CN114210935B - Intelligent die-casting system and method for high-density aluminum alloy die-casting - Google Patents
Intelligent die-casting system and method for high-density aluminum alloy die-casting Download PDFInfo
- Publication number
- CN114210935B CN114210935B CN202111558700.9A CN202111558700A CN114210935B CN 114210935 B CN114210935 B CN 114210935B CN 202111558700 A CN202111558700 A CN 202111558700A CN 114210935 B CN114210935 B CN 114210935B
- Authority
- CN
- China
- Prior art keywords
- die
- casting
- refining
- fixedly connected
- stirring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D1/00—Treatment of fused masses in the ladle or the supply runners before casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/30—Accessories for supplying molten metal, e.g. in rations
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/06—Making non-ferrous alloys with the use of special agents for refining or deoxidising
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
The invention relates to the technical field of die casting of aluminum alloy castings, in particular to an intelligent die casting system of a high-density aluminum alloy die casting and a die casting method thereof, wherein the intelligent die casting system comprises an equipment main body, a die casting mechanism is arranged on the equipment main body, an accommodating mechanism is arranged on the equipment main body, a driving mechanism is arranged on the accommodating mechanism, a refining mechanism is arranged on the driving mechanism, adding mechanisms are arranged on the refining mechanism and the driving mechanism, and a moving mechanism is arranged on the accommodating mechanism; by the adding mechanism and the refining mechanism, the corresponding slag removing agent can be automatically and stably added into the molten aluminum in a clearance manner, so that the manual operation is avoided, and the slag removing agent and the molten aluminum are mixed more uniformly; through actuating mechanism and concise mechanism to the convenience is in stirring rotor self pivoted, can also drive its half circumference that relapses in certain extent and rotate, makes the concise stirring scope of stirring rotor that has increased, and the quantity of impurity and bubble further reduces when making the die-casting.
Description
Technical Field
The invention relates to the technical field of die casting of aluminum alloy castings, in particular to an intelligent die casting system and a die casting method of a high-density aluminum alloy die casting.
Background
The aluminum alloy die casting is widely applied to various fields, generally, the aluminum alloy die casting is produced continuously, an aluminum alloy solution is fed to a die casting machine after being smelted, and is injected into the die casting machine for continuous die casting, so that the aluminum alloy die casting is produced continuously.
However, in the process of melting the aluminum liquid, impurities and air are easily mixed, so that impurities or air holes are generated in the subsequent die casting, and the overall density of the die casting is reduced, so that the traditional aluminum liquid is generally subjected to corresponding refining and impurity removal treatment after being melted. Most of the traditional refining and impurity removal processes are that a specially-made rotor is inserted into the aluminum liquid to be stirred and rotated, so that bubbles in the aluminum liquid can be conveniently separated out, and meanwhile, impurities can float on the surface and are collected, but due to the special high-temperature condition of the aluminum liquid, the rotor inserted into the rotor to be stirred is integrally thick and compact in disc shape, the expansion area of the rotor is small, and therefore, in the stirring process, most of the areas of the aluminum liquid are difficult to be properly refined and stirred; meanwhile, in the refining process, some refining slag removing agents can be added according to actual needs, most of the traditional adding modes are manually added at one time, but the manual adding not only increases the operation steps, but also is difficult to accurately control, and meanwhile, the manual adding at one time enables the slag removing agents to be concentrated in the molten aluminum, so that the slag removing agents are inconvenient to be fully mixed, and the using effect of the slag removing agents is influenced.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides an intelligent die-casting system and a die-casting method for a high-density aluminum alloy die-casting piece.
The technical scheme adopted by the invention for solving the technical problems is as follows: the intelligent die-casting system for the high-density aluminum alloy die-casting piece comprises an equipment main body, wherein a die-casting mechanism is arranged on the equipment main body, an arranging mechanism is arranged on the equipment main body, a driving mechanism is arranged on the arranging mechanism, a refining mechanism is arranged on the driving mechanism, adding mechanisms are arranged on the refining mechanism and the driving mechanism, and a moving mechanism is arranged on the arranging mechanism;
the arranging mechanism comprises an arranging plate, the arranging plate is fixedly connected to the equipment main body, and a storage barrel is arranged on the arranging plate and is cylindrical;
the driving mechanism comprises a fixed plate, the fixed plate is arranged on the placing plate, a placing frame is fixedly connected onto the fixed plate, and a support plate is connected onto the placing frame in a sliding mode;
the refining mechanism comprises a first motor, the support plate is provided with the first motor, the output end of the first motor is fixedly connected with a first gear, the first gear is rotatably connected inside the support plate and meshed with a second gear, and the second gear is rotatably connected inside the support plate;
add the mechanism including storing up the frame, threaded connection has the storage frame on the extension board, store up fixedly connected with calandria on the frame, fixedly connected with bull stick on the second gear, the bull stick extends to and stores up the frame inside and be connected with the hob, the hob is contradicted in calandria inside, a plurality of puddlers of fixedly connected with on the bull stick, and a plurality of the puddler is equidistant linear distribution, the bottom of storing up the frame is the round platform form of invering, install the closing cap on the calandria, just the cross-section of closing cap is "concave" word form.
Specifically, install second electric hydraulic cylinder on settling the frame, second electric hydraulic cylinder's output fixed connection is in the extension board, install the second motor on the second gear, it is connected with the connecting rod to rotate on the output of second motor, fixedly connected with stirring piece on the connecting rod.
The moving mechanism comprises two sliding plates, the placing plate is connected with the two sliding plates in a sliding mode, the fixing plate is fixedly connected onto the two sliding plates, the placing plate is provided with a third electric hydraulic cylinder, the output end of the third electric hydraulic cylinder is fixedly connected onto one of the sliding plates, the cross section of the bottom of each sliding plate is in an inverted T shape, a limiting rod is fixedly connected into the placing plate, and the limiting rod penetrates through one of the sliding plates.
Specifically, die-casting mechanism includes a motor-driven hydraulic cylinder, install a motor-driven hydraulic cylinder in the equipment main part, be connected with the ejector pad on a motor-driven hydraulic cylinder's the output, fixedly connected with honeycomb duct in the equipment main part, install the notes piece on the honeycomb duct, just ejector pad sliding connection is on annotating the piece.
Specifically, the die-casting method of the intelligent die-casting system of the high-density aluminum alloy die-casting piece comprises the following steps:
s1: firstly, the refining mechanism and the driving mechanism are driven to move back and forth within a certain range through the moving mechanism, so that the stirring rotor is driven to move together, the stirring rotor is adjusted to a proper position, then the stirring rotor is enabled to rotate through the driving mechanism and the refining mechanism, and meanwhile, the stirring rotor can be enabled to rotate repeatedly in a certain range in a half-circle manner;
s2: then through the cooperation of the adding mechanism and the refining mechanism, corresponding slag removing agents can be automatically and stably added into molten aluminum in a clearance manner while refining and impurity removal are realized;
s3: and finally, after refining and impurity removal, taking out a proper amount of aluminum liquid from the placement mechanism through a mechanical spoon on the equipment main body, pouring the aluminum liquid into the die-casting mechanism, and completing the whole die-casting process through the die-casting mechanism and other components in the equipment main body.
The invention has the beneficial effects that:
(1) when the intelligent die-casting system and the die-casting method for the high-density aluminum alloy die-casting piece are used, the refining mechanism is arranged on the driving mechanism, the adding mechanism is arranged on the driving mechanism and the refining mechanism, and the adding mechanism and the refining mechanism are matched, so that refining and impurity removal are conveniently realized, and meanwhile, corresponding slag removing agents can be automatically and stably added into molten aluminum in a clearance manner, manual operation is avoided, the slag removing agents and the molten aluminum are mixed more uniformly, and the slag removing effect is improved; namely: in actual operation, a user can firstly add corresponding aluminum liquid into the storage barrel, then the sealing cover can be taken down, then the first motor is powered on, the first motor rotates to drive the first gear to rotate back and forth, the first gear rotates to drive the second gear to rotate, the second gear rotates to drive the rotating rod to rotate, the rotating rod rotates back and forth along with the rotating rod, the screw rod is driven to rotate together, when the screw rod rotates anticlockwise, the slag remover stored in advance in the storage frame is driven to continuously fall down and then fall into the aluminum liquid in the storage barrel, further, the rotating rod rotates to drive the plurality of stirring rods to rotate, the slag remover stored in advance in the storage frame is stirred and uniformly mixed, the situation that the slag remover is blocked is avoided, and therefore, when refining and impurity removal are conveniently realized, the corresponding slag remover can be automatically and stably added into the aluminum liquid in an intermittent manner, the manual operation is avoided, the slag removing agent is mixed with the aluminum liquid more uniformly, and the slag removing effect is improved.
(2) When the intelligent die-casting system and the die-casting method for the high-density aluminum alloy die-casting piece are used, the driving mechanism is arranged on the placement mechanism, the refining mechanism is arranged on the driving mechanism, and the driving mechanism and the refining mechanism are matched, so that the stirring rotor can be driven to repeatedly rotate in a half circle within a certain range while rotating per se, the refining stirring range of the stirring rotor is enlarged, the refining stirring effect is improved, the number of impurities and bubbles during die-casting is further reduced, and the density of the die-casting piece is further improved; namely: in actual operation, a user can switch on the second electric hydraulic cylinder, the second electric hydraulic cylinder starts to work, the support plate is driven to lift, the second motor and the stirring block are driven to descend together with descending of the support plate until the stirring block is deep into molten aluminum in the storage cylinder, then the first motor and the second motor are switched on, the second motor and the stirring block are driven to conveniently drive the connecting rod and the stirring block to continuously rotate under the driving of the second motor, the molten aluminum is stirred and deslagged, further, the second motor and the stirring block are driven to repeatedly move in a semi-circle manner around the center of the second gear within a certain range under the driving of the first motor through the first gear and the second gear, the stirring block is conveniently driven to rotate, and can be driven to repeatedly rotate in a semi-circle manner within a certain range, so that the refining stirring range of the stirring block is enlarged, the refining and stirring effects are improved, the amount of impurities and bubbles is further reduced during die casting, and the density of die castings is further improved.
(3) According to the intelligent die-casting system and the die-casting method for the high-density aluminum alloy die-casting piece, when the intelligent die-casting system and the die-casting method are used, the moving mechanism is arranged on the placing mechanism, and the refining mechanism and the driving mechanism are conveniently driven to move back and forth within a certain range through the moving mechanism, so that the adjustment of the stirring rotor is further facilitated, and the refining impurity removal effect of the stirring rotor is improved; namely: in actual operation, the user can switch on third electric hydraulic cylinder, then third electric hydraulic cylinder begins work, wherein slide is in the continuous round trip movement of arrangement intralamellar part in the drive, another slide is also round trip movement on the gag lever post thereupon, and then drive the fixed plate, the second motor all moves together with the stirring piece, thereby conveniently drive the removal that the stirring piece made a round trip in certain extent, further made things convenient for the regulation to the stirring piece, the concise edulcoration effect of stirring piece has been improved.
Drawings
The invention is further illustrated by the following examples in conjunction with the drawings.
Fig. 1 is a schematic overall structural diagram of an embodiment of an intelligent die-casting system for high-density aluminum alloy die castings according to the present invention;
FIG. 2 is a schematic view of the connection structure of the driving mechanism, the refining mechanism and the moving mechanism according to the present invention;
FIG. 3 is a schematic view of a connection structure of the support plate, the second motor and the storage frame according to the present invention;
FIG. 4 is an enlarged view of the structure A shown in FIG. 1;
FIG. 5 is an enlarged view of the structure B shown in FIG. 1;
FIG. 6 is an enlarged view of the structure C shown in FIG. 2;
FIG. 7 is an enlarged view of the structure D shown in FIG. 2;
fig. 8 is a flow chart of a die-casting method of the intelligent die-casting system for the high-density aluminum alloy die-casting provided by the invention.
In the figure: 1. an apparatus main body; 2. a die casting mechanism; 201. a first electric hydraulic cylinder; 202. a push block; 203. a material injection block; 204. a flow guide pipe; 3. a placement mechanism; 301. placing a plate; 302. a storage cylinder; 4. a drive mechanism; 401. a fixing plate; 402. a mounting frame; 403. a second electric hydraulic cylinder; 404. a support plate; 5. a refining mechanism; 501. a first motor; 502. a first gear; 503. a second gear; 504. a second motor; 505. a connecting rod; 506. stirring blocks; 6. an adding mechanism; 601. storing the frame; 602. a rotating rod; 603. a stirring rod; 604. arranging pipes; 605. a screw rod; 606. sealing the cover; 7. a moving mechanism; 701. a third electric hydraulic cylinder; 702. a slide plate; 703. a limiting rod.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1-8, the intelligent die-casting system for high-density aluminum alloy die castings comprises an apparatus main body 1, a die-casting mechanism 2 is arranged on the apparatus main body 1, an installation mechanism 3 is arranged on the apparatus main body 1, a driving mechanism 4 is arranged on the installation mechanism 3, a refining mechanism 5 is arranged on the driving mechanism 4, an adding mechanism 6 is arranged on the refining mechanism 5 and the driving mechanism 4, and a moving mechanism 7 is arranged on the installation mechanism 3;
the arranging mechanism 3 comprises an arranging plate 301, the arranging plate 301 is fixedly connected to the equipment main body 1, a storage barrel 302 is arranged on the arranging plate 301, and the storage barrel 302 is cylindrical;
the driving mechanism 4 comprises a fixing plate 401, the fixing plate 401 is arranged on the placing plate 301, a placing frame 402 is fixedly connected to the fixing plate 401, and a support plate 404 is slidably connected to the placing frame 402;
the refining mechanism 5 comprises a first motor 501, the support plate 404 is provided with the first motor 501, the output end of the first motor 501 is fixedly connected with a first gear 502, the first gear 502 is rotatably connected inside the support plate 404, the first gear 502 is meshed with a second gear 503, and the second gear 503 is rotatably connected inside the support plate 404;
the adding mechanism 6 comprises a storage frame 601, the support plate 404 is in threaded connection with the storage frame 601, the storage frame 601 is fixedly connected with a discharge pipe 604, the second gear 503 is fixedly connected with a rotating rod 602, the rotating rod 602 extends into the storage frame 601 and is connected with a screw rod 605, the screw rod 605 abuts against the inside of the discharge pipe 604, the rotating rod 602 is fixedly connected with a plurality of stirring rods 603, the stirring rods 603 are in equidistant linear distribution, the bottom of the storage frame 601 is in an inverted round table shape, a sealing cover 606 is installed on the discharge pipe 604, and the cross section of the sealing cover 606 is in a concave shape; when the device is used, the refining mechanism 5 is arranged on the driving mechanism 4, the adding mechanism 6 is arranged on the driving mechanism 4 and the refining mechanism 5, and the adding mechanism 6 is matched with the refining mechanism 5, so that refining and impurity removal are conveniently realized, and meanwhile, corresponding slag removing agents can be automatically and stably added into molten aluminum in a clearance mode, so that manual operation is avoided, the slag removing agents and the molten aluminum are mixed more uniformly, and the slag removing effect is improved; namely: in actual operation, a user can firstly add corresponding aluminum liquid into the storage barrel 302, then can take down the sealing cover 606, and then switch on the first motor 501, so that the first motor 501 rotates to drive the first gear 502 to rotate back and forth, the first gear 502 rotates to drive the second gear 503 to rotate, the second gear 503 rotates to drive the rotating rod 602 to rotate, the rotating rod 602 rotates back and forth to drive the spiral rod 605 to rotate together, when the spiral rod 605 rotates counterclockwise, the slag remover stored in advance in the storage frame 601 is driven to continuously scatter, and then falls into the aluminum liquid in the storage barrel 302, further, the rotating rod 602 rotates to drive the stirring rods 603 to rotate, the slag remover stored in advance in the storage frame 601 is stirred and mixed uniformly, and the situation that the slag remover is blocked is avoided, therefore, the corresponding slag removing agent can be stably added into the molten aluminum automatically in a clearance manner conveniently while refining and impurity removal are realized, manual operation is avoided, the slag removing agent is more uniform to be mixed with the molten aluminum, and the slag removing effect is improved.
Specifically, a second electric hydraulic cylinder 403 is installed on the placement frame 402, an output end of the second electric hydraulic cylinder 403 is fixedly connected to the support plate 404, a second motor 504 is installed on the second gear 503, an output end of the second motor 504 is rotatably connected to a connecting rod 505, and a stirring block 506 is fixedly connected to the connecting rod 505; when the stirring rotor is used, the driving mechanism 4 is arranged on the placement mechanism 3, the refining mechanism 5 is arranged on the driving mechanism 4, and the driving mechanism 4 and the refining mechanism 5 are matched, so that the stirring rotor can be driven to repeatedly rotate in a certain range in a semi-circle manner while rotating per se, the refining stirring range of the stirring rotor is enlarged, the refining stirring effect is improved, the number of impurities and bubbles during die casting is further reduced, and the density of die castings is further improved; namely: in actual operation, a user can turn on the second electric hydraulic cylinder 403, after the second electric hydraulic cylinder 403 starts to work, the support plate 404 is driven to lift, the second motor 504 and the stirring block 506 are driven to descend together with the descending of the support plate 404 until the stirring block 506 is deep into the aluminum liquid in the storage barrel 302, then the first motor 501 and the second motor 504 are both turned on, the connecting rod 505 and the stirring block 506 are driven to rotate continuously by the driving of the second motor 504, the aluminum liquid is stirred and deslagged, further, the second motor 504 and the stirring block 506 are driven to make a repeated semi-circular motion around the center of the second gear 503 within a certain range by the driving of the first motor 501 through the first gear 502 and the second gear 503, thereby conveniently be the drive stirring piece 506 self is rotated, can also drive it and carry out the semicircle rotation that relapses in certain extent, makes and has increased stirring piece 506's concise stirring scope has improved the effect of concise stirring, and the quantity of impurity and bubble further reduces when making the die-casting, has further improved the density of die casting.
Specifically, the moving mechanism 7 includes sliding plates 702, the placing plate 301 is slidably connected with two sliding plates 702, the fixing plate 401 is fixedly connected to the two sliding plates 702, a third electric hydraulic cylinder 701 is installed on the placing plate 301, an output end of the third electric hydraulic cylinder 701 is fixedly connected to one of the sliding plates 702, the bottom section of the sliding plate 702 is in an inverted T shape, a limiting rod 703 is fixedly connected to the inside of the placing plate 301, and the limiting rod 703 penetrates through one of the sliding plates 702; when the stirring rotor is used, the moving mechanism 7 is arranged on the mounting mechanism 3, and the refining mechanism 5 and the driving mechanism 4 are conveniently driven to move back and forth within a certain range through the moving mechanism 7, so that the stirring rotor is further convenient to adjust, and the refining and impurity removing effects of the stirring rotor are improved; namely: in actual operation, a user can switch on the third electric hydraulic cylinder 701, and then the third electric hydraulic cylinder 701 starts to work to drive one of the sliding plates 702 to continuously move back and forth in the placing plate 301, and the other sliding plate 702 also moves back and forth on the limiting rod 703, so as to drive the fixing plate 401, the second motor 504 and the stirring block 506 to move together, thereby conveniently driving the stirring block 506 to move back and forth in a certain range, further facilitating adjustment of the stirring block 506, and improving refining and impurity removing effects of the stirring block 506.
Specifically, the die-casting mechanism 2 includes a first electric hydraulic cylinder 201, the first electric hydraulic cylinder 201 is installed on the device main body 1, an output end of the first electric hydraulic cylinder 201 is connected with a push block 202, the device main body 1 is fixedly connected with a flow guide pipe 204, the flow guide pipe 204 is installed with an injection block 203, and the push block 202 is slidably connected to the injection block 203; when the device is used, after refining and impurity removal are finished, the mechanical spoon on the device main body 1 can automatically take out a proper amount of aluminum liquid from the inside of the material storage cylinder 302, then the aluminum liquid is poured into the injection block 203 on the flow guide pipe 204, after the aluminum liquid completely enters, the first electric hydraulic cylinder 201 starts to work to drive the push block 202 to move in a pushing mode, the aluminum liquid inside the injection block 203 starts to be pressed and pushed, then the aluminum liquid enters the device main body 1 through the flow channel inside the flow guide pipe 204, air exhaust and vacuum pumping are completed under the matching of other components, and finally the whole die casting process is achieved.
Specifically, referring to fig. 8, fig. 8 is a flowchart of a die-casting method of the intelligent die-casting system for high-density aluminum alloy die-castings provided by the present invention, and the die-casting method of the intelligent die-casting system for high-density aluminum alloy die-castings includes the following steps:
s1: firstly, the refining mechanism 5 and the driving mechanism 4 are driven to move back and forth within a certain range through the moving mechanism 7, so that the stirring rotor is driven to move together, the stirring rotor is adjusted to a proper position, then the stirring rotor is enabled to rotate through the driving mechanism 4 and the refining mechanism 5, and meanwhile, the stirring rotor can be enabled to rotate repeatedly in a certain range in a half-circle manner;
s2: then, through the matching of the adding mechanism 6 and the refining mechanism 5, corresponding slag removing agents can be automatically and stably added into the molten aluminum in a clearance manner while refining and impurity removing are realized;
s3: and finally, after refining and impurity removal, taking out a proper amount of aluminum liquid from the mounting mechanism 3 through a mechanical spoon on the equipment main body 1, pouring the aluminum liquid into the die-casting mechanism 2, and completing the whole die-casting process through the die-casting mechanism 2 and other components in the equipment main body 1.
When the stirring block 506 is used, firstly, in actual operation, a user can switch on the third electric hydraulic cylinder 701, then the third electric hydraulic cylinder 701 starts to work to drive one sliding plate 702 to continuously move back and forth in the arrangement plate 301, and the other sliding plate 702 also moves back and forth on the limiting rod 703 along with the sliding plate, so that the fixing plate 401, the second motor 504 and the stirring block 506 are driven to move together, the stirring block 506 is conveniently driven to move back and forth in a certain range, the stirring block 506 is conveniently regulated, and the refining and impurity removing effects of the stirring block 506 are improved; in the actual refining and impurity removing process, adding corresponding aluminum liquid into the storage cylinder 302, taking down the sealing cover 606, then switching on the power supply of the second electric hydraulic cylinder 403, after the second electric hydraulic cylinder 403 starts to work, lifting and driving the support plate 404, as the support plate 404 descends, driving the second motor 504 and the stirring block 506 to descend together until the stirring block 506 goes deep into the aluminum liquid in the storage cylinder 302, then switching on the power supply of both the first motor 501 and the second motor 504, under the drive of the second motor 504, conveniently driving the connecting rod 505 and the stirring block 506 to rotate continuously, stirring and removing slag from the aluminum liquid, further, under the drive of the first motor 501, driving the first gear 502 and the second gear 503 to rotate, through the second gear 503, driving the second motor 504 and the stirring block 506 to make a repeated semi-circular motion around the center of the second gear 503 in a certain range, therefore, the stirring block 506 can be driven to rotate repeatedly in a half-circle manner within a certain range while being driven to rotate, so that the refining stirring range of the stirring block 506 is enlarged, the refining stirring effect is improved, the quantity of impurities and bubbles during die casting is further reduced, and the density of die castings is further improved; meanwhile, the rotating rod 602 is driven to rotate back and forth along with the back and forth rotation of the second gear 503, the screw rod 605 is driven to rotate together along with the rotation of the rotating rod 602, when the screw rod 605 rotates anticlockwise, the slag removing agent stored in advance in the storage frame 601 is driven to continuously scatter and then fall into the aluminum liquid in the storage barrel 302, further, the rotating rod 602 drives the stirring rods 603 to rotate, the slag removing agent stored in advance in the storage frame 601 is stirred and uniformly mixed, the blockage of the slag removing agent is avoided, and therefore the corresponding slag removing agent can be automatically and stably added into the aluminum liquid in a clearance mode while refining and impurity removal are conveniently achieved, manual operation is avoided, meanwhile, the slag removing agent and the aluminum liquid are mixed more uniformly, and the slag removing effect is improved; further, after the concise edulcoration, mechanical spoon on the equipment main part 1 will be automatic will take out appropriate amount of aluminium liquid from storage section of thick bamboo 302 is inside, then pour aluminium liquid into annotate the material piece 203 on the honeycomb duct 204, treat that aluminium liquid gets into the back completely, first electric hydraulic cylinder 201 will begin work, drive ejector pad 202 impels the removal, the aluminium liquid to annotate material piece 203 inside begins to exert pressure and promotes, and then make aluminium liquid pass through inside runner entering equipment main part 1 of honeycomb duct 204 inside, under the cooperation of other subassemblies, accomplish exhaust and evacuation, finally realize whole die-casting process, and the quantity of impurity and bubble further reduces when making die-casting, the density of die-casting has further been improved.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (4)
1. The intelligent die-casting system of the high-density aluminum alloy die-casting piece is characterized by comprising an equipment main body (1), wherein a die-casting mechanism (2) is arranged on the equipment main body (1), an accommodating mechanism (3) is arranged on the equipment main body (1), a driving mechanism (4) is arranged on the accommodating mechanism (3), a refining mechanism (5) is arranged on the driving mechanism (4), an adding mechanism (6) is arranged on the refining mechanism (5) and the driving mechanism (4), and a moving mechanism (7) is arranged on the accommodating mechanism (3);
the arranging mechanism (3) comprises an arranging plate (301), and the arranging plate (301) is fixedly connected to the equipment main body (1);
the driving mechanism (4) comprises a fixing plate (401), the fixing plate (401) is arranged on the placing plate (301), a placing frame (402) is fixedly connected to the fixing plate (401), and a support plate (404) is connected to the placing frame (402) in a sliding mode;
the refining mechanism (5) comprises a first motor (501), the support plate (404) is provided with the first motor (501), the output end of the first motor (501) is fixedly connected with a first gear (502), the first gear (502) is rotatably connected inside the support plate (404), the first gear (502) is meshed with a second gear (503), and the second gear (503) is rotatably connected inside the support plate (404); a second motor (504) is mounted on the second gear (503), a connecting rod (505) is rotatably connected to the output end of the second motor (504), and a stirring block (506) is fixedly connected to the connecting rod (505);
the adding mechanism (6) comprises a storage frame (601), the support plate (404) is in threaded connection with the storage frame (601), a discharge pipe (604) is fixedly connected to the storage frame (601), a rotating rod (602) is fixedly connected to the second gear (503), the rotating rod (602) extends into the storage frame (601) and is connected with a screw rod (605), and the screw rod (605) is abutted to the interior of the discharge pipe (604); a plurality of stirring rods (603) are fixedly connected to the rotating rod (602), and the stirring rods (603) are linearly distributed at equal intervals; the bottom of the storage frame (601) is in an inverted round table shape, a sealing cover (606) is mounted on the discharge pipe (604), and the section of the sealing cover (606) is in a concave shape;
a second electric hydraulic cylinder (403) is arranged on the mounting frame (402), and the output end of the second electric hydraulic cylinder (403) is fixedly connected to the support plate (404); the moving mechanism (7) comprises sliding plates (702), the placing plate (301) is connected with the two sliding plates (702) in a sliding mode, the fixing plate (401) is fixedly connected to the two sliding plates (702), a third electric hydraulic cylinder (701) is installed on the placing plate (301), and the output end of the third electric hydraulic cylinder (701) is fixedly connected to one of the sliding plates (702); the bottom section of the sliding plate (702) is in an inverted T shape, a limiting rod (703) is fixedly connected inside the placing plate (301), and the limiting rod (703) penetrates through one sliding plate (702).
2. The intelligent die-casting system for the high-density aluminum alloy die-casting piece according to claim 1, wherein: a storage barrel (302) is arranged on the placing plate (301), and the storage barrel (302) is cylindrical.
3. The intelligent die-casting system for the high-density aluminum alloy die-cast part according to claim 1, characterized in that: die-casting mechanism (2) include first electric hydraulic cylinder (201), install first electric hydraulic cylinder (201) on equipment main part (1), be connected with ejector pad (202) on the output of first electric hydraulic cylinder (201), fixedly connected with honeycomb duct (204) on equipment main part (1), install injection piece (203) on honeycomb duct (204), just ejector pad (202) sliding connection is on injection piece (203).
4. The die-casting method of the intelligent die-casting system of the high-density aluminum alloy die-casting piece according to any one of claims 1-3, wherein the method comprises the following steps: the method comprises the following steps:
s1: firstly, the refining mechanism (5) and the driving mechanism (4) are driven to move back and forth within a certain range through the moving mechanism (7), so that the stirring rotor is driven to move together, the stirring rotor is adjusted to a proper position, then the stirring rotor is enabled to rotate through the driving mechanism (4) and the refining mechanism (5), and meanwhile, the stirring rotor can be enabled to rotate repeatedly in a half-circle manner within a certain range;
s2: then, through the matching of the adding mechanism (6) and the refining mechanism (5), corresponding slag removing agents can be automatically and stably added into the molten aluminum in a clearance manner while refining and impurity removing are realized;
s3: and finally, after refining and impurity removal, taking out a proper amount of aluminum liquid from the placement mechanism (3) through a mechanical spoon on the equipment main body (1), pouring the aluminum liquid into the die-casting mechanism (2), and completing the whole die-casting process through the die-casting mechanism (2) and other components in the equipment main body (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111558700.9A CN114210935B (en) | 2021-12-20 | 2021-12-20 | Intelligent die-casting system and method for high-density aluminum alloy die-casting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111558700.9A CN114210935B (en) | 2021-12-20 | 2021-12-20 | Intelligent die-casting system and method for high-density aluminum alloy die-casting |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114210935A CN114210935A (en) | 2022-03-22 |
| CN114210935B true CN114210935B (en) | 2022-08-23 |
Family
ID=80704096
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111558700.9A Active CN114210935B (en) | 2021-12-20 | 2021-12-20 | Intelligent die-casting system and method for high-density aluminum alloy die-casting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114210935B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115255314B (en) * | 2022-08-15 | 2023-08-25 | 康硕(山西)智能制造有限公司 | High-density die-casting forming device and die-casting process for aluminum alloy die-casting piece |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204198829U (en) * | 2014-10-17 | 2015-03-11 | 乔治费歇尔汽车产品(苏州)有限公司 | A kind of degasifying device of cast aluminium alloy |
| CN105057653A (en) * | 2015-07-21 | 2015-11-18 | 潼南县玉兰铸造厂（微型企业） | Molten aluminum deslagging device |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4936086B1 (en) * | 1969-03-07 | 1974-09-27 | ||
| CN206169203U (en) * | 2016-11-07 | 2017-05-17 | 菲斯达精密工业部件（苏州）有限公司 | Metallography refines device |
| CN206199132U (en) * | 2016-11-25 | 2017-05-31 | 西安建筑科技大学 | A kind of mixer suitable for coating stirring |
| CN207062360U (en) * | 2017-03-28 | 2018-03-02 | 惠州云海镁业有限公司 | A kind of automatic charging equipment applied to magnesium alloy production line |
| CN207659511U (en) * | 2017-12-28 | 2018-07-27 | 苏州仓松金属制品有限公司 | It is a kind of that there is automatic plus powder function melt refining treatment system |
| CN211339640U (en) * | 2019-10-30 | 2020-08-25 | 艾文斯（焦作）冶金材料有限责任公司 | Three-rotor degassing device |
| CN112426953A (en) * | 2020-11-24 | 2021-03-02 | 上海纳米技术及应用国家工程研究中心有限公司 | Sizing agent substep compounding equipment |
| CN113414365A (en) * | 2021-05-14 | 2021-09-21 | 江苏大学 | Aluminum alloy hub blank manufacturing equipment and working method thereof |
| CN214863152U (en) * | 2021-06-03 | 2021-11-26 | 浙江澄宇环保新材料股份有限公司 | Raw material mixing device for producing high-purity slagging agent for stainless steel |
-
2021
- 2021-12-20 CN CN202111558700.9A patent/CN114210935B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204198829U (en) * | 2014-10-17 | 2015-03-11 | 乔治费歇尔汽车产品(苏州)有限公司 | A kind of degasifying device of cast aluminium alloy |
| CN105057653A (en) * | 2015-07-21 | 2015-11-18 | 潼南县玉兰铸造厂（微型企业） | Molten aluminum deslagging device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114210935A (en) | 2022-03-22 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN114210935B (en) | Intelligent die-casting system and method for high-density aluminum alloy die-casting | |
| CN209865863U (en) | Cosmetic raw material mixing device | |
| CN110280737B (en) | Automatic change material loading die-casting device | |
| CN110640109B (en) | Horizontal liquid die forging production method | |
| CN219701820U (en) | Discharging mechanism of mixer | |
| CN220901862U (en) | Zinc alloy die-casting mould with quick demolding structure | |
| CN220928715U (en) | Concrete is pour and is pour fixed subassembly with layering | |
| CN220329952U (en) | Semi-solid forming device for alloy parts | |
| CN216656286U (en) | Die casting device with accelerated cooling | |
| CN218666362U (en) | Electroplating device for clock dial | |
| CN220112314U (en) | Sand mould fixing device | |
| CN218310790U (en) | Molten aluminum filling mechanism for die casting machine | |
| CN219178184U (en) | Dewatering equipment for producing copper powder by water atomization | |
| CN220970739U (en) | High-efficiency aluminum alloy ingot rapid cooling device | |
| CN220385978U (en) | Smelting furnace waste residue solid-liquid separation mechanism | |
| CN218012778U (en) | Photosensitizer generating device | |
| CN220970688U (en) | Resin sand casting mould capable of automatically filling sand | |
| CN220612284U (en) | Melt splash-proof casting device | |
| CN209828317U (en) | Mixing arrangement for lauroyl ethyl acetate crystallization of material can empty | |
| CN219088161U (en) | Automatic control water changing device | |
| CN216656310U (en) | Vacuum casting machine | |
| CN217964639U (en) | Casting device is used in cylinder head production | |
| CN117206492B (en) | Heat exchanger shell integrated die casting device | |
| CN215430778U (en) | Old and useless engine shell melting equipment | |
| CN218926198U (en) | Die casting device for brake pad of motor vehicle |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: An Intelligent Die Casting System for High Density Aluminum Alloy Die Castings and Its Die Casting Method Effective date of registration: 20221228 Granted publication date: 20220823 Pledgee: Shandong Qufu Rural Commercial Bank Co.,Ltd. Pledgor: SHANDONG YULONG JINHE PRECISION MACHINERY CO.,LTD. Registration number: Y2022980029172 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |