CN118098813A

CN118098813A - Multifunctional electronic transformer winding equipment

Info

Publication number: CN118098813A
Application number: CN202410529246.1A
Authority: CN
Inventors: 邓德俊; 刘杰; 刘建
Original assignee: Shenzhen Xingte Technology Co ltd
Current assignee: Shenzhen Xingte Technology Co ltd
Priority date: 2024-04-29
Filing date: 2024-04-29
Publication date: 2024-05-28

Abstract

The invention discloses a multifunctional electronic transformer winding device, which belongs to the technical field of winding devices and comprises a frame, wherein a threading sleeve mechanism is arranged on the frame, double-arm winding mechanisms are arranged on two sides of the threading sleeve mechanism, a direct vibration feeding and discharging mechanism and a skeleton rotating mechanism are arranged below the threading sleeve mechanism, and an encapsulation mechanism positioned above the direct vibration feeding and discharging mechanism is arranged between the direct vibration feeding and discharging mechanism and the skeleton rotating mechanism. The multifunctional electronic transformer winding equipment is stable in overall operation and stable in structure, the production requirements of automatic cutting of the sleeve, automatic winding of the lead and automatic encapsulation are met, full-automatic production of the electronic transformer is realized, the production efficiency can be effectively improved, and the labor cost is reduced.

Description

Multifunctional electronic transformer winding equipment

Technical Field

The invention relates to the technical field of winding equipment, in particular to multifunctional electronic transformer winding equipment.

Background

The transformer is an important device in a power supply system, and is a device for changing alternating voltage by utilizing the electromagnetic induction principle.

In the production process of the electronic transformer, a semi-automatic mode is generally adopted for processing, for example, a skeleton is firstly placed on a winding machine manually, then the skeleton with the winding completed is sleeved at two ends of a wire through two sleeves manually, then the two ends of the wire are wound at pin feet of the skeleton manually, and finally the skeleton is subjected to tape-wrapping processing through tape-wrapping equipment.

Disclosure of Invention

The invention aims to provide multifunctional electronic transformer winding equipment which is stable in overall operation and stable in structure, and can be used for realizing the production requirements of automatic cutting of a sleeve, automatic winding of a lead and automatic encapsulation, realizing the full-automatic production of an electronic transformer, effectively improving the production efficiency and reducing the labor cost.

In order to achieve the above purpose, the invention provides a multifunctional electronic transformer winding device, which comprises a frame, wherein a threading sleeve mechanism is arranged on the frame, two arms winding mechanisms are arranged on two sides of the threading sleeve mechanism, a direct vibration feeding and discharging mechanism and a skeleton rotating mechanism are arranged below the threading sleeve mechanism, and an encapsulation mechanism positioned above the direct vibration feeding and discharging mechanism is arranged between the direct vibration feeding and discharging mechanism and the skeleton rotating mechanism.

Preferably, a shield is arranged at the top of the frame, and the shield is a rectangular aluminum profile shield formed by assembling aluminum profiles; the surface of the shield is provided with an oxide film formed after an oxidation treatment process.

Preferably, the threading cannula mechanism comprises a cannula conveying assembly, a cannula transferring assembly and a wire supplying assembly;

The sleeve conveying assembly comprises a base plate, a Z-axis sliding rail and a Z-axis screw motor are fixed on the base plate, a sleeve conveying clamp pair is arranged on an output shaft of the Z-axis screw motor, and a sleeve fixing clamp pair is arranged below the Z-axis screw motor;

The right side of the sleeve conveying assembly is provided with a catheter channel, the catheter channel comprises a fixed block and sleeve guide pins, and the vertical positions of the sleeve guide pins are in one-to-one correspondence with each other; one side of the conduit channel is fixed with a scutcher cylinder and a scutcher fixed on the scutcher cylinder;

The sleeve transfer assembly comprises a first X-axis sliding rail, an X-axis screw motor and a sleeve detection assembly, wherein L blocks are arranged on nuts of the X-axis screw motor, and a cutter cylinder, a thread cylinder and a Y-axis sliding rail are arranged on the L blocks; the output shaft of the cutter cylinder is connected with a sleeve cutter; a half structure of a sleeve mold is fixed on the Y-axis sliding rail, and the other half of the sleeve mold is fixed on the L block;

The wire feeding assembly comprises a finger cylinder and a wire feeding motor, wherein connecting plates are fixed at two ends of the finger cylinder, one end of each connecting plate is provided with a driven wheel, the other end of each connecting plate is fixedly provided with the wire feeding motor, an output shaft of each wire feeding motor is fixedly provided with a driving wheel, and the driven wheels are connected with the driving wheels through synchronous pulleys; and the upper end, the lower end and the middle position of the connecting plate are provided with wire feeding guide pins which are vertically arranged.

Preferably, the sleeve detection assembly comprises a sensing block, a first pushing-out cylinder and a first sensor, wherein the sensing block is fixed at the output end of the first pushing-out cylinder through a lever structure.

Preferably, the double-arm winding mechanism comprises a base, a left swing arm and a right swing arm;

The base is fixed at the middle position of the frame, and the left swing arm and the right swing arm are respectively arranged at two sides of the base; the left swing arm and the right swing arm are respectively provided with a first XYZ three-axis moving module and a rotating arm assembly; the left swing arm is fixedly provided with a left guide needle rod, the left guide needle rod is provided with a wire hanging air cylinder, an air shear and a left wire hanging guide needle, the right swing arm is fixedly provided with a right guide needle rod, and the right guide needle rod is provided with a right wire hanging guide needle, a pipe clamp air cylinder and a sleeve clamping jaw connected with the output end of the pipe clamp air cylinder.

Preferably, the rotating arm assembly comprises a rotating seat, a rotating motor and a rotating shaft; the rotating motor is arranged above the rotating seat, the rotating shaft penetrates through the rotating seat and is fixed at the lower end of the rotating seat through a bearing, and a synchronous wheel is fixed on the rotating shaft and is connected with the rotating motor through a synchronous belt; the rotary seat is provided with a second sensor, and the outer side end of the rotary shaft is fixed with an induction piece matched with the second sensor.

Preferably, the direct vibration feeding and discharging mechanism comprises a feeding rail, a discharging rail and tail scissors, wherein linear vibrators are arranged at the bottoms of the feeding rail and the discharging rail, and the feeding rail and the discharging rail comprise a positioning plate, a material supporting plate and a material hanging plate which are movably connected; the feeding rail is characterized in that a blocking component is arranged at the tail end of the feeding rail and comprises a supporting seat and a baffle, a tension spring is arranged between the baffle and the supporting seat, the baffle is attached to the tail end of a jig on the supporting seat, and detection optical fibers are arranged at the tail end of the feeding rail and the starting end of the discharging rail.

Preferably, the skeleton rotating mechanism comprises a second XYZ three-axis moving module and a winding shaft; the Z-axis transmission assembly of the second XYZ-axis moving module comprises a bearing seat, a guide shaft and a linear bearing, wherein the bearing seat is fixed with the double-arm winding mechanism, the linear bearing is arranged on the upper end face and the lower end face of the bearing seat, a lifting motor is arranged below the bearing seat, and a ball screw connected to the bearing seat is arranged on the lifting motor; the winding shaft comprises a winding motor, a winding shaft sleeve and a spindle seat, the spindle seat is fixed on a Y-axis transmission assembly of the second XYZ three-axis moving module, the winding motor is installed at one end of the spindle seat, and the winding shaft sleeve is fixed on an output shaft of the winding motor.

Preferably, the encapsulation mechanism comprises a support assembly and adhesive tape assemblies, wherein the adhesive tape assemblies are symmetrically arranged at two ends of the support assembly;

the support assembly comprises a support section bar, a support sliding rail and a second pushing-out cylinder;

The adhesive tape assembly comprises an adhesive tape frame, a second X-axis sliding rail, an adhesive tape pulling cylinder and a back tension cylinder are arranged on the back surface of the adhesive tape frame, a second sliding block is arranged on the second X-axis sliding rail, adhesive tape clamping jaws are arranged on the second sliding block, the output end of the adhesive tape pulling cylinder is connected with the second sliding block,

Three Z axle cylinders are installed in the sticky tape frame openly, and is three Z axle cylinder output is all being connected the guide bar, compression spring installs between Z axle cylinder and the guide bar, three pinch roller, sticky tape cutter and sticky tape preforming are equipped with respectively on the guide bar top Z axle cylinder one side still is fixed with the guide pulley axle, be fixed with the sticky tape guide pulley on the guide pulley axle.

Preferably, the fixing ring and the light blocking sheet are arranged on the adhesive tape guide wheel, and the adhesive tape holder is provided with a third sensor matched with the light blocking sheet.

Therefore, the multifunctional electronic transformer winding equipment is stable in overall operation and stable in structure, the production requirements of automatic cutting of the sleeve, automatic winding of the lead and automatic encapsulation are met, the electronic transformer is fully automatically produced, the production efficiency can be effectively improved, and the labor cost is reduced.

The technical scheme of the invention is further described in detail through the drawings and the embodiments.

Drawings

FIG. 1 is a schematic diagram of a multi-functional electronic transformer winding device according to the present invention;

FIG. 2 is a schematic diagram of the internal structure of a winding device of a multifunctional electronic transformer according to the present invention;

FIG. 3 is a schematic diagram of a threading sleeve mechanism of a multi-functional electronic transformer winding device according to the present invention;

FIG. 4 is a schematic diagram of a bushing transfer assembly and bushing detection assembly of a multi-functional electronic transformer winding device of the present invention;

FIG. 5 is a schematic diagram of a dual arm winding mechanism of a multi-functional electronic transformer winding device according to the present invention;

FIG. 6 is a schematic diagram of a left swing arm of a multi-functional electronic transformer winding device according to the present invention;

FIG. 7 is a schematic diagram of a right swing arm of a multi-functional electronic transformer winding device according to the present invention;

FIG. 8 is a schematic diagram of a direct vibration feeding and discharging mechanism of a multifunctional electronic transformer winding device according to the present invention;

FIG. 9 is a schematic diagram of a skeleton rotation mechanism of a multifunctional electronic transformer winding device according to the present invention;

FIG. 10 is a schematic front view of a multi-functional electronic transformer winding device encapsulation mechanism of the present invention;

fig. 11 is a schematic back view of a multi-functional electronic transformer winding device encapsulation mechanism of the present invention.

Reference numerals

1. A frame; 101. a shield;

2. Threading sleeve mechanism; 2011. a substrate; 2012. a Z-axis sliding rail; 2013. a Z-axis screw motor; 20141. a first cannula delivery clip; 20142. a second cannula delivery clip; 20151. a first sleeve fixation clamp; 20152. a second sleeve fixation clamp; 20161. a fixed block; 201621, a first cannula lead; 201622, a second cannula lead; 2017. a mouth-opening cylinder; 2018. drawing a needle; 2019. a rotation stopping plate; 2021. a first X-axis slide rail; 2022. an X-axis screw motor; 20231. an induction block; 20232. a first push-out cylinder; 20233. a first sensor; 20234. an adjusting block; 20235. a moving block; 20236. a locking piece; 2024. l blocks; 2025. a first slider; 2026. a cutter cylinder; 2027. a tool holder; 2028. a sleeve cutter; 2029. a Y-axis sliding rail; 20210. a sleeve mold; 20211. a large thread cylinder; 20212. a small thread cylinder; 2031. a finger cylinder; 2032. a wire feeding motor; 2033. a cylinder fixing plate; 2034. a connecting plate; 2035. driven wheel; 2036. a driving wheel; 2037. a synchronous pulley; 2038. a wire feeding guide pin; 2039. an anti-jumper;

3. A double-arm winding mechanism; 301. a base; 3011. a first XYZ three-axis movement module; 3012. a rotating arm assembly; 30121. a rotating seat; 30122. a rotating electric machine; 30123. a rotation shaft; 30124. a synchronizing wheel; 30125. a synchronous belt; 30126. a second sensor; 30127. an induction piece;

302. a left swing arm; 3021. a left guide pin rod; 3022. a left thread hanging guide pin; 3023. a wire hanging cylinder; 3024. air shearing; 3025. a wire clamping guide block; 3026. wire pressing clamps;

303. A right swing arm; 3031. a right guide pin rod; 3032. a guide rail mounting block; 3033. a guide rod sliding block; 3034. a pipe clamp cylinder; 3035. a sleeve clamping jaw; 3036. a guide rod cylinder; 3037. a first floating joint; 3038. a right thread hanging guide pin;

4. A direct vibration feeding and discharging mechanism; 4011. a positioning plate; 4012. a material supporting plate; 4013. a hanging plate; 4014. a bottom plate; 40151. a support base; 40152. a baffle; 40153. a connecting block; 40154. a spin column; 40155. a tension spring; 403. tail scissors; 404. a linear vibrator; 405. detecting an optical fiber; 406. a scissors fixing plate;

5. A skeleton rotation mechanism; 50111. a bearing seat; 50112. a guide shaft; 50113. a linear bearing; 50114. a ball screw; 50115. a motor fixing plate; 50116. a lifting motor; 50117. a motor mounting seat; 50118. a coupling; 5021. a wound motor; 5022. a winding shaft sleeve; 5023. a spindle base;

6. A rubber coating mechanism; 6011. a support profile; 6012. supporting the slide rail; 6013. a second push-out cylinder; 6014. a buffer; 6021. an adhesive tape holder; 6022. a second floating joint; 6023. a second X-axis sliding rail; 6024. a tape pulling cylinder; 6025. a back tension cylinder; 6026. a second slider; 6027. a cylinder mounting plate; 6028. adhesive tape clamping jaws; 6029. a limiting block; 60210. a cylinder mounting seat; 60211. a Z-axis cylinder; 60212. a guide rod; 60213. a shifting fork; 60214. a compression spring; 60215. a pinch roller; 60216. a tape cutter; 60217. tabletting the adhesive tape; 60218. a guide wheel shaft; 60219. a tape guide wheel; 60220. a guide plate; 60221. a fixing ring; 60222. a light blocking sheet; 60223. a third sensor; 60224. and (5) an adhesive tape supporting frame.

Detailed Description

The technical scheme of the invention is further described below through the attached drawings and the embodiments.

Unless defined otherwise, technical or scientific terms used herein should be given the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The terms "first," "second," and the like, as used herein, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that elements or items preceding the word are included in the element or item listed after the word and equivalents thereof, but does not exclude other elements or items. The terms "connected" or "connected," and the like, are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", etc. are used merely to indicate relative positional relationships, which may also be changed when the absolute position of the object to be described is changed.

Examples

As shown in fig. 2, the invention provides a multifunctional electronic transformer winding device, which comprises a frame 1, a threading sleeve mechanism 2, a double-arm winding mechanism 3, a direct vibration feeding and discharging mechanism 4, a skeleton rotating mechanism 5 and an encapsulation mechanism 6.

As shown in fig. 1, the main body of the frame 1 is formed by welding structural welding parts and wrapping with sheet metal parts, and doors are arranged around the frame 1, and the whole is painted, so that the appearance color is uniform.

The top of the frame 1 is provided with a shield 101, the shield 101 is formed by assembling an aluminum profile and a profile built-in connecting piece, and the aluminum profile is characterized in that the aluminum profile is light in rigidity and enough in texture and good in surface stability, and a layer of oxide film can be formed on the surface of the aluminum profile after an oxidation treatment process, so that the aluminum profile is extremely strong in corrosion resistance.

The shield 101 is of a rectangular structure, and an organic glass plate is arranged on a frame of the shield 101 to isolate key movable parts of the machine.

As shown in fig. 3, the threading cannula mechanism 2 is composed of a cannula transport assembly, a cannula transfer assembly and a wire feeding assembly. The sleeve conveying assembly comprises a base plate 2011, a Z-axis sliding rail 2012 and a Z-axis screw motor 2013 which are fixed on the base plate 2011, a sleeve conveying clamp pair is installed on an output shaft of the Z-axis screw motor 2013, a sleeve fixing clamp pair is installed below the Z-axis screw motor 2013, the sleeve conveying clamp pair and the sleeve fixing clamp pair are stacked together, the sleeve conveying clamp pair comprises a first sleeve conveying clamp 20141 and a second sleeve conveying clamp 20142, and the sleeve fixing clamp pair comprises a first sleeve fixing clamp 20151 and a second sleeve fixing clamp 20152. Wherein the first sleeve transporting clamp 20141 and the first sleeve fixing clamp 20151 are used for clamping the sleeve in the first sleeve guide pin 201621, and the second sleeve transporting clamp 20142 and the second sleeve fixing clamp 20152 are provided with notches at the middle ends of the clamps, so that the sleeve in the second sleeve guide pin 201622 can be prevented from being contacted with another sleeve when being clamped.

The right side of the sleeve conveying assembly is provided with a guide pipe channel, the guide pipe channel consists of fixed blocks 20161 and sleeve guide pins, two sleeve guide pins can be arranged on each fixed block 20161 side by side, different-color sleeve requirements of electronic transformer products can be met, the vertical positions of the sleeve guide pins are in one-to-one correspondence with each other, a mouth-opening air cylinder 2017 and a mouth-opening needle 2018 fixed on the mouth-opening air cylinder 2017 are fixed beside the guide pipe channel, the lower end of the mouth-opening air cylinder 2018 is square, the upper end of the mouth-opening air cylinder 2018 is connected with a rotation stopping plate 2019, and position deviation of the mouth-opening air cylinder 2018 can be prevented from rotating.

As shown in fig. 4, the sleeve transfer assembly includes a first X-axis slide rail 2021, an X-axis screw motor 2022, and a sleeve detection assembly, an L block 2024 is mounted on a nut of the X-axis screw motor 2022, a first sliding block 2025 is fixed on the L block 2024, a notch is opened at a lower end thereof, a cutter cylinder 2026 is fixed on the first sliding block 2025, a knife rest 2027 passes through the notch of the L block 2024 to be positioned and connected with an output shaft of the cutter cylinder 2026, a sleeve cutter 2028 is fixed on the knife rest 2027, one end of the L block 2024 is provided with a T-shaped notch, an inner side surface is fixed with a Y-axis slide rail 2029, a half of a sleeve mold 20210 is arranged in the T-shaped notch of the L block 2024, another half is fixed on the Y-axis slide rail 2029, a compression spring 60214 is arranged in the middle of the two half sleeve molds 20210, one large or small two screw cylinders are fixed on the other end of the L block 2024 through a base, and are in contact with the movable half sleeve mold 20210, wherein the large screw cylinders 20211 are propped against the sleeve molds 20210, when the sleeve is prevented from being flared, the sleeve molds 20210 are propped against the small screw molds 20212, and the sleeve molds are prevented from being cut off, and the sleeve molds are also prevented from being pulled out of the sleeve molds 10.

The sleeve detection assembly comprises a sensing block 20231, a first pushing cylinder 20232 and a first sensor 20233, wherein the first pushing cylinder 20232 is fixed on a nut of an X-axis screw rod motor 2022 through an adjusting block 20234, a moving block 20235 is fixed at the output end of the first pushing cylinder 20232, the sensing block 20231 is fixed on the moving block 20235 through a locking piece 20236, the tail end of the sensing block 20231 is supported by a pin, the first sensor 20233 is arranged on the moving block 20235 and is positioned at the rear end of the sensing block 20231, when the sleeve is inclined against the front end of the sensing block 20231, the rear end of the sleeve is simultaneously tilted and detected by the first sensor 20233, and finally information is sent to the controller.

As shown in fig. 3, the wire feeding assembly includes a finger cylinder 2031 and a wire feeding motor 2032, the finger cylinder 2031 is vertically mounted on a substrate 2011 through a cylinder fixing plate 2033, a connecting plate 2034 is fixed at two ends of the finger cylinder 2031, a driven wheel 2035 is mounted at one end of the connecting plate 2034, the wire feeding motor 2032 is fixed at the other end, the driven wheel 2035 is fixedly connected with the connecting plate 2034 through a bearing, a driving wheel 2036 is fixed on an output shaft of the wire feeding motor 2032, the driven wheel 2035 and the driving wheel 2036 on the same connecting plate 2034 are connected through a synchronous pulley 2037, soft rubber is wrapped on the outer surfaces of the driving wheel and the driven wheel, the wrapping performance is better when the driving wheel and the wire are contacted, the slipping phenomenon can not occur due to larger friction force, the driven wheels 2035 and the driving wheel 2036 at the left end and the right end can be in contact connection through the finger cylinder 2031, and compared with the traditional single-wheel contact, the double-wheel contact has larger clamping force on the wire feeding stability. Wire feeding guide pins 2038 are vertically arranged at the upper end, the lower end and the middle position of the connecting plate 2034, the vertical positions correspond to each other, a wire jumper preventing device 2039 is arranged above the wire feeding guide pins 2038, and the wire jumper preventing device 2039 guides and limits wires led out from a tensioner.

As shown in fig. 5, the double-arm winding mechanism 3 comprises a base 301, a left swing arm 302 and a right swing arm 303, wherein the base 301 is formed by square integrated machining, the middle part and the front and rear parts are hollow, the weight is reduced, the overall strength can be ensured, the base 301 is fixed at the middle position of the frame 1, the left swing arm and the right swing arm are respectively arranged at two sides of the base 301, the left swing arm and the right swing arm are provided with the same first XYZ three-axis moving module 3011 and a rotating arm assembly 3012, the first XYZ three-axis moving module 3011 is supported by adopting a linear slide rail, a screw rod and a motor are used as output transmission sources, and compared with a single-shaft module, the double-arm winding mechanism is higher in structural strength and stability, and can adapt to long-time high-speed movement.

As shown in fig. 7, the rotating arm assembly 3012 includes a rotating base 30121, a rotating motor 30122 and a rotating shaft 30123, the rotating motor 30122 is installed above the rotating base 30121, the rotating shaft 30123 passes through the rotating base 30121, and is fixed at the lower end of the rotating base 30121 through a bearing, a synchronizing wheel 30124 is fixed on the rotating shaft 30123, and is connected with the rotating motor 30122 through a synchronizing belt 30125, the rotating base 30121 is further provided with a second sensor 30126, and an outer end of the rotating shaft 30123 is fixed with a sensing piece 30127 matched with the second sensor 30126.

As shown in fig. 6, a left guide pin rod 3021 is fixed at one end of the inner side of a rotating shaft 30123 of a left swing arm 302, a left wire hanging guide pin 3022 is mounted at the rightmost end of the left guide pin rod 3021, a wire hanging cylinder 3023, an air shear 3024 and a wire clamping guide block 3025 are arranged at the left side of the left wire hanging guide pin 3022, and a wire pressing clamp 3026 is fixed at the output end of the wire hanging cylinder 3023.

As shown in fig. 7, a right guide needle bar 3031 is also arranged on the inner side of the right swing arm 303, a guide rail mounting block 3032 is vertically mounted on the right guide needle bar 3031, a guide rail slider 3033 is connected with the guide rail mounting block 3032, a pipe clamping cylinder 3034 is fixed on the guide rail slider 3033, a sleeve clamping jaw 3035 is fixed on fingers at two ends of the pipe clamping cylinder 3034, a guide rail cylinder 3036 is fixed on the other surface of the guide rail mounting block 3032, the guide rail cylinder 3036 and the guide rail slider 3033 are connected together through a first floating joint 3037, and a right hanging wire guide needle 3038 is mounted at the leftmost end of the right guide needle bar 3031.

As shown in fig. 8, the direct vibration feeding and discharging mechanism 4 comprises a feeding track, a discharging track and tail wire scissors 403, linear vibrators 404 are arranged at the bottoms of the feeding track and the discharging track, the upper track and the lower track comprise movable positioning plates 4011, material supporting plates 4012 and hanging plates 4013, the two positioning plates 4011 are fixed at the tops of the linear vibrators 404 through bottom plates 4014, the material supporting plates 4012 are mounted on the inner side surfaces of the positioning plates 4011, the hanging plates 4013 are fixed at the tops, frameworks are hung on the hanging plates 4013, the frameworks can adapt to frameworks of different sizes through adjusting the positions of the positioning plates 4011, a material blocking component is arranged at the tail wire scissors 403, the material blocking component comprises a supporting seat 40151 and a baffle 40152 which is rotatably connected, a connecting block 40153 is fixed on the supporting seat 40151, a rotating column 40154 is fixed on a connecting block 40153 through a bearing, the baffle 40152 is mounted at one end of the rotating column 40154, a tension spring 40155 is hung between the baffle 40152 and the supporting seat 40151, the tail wire scissors are mounted at the tail end of the upper track and the tail wire scissors, and the tail wire scissors are mounted at the tail end of the tail wire scissors through detecting the optical fiber cutters 403.

As shown in fig. 9, the skeleton rotation mechanism 5 includes a second XYZ three-axis movement module and a spool, wherein a Z-axis transmission assembly of the second XYZ three-axis movement module includes a square bearing housing 50111, a guide shaft 50112 and a linear bearing 50113, the bearing housing 50111 is fixed to a base 301 of the double-arm winding mechanism 3, the upper and lower end surfaces of the bearing housing 50111 are provided with the linear bearing 50113, a nut for fixing the ball screw 50114 is installed in the middle of the lower end, the ball screw 50114 is installed on a motor fixing plate 50115, the upper end of the guide shaft 50112 passes through the linear bearing 50113, the lower end is connected with the motor fixing plate 50115, and a lifting motor 50116 is provided on the motor fixing plate 50115 through a motor mount 50117 and is connected with the ball screw 50114 through a coupling 50118. The second XYZ-axis moving module and the first XYZ-axis moving module 3011 have the same structure.

The spool includes wire winding motor 5021, wire winding axle sleeve 5022 and headstock 5023, and headstock 5023 is fixed on the Y axle drive assembly of second XYZ triaxial removal module, and wire winding motor 5021 installs in headstock 5023 one end, and wire winding axle sleeve 5022 is fixed on wire winding motor 5021 output shaft to link to each other with headstock 5023 through the bearing.

As shown in fig. 10, the encapsulation mechanism 6 includes a support member and tape members symmetrically arranged at both ends of the support member. The support assembly comprises a support section bar 6011, a support sliding rail 6012 and a second pushing-out air cylinder 6013, wherein the support sliding rail 6012 is arranged on the front surface of the support section bar 6011, the second pushing-out air cylinder 6013 is fixed at two ends of the support section bar 6011, the output end of the second pushing-out air cylinder is inwards, a buffer 6014 is further arranged on the support section bar 6011, and the buffer is used for limiting and buffering when the adhesive tape assembly moves back and forth, so that stable movement is maintained. The support profile 6011 adopts the profile as a support, which is convenient for adjusting the installation position related to the adhesive tape assembly.

The adhesive tape assembly comprises an adhesive tape frame 6021, the adhesive tape frame 6021 is fixed on a sliding block of a supporting sliding rail 6012, the adhesive tape frame 6021 is connected with a second pushing-out cylinder 6013 through a second floating joint 6022, as shown in fig. 11, a second X-axis sliding rail 6023, an adhesive tape pulling cylinder 6024 and a back tension cylinder 6025 are arranged on the back of the adhesive tape frame 6021, a second sliding block 6026 is arranged on the second X-axis sliding rail 6023, a cylinder mounting plate 6027 is fixed at one end of the second sliding block 6026, adhesive tape clamping jaws 6028 are arranged on the cylinder mounting plate 6027, the output end of the adhesive tape pulling cylinder 6024 is connected with the second sliding block 6026, a limiting block 6029 is further arranged beside the second X-axis sliding rail 6023, the pulling-out length of the adhesive tape is controlled through adjusting bolts on the limiting block 6029, and the back tension cylinder 6025 is fixed at the position below the second X-axis sliding rail 6023. The front of the adhesive tape rack 6021 is provided with an adhesive tape supporting frame 60224 and an air cylinder mounting seat 60210, the air cylinder mounting seat 60210 is provided with a plurality of square notches, three Z-axis air cylinders 60211 are fixed on the bottom surface of the air cylinder mounting seat 60210, three guide rods 60212 penetrate through the notches of the air cylinder mounting seat 60210 and are respectively connected with three Z-axis air cylinders 60211 through shifting forks 60213, compression springs 60214 are arranged between the shifting forks 60213 and the guide rods 60212, pressing wheels 60215 are respectively arranged at the top ends of the three guide rods 60212, and adhesive tape cutters 60216 and adhesive tape pressing sheets 60217. The plurality of guide wheel shafts 60218 are arranged beside the Z-axis air cylinder 60211, the guide wheel shafts 60218 are fixedly provided with adhesive tape guide wheels 60219, one guide wheel shaft 60218 is connected with an output shaft of the back tension air cylinder 6025 through a guide plate 60220, a fixing ring 60221 and a light blocking sheet 60222 are arranged on the adhesive tape guide wheels 60219, the adhesive tape frame 6021 is further provided with a third sensor 60223 matched with the light blocking sheet 60222, the fixing ring 60221 limits the adhesive tape bypassing the adhesive tape guide wheels 60219, and the adhesive tape is prevented from shifting in the moving process of the adhesive tape frame 6021.

The specific working process comprises the following steps:

when the device starts to work, the frameworks are sequentially arranged on the feeding track, the frameworks are driven to move right through the linear vibrator 404, the winding shaft is matched with the second XYZ three-axis moving module to move, the jig is inserted into the framework at the tail end of the feeding track, the baffle 40152 is pushed to move right to rotate, the framework is carried to be separated from the feeding track, the baffle 40152 is reset under the action of the tension spring 40155, and the frameworks on the feeding track are blocked.

The synchronous sleeve coil stock is hung on the shield 101, the sleeve sequentially passes through three sleeve guide pins from top to bottom, at the moment, the sleeve conveying clamp closes and clamps the sleeve, the sleeve is matched with the movement of the Z-axis screw motor 2013, the sleeve is inserted into the sleeve die 20210, at the moment, the small-thread cylinder 20212 is in an extending state to prop against the sleeve die 20210, the sleeve die 20210 is in a micro-opening state, the sleeve of a cutting part cannot fall off, after the Z-axis screw motor 2013 moves for a specified distance, the sleeve fixing clamp closes and clamps the sleeve, the sleeve is prevented from being pulled back, the sleeve conveying clamp is opened to return to the original position and repeats the previous operation to carry out the second sleeve conveying, when the first sensor 20233 detects that the position of the sensing block 20231 is propped up by the sleeve, the Z-axis screw motor 2013 stops moving, the cutter cylinder 2026 pushes the sleeve cutter 2028, the sleeve is cut off and then resets, and the large-thread cylinder 20211 is pushed out to jointly prop against the sleeve die 20210.

Further X-axis lead screw motor 2022 moves along sleeve mold 20210 to vertically correspond the sleeve to the needle 2018, the mouth-cutting cylinder 2017 drives the needle 2018 to move downwards, the tail end of the upper cutting sleeve is reset after being expanded, further X-axis lead screw motor 2022 continues to move rightwards to vertically correspond the sleeve to the wire feeding guide needle 2038, meanwhile, the rotary arm assembly 3012 is matched with the first XYZ three-axis moving module 3011 for transmission, the right hanging wire guide needle 3038 and the left hanging wire guide needle 3022 vertically correspond to the sleeve, the right hanging wire guide needle 3038 is arranged between the wire feeding guide needle 2038 and the sleeve, and the left hanging wire guide needle 3022 is located at the lower end of the sleeve.

Further, after the wire passes through the tensioner, the wire passes through three wire feeding guide pins 2038 from top to bottom, the driven wheel 2035 contacts with the driving wheel 2036 to clamp the wire, the wire feeding motor 2032 rotates to convey the wire downwards, the wire sequentially passes through the right wire hanging guide pin 3038, the upper slitting sleeve, the lower slitting sleeve and the left wire hanging guide pin 3022, after the wire emerges from the left wire hanging guide pin 3022 by one section, the wire hanging cylinder 3023 pushes out the compressed wire, the large thread cylinder 20211 and the small thread cylinder 20212 are retracted, the sleeve mold 20210 is opened, the X-axis screw motor 2022 is retracted and reset, and at the moment, the pipe clamping cylinder 3034 moves downwards to clamp the upper slitting sleeve.

Further lower slitting sleeve and left hanging wire guide pin 3022 move downwards through first XYZ triaxial moving module 3011 and drive the wire to extend downwards, wire at the front end of lower slitting sleeve is wound on pin feet of a framework on a winding shaft through mutual cooperation of first XYZ triaxial moving module 3011, second XYZ triaxial moving module and winding motor 5021, then wire is separated from left hanging wire guide pin 3022, wire wound on pin feet set by the framework is wound on the framework according to a set program through cooperation of winding motor 5021 and first XYZ triaxial moving module 3011, right hanging wire guide pin 3038 moves downwards, pipe clamp cylinder 3034 loosens the sleeve, wire at the rear end of upper slitting sleeve is wound on pin feet set by the framework in the same mode, wire between the framework and right hanging wire guide pin 3038 is cut through air shear 3024, then the framework is moved to the vicinity of tail wire scissors 403, wire heads on the pin feet of the framework are cut off through tail wire scissors 403, and winding is completed.

Further adhesive tape roll materials are arranged on an adhesive tape frame 6021, the adhesive tape is led out to bypass a plurality of adhesive tape guide wheels 60219 and then to an adhesive tape pressing sheet 60217, a Z-axis air cylinder 60211 drives the adhesive tape pressing sheet 60217 to ascend, the adhesive tape is pressed to prevent the adhesive tape from shifting, then a back tension air cylinder 6025 stretches out to back, the adhesive tape guide wheels 60219 are driven to move to dial out one adhesive tape section, then the adhesive tape pressing sheet 60217 moves downwards, an adhesive tape clamping jaw 6028 clamps the end part of the adhesive tape, an adhesive tape pulling air cylinder 6024 drives the adhesive tape clamping jaw 6028 to move inwards, a framework is moved to the position above a pressing wheel 60215 through the movement of a second XYZ three-axis moving module, namely the adhesive tape is positioned between the framework and the pressing wheel 60215, meanwhile, the pressing wheel 60215 moves upwards, the adhesive tape clamping jaw 6028 releases the adhesive tape, the adhesive tape is attached to a coil of the framework, a winding motor 5021 drives a winding shaft sleeve 5022 to rotate to a specified number of turns, the adhesive tape pressing sheet 60217 is pressed upwards, the adhesive tape cutter 60216 ascends to cut the adhesive tape, and then resets, the second XYZ three-axis moving module drives the framework to leave the encapsulation position, and the encapsulation is completed.

Further move the skeleton to unloading track left side to the left and right with the skeleton move in the C opening tool, the spool moves backward, and the skeleton is limited to drop out the spool by the tool, then the skeleton moves the completion unloading rightward along unloading track under the effect of linear vibrator 404.

Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention and not for limiting it, and although the present invention has been described in detail with reference to the preferred embodiments, it will be understood by those skilled in the art that: the technical scheme of the invention can be modified or replaced by the same, and the modified technical scheme cannot deviate from the spirit and scope of the technical scheme of the invention.

Claims

1. A multifunctional electronic transformer winding device is characterized in that: the automatic feeding and discharging device comprises a frame, a threading sleeve mechanism is arranged on the frame, double-arm winding mechanisms are arranged on two sides of the threading sleeve mechanism, a direct vibration feeding and discharging mechanism and a framework rotating mechanism are arranged below the threading sleeve mechanism, and a rubber coating mechanism located above the direct vibration feeding and discharging mechanism is arranged between the direct vibration feeding and discharging mechanism and the framework rotating mechanism.

2. A multi-function electronic transformer winding device as claimed in claim 1, wherein: the top of the frame is provided with a shield, and the shield is a rectangular aluminum profile shield formed by assembling aluminum profiles; the surface of the shield is provided with an oxide film formed after an oxidation treatment process.

3. A multi-function electronic transformer winding device as claimed in claim 1, wherein: the threading sleeve mechanism comprises a sleeve conveying assembly, a sleeve transferring assembly and a wire supplying assembly;

4. A multi-function electronic transformer winding device according to claim 3, wherein: the sleeve detection assembly comprises a sensing block, a first pushing-out cylinder and a first sensor, wherein the sensing block is fixed at the output end of the first pushing-out cylinder through a lever structure.

5. A multi-function electronic transformer winding device as claimed in claim 1, wherein: the double-arm winding mechanism comprises a base, a left swing arm and a right swing arm;

6. The multi-function electronic transformer winding device of claim 5, wherein: the rotating arm assembly comprises a rotating seat, a rotating motor and a rotating shaft; the rotating motor is arranged above the rotating seat, the rotating shaft penetrates through the rotating seat and is fixed at the lower end of the rotating seat through a bearing, and a synchronous wheel is fixed on the rotating shaft and is connected with the rotating motor through a synchronous belt; the rotary seat is provided with a second sensor, and the outer side end of the rotary shaft is fixed with an induction piece matched with the second sensor.

7. A multi-function electronic transformer winding device as claimed in claim 1, wherein: the direct vibration feeding and discharging mechanism comprises a feeding rail, a discharging rail and tail scissors, wherein linear vibrators are arranged at the bottoms of the feeding rail and the discharging rail, and the feeding rail and the discharging rail comprise a positioning plate, a material supporting plate and a material hanging plate which are movably connected; the feeding rail is characterized in that a blocking component is arranged at the tail end of the feeding rail and comprises a supporting seat and a baffle, a tension spring is arranged between the baffle and the supporting seat, the baffle is attached to the tail end of a jig on the supporting seat, and detection optical fibers are arranged at the tail end of the feeding rail and the starting end of the discharging rail.

8. A multi-function electronic transformer winding device as claimed in claim 1, wherein: the framework rotating mechanism comprises a second XYZ three-axis moving module and a winding shaft; the Z-axis transmission assembly of the second XYZ-axis moving module comprises a bearing seat, a guide shaft and a linear bearing, wherein the bearing seat is fixed with the double-arm winding mechanism, the linear bearing is arranged on the upper end face and the lower end face of the bearing seat, a lifting motor is arranged below the bearing seat, and a ball screw connected to the bearing seat is arranged on the lifting motor; the winding shaft comprises a winding motor, a winding shaft sleeve and a spindle seat, the spindle seat is fixed on a Y-axis transmission assembly of the second XYZ three-axis moving module, the winding motor is installed at one end of the spindle seat, and the winding shaft sleeve is fixed on an output shaft of the winding motor.

9. A multi-function electronic transformer winding device as claimed in claim 1, wherein: the rubber coating mechanism comprises a supporting component and adhesive tape components, and the adhesive tape components are symmetrically arranged at two ends of the supporting component;

10. The multi-function electronic transformer winding device of claim 9, wherein: the adhesive tape guide wheel is provided with a fixed ring and a light blocking sheet, and the adhesive tape holder is provided with a third sensor matched with the light blocking sheet.