CN113856876A - Mobile industrial solid waste fiber composite material treatment system, working method and application - Google Patents

Mobile industrial solid waste fiber composite material treatment system, working method and application Download PDF

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Publication number
CN113856876A
CN113856876A CN202111153628.1A CN202111153628A CN113856876A CN 113856876 A CN113856876 A CN 113856876A CN 202111153628 A CN202111153628 A CN 202111153628A CN 113856876 A CN113856876 A CN 113856876A
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China
Prior art keywords
unit
crushing
tray
solid waste
fiber composite
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CN202111153628.1A
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Chinese (zh)
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CN113856876B (en
Inventor
董国庆
孙文涛
艾娜娜
袁延华
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CRRC Shandong Co Ltd
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CRRC Shandong Co Ltd
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Priority to CN202111153628.1A priority Critical patent/CN113856876B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • B02C21/02Transportable disintegrating plant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/14Separating or sorting of material, associated with crushing or disintegrating with more than one separator
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/04Methods of, or means for, filling the material into the containers or receptacles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/30Devices or methods for controlling or determining the quantity or quality or the material fed or filled
    • B65B1/32Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/26Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
    • B65B43/30Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C2201/00Codes relating to disintegrating devices adapted for specific materials
    • B02C2201/06Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Food Science & Technology (AREA)
  • Quality & Reliability (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a mobile industrial solid waste fiber composite material treatment system, a working method and application, which solve the problems that the waste in the prior art has no treatment cost and cannot be treated on site, and have the beneficial effects of transregional transportation, on-site treatment and collection of the waste and cost reduction, and the specific scheme is as follows: the utility model provides a solid useless fibre combined material processing system of portable industry, which comprises a tray, the tray is installed in running gear in order to realize that processing system is portable, the tray supports at least a set of crushing unit in order to carry out the breakage to the material, each broken particle diameter of group's crushing unit is different, at least a set of crushing unit's rear is provided with the screening unit in order to sieve the material after the breakage, still arranged the metal in the magnetic separation unit in order to separate the broken material of back between at least a set of crushing unit and the screening unit that it closes on, screening unit and magnetic separation unit all support through the tray.

Description

Mobile industrial solid waste fiber composite material treatment system, working method and application
Technical Field
The invention relates to the field of waste treatment, in particular to a mobile industrial solid waste fiber composite material treatment system, a working method and application.
Background
The statements in this section merely provide background information related to the present disclosure and may not necessarily constitute prior art.
Under the strategic goals of 'carbon peak reaching and carbon neutralization', the nation places high importance on the environment prevention and treatment work of waste pollution. With the gradual deepening of the construction of beautiful China, the low-carbon treatment requirement of the waste glass fiber composite material is greatly released, and the treatment, the treatment and the reutilization of the waste glass fiber composite material are one of the main environmental problems. The composite material has the characteristics that the chemical process of the material cannot be reversed, the original material matrix property cannot be returned once the composite material is cured and formed, and the composite material cannot be degraded without new process treatment. According to the statistical data of the industry association, the output of the composite material in China is stably established in the first world, the annual output of the thermosetting composite material is about 600 ten thousand tons and accounts for 30-40% of the world, and the conservative estimated cumulative output exceeds 8000 ten thousand tons. The annual waste amount of a production enterprise is about 25-30 ten thousand tons, and about 400 ten thousand tons of waste is accumulated in 2020. In the wind power generation industry, the recovery and disposal of wind blades and nacelle covers has become a significant problem to be faced by the industry. According to estimation, 1.9 ten thousand tons of wind power blades are expected to be newly added each year in 2020-2025, 2025 is the starting point of the decommissioning of a large batch of blades, the number of the decommissioned blades to be treated each year is rapidly increased, and about 30 ten thousand tons of decommissioning each year is expected to be estimated averagely after 2030 years. The new solid waste law executed from 9/1/2020 has made stricter regulations on the environmental protection from solid waste. The traditional treatment methods such as open-air stacking, landfill and the like are forbidden, and the incineration mode also has a great environmental pollution problem.
At present, the recycling and processing technical routes of domestic and foreign waste composite materials are basically consistent, and mainly comprise the following steps: partial recycling, mechanical crushing, pyrolysis, chemical degradation, cement kiln synergistic treatment and the like. At present, pyrolysis and chemical degradation have higher treatment cost, and the industrially accepted recovery technology is a mechanical crushing method; the technical route has the advantages of lowest treatment cost and relatively high recycling price value, can realize 100% recycling treatment, and is the most effective and feasible method for realizing circular economy; the processing mode of the method is as follows: the wastes need to be decomposed on site, classified and collected and then transported to a treatment plant by a special vehicle for unified treatment (such as shredding, crushing, screening and the like), but the treatment mode has the defects of high investment and construction cost, large floor area, high cost of treatment personnel and the like; meanwhile, waste glass fiber wastes represented by waste wind power blades, engine room covers, waste glass fiber reinforced plastic tube products and the like are widely distributed in areas, storage positions are scattered, and transportation requirements are high, so that the treatment difficulty is high, and the treatment cost is high; in the recovery process, the treatment process is not standard, so that the fiber dust in the treatment process causes environmental pollution and harms the health of people. Therefore, the inventor finds that equipment with high on-site efficient treatment and high automation degree is absent at home and abroad, and meanwhile, the collection and packing efficiency is low, so that the development of the industry is seriously influenced.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a mobile industrial solid waste fiber composite material treatment system, which changes the existing recovery mode of on-site cutting, classified collection, transportation and centralized factory treatment and realizes a new on-site treatment mode; the novel mode can realize rapid deployment according to the position of the waste, realizes the on-site crushing, fine crushing, screening, dust collection and the like of the waste, and solves the problems that the existing waste treatment equipment cannot be moved, the treatment process is long, the environment is not protected, the transprovincial transportation is difficult, the treatment cost is high and the like.
In order to achieve the purpose, the invention is realized by the following technical scheme:
the utility model provides a solid useless fibre combined material processing system of portable industry, which comprises a tray, the tray is installed in running gear in order to realize that processing system is portable, the tray supports at least a set of crushing unit in order to carry out the breakage to the material, each broken particle diameter of group's crushing unit is different, at least a set of crushing unit's rear is provided with the screening unit in order to sieve the material after the breakage, still arranged the metal in the magnetic separation unit in order to separate the broken material of back between at least a set of crushing unit and the screening unit that it closes on, screening unit and magnetic separation unit all support through the tray.
The mobile industrial solid waste fiber composite material treatment system further comprises a shell or a frame body, wherein the shell or the frame body is supported by the tray, and covers the crushing unit, the screening unit and the magnetic separation unit.
As above, in order to realize that the material can be automatically fed into the feeding port of the first group of crushing units, the mobile industrial solid waste fiber composite material treatment system further comprises a feeding conveying unit, the feeding conveying unit is arranged at the top of the shell or the frame body, one end of the feeding conveying unit can be located at the feeding port of the first group of crushing units, and the shell or the frame body is provided with an opening corresponding to the feeding port.
According to the mobile industrial solid waste fiber composite material treatment system, the feeding conveying unit is detachably mounted at the top of the shell or the frame body, and after the feeding conveying unit is detached through hoisting or other modes, the feeding conveying unit is obliquely supported through the shell or the frame body, so that materials can be conveyed to the opening at the top of the shell by the feeding conveying unit.
According to the mobile industrial solid waste fiber composite material treatment system, one end of the feeding conveying unit is hinged to the rotary table, the rotary table can rotate relative to the shell or the frame body, the feeding conveying unit is obliquely arranged after the rotary table drives the feeding conveying unit to rotate for a set angle, and materials are conveyed through the obliquely arranged feeding conveying unit, so that industrial solid waste feeding is facilitated.
According to the mobile industrial solid waste fiber composite material treatment system, a conveying unit is further arranged between the screening unit and the adjacent crushing unit;
the crushing units are provided with two groups which are respectively a primary crushing unit and a fine crushing unit, and the crushing grain size of the fine crushing unit is smaller than that of the primary crushing unit.
The mobile industrial solid waste fiber composite material processing system further comprises a discharging collecting and packaging unit, the discharging collecting and packaging unit is supported by the tray and is positioned on the side part of the last group of crushing units, and the discharging collecting and packaging unit is used for packaging materials with set particle sizes after crushing;
the discharging collecting and packaging unit comprises a discharging pipe supported by the tray, the discharging pipe is provided with a plurality of feeding ports, the discharging pipe is communicated with one discharging port of the screening unit and is communicated with the discharging ports of the last group of crushing units, a change-over switch is arranged in the discharging pipe to realize classified packaging of materials through different feeding ports, each feeding port is provided with a material receiving end used for sleeving a packaging bag, a packaging bag fixing mechanism supported by the tray is arranged below the material receiving end, the packaging bag fixing mechanism comprises a lifting part and a clamping mechanism used for clamping the packaging bag, the clamping mechanism is connected with the lifting part, the lifting part is provided with an elastic part, when the weight of the packaging bag and the weight of the internal materials of the packaging bag are greater than or equal to the compression force of the elastic part, the packaging bag falls under the driving of the clamping mechanism and the lifting part, and a weighing unit is arranged below the feeding ports;
the lifting component is provided with at least two positions, each lifting component comprises a fixed column, a movable support capable of sliding relative to the fixed column is arranged at the top end of the fixed column, the elastic piece is arranged in the movable support, the elastic piece is fixedly connected with the fixed column and the movable support respectively, and the movable support supports the clamping mechanism; the fixed column is provided with a limiting part for limiting the movement of the movable support.
The mobile industrial solid waste fiber composite material treatment system further comprises a dust collection unit, and the dust collection unit is supported by the shell or the frame body.
According to the mobile industrial solid waste fiber composite material treatment system, the crushing unit, the screening unit and the magnetic separation unit are respectively connected with the controller, and the controller is also respectively and independently connected with the feeding conveying unit, the discharging collection and packaging unit and the dust collection unit;
the walking mechanism comprises a cab, and the controller is connected to a control panel of the cab.
In a second aspect, the invention also provides a working method of the mobile industrial solid waste fiber composite material treatment system, which comprises the following steps:
the tray is driven to a set position through the traveling mechanism;
the industrial solid waste enters a first group of crushing units for primary crushing;
feeding the crushed materials into a magnetic separation unit, and separating metals in the crushed materials;
and the crushed aggregates after metal separation enter the screening unit to be screened, the crushed aggregates smaller than the set particle size are collected, and the crushed aggregates larger than the set particle size are conveyed to the next group of crushing units to be crushed.
In a third aspect, the invention also provides application of the mobile industrial solid waste fiber composite material treatment system, which is applied to treatment of waste glass fiber reinforced plastics, wind power blades, track traffic interior trims, pleasure boats, cabin covers and aviation decorative plates.
The beneficial effects of the invention are as follows:
1) the invention can realize the transportation of the treatment system through the whole movement of the whole system without centralized factory treatment, realize the on-site cutting through the arrangement of the crushing unit, realize the on-site classified collection through the matching of the screening unit and the crushing unit, realize the new mode of on-site treatment of the industrial solid waste fiber composite material, avoid the construction of a corresponding treatment field, effectively control the whole occupied area, and fully reduce the construction cost and the treatment cost and the labor cost.
2) According to the invention, the rapid deployment can be realized according to the position of the waste, the in-situ crushing, fine crushing, screening, dust collection and the like of the waste are realized, the treatment speed is high, the problems that the conventional waste treatment equipment cannot be moved, the treatment process is long, the environment is not protected, the transprovincial transportation is difficult, the treatment cost is high and the like are solved, the harmless treatment of the glass fiber waste such as waste blades, waste glass fiber reinforced plastic products and the like is realized, and the environment-friendly industrial solid waste fiber waste treatment system is constructed.
3) The dust collection system can ensure 100 percent control and collection of dust in the operation process by arranging the dust collection unit, is connected with the links of feeding, crushing, sorting, crushing, collecting and the like, and is combined with the sealing structure design of each unit to achieve the purposes that the whole process from feeding to packing and collecting is carried out in a vacuum and closed environment, all dust is collected in the vacuum system, and the situation that no dust overflows on the site is treated.
4) The system breaks through the limitation that the existing treatment equipment cannot be moved, the difficulty of investment and plant building, the difficulty of trans-regional transportation and the difficulty of dust pollution in the treatment process, realizes the full coverage of treatment positions in cities and towns and fields, can greatly reduce the treatment investment, greatly reduce the transportation difficulty and the transportation cost, has no pollution in the treatment process, is a mobile treatment plant, can realize quick deployment, is simple to operate, has full-automatic operation flow and less requirement on operating personnel, and effectively improves the treatment operation efficiency of wastes.
5) The primary crushing unit and the fine crushing unit are arranged to perform primary crushing and fine crushing on the materials, so that all the materials entering the processing system can meet the crushing requirements, the materials meeting the requirements after being processed by the primary crushing unit are collected in time through the screening unit, the materials do not need to enter the fine crushing unit for further crushing, and the effect of crushing the materials which do not meet the crushing requirements in the fine crushing unit in the follow-up process can be ensured.
6) According to the invention, through the arrangement of the discharging collecting and packaging unit, the discharging pipe is provided with a plurality of feeding ports, so that classified packaging and collection of materials with different particle sizes can be realized; clamping mechanism is used for pressing from both sides tight wrapping bag, and lifting unit is through setting up the elastic component, not only can realize the support to clamping mechanism, and when wrapping bag and inside material weight begin to equal the compressive force of elastic component, the wrapping bag just can progressively fall to weighing unit department and weigh, and on the wrapping bag can not press the weighing unit before not reaching the settlement weight like this, effective protection weighing mechanism has improved weighing mechanism's life.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate exemplary embodiments of the invention and together with the description serve to explain the invention and not to limit the invention.
Fig. 1 is a schematic structural diagram of a mobile industrial solid waste fiber composite processing system according to one or more embodiments of the present invention.
Fig. 2 is a partial functional schematic of a mobile industrial solid waste fiber composite processing system according to one or more embodiments of the present disclosure.
FIG. 3 is a schematic view of an infeed conveyor unit of the present invention according to one or more embodiments.
FIG. 4 is a schematic diagram of an outfeed collection and packing unit according to one or more embodiments of the present invention.
FIG. 5 is a schematic view of a bag securing mechanism according to one or more embodiments of the present invention.
In the figure: the spacing or dimensions between each other are exaggerated to show the location of the various parts, and the schematic is shown only schematically.
Wherein: 1. the device comprises a feeding conveying unit, a primary crushing unit, a magnetic separation unit, a screening unit, a fine crushing unit, a 6 dust absorption unit, a 7 discharging collection and packaging unit, a 7-1 discharging pipe, a 7-2 change-over switch, a 7-3 feeding port, a 7-4 packaging bag fixing mechanism, a 7-41 driving part, a 7-42 movable support, a 7-43 elastic part, a 7-44 limiting part, a 7-45 fixed column, a 7-46 fixed column, a clamping head, a 7-47 first pressure sensor, a 7-5 automatic packaging unit, a 7-6 packaging bag, a 7-7 weighing unit, a 8 walking mechanism, a 9 electrical control module, a 10 system process monitoring module, a 11 power supply module, a 12, a tray, a 13, an electrical control module, a 10 system process monitoring module, a power supply module, a 12, a tray and a 13, The device comprises a box door, 14, a transparent observation window, 15, a shell or a frame body, 16, a conveying unit, 17, a feeding port, 18, a bottom plate, 19, pulleys, 20, a telescopic rod, 22 and a conveying belt.
Detailed Description
It is to be understood that the following detailed description is exemplary and is intended to provide further explanation of the invention as claimed. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments according to the invention. As used herein, the singular forms "a", "an", and/or "the" are intended to include the plural forms as well, unless the invention expressly state otherwise, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof;
as introduced by the background technology, the prior art lacks equipment with high on-site efficient treatment and high automation degree, and simultaneously has low collection and packing efficiency, and in order to solve the technical problems, the invention provides a mobile industrial solid waste fiber composite material treatment system.
Example one
In a typical embodiment of the present invention, referring to fig. 1, a mobile industrial solid waste fiber composite material processing system includes a tray 12, the tray is installed above a traveling mechanism 8 for supporting an upper housing 15 to enable the processing system inside the housing 15 to be mobile, the traveling mechanism includes a cab, and a controller 9 is connected to a control panel of the cab to drive the housing and the processing system inside the housing to move, thereby implementing a cross-regional effect, reducing the demand on the field and greatly reducing the investment cost.
In view of environmental protection, in this embodiment, a closed housing is selected, and one end of the housing is provided with an opening and closing door for the maintenance and repair of each mechanism inside the processing system; specifically, tray 12 and 15 threaded connection of casing realize wholly deploying the mode, also can dismantle the casing, are fixed in ground alone and deploy, consequently have wholly deploy and deploy alone the characteristics, and the casing setting prevents to produce the dust and causes the pollution in the in-process of material processing in the outside at processing system, and the casing provides a inclosed vacuum operational environment for processing system, guarantees that the processing scene does not have the excessive condition of dust.
The processing system contains the different unit of a plurality of functions, tray 12 supports the casing, the processing system is supported to the casing, therefore it can be understood, the tray supports the crushing unit of at least a set of processing system in order to carry out the breakage to the material, the broken particle size of each group of crushing unit is different, the rear of at least a set of crushing unit is provided with screening unit 4 in order to carry out the screening to the material after the breakage, at least a set of crushing unit still has arranged magnetic separation unit 3 between rather than the adjacent screening unit 4 in order to separate the metal in the material after the breakage, screening unit 4 and magnetic separation unit 3 all support through the tray, it is concrete, the crushing unit is provided with two sets ofly, be elementary crushing unit 2 and finely cut processing unit 5 respectively, the broken particle size of finely cut processing unit is less than the broken particle size of elementary crushing unit.
The screening unit 4 is arranged between the primary crushing unit and the fine crushing unit, and a conveying unit is further arranged between the screening unit 4 and the adjacent crushing unit.
In this embodiment, the crushing units are provided with two groups, which are respectively a primary crushing unit and a fine crushing unit, and the crushing particle size of the fine crushing unit is smaller than that of the primary crushing unit.
Specifically, the primary crushing unit can adopt the existing double-shaft shredder for primary crushing, and the primary crushing unit 2 completes the primary crushing to ensure that the crushed lump material after the primary crushing is not more than 50 mm; then, the metal in the crushed materials is separated through a magnetic separation unit 3, the magnetic separation unit can adopt a magnetic separator, the separation of the metal and the crushed materials is realized by utilizing the difference of the magnetism of the metal and the common crushed materials, the common crushed materials are finally discharged due to the difference of the magnetic force and the metal, and the metal adsorbed by the magnetic separator is rotated to the weak magnetic position under the rotation of the inner cylinder of the magnetic separator and is finally discharged; it can be understood that the discharge gate of the metal of the magnetic separation unit 3 is provided with the collecting box for collecting the discharged metal, the discharge gate of the metal and the discharge gate of the common crushed material are two different discharge gates, the crushed material after the metal is separated passes through the discharge gate of the magnetic separation unit 3, the transportation through the first conveying unit reaches the screening unit 4, and the conveying unit adopts the conveying belt for transportation, so long as the conveying function can be realized in the prior art.
The crushed lump materials are screened by the screening unit 4, the purpose of screening is to sort out the crushed lump materials below 2-5mm after being processed by the primary crushing unit and directly collect the crushed lump materials, specifically, the screening unit 4 adopts a screening machine and is provided with two outlets, and one outlet is used for directly collecting the discharged materials of the crushed lump materials below 2-5 mm; and the other outlet is used for conveying the 5-50mm lumps to the fine crushing unit 5 through the second conveying unit to be processed into 2-5mm fiber particles.
It will be appreciated that the second conveyor unit may employ an inclined arrangement of conveyor belts.
It is specific, the screening unit is inside sieves owing to set up the comb sieve of different mesh numbers, become even, the broken material of required size, the comb sieve of different mesh numbers can distinguish the broken material of different particle diameters, the granule that does not pass through the comb sieve carries out fine crushing again, the fibre granule that accords with the demand is collected the packing unit through the ejection of compact and is collected the packing, what processing unit 5 in fine crushing adopted is that current birotor hammer crusher carries out fine crushing, thereby realize all broken lump materials through processing unit in fine crushing process after fine crushing, all satisfy crushing requirement, then discharge gate discharge through processing unit in fine crushing.
In order to ensure that all crushed blocks meet the crushing requirement, a plurality of crushing units and screening units can be arranged, so that multiple times of crushing and screening can be carried out, and the crushed materials can meet the crushing requirement.
Specifically, the discharged material collecting and packaging unit 7 is arranged behind the fine crushing unit 5, the discharged material collecting and packaging unit 7 is supported by a tray 12, the discharged material collecting and packaging unit is located at the discharge port of the last group of crushing units, namely the fine crushing unit, and the discharge port is communicated with an outlet of the screening unit, which is used for realizing the direct collection of discharged materials of crushed materials below 2-5mm, and used for collecting and packaging the discharged crushed materials, the discharged material collecting and packaging unit is supported by the tray and located on the side part of the last group of crushing units;
referring to fig. 4-5, the discharging collecting and packaging unit comprises a discharging pipe 7-1 supported by a tray, the discharging pipe is provided with a plurality of feeding ports 7-3, a change-over switch 7-2 is arranged in the discharging pipe to realize classified packaging of materials through different feeding ports 7-3, the discharging pipe is communicated with a discharging port of the screening mechanism and a discharging port of the last group of crushing units, each feeding port is provided with a material receiving end for sleeving a packaging bag, the packaging bag is specifically sleeved by a person, and a packaging bag fixing mechanism supported by the tray is arranged below the material receiving end.
The packaging bag fixing mechanism 7-4 comprises a lifting part and a clamping mechanism for clamping the packaging bag, the clamping mechanism is connected with the lifting part, and a weighing unit 7-7 is arranged below the feeding port.
It will be appreciated that the receiving end is designed according to the size of the bag and may be embodied in a flat shape.
In some examples, the lifting component is provided with two positions, particularly two sides of the weighing unit, each lifting component comprises a fixed column 7-45, a fixed seat is supported by the tray, a movable support 7-42 capable of sliding relative to the fixed column 7-45 is arranged at the top end of the fixed column 7-45, an elastic piece 7-43 is arranged in the movable support, the elastic piece can be an elastic spring, the elastic spring has a set compression force value, and when the weight of the packaging bag and the internal material of the packaging bag reaches the set weight, and the weight is equal to the compression force of the elastic spring, the packaging bag begins to descend.
The longitudinal section of the movable bracket is L-shaped; specifically, the horizontal side of the movable support supports the clamping mechanism, the elastic piece is fixedly connected with the fixed column and the movable support respectively, one side of the movable support, provided with the elastic spring, is sleeved on the fixed column, and when the movable support moves towards the fixed column, the elastic piece is gradually compressed.
The fixed column is provided with limiting pieces 7-44 for limiting the movement of the movable support, and the limiting pieces can be positioned by adopting a baffle.
It can be understood that the clamping mechanism comprises a driving part 7-41, the driving part 7-41 is connected with a clamping head 7-46, the clamping head 7-46 is provided with a first pressure sensor 7-47, after the packaging bag is inserted, the clamping head is extended to fix the packaging bag 6, and the first pressure sensor is used for acquiring a clamping force signal of the clamping head to ensure that the packaging bag cannot fall off during material receiving.
The tray is also supported with a packaging unit for packaging the packaging bags, the packaging unit is an automatic packaging unit 7-5, the weighing unit weighs the qualified packaging bags, the clamping head returns to loosen the packaging bags, and the automatic packaging unit performs packaging operation; the automatic packaging unit adopts the prior art, and the packaged materials can be taken out for application by opening the box door 13.
As shown in fig. 1 and fig. 3, a feeding conveying unit is further disposed at the top of the housing, the feeding conveying unit 1 is detachably mounted at the top of the housing, one end of the feeding conveying unit 1 can be located at a feeding port of a first group of crushing units, i.e., a primary crushing unit, the housing 15 is provided with an opening corresponding to the feeding port, when processing is performed, the feeding conveying unit 1 can be moved to the ground after being detached, a driving mechanism 21 and an expansion link 20 are disposed on a bottom plate 18, the driving mechanism 21 can adopt a driving motor, the other end of the expansion link 20 abuts against supports at two ends of a conveying belt of the feeding conveying unit, the expansion link 20 is driven by the driving mechanism 21 to expand and contract, so as to adjust the angle of the conveying belt 22 relative to the bottom plate, thereby adjusting the height, meanwhile, a pulley 19 is disposed below the bottom plate, so as to adjust the distance of the feeding conveying unit relative to the processing system, therefore, the feeding conveying unit is adjusted to the optimal position through the action of the pulleys and the telescopic rod, and the conveying belt 22 is used for conveying materials to the processing system in the shell.
In other examples, the one end of pan feeding conveying unit can also articulate and install in the carousel, and the carousel is rotatable for the casing, and the carousel can be driven by rotating electrical machines and realize rotating to pan feeding conveying unit on the casing drives pan feeding conveying unit and rotates the settlement angle after for, realize pan feeding conveying unit slope setting, one end contact ground, and then transport the material to the pan feeding mouth department of casing top through pan feeding conveying unit.
The inside dust absorption unit 6 and the system process control unit 10 that still support of casing, the dust absorption unit adopts vacuum dust collection system, specifically can be the machining dust catcher, can ensure 100% control and the collection of operation process dust, and this system is connected with links such as pan feeding, breakage, sorting, smashing, collection, reaches that the whole process from pan feeding to packing collection goes on in vacuum, confined environment, and all dusts obtain collecting in vacuum environment, and the processing scene does not have the excessive condition of dust. The system process control unit mainly collects data of the processing states of all the units, provides a data source for health management and diagnosis of equipment, and realizes real-time monitoring of the operation condition of the processing system.
The power supply module 11 is further arranged inside the shell and aims to supply power for all units of the processing system, the traveling mechanism 8 is a vehicle, a cab can be arranged on the truck, a chassis of the vehicle supports a flat plate, the tray can be directly installed on the flat plate of the vehicle, the processing system can be transported to different geographical positions, the transportation and processing cost is greatly saved, and the emission of carbon dioxide is remarkably reduced.
The crushing unit, the screening unit and the magnetic separation unit are respectively connected with the controller, and the controller is also respectively and independently connected with the feeding conveying unit, the discharging collecting and packaging unit and the dust collection unit. The controller 9 controls each unit of the processing system, realizes functions of intelligent linkage, control interlocking, abnormal fault alarm and the like of each unit, provides a data source for remote control, health management and diagnosis of equipment by combining industrial internet and big data analysis technology, and has high automation degree compared with the existing equipment.
Of course, the controller 9 may be connected to a control panel of the cab, and the processing system may be controlled in the cab.
Specifically, as shown in fig. 2, transparent observation windows 14 are arranged on two sides of the shell, so that the processing condition of the internal processing system can be conveniently checked, the observation windows are correspondingly arranged at the positions of the primary crushing unit and the fine crushing processing unit, meanwhile, a display screen can be embedded in the observation windows and is connected with the system process monitoring unit, the main display content comprises information of the operation state, the processing amount, the processing time, the processing waste, the processing position and the like of the processing system, the collected data is stored in a processing information platform database, and the processing technology is optimized through data analysis.
Example two
The embodiment provides a working method of a mobile industrial solid waste fiber composite material treatment system, which comprises the following specific steps:
the tray is driven to a set position through the traveling mechanism; adjusting the feeding conveying unit to ensure that the industrial solid wastes are conveyed to a feeding port above the shell;
the industrial solid waste enters a first group of crushing units, namely primary crushing units, to be subjected to primary crushing;
feeding the crushed materials into a magnetic separation unit, separating metals in the crushed materials, and collecting the separated metals through a discharged material packaging and collecting unit;
the crushed aggregates behind the separation metal get into the screening unit and sieve, the crushed aggregates that is less than the settlement particle size is collected through ejection of compact packing collection unit, the crushed aggregates that is greater than the settlement particle size is carried to next set of crushing unit and is blown in fine crushing promptly and break in the unit, the crushed aggregates that will satisfy crushing requirement is collected through the ejection of compact and is packed the unit and pack the collection, open the chamber door, the material after will packing is taken out and is carried out resource application, in-process at the processing system processing, can observe the processing conditions through transparent observation window, the dust absorption unit carries out the dust absorption processing to the processing procedure, ensure 100% control and the collection of operation process dust, system process monitoring unit carries out data collection to the processing state of each unit, health management and the diagnosis for processing system provide the data source.
EXAMPLE III
The embodiment provides an application of a mobile industrial solid waste fiber composite material treatment system, which is mainly applied to treatment of waste glass fiber reinforced plastics, wind power blades, interior decorative boards of rail transit, pleasure boats and aviation decorative boards.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The utility model provides a solid useless fibre combined material processing system of portable industry, a serial communication port, which comprises a tray, the tray is installed in running gear in order to realize that processing system is portable, the tray supports at least a set of crushing unit in order to carry out the breakage to the material, each broken particle diameter of group's crushing unit is different, at least a set of crushing unit's rear is provided with the screening unit in order to sieve the material after the breakage, still arranged the metal in the magnetic separation unit in order to separate the broken back material between at least a set of crushing unit and the screening unit that rather than close to, screening unit and magnetic separation unit all support through the tray.
2. The mobile industrial solid waste fiber composite material processing system according to claim 1, further comprising a housing or a frame body, wherein the housing or the frame body is supported by the tray, and the housing or the frame body covers the crushing unit, the screening unit and the magnetic separation unit.
3. The mobile industrial solid waste fiber composite material treatment system according to claim 2, further comprising a feeding conveying unit, wherein the feeding conveying unit is arranged at the top of the housing or the frame body, one end of the feeding conveying unit can be located at a feeding port of the first group of crushing units, and the housing or the frame body is provided with an opening corresponding to the feeding port;
the feeding conveying unit is detachably mounted at the top of the shell or the frame body.
4. The mobile industrial solid waste fiber composite material treatment system according to claim 3, wherein one end of the feeding and conveying unit is hinged to a turntable, the turntable is rotatable relative to the housing or the frame, so that the feeding and conveying unit is inclined after the turntable drives the feeding and conveying unit to rotate for a set angle.
5. The mobile industrial solid waste fiber composite material treatment system as claimed in claim 1, wherein a conveying unit is further provided between the sieving unit and the adjacent crushing unit;
the crushing units are provided with two groups, namely a primary crushing unit and a fine crushing unit.
6. The mobile industrial solid waste fiber composite material processing system according to claim 2, further comprising an outfeed collection and packing unit supported by the tray, the outfeed collection and packing unit being located at a side of the last group of crushing units;
the packing unit is collected in the ejection of compact includes through the discharging pipe that the tray supported, the discharging pipe has a plurality of pay-off mouths, set up change over switch in the discharging pipe in order to realize categorised packing to the material through the pay-off mouth of difference, each pay-off mouth sets up the material receiving end that is used for the cover to establish the wrapping bag, material receiving end below sets up the wrapping bag fixed establishment who supports through the tray, wrapping bag fixed establishment includes lifting unit and the clamping mechanism who is used for centre gripping wrapping bag, clamping mechanism is connected with lifting unit, lifting unit sets up the elastic component, when wrapping bag and inside material weight is greater than or equal to the compressive force of elastic component, wrapping bag whereabouts under clamping mechanism and lifting unit drive, the below of pay-off mouth sets up weighing unit.
7. The mobile industrial solid waste fiber composite treatment system of claim 2, further comprising a dust collection unit supported by the housing or frame.
8. The mobile industrial solid waste fiber composite material treatment system as claimed in claim 1, wherein the crushing unit, the screening unit and the magnetic separation unit are respectively connected with a controller;
the walking mechanism comprises a cab, and the controller is connected to a control panel of the cab.
9. The working method of the mobile industrial solid waste fiber composite material processing system according to any one of claims 1 to 8, comprising the following steps:
the tray is driven to a set position through the traveling mechanism;
the industrial solid waste enters a first group of crushing units for primary crushing;
feeding the crushed materials into a magnetic separation unit, and separating metals in the crushed materials;
and the crushed aggregates after metal separation enter the screening unit to be screened, the crushed aggregates smaller than the set particle size are collected, and the crushed aggregates larger than the set particle size are conveyed to the next group of crushing units to be crushed.
10. The application of the mobile industrial solid waste fiber composite material treatment system according to any one of claims 1 to 8, which is characterized by being applied to the treatment of waste glass fiber reinforced plastics, wind power blades, rail traffic interior trim panels, pleasure boats, cabin covers and aviation trim panels.
CN202111153628.1A 2021-09-29 2021-09-29 Mobile industrial solid waste fiber composite material treatment system, working method and application Active CN113856876B (en)

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