CN207659511U - It is a kind of that there is automatic plus powder function melt refining treatment system - Google Patents

It is a kind of that there is automatic plus powder function melt refining treatment system Download PDF

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Publication number
CN207659511U
CN207659511U CN201721876769.5U CN201721876769U CN207659511U CN 207659511 U CN207659511 U CN 207659511U CN 201721876769 U CN201721876769 U CN 201721876769U CN 207659511 U CN207659511 U CN 207659511U
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CN
China
Prior art keywords
powder
treatment system
refining treatment
spiral
automatic plus
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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CN201721876769.5U
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Chinese (zh)
Inventor
屠晓东
李嘉辉
贾焱磊
潘伟
张福林
闫德全
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Suzhou Cangsong Metal Products Co Ltd
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Suzhou Cangsong Metal Products Co Ltd
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Priority to CN201721876769.5U priority Critical patent/CN207659511U/en
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Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

There is automatic plus powder function melt refining treatment system the utility model discloses a kind of, powder device and depassing unit are pushed away including aluminum water packet, powder adding device, spiral, the spiral pushes away powder device upper end and is equipped with powder inlet, lower end is equipped with meal outlet, the powder inlet is connect with powder adding device, and the meal outlet is arranged in the aluminum water side of wrapping;The spiral pushes away powder device and is internally provided with spiral handspike, and the spiral handspike is connect with powder driving device is pushed away, and the powder driving device that pushes away is connect with switch board;The depassing unit is connect by lifting gear with rack.The addition for automatically controlling pulvis adds the interval time of powder and adds powder amount that can be adjusted, and realizes timing, quantitative automatic plus powder process, improves the addition precision of pulvis such as refining agent, the quality of raising molten aluminum processing;Depassing unit automatic lifting carries out degasification work, and high degree of automation effectively reduces hydrogen content in molten aluminum.

Description

It is a kind of that there is automatic plus powder function melt refining treatment system
Technical field
The utility model is related to advanced manufacture and automatic field and the technical fields of solution refining treatment, especially relate to And it is a kind of with automatic plus powder function melt refining treatment system.
Background technology
In process of production, solution refining treatment is the critical process of production process, refining treatment to aluminium alloy ingots product Control directly influence the quality of aluminium ingot, the quantitative of refining agent uses an important indicator for being refining treatment.
Aluminium alloy ingots production at present, in casting industry, refining treatment generally using refine medicament squeeze by the way of molten aluminum into Row, refining agent being uniformly distributed and operating at regular time and quantity and its important.Refining degasification at present is manual operation, in refining agent number Amount, refining time, which are surveyed to grasp, can all have certain error, cannot accurately accomplish very much requirement at regular time and quantity.Refining treatment is long (Refining time is long, refining agent dosage is more)Cost is caused to waste, refining treatment is too short(Refining time is short, and refining agent dosage is few)It makes It is reduced at molten aluminum quality, consumer product quality problems, casting qualification rate is caused to decline.
Utility model content
The purpose of utility model:The utility model discloses a kind of melt refining treatment system for having and adding powder function automatically, The addition for automatically controlling pulvis adds interval time and plus the powder amount of powder(Add powder speed)It can be adjusted, realize periodically, is quantitative Automatically plus powder process, the addition precision of raising pulvis such as refining agent improve the quality of molten aluminum processing;Depassing unit automatic lifting into Row degasification works, and high degree of automation effectively reduces hydrogen content in molten aluminum.
Technical solution:In order to achieve the goal above, there is automatic plus powder function melt the utility model discloses a kind of Refining treatment system, including aluminum water packet, powder adding device, spiral push away powder device and depassing unit, and the spiral pushes away powder device upper end Equipped with powder inlet, lower end is equipped with meal outlet, and the powder inlet is connect with powder adding device, and the meal outlet setting is wrapped in aluminum water Side;The spiral pushes away powder device and is internally provided with spiral handspike, and the spiral handspike is connect with powder driving device is pushed away, described to push away powder drive Dynamic device is connect with switch board;The depassing unit is connect by lifting gear with rack.
Further, above-mentioned a kind of to there is automatic plus powder function melt refining treatment system, the depassing unit to include What graphite rotator, driving graphite rotator rotated removes air driving device, and the air transporting arrangement being connect with graphite rotator.
Further, above-mentioned a kind of with automatic plus powder function melt refining treatment system, the graphite rotator setting In the aluminum water side of wrapping, and graphite rotator vertically moves under lifting gear effect.
Further, above-mentioned a kind of to there is automatic plus powder function melt refining treatment system, the lifting gear to include The lifting drive being arranged in rack, and the lifting arm that is connect with lifting drive, the depassing unit setting exist On lifting arm.
Further, above-mentioned a kind of with automatic plus powder function melt refining treatment system, the meal outlet, which is arranged, to exist The end of spiral handspike.
Further, it is above-mentioned it is a kind of there is automatic plus powder function melt refining treatment system, the powder inlet and go out powder Distance of the distance of mouth not less than a screw pitch of spiral handspike.
Further, above-mentioned a kind of to there is automatic plus powder function melt refining treatment system, the graphite rotator to include Shaft and it is arranged in the mixing part of roller end, the mixing part protrudes from shaft periphery, and the mixing part is equipped with gas vent, The gas vent is connect with air transporting arrangement.
Further, it is above-mentioned it is a kind of there is automatic plus powder function melt refining treatment system, set inside the switch board There are control unit, described control unit to be connected with time adjustment knob and speed adjusting knob.
Above-mentioned technical proposal can be seen that the utility model and have the advantages that:
(1)It is described in the utility model a kind of with automatic plus powder function melt refining treatment system, automatically control powder The addition of agent adds interval time and plus the powder amount of powder(Add powder speed)It can be adjusted, control unit pushes away powder by operation control The start and stop of driving device and rotating speed, to control operating and the rotating speed of spiral handspike, control plus powder time, adjustment add powder speed, It realizes timing, quantitative automatic plus powder process, improves the addition precision of pulvis such as refining agent, improve the quality of molten aluminum processing.
(2)It is described in the utility model a kind of with automatic plus powder function melt refining treatment system, the addition of pulvis And degassing procedure automatically controls, high degree of automation, and control precisely, avoid manually-operated error.
(3)It is described in the utility model a kind of with automatic plus powder function melt refining treatment system, in the course of work In, by the rise and fall of lifting arm, drive the rise and fall of depassing unit and graphite rotator, when needing degasification, stone Black rotor immerses in aluminum water packet under the liquid level of molten aluminum;After the completion of degasification, graphite rotator withdraws aluminum water packet, in order to aluminum water packet Substitute.
(4)It is described in the utility model a kind of with automatic plus powder function melt refining treatment system, graphite rotator rotation Turn, while High Purity Nitrogen is passed through into molten aluminum by air transporting arrangement(Or argon gas)Equal inert gases;Graphite rotator is by inertia Gas is dispersed as tiny bubble, uniformly scatters in molten aluminum, buoyance lift;Hydrogen partial pressure in molten aluminum is higher than in bubble, hydrogen to In inert gas diffusion and with bubble floating to liquid level, to effectively reduce hydrogen content in molten aluminum.
(5)Described in the utility model a kind of there is automatic plus powder function melt refining treatment system, powder inlet to go out powder Mouthful and spiral handspike design so that go out powder process it is more stable, it is gentle with it is controllable;Stable send is realized in the design of spiral handspike Powder, and according to the powder feeding of control realization friction speed;And the interval of powder inlet and meal outlet ensure that pulvis centainly passes through spiral The push of push rod just enters meal outlet, ensure that the stability of whole powder feeding.
(6)It is described in the utility model a kind of with automatic plus powder function melt refining treatment system, pass through time tune It saves knob and speed adjusting knob adjusts the interval time for adding powder and plus powder amount(I.e. plus powder speed), control unit passes through operation control System pushes away start and stop and the rotating speed of powder driving device, realizes adjustment immediately, easy to operate, applied widely.
Description of the drawings
Fig. 1 is a kind of structural representation with automatic plus powder function melt refining treatment system described in the utility model Figure;
In figure:1- aluminum water packets, 11- lids, 2- powder adding devices, 3- spirals push away powder device, 31- powder inlets, 32- meal outlets, 4- depassing units, 41- graphite rotators, 411- shafts, the mixing parts 412-, 413- gas vents, 42- remove air driving device, and 43- is passed Dynamic device, 431- first pulleys, the second belt wheels of 432-, 433- driving belts, 5- push away powder driving device, 6- switch boards, 61- times Adjusting knob, 62- speed adjusting knobs, 7- lifting gears, 71- lifting drives, 72- lifting arms, 8- racks.
Specific implementation mode
Below in conjunction with the accompanying drawings, specific embodiment of the present invention is described in detail.
Embodiment
The a kind of of the utility model has automatic plus powder function melt refining treatment system, as shown in Figure 1, including aluminum water Packet 1, powder adding device 2, spiral push away powder device 3 and depassing unit 4, and the spiral pushes away 3 upper end of powder device and is equipped with powder inlet 31, lower end Equipped with meal outlet 32, the powder inlet 31 is connect with powder adding device 2, and the meal outlet 32 is arranged above aluminum water packet 1;The spiral shell Rotation pushes away powder device 3 and is internally provided with spiral handspike 33, and the spiral handspike 33 is connect with powder driving device 5 is pushed away, described to push away powder driving Device 5 is connect with switch board 6;The depassing unit 4 is connect by lifting gear 7 with rack 8.
Depassing unit 4 described in the present embodiment includes graphite rotator 41, drives the degasification driving dress of the rotation of graphite rotator 41 42 are set, and the air transporting arrangement being connect with graphite rotator 41.The graphite rotator 41 is arranged above aluminum water packet 1, and stone Black rotor 41 vertically moves under the effect of lifting gear 7.The graphite rotator 41 includes shaft 411 and is arranged in shaft The mixing part 412 of 411 ends, the mixing part 412 protrude from 411 periphery of shaft, and the mixing part 412 is equipped with gas vent 413, the gas vent 413 is connect with air transporting arrangement.The air driving device 42 that removes is motor, the degasification driving Transmission device 43 is equipped between device 42 and graphite rotator 41, the transmission device 43 includes first be arranged in shaft 411 Belt wheel 431 is arranged except the second belt wheel 432 on 42 output shaft of air driving device, and connection first pulley 431, the second band The driving belt 433 of wheel 432;The shaft 411 with except air driving device 42 and shaft are vertically arranged, the driving belt 433 It is horizontally disposed.
Lifting gear 7 described in the present embodiment includes the lifting drive 71 being arranged in rack 8, and is driven with lifting The lifting arm 72 that dynamic device 71 connects, the depassing unit 4 are arranged on lifting arm 72.The lifting drive 71 is gas Cylinder, and connect with lifting arm 72 by the mandril of cylinder.During the work time, it by the rise and fall of lifting arm 72, drives The rise and fall of depassing unit 4 and graphite rotator 41, when needing degasification, lifting drive 71 drives under lifting arm 72 Drop drives whole depassing unit 4 to decline, until graphite rotator 41 immerses in aluminum water packet 1 under the liquid level of molten aluminum, removes air driving device 42 operatings, drive graphite rotator 41 to rotate, while it is lazy to be passed through into molten aluminum by air transporting arrangement High Purity Nitrogen or argon gas etc. Property gas, gas pass through gas vent 413 enter molten aluminum in;Inert gas is dispersed as tiny bubble by graphite rotator 41, It is even scatter in molten aluminum, buoyance lift;Hydrogen partial pressure in molten aluminum is higher than in bubble, and hydrogen spreads into inert gas and with bubble Liquid level is floated up to, to effectively reduce hydrogen content in molten aluminum.After the completion of degasification, lifting drive 71 drives lifting arm 72 rise, and whole depassing unit 4 is driven to rise, until graphite rotator 41 withdraws aluminum water packet 1, in order to the replacement of aluminum water packet 1.
Meal outlet 32 described in the present embodiment is arranged in the end of spiral handspike 33.The powder inlet 31 and meal outlet 32 Distance of the distance not less than a screw pitch of spiral handspike 33.The meal outlet 32 is obliquely installed, the lid of angle and aluminum water packet 1 The open angle of son 11 is adapted, and this design is so that more compact structure, tilts powder and play cushioning effect, can use powder more It is gentle to stablize.
Switch board 6 described in the present embodiment is internally provided with control unit, and described control unit is connected with time adjustment knob 61 and speed adjusting knob 62.The powder driving device 5 that pushes away is servo motor, its operating can be controlled by control unit, in reality The interval time of powder is added by time adjustment knob 61 and the adjusting of speed adjusting knob 62 in the use of border and powder amount is added to add powder fast Degree, control unit push away start and stop and the rotating speed of powder driving device 5 by operation control, to control the operating of spiral handspike 33 and turn Speed, control plus powder time, adjustment plus powder speed realize timing, quantitative automatic plus powder process.
The above is only the preferred embodiment of the utility model, it should be noted that for the ordinary skill of the art For personnel, without departing from the principle of this utility model, several improvement can also be made, these improvement also should be regarded as this The protection domain of utility model.

Claims (8)

1. a kind of having automatic plus powder function melt refining treatment system, it is characterised in that:Including aluminum water packet(1)Plus powder dress It sets(2), spiral push away powder device(3)And depassing unit(4), the spiral pushes away powder device(3)Upper end is equipped with powder inlet(31), lower end Equipped with meal outlet(32), the powder inlet(31)With powder adding device(2)Connection, the meal outlet(32)It is arranged in aluminum water packet(1) Top;The spiral pushes away powder device(3)It is internally provided with spiral handspike(33), the spiral handspike(33)With push away powder driving device (5)Connection, it is described to push away powder driving device(5)With switch board(6)Connection;The depassing unit(4)Pass through lifting gear(7)With machine Frame(8)Connection.
2. according to claim 1 a kind of with automatic plus powder function melt refining treatment system, it is characterised in that:Institute State depassing unit(4)Including graphite rotator(41), driving graphite rotator(41)Rotation removes air driving device(42), and and stone Black rotor(41)The air transporting arrangement of connection.
3. according to claim 2 a kind of with automatic plus powder function melt refining treatment system, it is characterised in that:Institute State graphite rotator(41)It is arranged in aluminum water packet(1)Top, and graphite rotator(41)In lifting gear(7)Under effect vertically It is mobile.
4. according to claim 1 a kind of with automatic plus powder function melt refining treatment system, it is characterised in that:Institute State lifting gear(7)Including being arranged in rack(8)On lifting drive(71), and and lifting drive(71)Connection Lifting arm(72), the depassing unit(4)It is arranged in lifting arm(72)On.
5. according to claim 1 a kind of with automatic plus powder function melt refining treatment system, it is characterised in that:Institute State meal outlet(32)It is arranged in spiral handspike(33)End.
6. a kind of according to claim 1 or 5 there is automatic plus powder function melt refining treatment system, feature to exist In:The powder inlet(31)With meal outlet(32)Distance be not less than spiral handspike(33)A screw pitch distance.
7. according to claim 2 a kind of with automatic plus powder function melt refining treatment system, it is characterised in that:Institute State graphite rotator(41)Including shaft(411)With setting in shaft(411)The mixing part of end(412), the mixing part(412) Protrude from shaft(411)Periphery, the mixing part(412)Equipped with gas vent(413), the gas vent(413)With gas Conveying device connects.
8. according to claim 1 a kind of with automatic plus powder function melt refining treatment system, it is characterised in that:Institute State switch board(6)It is internally provided with control unit, described control unit is connected with time adjustment knob(61)With speed adjusting knob (62).
CN201721876769.5U 2017-12-28 2017-12-28 It is a kind of that there is automatic plus powder function melt refining treatment system Expired - Fee Related CN207659511U (en)

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CN201721876769.5U CN207659511U (en) 2017-12-28 2017-12-28 It is a kind of that there is automatic plus powder function melt refining treatment system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721876769.5U CN207659511U (en) 2017-12-28 2017-12-28 It is a kind of that there is automatic plus powder function melt refining treatment system

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110917647A (en) * 2019-11-15 2020-03-27 亳州职业技术学院 Hierarchical extraction element of dahurian angelica leaf polysaccharide
CN112626355A (en) * 2020-12-07 2021-04-09 无锡华能电缆有限公司 Automatic refining and degassing device for molten aluminum
CN114210935A (en) * 2021-12-20 2022-03-22 山东裕隆金和精密机械有限公司 Intelligent die-casting system and method for high-density aluminum alloy die castings

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110917647A (en) * 2019-11-15 2020-03-27 亳州职业技术学院 Hierarchical extraction element of dahurian angelica leaf polysaccharide
CN112626355A (en) * 2020-12-07 2021-04-09 无锡华能电缆有限公司 Automatic refining and degassing device for molten aluminum
CN114210935A (en) * 2021-12-20 2022-03-22 山东裕隆金和精密机械有限公司 Intelligent die-casting system and method for high-density aluminum alloy die castings

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20180727

Termination date: 20201228