CN105057653A - Molten aluminum deslagging device - Google Patents
Molten aluminum deslagging device Download PDFInfo
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- CN105057653A CN105057653A CN201510428170.4A CN201510428170A CN105057653A CN 105057653 A CN105057653 A CN 105057653A CN 201510428170 A CN201510428170 A CN 201510428170A CN 105057653 A CN105057653 A CN 105057653A
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- motor
- aluminium liquid
- lifter
- controller
- stirring
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Abstract
The invention belongs to the technical field of special additives for refining or deoxidizing and particularly discloses a molten aluminum deslagging device. The molten aluminum deslagging device comprises a machine frame, a motor, a stirring bar, a controller, a lifter controlling the motor to rise and fall, and a stock bin capable of discharging materials automatically. The stock bin and the lifter are arranged on the machine frame. One end of the stirring bar is fixed to an output shaft of the motor. The included angle formed between the stirring bar and the output shaft of the motor is larger than 0 degree. The lifter, the motor and the stock bin are all electrically connected with the controller. The stirring bar is driven by the motor to rotate so as to stir molten aluminum. Stirring is more even compared with manual stirring. In the whole adding and stirring process, operation of all equipment is controlled through the controller; the work of adding deslagging agent into the molten aluminum manually and conducting stirring manually is replaced, and the working time of workers in severe environments is shortened.
Description
Technical field
The invention belongs to the specialist additive technical field using refining or deoxidation, particularly relate to a kind of aluminium liquid slag removal device.
Background technology
Aluminium is metal conventional in casting industry, in the process of aluminum casting, in order to reduce the impurity in aluminium liquid, promoting the quality of aluminium, usually can use slagging agent.Slagging agent, also known as slag former, is a kind of by the mixture of molten metal and magazins' layout.Its operation principle is: slagging agent can change the surface and interface tension force between metal bath and slag body, reduce the adhesion of melt and slag body, metal is effectively separated with impurity, and impurity phase is less for the density of molten metal, then can swim in above molten metal, then just than being easier to removing.Now mainly through manually slagging agent being put into molten metal, in order to make slagging agent and molten metal mix, increasing the effect of slagging-off, also needing to make manually to stir molten metal.But because the temperature of molten metal is high, cause work under bad environment, long-term work can cause very large harm to the health of employee.
So, be badly in need of a kind of aluminium liquid slag removal device, to replace manually adding slagging agent in molten metal and the work of stirring.
Summary of the invention
Object of the present invention can substitute manually-operated aluminium liquid slag removal device providing a kind of.
In order to achieve the above object, the invention provides a kind of comprise frame, motor, puddler, controller, the lifting of control motor lifter and can the hopper of self-emptying, described hopper and lifter are arranged in frame, one end of described puddler is fixed on the output shaft of motor, and forming with the output shaft of motor the angle being greater than 0 °, described lifter, motor, hopper are all electrically connected with controller.
Principle of the present invention is: the hopper that slagging agent is housed automatically adds slagging agent in aluminium liquid, and meanwhile, lifter controls motor and moves down, and make puddler part immerse in aluminium liquid, driven by motor puddler rotates, and slagging agent and aluminium liquid are mixed.After stirring completes, stop hopper reinforced in aluminium liquid, stop motor, and controller controls lifter rising.Slagging agent is by aluminium liquid and magazins' layout, and the impurity phase after separation is less for the density of aluminium liquid, then can swim in above aluminium liquid, then artificial by Impurity removal.
Beneficial effect of the present invention is: driven by motor puddler rotates, and stirs, relative to artificial stirring, stir more even to aluminium liquid.Whole reinforced and whipping process, controls each equipment by controller and runs, and instead of and manually in aluminium liquid, adds slagging agent and the work of stirring, decrease the artificial working time in adverse circumstances.
Further, described hopper comprises tank wall and base plate, and one end of described base plate is hinged on tank wall, be provided with groove in the other end, in described groove, be provided with magnetic metal, in described tank wall, be provided with electromagnet, described groove is relative with electromagnet, and described electromagnet and controller are electrically connected.During electromagnet power-off, the bottom of hopper is opened, and the slagging agent in hopper enters in aluminium liquid; During electromagnet energising, electromagnet and magnetic metal are attached together, and the bottom of hopper is closed, and stop reinforced.
Further, also comprise the baffle plate preventing base plate inordinate rotation, described baffle plate is fixed on tank wall.After baffle plate prevents base plate inordinate rotation, magnetic metal and electromagnet are due to apart from excessive and cannot be attached together.
Further, also comprise elastic component, one end of elastic component is connected in tank wall, and the other end is connected on base plate.After elastic component prevents base plate inordinate rotation, magnetic metal and electromagnet too cannot be attached together due to distance, and, when base plate rotates, play good cushioning effect.
Further, described controller is PLC.PLC is simple to operate, and editability is strong.
Further, the output shaft of described puddler and motor removably connects, and after Long-Time Service, aluminium liquid easily attaches on puddler, convenient when the puddler removably connected is changed.
Accompanying drawing explanation
Fig. 1 is the structural representation of aluminium liquid slag removal device embodiment of the present invention;
Fig. 2 is the structural representation of hopper in Fig. 1.
Detailed description of the invention
Below by detailed description of the invention, the present invention is further detailed explanation:
Reference numeral in Figure of description comprises: frame 1, lifter 2, servomotor 3, puddler 4, hopper 5, aluminium liquid 6, tank wall 501, base plate 502, electromagnet 503, iron block 504, baffle plate 505, extension spring 506.
As shown in Figure 1, aluminium liquid slag removal device, comprise frame 1, servomotor 3, resistant to elevated temperatures puddler 4, PLC, the lifter 2 of control motor lifting and the hopper 5 of energy self-emptying, lifter 3 is installed in frame 1, and servomotor 3 is arranged on the movable arm type lifter 2 that model is QTD5020.The upper end of puddler 4 is by being arranged on the output shaft of servomotor 3 at ring flange, puddler 4 forms the angle of 30 ° with the output shaft of servomotor 3, and the quantity of puddler 4 is two, and symmetrical along the output shaft of servomotor 3.Electromagnet in lifter 2, servomotor 3, hopper 5 is all electrically connected with PLC.
As shown in Figure 2, hopper 5 comprises tank wall 501 and base plate 502, the right-hand member of base plate 502 is hinged on tank wall 501, and left end offers the first groove, iron block 504 is welded with in first groove, the tank wall in left side starts there is the second groove, and be provided with electromagnet 503 in the second groove, iron block 504 is positioned at the below of electromagnet 503.The upper end of extension spring 506 is arranged on the inwall of tank wall 501, and lower end is arranged on the middle part of base plate 502.The outer wall of tank wall 501 is also welded with baffle plate 506.
During specific works, PLC controls electromagnet 503 power-off, and electromagnet 503 loses magnetic force, and the base plate 502 of hopper 5 rotates counterclockwise, and the slagging agent in hopper 5 enters in aluminium liquid; Meanwhile, PLC makes lifter 2 control servomotor 3 to move down, and puddler 3/4ths four is immersed in aluminium liquid, and servomotor 3 drives puddler 4 to rotate, and slagging agent and aluminium liquid are mixed.After stirring completes, PLC controls electromagnet 503 and is energized, and electromagnet 503 and magnetic metal are attached together, and the base plate of hopper 5 is closed, and stops reinforced.Slagging agent is by aluminium liquid and magazins' layout, and the impurity phase after separation is less for the density of aluminium liquid, then can swim in above aluminium liquid, then artificial by Impurity removal.
Above-described is only embodiments of the invention, and in scheme, the general knowledge such as known concrete structure and characteristic does not do too much description at this.Should be understood that; for a person skilled in the art, under the prerequisite not departing from structure of the present invention, some distortion and improvement can also be made; these also should be considered as protection scope of the present invention, and these all can not affect effect of the invention process and practical applicability.The protection domain that this application claims should be as the criterion with the content of its claim, and the detailed description of the invention in description etc. record the content that may be used for explaining claim.
Claims (6)
1. aluminium liquid slag removal device, it is characterized in that, comprise frame, motor, puddler, controller, the lifter of control motor lifting and the hopper of energy self-emptying, described hopper and lifter are arranged in frame, one end of described puddler is fixed on the output shaft of motor, and forming with the output shaft of motor the angle being greater than 0 °, described lifter, motor, hopper are all electrically connected with controller.
2. aluminium liquid slag removal device as claimed in claim 1, it is characterized in that, described hopper comprises tank wall and base plate, one end of described base plate is hinged on tank wall, be provided with groove in the other end, in described groove, be provided with magnetic metal, in described tank wall, be provided with electromagnet, described groove is relative with electromagnet, and described electromagnet and controller are electrically connected.
3. aluminium liquid slag removal device as claimed in claim 2, it is characterized in that, also comprise the baffle plate preventing base plate inordinate rotation, described baffle plate is fixed on tank wall.
4. aluminium liquid slag removal device as claimed in claim 2, it is characterized in that, also comprise elastic component, one end of elastic component is connected in tank wall, and the other end is connected on base plate.
5. the aluminium liquid slag removal device as described in any one of claim 1-4, is characterized in that, described controller is PLC.
6. aluminium liquid slag removal device as claimed in claim 5, it is characterized in that, the output shaft of described puddler and motor removably connects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510428170.4A CN105057653A (en) | 2015-07-21 | 2015-07-21 | Molten aluminum deslagging device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510428170.4A CN105057653A (en) | 2015-07-21 | 2015-07-21 | Molten aluminum deslagging device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105057653A true CN105057653A (en) | 2015-11-18 |
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ID=54487286
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510428170.4A Pending CN105057653A (en) | 2015-07-21 | 2015-07-21 | Molten aluminum deslagging device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105057653A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107805723A (en) * | 2017-09-15 | 2018-03-16 | 广西平果铝合金精密铸件有限公司 | A kind of purifying aluminium alloy melt method |
| CN114210935A (en) * | 2021-12-20 | 2022-03-22 | 山东裕隆金和精密机械有限公司 | Intelligent die-casting system and method for high-density aluminum alloy die castings |
| CN114322552A (en) * | 2021-12-29 | 2022-04-12 | 苏州凯宥电子科技有限公司 | Manufacturing equipment and using method of Al-Mn intermediate alloy |
-
2015
- 2015-07-21 CN CN201510428170.4A patent/CN105057653A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107805723A (en) * | 2017-09-15 | 2018-03-16 | 广西平果铝合金精密铸件有限公司 | A kind of purifying aluminium alloy melt method |
| CN114210935A (en) * | 2021-12-20 | 2022-03-22 | 山东裕隆金和精密机械有限公司 | Intelligent die-casting system and method for high-density aluminum alloy die castings |
| CN114210935B (en) * | 2021-12-20 | 2022-08-23 | 山东裕隆金和精密机械有限公司 | Intelligent die-casting system and method for high-density aluminum alloy die-casting |
| CN114322552A (en) * | 2021-12-29 | 2022-04-12 | 苏州凯宥电子科技有限公司 | Manufacturing equipment and using method of Al-Mn intermediate alloy |
| CN114322552B (en) * | 2021-12-29 | 2023-11-03 | 苏州凯宥电子科技有限公司 | Manufacturing equipment and using method of Al-Mn intermediate alloy |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20151118 |
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| WD01 | Invention patent application deemed withdrawn after publication |