-color bushing wire winding and rubber coating machine |
| CN214031299U (en) * | 2020-12-02 | 2021-08-24 | 东莞市力鸿达自动化科技有限公司 | Jacketing machine rubber coating mechanism and jacketing machine using same |
| CN113488328A (en) * | 2021-06-17 | 2021-10-08 | 东莞市云易智能装备有限公司 | Sleeve threading device |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107146710A (en) * | 2017-06-09 | 2017-09-08 | 深圳市磁脉科技有限公司 | A kind of full-automatic sleeve-penetrating coil winding machine of electronic transformer |
| CN111477453A (en) * | 2020-05-28 | 2020-07-31 | 深圳市鹏达金电子设备有限公司 | Double-color bushing wire winding and rubber coating machine |
| CN214031299U (en) * | 2020-12-02 | 2021-08-24 | 东莞市力鸿达自动化科技有限公司 | Jacketing machine rubber coating mechanism and jacketing machine using same |
| CN113488328A (en) * | 2021-06-17 | 2021-10-08 | 东莞市云易智能装备有限公司 | Sleeve threading device |
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