CN114164532A - Anti-cutting yarn, fabric, anti-cutting socks and preparation method thereof - Google Patents

Anti-cutting yarn, fabric, anti-cutting socks and preparation method thereof Download PDF

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Publication number
CN114164532A
CN114164532A CN202111060770.1A CN202111060770A CN114164532A CN 114164532 A CN114164532 A CN 114164532A CN 202111060770 A CN202111060770 A CN 202111060770A CN 114164532 A CN114164532 A CN 114164532A
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cutting
cut
yarn
resistant
fabric
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CN114164532B (en
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孙毅仁
李敏
张爱萍
杨皓
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Shanghai Aigu Textile Co ltd
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Shanghai Aigu Textile Co ltd
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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04Blended or other yarns or threads containing components made from different materials
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/38Threads in which fibres, filaments, or yarns are wound with other yarns or filaments, e.g. wrap yarns, i.e. strands of filaments or staple fibres are wrapped by a helically wound binder yarn
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/44Yarns or threads characterised by the purpose for which they are designed
    • D02G3/442Cut or abrasion resistant yarns or threads
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14Other fabrics or articles characterised primarily by the use of particular thread materials
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14Other fabrics or articles characterised primarily by the use of particular thread materials
    • D04B1/16Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14Other fabrics or articles characterised primarily by the use of particular thread materials
    • D04B1/18Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D04B1/24Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
    • D04B1/26Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel stockings
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/02Inorganic fibres based on oxides or oxide ceramics, e.g. silicates
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/02Inorganic fibres based on oxides or oxide ceramics, e.g. silicates
    • D10B2101/06Glass
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/02Inorganic fibres based on oxides or oxide ceramics, e.g. silicates
    • D10B2101/08Ceramic
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • D10B2331/021Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides aromatic polyamides, e.g. aramides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/10Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00Wearing apparel
    • D10B2501/02Underwear
    • D10B2501/021Hosiery; Panti-hose
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Knitting Of Fabric (AREA)
  • Socks And Pantyhose (AREA)

Abstract

The invention relates to a cutting-resistant yarn, a fabric, a cutting-resistant sock and a preparation method thereof. The cutting-resistant yarn is made of aramid composite materials, each aramid composite material is formed by plying aramid core-spun steel wires and polyester spandex stretch yarns (150/40D), each aramid core-spun steel wire is formed by wrapping aramid 1414(30 pieces) with steel wires with the wrapping diameter of 0.035MM, and the cutting-resistant index of the cutting-resistant yarn can reach 4-6 levels of American ANSI/ISEA 105-2016 standard. The cutting-resistant yarn, the fabric and the cutting-resistant sock disclosed by the invention have the characteristics of high cutting-resistant performance, softness and comfort in wearing.

Description

Anti-cutting yarn, fabric, anti-cutting socks and preparation method thereof
Technical Field
The invention relates to the technical field of cutting-resistant textiles, in particular to cutting-resistant yarns, fabrics, cutting-resistant socks and a preparation method thereof.
Background
Ice hockey, also known as "hockey puck", is a highly competitive, highly antagonistic competitive athletic sport, particularly in north america, and is very popular. Because the speed of the ice hockey is extremely fast and the impact is violent, the ice hockey is easy to hurt the body of the sportsman, and the sportsman needs to wear the protective clothing all over in the training or the competition in order to prevent the sportsman from being injured in the tense and violent confrontation. Protective equipment includes helmets, masks, shoulder pads, chest pads, waist pads, elbow pads, gloves, leg pads, ankle pads, etc. to protect various parts of the athlete's body.
At present, the existing leg protector is mostly made of hard plates such as plastic plates and the like, is worn on the front part of the shank and plays the roles of protecting the shank of an athlete and preventing the fracture of the tibia. However, the conventional hockey leg protector is heavy and complicated, is troublesome to wear, cannot be bent, is easy to slide along the leg during running, and is easy to cause an accident that the ice skate scratches the lower leg of a player. Meanwhile, due to high intensity sports, athletes sweat a lot, and hard boards easily cause discomfort of the legs and feet of the athletes. In addition, the existing leg protector only protects the shin bone at the front part of the lower leg of the athlete, but does not protect the tissues of muscles, ligaments, nerves, blood vessels and the like at the rear part of the lower leg. The tissues such as the muscles, ligaments, nerves and blood vessels have a great influence on athletes, and once the athletes are damaged, the athletes can be permanently injured to stop their careers. Therefore, the protection of the rear part of the lower leg of the hockey player is particularly important to be enhanced, and higher requirements are also put forward for the lower leg protector of the hockey player.
Therefore, there is a need to develop a leg protector which can protect the lower leg of the athlete and can be worn conveniently and comfortably. Current research is generally placed on the cover itself, and research into socks worn directly on the feet and legs of athletes has been ignored.
Disclosure of Invention
In view of the above, the present invention aims to solve the above problems of the leg protector of the ice hockey, and provides a cut-proof yarn, a fabric, a cut-proof sock and a method for preparing the same.
In order to achieve the purpose, the technical scheme of the invention is realized as follows:
the anti-cutting yarn is formed by plying an aramid composite material formed by wrapping and winding a core material with aramid 1414(30 yarns) and a polyester spandex stretch yarn (150/40D), and the anti-cutting index of the anti-cutting yarn is 4-6 grades of American ANSI/ISEA 105-2016 standard.
Further, the core material is a steel wire with a diameter of 0.035 MM.
Furthermore, the core material is inorganic fiber, and the inorganic fiber comprises glass fiber, basalt fiber, quartz fiber and ceramic fiber.
The invention also provides a preparation method for manufacturing the anti-cutting yarn, which comprises the following steps:
s1: covering and winding aramid fibers 1414 (30) on the outer surface of the core material by adopting a covering and winding process or a two-for-one twisting process to form an aramid fiber composite material;
s2: the aramid fiber composite material and the polyester spandex stretch yarn are plied by adopting a two-for-one twisting process to form the anti-cutting yarn.
Further, in the coating winding step in S1, a method in which the twist number is 120 twists and the twist direction is Z twist is adopted.
Furthermore, in the two-for-one twisting process in S2, a method in which the polyester yarn twist is 560 twists, the twist direction is Z twist, the spandex yarn twist is 300 twists, and the twist direction is S twist is adopted.
Another aspect of the present invention is to provide a cutting resistant fabric made using the above cutting resistant yarn, the cutting resistant fabric being made from the cutting resistant yarn by circular knitting, the cutting resistant fabric having a cutting resistant index that can reach levels 4-6 of ANSI/isaa 105-2016.
The invention further provides a preparation method for manufacturing the anti-cutting fabric, which comprises the step of knitting the anti-cutting yarns on a circular knitting machine by using a 20-grade knitting needle to manufacture the anti-cutting fabric.
The invention also provides a pair of anti-cutting socks, which comprises anti-cutting parts, rib cuffs, sole pillars, sock legs, sock feet, sock heads and sock heels, wherein the anti-cutting parts are made of the anti-cutting fabric.
Furthermore, the cutting-proof part and other parts of the cutting-proof socks are integrally woven or cut by the cutting-proof fabric and other parts of the cutting-proof socks and then sewn.
Still further, the cut prevention part may be located at any one or more parts of the cut prevention sock corresponding to a sole, a instep, an ankle, a calf, a knee, and a thigh.
In a final aspect, the invention provides a method for manufacturing the cut-proof socks, which comprises the following steps:
w1: mounting 20-grade knitting needles on a circular knitting machine;
w2: adopt above-mentioned anti-cutting yarn to weave anti-cutting socks.
Further, in the step W2, when the circular knitting machine is used for knitting the anti-cutting part of the anti-cutting socks, the anti-cutting yarns are added into the conventional yarns to knit the anti-cutting part; and after the weaving is finished, withdrawing the anti-cutting yarns, and weaving other parts of the anti-cutting socks only by the conventional yarns.
Compared with the prior art, the invention has the following beneficial effects:
(1) the anti-cutting yarn and fabric can reach the 5-level of the American ANSI/ISEA 105-2016 standard, and have strong anti-cutting performance;
(2) the anti-cutting socks made of the anti-cutting fabric can reach the 5-level of the American ANSI/ISEA 105-2016 standard, and greatly meet the requirements of ice hockey players on leg protection;
(3) the anti-cutting socks are made of fabric, and compared with the traditional leg guard, the anti-cutting socks are softer and more comfortable, so that athletes can move flexibly;
(4) because the socks are the equipment which the sportsman must wear, the cutting-proof socks of the invention have the functions of the traditional socks and the leg guard, and the step of wearing the leg guard can be omitted when the cutting-proof socks of the invention are worn, so that the sportsman can wear the protective equipment more simply, conveniently and quickly;
(5) the anti-cutting socks can better coat the shanks of athletes, are not easy to slide and dislocate, and can more effectively cover the parts needing protection;
(6) according to the anti-cutting fabric and the preparation method of the anti-cutting socks, the existing common sock knitting machine is adopted, and only through the use of a specific knitting needle and the fine adjustment of relevant parts of the sock knitting machine, the anti-cutting requirement of high index is met, the manufacturing cost is considered, the utilization of the common sock knitting machine reaches the limit, the technical problem is overcome, and the common sock knitting machine can knit the anti-cutting fabric which cannot be knitted originally.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings of the present invention will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained based on the drawings without inventive labor.
FIG. 1 is a schematic structural diagram of an aramid core-spun steel wire in a cutting-resistant yarn;
FIG. 2 is a schematic view of the construction of the anti-cutting sock;
FIG. 3A is a comparison of a needle used in the present invention with a conventional needle;
FIG. 3B is a cross-sectional view of a needle used in the present invention;
FIG. 4 is a schematic illustration of the dimensions of a needle used in the present invention;
FIG. 5 is an enlarged view of portion B of FIG. 4;
FIG. 6 is a graph showing the relationship between the linear density of the hosiery machine table and the processing material recorded in the technical documents in the field;
FIG. 7 is a specification of the American ANSI/ISEA 105-2016 standard for testing cut resistance;
fig. 8 is a graph showing the effect of the cut-preventing fabric of the present invention.
Description of reference numerals:
1-cutting prevention part, 2-rib top, 3-sole pillar, 4-leg, 5-foot, 6-toe and 7-heel;
100-0.035mm steel wire, 200-aramid 1414;
300-knitting needle, 301-wavy structure, 302-groove, 303-hook, 304-latch, 305-needle bar, 306-butt and 307-latch pin;
400-butt of traditional knitting needle;
l1-length of butt to hook, L2-length of butt to hook, L3-length of end to hook vertex in open state of latch, L4-length of hook vertex to hook tip;
h1-width of hook, H2-width of latch pin bottom to hook tip, H3-width of latch pin bottom to latch tip in closed condition.
The technical scheme of the invention can be more clearly understood and explained by combining the embodiment of the invention through the figures and the reference number descriptions.
Detailed Description
In order to make the technical means, objectives and functions of the present invention easy to understand, embodiments of the present invention will be described in detail with reference to the specific drawings. It should be noted that the terms used in the present invention for directional and positional indication, such as "head", "tail", "lower end", "above", "below" and "vertical", are used only for explaining the relative positional relationship and connection between the respective components in a certain state (as shown in the drawings), etc., and are only for convenience of describing the present invention, but do not require that the present invention must be constructed and used in a specific orientation, and thus, cannot be construed as limiting the present invention. In addition, the descriptions related to "first", "second", "third", etc. in the present invention are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated.
Anti-cutting yarn
para-aramid-PPTA fibers, also known as aramid 1414, are known because their molecular structure amide groups are para (1,4) to the benzene ring. Due to the rigidity of molecular chains and lyotropic liquid crystallinity, an anisotropic texture is easily formed in a solution under the action of shearing force. Has high heat resistance, the glass transition temperature is above 300 ℃, the thermal decomposition temperature is up to 560 ℃, and the strength retention rate is 84 percent after the glass fiber is placed in air at 180 ℃ for 48 hours. The high tensile strength and initial elastic modulus, the fiber strength is 0.215N/denier, the modulus is 4.9-9.8N/denier, the specific strength is 5 times of that of steel, and the compression strength and the bending strength of the composite material are only lower than those of inorganic fibers. Stable thermal shrinkage and creep properties, high insulation and chemical resistance.
In view of the characteristics of the aramid fiber 1414, the invention provides the anti-cutting yarn which is formed by plying the aramid fiber composite material formed by wrapping and winding the core material with the aramid fiber 1414(30 yarns) and the polyester spandex stretch yarn (150/40D). The twisted aramid fiber composite material has the functions of cutting resistance, flame retardance, fastness enhancement and the like, and is suitable for being used as a raw material of protective products such as cutting resistance, flame retardance and the like.
Example 1
In this embodiment 1, aramid fibers 1414(30 pieces) 200 are wrapped and wound around 0.035MM steel wires 100 to form an aramid composite material. Referring to fig. 1, the core material is a steel wire having a diameter of 0.035 MM. The polyester spandex stretch yarn is stranded with the aramid core-spun steel wire by adopting a cladding winding process or a two-for-one twisting process.
The polyester spandex elastic yarn can be 3075FTY, is prepared by coating 10% of 75D polyester one-way by 90% of 30D spandex yarn and adopting the process of S-direction twist and 480-twist, and belongs to mechanical coated yarn.
The preparation method of the anti-cutting yarn of the embodiment comprises the following steps:
s1: the aramid fiber 1414(30 yarns) is wrapped and wound on the outer surface of the core material by adopting a wrapping and winding process or a two-for-one twisting process, and the aramid fiber composite material can be formed by adopting a manufacturing process that the twist number is 120 twists and the twist direction is Z twists.
S2: the aramid fiber composite material and the polyester spandex stretch yarn are plied by adopting a two-for-one twisting process to form the anti-cutting yarn. During processing, a processing technology that the twist of polyester yarn is 560 twists, the twist direction is Z twists, the twist of spandex yarn is 560 twists, and the twist direction is Z twists can be adopted.
The anti-cutting yarn prepared by the process has high toughness, strength and flexibility, and is suitable for preparing a weaving anti-puncturing and anti-cutting material.
Example 2
Alternatively, the core material can be customized and changed into inorganic fibers such as glass fibers, basalt fibers, ceramic fibers, quartz fibers and the like as the inner core according to the application. The core material may use any of the above-mentioned inorganic fibers of 65tex to 90 tex. In this example 2, aramid 1414(30 pieces) is used to wrap and wind 65tex-90tex inorganic fiber to form an aramid composite material. The preparation process is the same as that of example 1, and is not described herein again.
TABLE 1 mechanical Properties of aramid core-spun Steel wire/aramid core-spun inorganic fiber
Figure RE-GDA0003351841730000051
As can be seen from the table above, the aramid composite material formed by wrapping and winding 0.035MM steel wires or 65tex-90tex inorganic fibers with the aramid 1414(30 pieces) has the characteristics of high cutting resistance index, softness, easiness in weaving and the like.
Anti-cutting fabric
The invention also provides a cutting-proof fabric which is made of the cutting-proof yarns made of the aramid fiber composite material. Compared with the conventional fabric, the cutting-proof fabric has great originality on the machine configuration. According to the looping principle of the weft knitting machine, the situation of machine blocking and needle breakage can occur when a knitting needle is too large; the knitting needle is too small, and the cutting-preventing yarn cannot be installed and used. The invention utilizes 20-grade knitting needles on a circular knitting machine of a common hosiery knitting machine to weave the anti-cutting fabric by adopting a slant knitting or flat knitting method.
As shown in fig. 3A, the solid black portion of fig. 3A represents the conventional knitting needle 400, and the dashed gray portion represents the modified 20-step knitting needle 300 used in the present invention. As can be seen from fig. 3B, the knitting needle 300 used in the present invention includes a butt 306, a wave 301, a shank 305, a hook 303, a latch 304, and a latch pin 307.
As can be seen from fig. 3A, the present invention improves the structure of the knitting needle 300 on the basis of the prior art, the length of the butt 306 is lengthened, and the portion of the shank 305 adjacent to the butt 306 is changed from the relatively smooth structure of the conventional knitting needle 400 to the wavy structure 301, protruding upward in the direction of the butt 306, so that the groove 302 is formed in the opposite direction to the butt 306. The traditional knitting needle is short in needle butt, one end of the needle rod close to the needle butt is smooth, acting force is small, and the knitting needle cannot move or the moving distance is limited after entering a hosiery machine. According to the invention, the lengthened needle butt 306 and the groove 302 formed at the end part of the needle bar 305 are adopted, so that after the knitting needle 300 enters the hosiery machine, the groove on the needle bar is convenient to hook, the knitting needle firmly clamps the needle cylinder, the needle cylinder moves in the vertical direction under the action of the needle cylinder, and the moving range is large.
In the 20-grade knitting needle 300 of the present invention shown in fig. 3B, as shown in fig. 4, preferably, the knitting needle 300 is made of stainless steel, the length L1 from the butt 306 to the hook 303 is 71.16mm, the length L2 from the side of the butt 306 facing the hook to the hook is 68.2mm, the width of the butt 306 in the length direction of the knitting needle 300 is 2.96mm, and the thickness of the knitting needle 300 in the inward depth direction of fig. 4 is 8 mm. The length L3 from the lower end portion to the curved vertex of the hook 303 in the open state of the latch 304 is 12.9mm, the length L4 from the curved vertex of the hook 303 to the hook tip is 1.97mm, the width H1 of the hook 303 is 2.09mm, the width H2 from the bottom of the latch pin 307 to the tip of the hook 303 is 2.77mm, and the width H3 from the bottom of the latch pin 307 to the tip in the closed state of the latch 304 is 3.14 mm.
The following is a comparison table of machine models and parameters.
TABLE 2 comparison of cut-resistant fabric and plain fabric
Machine model and parameters for cut-resistant fabrics Machine model and parameters of plain fabric
Hosiery machine needle number and needle pitch 144N/12 stage 144N/12 stage
Use of knitting needles 20 stage 18 stages
Needle cylinder caliber 3 3/4” 3 3/4”
Rotational speed 150-180r/min 150-180r/min
Main function Terry computer jacquard Terry computer jacquard
The loom needle count for producing this cut resistant fabric was 144N, the cylinder gauge was 3.75 inches, and the loom size was 12.2G, which was generally calculated as follows:
g ═ E/T (G- - -number, T- - -cylinder circumference, E- - -number of needles)
G=144/(3.75*3.1415)=12.2G
According to the data published by the Chinese textile Press in the handbook of knitting engineering-weft knitted booklet (2 nd edition), the density of raw material threads that can be processed on a certain number of hosiery machines has a certain range, and beyond the density range, the raw material threads cannot be knitted on the corresponding machine.
FIG. 6 is a graph showing the relationship between the linear density of the hosiery machine table and the processing material, which is described in the technical documents in the prior art.
Comparison with cotton yarn corresponding to the machine numbers in tables 3-1-12 of FIG. 6:
conventional 14.5G machine size, cotton yarn fabric corresponds to main yarns: 2 x 14tex 2
Converting the number into a 12.2G machine number, the corresponding main yarns of the cotton yarn fabric are as follows: 2 x 16tex 2, i.e. 64tex
The main yarn raw materials used by the anti-cutting fabric are as follows: 30S aramid fiber +0.0036mm steel wire and 150/40D twisted polyester spandex yarn are equal to 12S, and when the anti-cutting part is woven, two strands of the main yarn raw material are simultaneously fed, and the main yarn raw material is equal to 6S.
According to the conversion relation between the English counts and the tex, converting the 6S into the corresponding tex, and then:
5315/S, i.e., D-5315/6-885.8D
1 tex-0.111D, that is, tex-0.111-885.8-98.3 tex
And (4) conclusion: that is, the cut resistant fabric uses a primary yarn of 98.3tex, which is much greater than the conventional cotton yarn density of 64tex for this machine, over 53.6%.
The invention utilizes the prior common hosiery knitter, only uses a specific knitting needle, combines with the fine adjustment of the relevant parts of the hosiery knitter, and feeds the hosiery needle to knit through the shuttle of the hosiery knitter, thereby not only meeting the requirement of high index cutting prevention, but also considering the manufacturing cost, achieving the limit of the utilization of the common hosiery knitter, overcoming the technical problem and leading the common hosiery knitter to knit the cutting-prevention fabric which can not be knitted originally.
FIG. 7 is a specification of the American ANSI/ISEA 105-2016 standard for testing cut resistance
The specific test method comprises the following steps: a small rectangular sample of glove material was placed on a metal mandrel in a cut-off test apparatus which was traversed in the direction of the sample using a special blade until the sample was penetrated. When the blade penetrates the sample and is in electrical contact with the metal mandrel, the cut-resistant testing device measures the distance the blade travels before penetrating the sample. This distance of movement of the blade is determined by the different weights loaded on the arm of the experimental device holding the blade. Thus, the test results are generally defined as determining the weight required for the blade to penetrate the cut-resistant sock material across a distance of 20 mm. As a result of the test method, a greater weight indicates a higher cut resistance of the glove material.
TABLE 3 American ANSI/ISEA 105- & 2016 Standard cut-resistant index rating Table
Grade Weight (g) required for the blade to move 20mm through the material
A1 ≥200
A2 ≥500
A3 ≥1000
A4 ≥1500
A5 ≥2200
A6 ≥3000
A7 ≥4000
A8 ≥5000
A9 ≥6000
According to the detection requirement of ANSI/ISEA 105-2016 standard, the composite material formed by the aramid core-spun steel wire with the structure is tested, and the results are shown in the following table:
TABLE 4 test data of fabrics woven from aramid fiber core-spun steel wire yarns
Fabric of aramid fiber core-spun steel wire yarn ANSI/ISEA 105-2016 Standard Index of preventing cutting
For the first time 2930 A5
For the second time 2820 A5
The third time 2860 A5
Average result 2870 A5
Through the ITS tianxiang cut-preventing test of one of the three global detection companies, the cut-preventing grade of the fabric woven by the core-spun yarn can reach the A5 grade cut-preventing index of the American ANSI/ISEA 105-2016 standard, is close to the A6 grade index, and has extremely high cut-preventing performance in the field.
TABLE 5 test data for fabrics woven from aramid core-spun inorganic fiber yarn
Figure RE-GDA0003351841730000091
Through the ITS tianxiang cut-preventing test of one of three global detection companies, the cut-preventing grade of the fabric woven by the aramid core-spun inorganic fiber can reach the A5 grade cut-preventing index of the American ANSI/ISEA 105-.
The cutting-proof fabric disclosed by the invention can be made into products in various special fields, such as cutting-proof gloves, hats, masks, work clothes and the like of labor protection equipment, gloves, socks, knee pads, sports clothes and the like of sports protection equipment, helmets, gloves, knee pads, military clothes and the like of military equipment.
Anti-cutting socks
Referring to fig. 2, the present invention also provides a cut-preventing sock, which comprises a cut-preventing part 1, a rib top 2, a sole pillar 3, a leg 4, a foot 5, a toe 6, and a heel 7, wherein the cut-preventing part 1 is made of the above cut-preventing fabric, and is located at one or more different parts to be protected corresponding to the sole, instep, ankle, calf, knee, thigh, etc. of a wearer, and covers the tissues of the foot or leg, such as muscle, ligament, nerve, blood vessel, etc., of the wearer to provide a protective effect.
The cutting-proof part 1 and other parts of the cutting-proof socks can be integrally woven or cut and sewn by the cutting-proof fabric and other parts of the cutting-proof socks.
The preparation process of the anti-cutting socks comprises the following steps:
w1: mounting 20-grade knitting needles on a circular knitting machine;
w2: and placing the anti-cutting yarns on a hosiery machine to weave anti-cutting socks, and sewing the sock heads after weaving.
Among the above-mentioned W2 step, specifically including will prevent cutting the yarn and place on hosiery machine, weave according to the procedure flower type that the computer was woven, reverse socks after weaving the completion, the toe part uses the machine of sewing up to sew up, examine socks reverse again after sewing up, begin the design afterwards, the design needs to adopt correct design socks board to send into the design machine after neatly putting in order socks, adopt suitable temperature and pressure, control design time, it joins in marriage to put in order again after the design is accomplished.
In the step of W2, the anti-cutting yarn is 3075FTY core-spun yarn, when the anti-cutting part of the anti-cutting sock is knitted by a circular knitting machine, the anti-cutting yarn is added into the conventional yarn to knit the anti-cutting part; and after the weaving is finished, withdrawing the anti-cutting yarns, and weaving other parts of the anti-cutting socks only by the conventional yarns.
Alternatively, in the above W2, the entire cut-preventing sock may be knitted using the cut-preventing yarn of the present invention.
Or, the anti-cutting fabric of the present invention is cut according to the shape of the anti-cutting portion of the anti-cutting sock, and then sewn.
The cross-stretch index represents the length of the fabric stretched from 0 straight line on a cross-stretch apparatus, i.e., the length of the fabric that can be stretched in cross-stretch. The anti-cutting socks made of the anti-cutting fabric have very good anti-cutting performance, taking 10-13 size as an example, the cross-pull index at the position of the rib top 2 is 23CM, the cross-pull index at the position of the leg 4 is 22.5CM, the cross-pull index at the anti-cutting part 1 is 20CM, and the cross-pull index at the position of the foot 5 is 22CM, which shows that the rib top 2 can extend 23CM transversely, the leg 4 can extend 22.5CM transversely, the anti-cutting part 1 can extend 20CM transversely, and the foot 5 can extend 22CM transversely. It can be seen that the extension length of the anti-cutting part 1 is obviously less than that of other parts, but the transverse drawing index of the whole anti-cutting sock is far greater than that of a common knitted sock 15, so that the whole elasticity of the anti-cutting sock disclosed by the invention is greatly improved, meanwhile, each part of the square cutting sock disclosed by the invention has different transverse drawing parameters according to the characteristics and different requirements of the foot of a wearer, and compared with the existing fabric sock, the anti-cutting sock disclosed by the invention has excellent transverse drawing performance, is higher in elasticity and strength, firmer, less prone to abrasion and breakage, better in wrapping performance on the foot and the shank, and capable of providing better support and protection for the foot, relieving discomfort caused by friction between the foot and the inside of a shoe, and taking the wearing comfort into consideration on the basis of providing the anti-cutting performance.
The anti-cutting socks of the invention are particularly suitable for ice hockey players. Because this prevent cutting socks are woven by aramid fiber combined material's prevent cutting yarn and form, consequently it compares in current leg guard board, and the sensation of dress is softer ventilative, and wearing method is simple convenient, more is favorable to the motion flexibility of wearer, and the comfort level improves greatly.
Considering that the special high-strength anti-cutting material is used at the anti-cutting part of the anti-cutting socks, two courses are woven simultaneously by the anti-cutting part yarns and the common part yarns at the joint of the anti-cutting part yarns and the common yarns, so that a better transition effect is achieved, and the phenomenon that the common yarns are broken by the rigid-strength aramid fiber composite material in severe friction to cause fabric damage is avoided, such as a fabric structure shown in a square frame of fig. 8.
The cut-preventing socks of the invention reach the 5-grade requirement of the American ANSI/ISEA 105-2016 standard, approach 6-grade, obtain the approval and recommendation of the American ice hockey union, and agree to enter the American ice hockey union as the necessary product of ice hockey players.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (14)

1. The anti-cutting yarn is formed by plying an aramid composite material formed by wrapping and winding a core material with aramid 1414(30 yarns) and polyester spandex stretch yarns (150/40D), and is characterized in that the anti-cutting index of the anti-cutting yarn is 4-6 grades of American ANSI/ISEA 105-2016 standard.
2. The cut resistant yarn of claim 1 wherein said core material is a steel wire having a diameter of 0.035 MM.
3. The cut resistant yarn of claim 1 wherein said core material is an inorganic fiber comprising glass fiber, basalt fiber, quartz fiber, ceramic fiber.
4. A method for making a cut resistant yarn as claimed in claims 1-3, comprising the steps of:
s1: covering and winding aramid fibers 1414 (30) on the outer surface of the core material by adopting a covering and winding process or a two-for-one twisting process to form an aramid fiber composite material;
s2: the aramid fiber composite material and the polyester spandex stretch yarn are plied by adopting a two-for-one twisting process to form the anti-cutting yarn.
5. The method of manufacturing a cut-resistant yarn as claimed in claim 4, wherein the covering winding step in S1 employs a method in which the twist is 120 twist and the twist direction is Z twist.
6. The method for preparing the anti-cutting yarn according to claim 4, wherein the two-for-one twisting process in the S2 adopts a method that the polyester yarn twist is 560 twist, the twisting direction is Z twist, the spandex yarn twist is 300 twist, and the twisting direction is S twist.
7. A cut resistant fabric made using the cut resistant yarn of any one of claims 1-3, wherein the cut resistant fabric is made from the cut resistant yarn by circular knitting, the cut resistant fabric having a cut resistant index that meets the us ANSI/isaa 105-2016 rating from 4 to 6.
8. A method for manufacturing the cut-resistant fabric according to claim 7, wherein the cut-resistant yarn according to any one of claims 1 to 3 is knitted on a circular knitting machine using a 20-step needle to manufacture the cut-resistant fabric.
9. The method for preparing the cut-preventing fabric according to claim 8, wherein a 20-grade knitting needle is used, a wave-shaped protrusion is formed on a needle stem of the knitting needle at one end close to a needle butt, and a groove is formed on the lower portion of the wave-shaped protrusion.
10. A cut-resistant sock, characterized in that it comprises a cut-resistant portion (1), a rib top (2), a sole strut (3), a leg (4), a foot (5), a toe (6), a heel (7), said cut-resistant portion (1) being made of the cut-resistant fabric of claim 7.
11. The anti-cutting sock according to claim 9, wherein the anti-cutting portion (1) is integrally knitted with other portions of the anti-cutting sock or is cut from the anti-cutting fabric and other portions of the anti-cutting sock and sewn thereto.
12. The anti-cutting sock according to claim 9, characterized in that the anti-cutting portion (1) can be located at any one or more portions of the anti-cutting sock corresponding to the sole, instep, ankle, calf, knee, thigh.
13. A method for manufacturing the cut-resistant hosiery as claimed in claim 9, characterized by comprising the following steps:
w1: mounting 20-grade knitting needles on a circular knitting machine;
w2: knitting a cut-resistant sock using the cut-resistant yarn of any one of claims 1-3.
14. The method for manufacturing a cut-preventing sock according to claim 11, wherein in the step W2, when the circular knitting machine is used to knit the cut-preventing portion of the cut-preventing sock, the cut-preventing yarn according to any one of claims 1 to 3 is added to the regular yarn to knit the cut-preventing portion; and after the weaving is finished, withdrawing the anti-cutting yarns, and weaving other parts of the anti-cutting socks only by the conventional yarns.
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CN106012149A (en) * 2016-07-21 2016-10-12 上海曙雀贸易有限公司 Preparation method of cut resistant yarn
WO2017062718A1 (en) * 2015-10-07 2017-04-13 Showa Best Glove, Inc. Cut resistant sleeve with elbow feature
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1875135A (en) * 2003-10-29 2006-12-06 纳幕尔杜邦公司 Ply-twisted yarns and fabric having both cut-resistance and elastic recovery and processes for making same
JP2007009378A (en) * 2005-07-04 2007-01-18 Du Pont Toray Co Ltd Cut resistant textile product
CN101597823A (en) * 2009-07-02 2009-12-09 浙江情怡袜业有限公司 Fanglun l414 fiber/spandex covering filament and adopt the multifunctional protective socks of this covering filament
CN101994186A (en) * 2009-08-17 2011-03-30 (株)皇成 High tenacity composite textured yarn
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