CN113699832A - Process and equipment for producing rotary hub type paper-plastic products - Google Patents
Process and equipment for producing rotary hub type paper-plastic products Download PDFInfo
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- CN113699832A CN113699832A CN202010435803.5A CN202010435803A CN113699832A CN 113699832 A CN113699832 A CN 113699832A CN 202010435803 A CN202010435803 A CN 202010435803A CN 113699832 A CN113699832 A CN 113699832A
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- 238000000034 method Methods 0.000 title claims description 10
- 230000007246 mechanism Effects 0.000 claims abstract description 119
- 238000012546 transfer Methods 0.000 claims abstract description 87
- 238000004519 manufacturing process Methods 0.000 claims abstract description 54
- 238000007599 discharging Methods 0.000 claims abstract description 26
- 230000002950 deficient Effects 0.000 claims abstract description 24
- 230000001174 ascending effect Effects 0.000 claims abstract description 23
- 238000012545 processing Methods 0.000 claims abstract description 22
- 238000005520 cutting process Methods 0.000 claims abstract description 19
- 238000012216 screening Methods 0.000 claims abstract description 6
- 239000002002 slurry Substances 0.000 claims description 24
- 238000007493 shaping process Methods 0.000 claims description 9
- 238000009966 trimming Methods 0.000 claims description 8
- 238000007731 hot pressing Methods 0.000 claims description 5
- 238000001125 extrusion Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 2
- 239000000969 carrier Substances 0.000 claims description 2
- 238000009740 moulding (composite fabrication) Methods 0.000 description 89
- 238000001035 drying Methods 0.000 description 10
- 238000000465 moulding Methods 0.000 description 10
- 239000000463 material Substances 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000012356 Product development Methods 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000010981 drying operation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000007602 hot air drying Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000011359 shock absorbing material Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21J—FIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
- D21J5/00—Manufacture of hollow articles by transferring sheets, produced from fibres suspensions or papier-mâché by suction on wire-net moulds, to couch-moulds
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Abstract
The invention relates to a manufacturing process and equipment for a rotary hub type paper-plastic product, which comprises the following steps: a hub forming unit for producing the primary blank; an alignment unit forms a carrier capable of circularly moving back and forth by utilizing the ascending lifting mechanism and the descending returning mechanism as well as the ascending alignment channel and the descending alignment channel so as to enable the copying jig plate to move back and forth on the carrier; a left forming area unit and a right forming area unit are respectively arranged at two sides of the arraying unit, and processing areas of a plurality of hot-press forming mechanisms and a plurality of edge cutting mechanisms are arranged in the left forming area unit and the right forming area unit for finishing hot-press forming and edge cutting of the primary blank; the first transfer mechanism and the second transfer mechanism span the transfer mechanisms of the array unit, the left forming area unit and the right forming area unit and are provided with a plurality of conveying dies for transferring primary blanks in a hanging manner; the two discharging conveyors are arranged on the outermost sides of the left forming area unit and the right forming area unit; the two defective product conveyors are arranged between the left forming area unit and the right forming area unit and the discharging conveyor and used for outputting the defective products after screening.
Description
Technical Field
The invention relates to a manufacturing process and equipment for a rotary hub type paper-plastic product, in particular to a manufacturing process and equipment for the rotary hub type paper-plastic product, which utilize the space configuration of the whole equipment to be a processing flow of mutually vertical and horizontal alternate reciprocating cycle continuous molding, can greatly reduce the occupied space on configuration and greatly improve the productivity.
Background
According to the prior art, a product manufactured by mixing and beating a pulp fiber material or a material containing plant fibers into a pulp material, absorbing pulp by a pulp absorbing mold, attaching the pulp, and performing hot press molding is distinguished from a plastic product, which is generally called a paper-plastic product, or also called a molded product or a pulp molded product, and is called a paper-plastic product in the specification. The paper-plastic product has the advantage of easy recovery, remanufacture and reuse, accords with the trend of environmental protection, reuse, energy saving and carbon reduction, is rapidly accepted and is willing to be adopted by the industry and the general public, and the paper-plastic product is often visible, such as: products such as bowls, plates, cup covers, packaging materials, shock absorbing materials, cushion materials and the like are gradually adopted, and even various products are manufactured in the form of paper-plastic products. The manufacturing process and the technological skills of paper and plastic products have been improved and changed frequently in recent years, but the use of fiber material as the starting material is the basic principle.
The process for manufacturing paper and plastic products is roughly divided into three operations of 'slurry suction molding', 'drying and dehumidifying' and 'hot press molding', wherein the 'slurry suction molding' is simply that a slurry suction mold descends and immerses into a slurry box filled with slurry, then a suction device sucks the slurry in the slurry box through the slurry suction mold in a vacuum manner to form a 'blank layer' on the mold surface of the slurry suction mold, when the slurry suction mold sucks the blank layer to ascend away from the slurry box, the blank layer is gradually dehumidified due to continuous suction, then the slurry suction mold and the blank layer are moved to and a cold press mold to press the blank layer, so that the slurry layer is dehumidified and molded into a blank at the same time, and then the blank layer is removed to finish the 'slurry suction molding'. Because the primary blank is still in a relatively high humidity state, the removed primary blank is sent to a drying area for drying operation, generally adopting a hot air drying mode to rapidly dehumidify the primary blank, and when the moisture content is reduced to a relatively low humidity state, the primary blank is removed from the drying area to complete the drying and dehumidifying operation. The primary blank moved out of the drying zone is immediately sent into a hot-pressing and shaping mechanism to carry out hot-pressing and shaping operation on the primary blank in a relatively low-humidity state, so that the primary blank is completely dried and shaped into a finished product of the paper-plastic product. Of course, the finished product of the paper-plastic product produced by the hot press molding operation must be subjected to operations of trimming (removing flash), checking (checking whether the quality is qualified) and packaging (to facilitate product discharge), but these subsequent operations are not repeated.
The production process of paper-plastic product is characterized by that it mainly uses several pulp-sucking moulds to form a rotatable rotary hub forming machine, and uses power to drive said rotary hub forming machine to make circumferential rotation so as to make several pulp-sucking moulds implement pulp-sucking operation and extrusion operation at different time to obtain primary blank product, then the primary blank product is transferred out and undergone the processes of drying and moisture-reducing and hot-press forming, so that the paper-plastic product can be continuously made up by means of the continuous intermittent rotation of rotary hub forming machine.
In the conventional production line, such as the production process and equipment of the rotary hub type paper-plastic product shown in fig. 1, a rotary hub forming machine 10 continuously performs a "slurry sucking and molding" operation to continuously complete a primary blank, and then the primary blank is moved into a hot air dryer 11 by manpower standing in front of the rotary hub forming machine 10 to perform drying and dehumidifying operations, because the primary blank is dried and dehumidified by hot air, a corresponding time is required for the process, and the secondary blank continuously enters, so that the primary blank is slowly moved inside the hot air dryer 11 by adopting a conveyor conveying manner, a long strip-shaped large space is also required for installing the hot air dryer 11, and the production using the rotary hub forming machine 1 must be matched with the hot air dryer 11 at present; the primary blank after drying and dehumidifying is moved to a diversion conveyor 12 by manpower standing at the outlet end of the hot air dryer 11, and because the subsequent operation needs diversion treatment, the primary blank after passing out of the hot air dryer 11 is respectively moved into two curved diversion conveyors 12, so as to facilitate the subsequent treatment in different flow lines; after the flow is divided by the flow dividing conveyor 12, the primary blank is immediately moved to an abnormal finishing conveyor 13 for abnormal finishing, so that the primary blank meets the standard; then the primary blank enters a region of a hot-press shaping mechanism 14, and the primary blank is subjected to hot-press shaping operation to form a finished product of the paper-plastic product; finally, the finished products of the paper-plastic products are moved to a stacking machine 15, stacked in proper quantity and then transferred to a product packaging area for packaging the paper-plastic products.
The inventor of the present invention is specialized in the research and development and manufacturing work of manufacturing equipment, manufacturing process and product development of various paper-plastic products, and through the experience of contacting various equipment of molded paper products for a long time, it is recognized that the conventional hub-type paper-plastic product manufacturing process and equipment actually have the following disadvantages in use: firstly, the conventional hub-type paper-plastic product production process needs to be matched with the hot air dryer 2 to reduce the water content, the whole occupied space of the combined product is large, especially the hot air dryer 2 occupies a long and large strip-shaped space, so that the rest of the space of a factory building is difficult to recycle after the conventional hub-type production equipment is arranged in the factory building space, and the utilization rate of the factory building space is low; moreover, if the hot air dryer 11 is used for drying the primary blank in the production process of the paper-plastic product, the time is too long, and even the pulp suction time needs to be reduced or the drying time of the primary blank needs to be prolonged, so that the production efficiency is greatly reduced and the manufacturing cost is increased; finally, the production process and equipment of the conventional hub-rotating type paper-plastic product have large manpower requirements, high energy consumption and low intelligent level, which all relatively increase the production cost.
Disclosure of Invention
In view of the above disadvantages, the present inventors have made extensive and improved conception and provide a novel manufacturing process and apparatus for producing hub-type paper-plastic products, so as to solve the above disadvantages.
Therefore, the present invention is directed to a manufacturing process and apparatus for manufacturing a hub of a paper-plastic product, which can greatly reduce the space occupied by the configuration and increase the space utilization rate by using the whole space configuration to be vertically and horizontally connected and simultaneously forming.
Another objective of the present invention is to provide a manufacturing process and apparatus for a rotary hub type paper-plastic product, which can improve the process intelligence, reduce the energy consumption and manpower requirements, improve the production efficiency, and reduce the production cost.
To achieve the above object, the present invention requires a device for producing a hub-type paper-plastic product, comprising: a hub forming unit which is the starting end of the whole equipment and can be used for continuously producing a primary blank; an alignment unit forms a carrier capable of circularly moving back and forth by utilizing the ascending lifting mechanism and the descending returning mechanism as well as the ascending alignment channel and the descending alignment channel so as to enable a plurality of copying jig plates to move back and forth between the carriers; a left forming area unit and a right forming area unit are respectively arranged at two sides of the arraying unit, and processing areas of a plurality of hot-press forming mechanisms and a plurality of edge cutting mechanisms are arranged in the left forming area unit and the right forming area unit for finishing hot-press forming and edge cutting of the primary blank; the first transfer mechanism and the second transfer mechanism span the transfer mechanisms of the array unit, the left forming area unit and the right forming area unit and are provided with a plurality of conveying dies for transferring primary blanks in a hanging manner; the two discharging conveyors are arranged on the outermost sides of the left forming area unit and the right forming area unit and used for outputting finished products after finishing; the two defective product conveyors are arranged between the left forming area unit and the right forming area unit and the discharging conveyor and used for outputting the defective products after screening.
The plurality of profiling jig plates are used for bearing and transferring the primary blank.
The plurality of profiling jig plates move and lift simultaneously to enable the primary blank to achieve different operations in different processing equipment.
A manufacturing process of a hub-type paper-plastic product comprises the following steps: (1) the rotary hub forming unit is driven by power to rotate circularly and continuously, and can absorb pulp and extrude simultaneously to continuously generate a primary blank; (2) the extruded primary blank falls onto a profiling jig plate on an ascending lifting mechanism of the alignment unit, and the profiling jig plate is enabled to bear the primary blank and longitudinally advance to a position below the first transfer mechanism along an ascending alignment channel of the alignment unit; (3) the conveying die of the first transfer mechanism transfers the primary blank on the profiling jig plate and respectively and transversely transfers the primary blank to the left forming area unit and the right forming area unit from left to right; (4) a plurality of conveying dies of the first transfer mechanism simultaneously and respectively transfer the primary blank products to a hot-press shaping mechanism, an edge cutting mechanism, a discharging conveyor or a defective product conveyor in the left forming area unit and the right forming area unit from the left transverse direction and the right transverse direction in a segmented reciprocating connection mode so as to simultaneously achieve the processing steps of hot-press forming, edge cutting, finished product discharging or defective product screening; (5) the profiling jig plate which is transferred with the primary blank by the first transfer mechanism continuously moves to the descending return mechanism along the ascending alignment way longitudinally, then descends to the descending alignment way, and then returns to the ascending lifting mechanism through the descending alignment way in a reverse direction to wait for bearing the primary blank next time; (6) when the primary blank is transferred, the rotary hub forming unit continuously sucks and extrudes the slurry, and when the primary blank is finished, the rotary hub forming unit transfers the slurry to the successively supplemented profiling jig plate and longitudinally advances along the upper row alignment passage of the alignment unit; (7) when the first transfer mechanism is moved forward, the previous transfer operation is still in progress, so the second transfer mechanism is moved forward continuously; then the primary blank on the profiling jig plate is transferred by a conveying mould of a second transfer mechanism and is respectively and transversely transferred to a left forming area, a right forming area, a discharging conveyor or a defective product conveyor left and right; (8) when the primary blanks on the profiling jig plate are transferred by the conveying mold, the primary blanks in the hot-pressing shaping mechanism and the trimming mechanism in the left forming area unit and the right forming area unit are simultaneously conveyed and transferred to the next station; namely, the path of the primary blank is as follows: slurry suction, extrusion, row unit transfer, transmission of a first transfer mechanism and a second transfer mechanism, forming and trimming in a left forming area unit and a right forming area unit, and a discharging conveyor or a defective product output machine; (9) when the next copying tool plate is moved longitudinally to the first transfer mechanism after carrying the primary blank again, it will automatically select whether the primary blank is transferred by the first transfer mechanism, if the processing operation on the first transfer mechanism is not completed, the copying tool plate moves forward to the second transfer mechanism.
When the transfer mold on the transfer mechanism is transferred, other transfer molds on the same transfer mechanism can be moved transversely to the next station at the same time, so as to achieve the purpose of simultaneously transferring and processing to shorten the working hours.
The longitudinal copying jig plate is made to repeatedly advance in the arranging unit to continuously continue the primary blank, so that the primary blank is transferred by the transferring mechanism when the copying jig plate moves longitudinally, thereby simultaneously transferring the primary blank and simultaneously processing the primary blank in different periods to produce the primary blank.
When the requirement is met, the processing equipment or the number of the left forming area unit and the right forming area unit can be increased, and a transfer mechanism is added to match the working procedures, so that the aim of high efficiency of faster production is fulfilled.
By adopting the technical scheme, the invention utilizes the continuously produced primary blank to carry out longitudinal and transverse interactive transfer so as to achieve the production process of the paper-plastic product, which is uninterrupted, reduces the production time and can greatly reduce the space occupancy rate.
Drawings
FIG. 1 is a schematic view of a conventional manufacturing process and apparatus for producing a hub-type paper-plastic product;
FIG. 2 is a schematic view of a manufacturing process and an apparatus for manufacturing a hub-type paper-plastic product according to an embodiment of the present invention;
FIG. 3 is a schematic perspective view of a manufacturing process and an apparatus for manufacturing a hub-type paper-plastic product according to an embodiment of the present invention;
FIG. 4 is a schematic plan view of FIG. 3 according to the present invention.
The reference numbers illustrate: 10
11.. hot air dryer
12
An exception-sorting conveyor
14
Stacking machine
Rotary hub forming unit
Removing the mold
An alignment unit
211
212. descending return mechanism
213
A left molding zone unit
A right molding zone unit
A first transfer mechanism
241
A second transfer mechanism
251
Discharging conveyor
A defective conveyor.
Detailed Description
Referring to fig. 2 to 4, the present invention provides a manufacturing process and an apparatus for a hub-rotating type paper-plastic product, which are required to be divided into two parts, i.e. a "manufacturing process for a hub-rotating type paper-plastic product" and a "manufacturing apparatus for a hub-rotating type paper-plastic product".
The production equipment of the invention comprises a hub forming unit 2, an alignment unit 21, a left forming area unit 22, a right forming area unit 23, a first transfer mechanism 24, a second transfer mechanism 25, two discharging conveyors 26 and two defective product conveyors 27; the hub forming unit 2 is the starting end of the hub paper-plastic product production process, and mainly comprises pulp sucking and extruding to produce a primary blank, the hub forming unit 2 can be designed to contain a plurality of forming dies, only the hub forming unit 2 belongs to the prior art, the internal mechanism is not described herein, and the disclosure is made in advance; the arraying unit 21 is connected with the hub forming unit 2 and is placed longitudinally, one end of the arraying unit 21 close to the hub forming unit 2 is provided with a liftable ascending lifting mechanism 211, the ascending lifting mechanism 211 can receive the primary blank placed by the shifting-out die 20 of the hub forming unit 2 when running and rising to the top end, the other end of the arraying unit 21 is provided with a liftable descending returning mechanism 212, the middle of the ascending lifting mechanism 211 is provided with an ascending arraying channel and a descending arraying channel which are arranged as an upper layer and a lower layer, and a plurality of profiling jig plates 213 can move in the ascending arraying channel and the descending arraying channel and can realize longitudinal reciprocating movement of the upper layer advancing and the lower layer returning through the ascending lifting of the ascending lifting mechanism 211 and the descending returning mechanism 212; a left forming area unit 22, which is a processing area composed of a plurality of hot-press forming mechanisms and a plurality of edge cutting mechanisms, and a hot-press forming mechanism and an edge cutting mechanism can be arranged transversely and divided into a plurality of transverse rows arranged on one side of the whole row unit 21 in sequence for hot-press forming and edge cutting of the primary blank; a right forming area unit 23, which is a processing area composed of a plurality of hot-press forming mechanisms and a plurality of edge cutting mechanisms, and a hot-press forming mechanism and an edge cutting mechanism can be arranged transversely and divided into a plurality of transverse rows arranged on one side of the whole row of units 21 in sequence and on the same transverse horizontal line with the hot-press forming mechanism and the edge cutting mechanism of the left forming area unit 22, and the right forming area unit 23 is used for hot-press forming and edge cutting of the primary blank; the first transfer mechanism 24 is installed at the near end (in view direction) closer to the hub forming unit 2 and divided into left and right sides and extending across the alignment unit 21, the left forming area unit 22, the right forming area unit 23, the two discharging conveyors 26 and the two defective product output machines 27, the first transfer mechanism 24 is hung with a plurality of left and right opposite transfer molds 241, the transfer molds 241 are provided for transferring the primary blanks and the finished products; the second transfer mechanism 25 is installed at a position far away from the hub forming unit 2 (in the direction of the drawing) and divided into left and right sides and extends across the alignment unit 21, the left forming area unit 22, the right forming area unit 23, the two discharging conveyors 26 and the two defective product output machines 27, the second transfer mechanism 25 is hung with a plurality of left and right opposite conveying molds 251, the conveying molds 251 are provided for transferring primary blanks and finished products, and the first transfer mechanism 24 and the second transfer mechanism 25 are in a parallel position state; two discharging conveyors 26 are respectively arranged at two outer sides of the left forming area unit 22 and the right forming area unit 23 for outputting finished products; two defective product conveyors 27 are respectively arranged between the left forming area unit 22, the right forming area unit 23 and the discharging conveyor 26 for recovering defective products.
By using the production equipment of the rotary hub type paper-plastic product, the process of the invention comprises the following steps:
(1) the hub forming unit 2 is driven by power to rotate in a continuous circular manner, and can be simultaneously extruded and formed to continuously produce a primary blank during slurry suction.
(2) The extruded primary blank falls onto the profiling jig plate 213 on the ascending lifting mechanism 211 of the alignment unit 21, and the profiling jig plate 213 carries the primary blank to longitudinally advance to a position below the first transfer mechanism 24 along the ascending alignment path of the alignment unit 21.
(3) The conveying mold 241 of the first transfer mechanism 24 transfers the primary blank on the copying jig plate 213, and simultaneously transfers the primary blank from left to right in the lateral direction to the left forming area 22 and the right forming area 23.
(4) The conveying molds 241 of the first transfer mechanism 24 simultaneously transfer the primary blank to the hot press forming mechanism, the edge cutting mechanism, the discharging conveyor 26 or the defective product conveyor 27 in the left forming area unit 22 and the right forming area unit 23 respectively from the left and right transverse directions in a segmented reciprocating connection manner, so as to simultaneously achieve the processing steps of hot press forming, edge cutting and finished product discharging.
(5) The profiling jig plate 213, which has been transferred with the primary blank by the first transfer mechanism 24, continues to longitudinally advance along the upper row of lanes to the lower row of descending mechanism 212, then descends to the lower row of lanes, and then reversely returns to the upper row of lifting mechanism 211 via the lower row of lanes to wait for the next primary blank loading.
(6) When the primary blank is transferred, the rotary hub forming unit 2 continuously sucks and extrudes the slurry, and when the primary blank at the next station is finished, the primary blank is transferred to the successively-supplemented profiling jig plate 213 and longitudinally moves along the upper row of the row-aligning unit 21.
(7) When the vehicle moves forward to the first transfer mechanism 24, the vehicle continues to move forward to the position below the second transfer mechanism 25 because the previous transfer operation is still in progress; the primary blanks on the profiling jig plate 213 are transferred by the transfer mold 251 of the second transfer mechanism 25 and are simultaneously and laterally transferred to the left forming area 22, the right forming area 23, the discharging conveyor 26 or the defective product conveyor 27.
(8) When the primary blanks on the profiling jig plate 213 are transferred by the conveying dies 241, 251, the primary blanks in the hot-pressing shaping mechanism and the trimming mechanism in the left forming area unit 22 and the right forming area unit 23 are simultaneously conveyed and transferred to the next station; namely, the path of the primary blank is as follows: slurry suction, extrusion, unit transfer in an array, transfer of the first and second transfer mechanisms 24, 25, forming and trimming in the left and right forming area units 22, 23, and a discharging conveyor 26 or a defective product discharging machine 27.
(9) When the next copying jig plate 213 further carries the primary blank and then longitudinally advances to the first transfer mechanism 24, it will automatically select whether the primary blank is transferred by the first transfer mechanism 24, and if the processing operation on the first transfer mechanism 24 is not completed, the copying jig plate 213 advances to the second transfer mechanism 25.
In summary, the present invention provides a manufacturing process and apparatus for a hub-rotating type paper-plastic product, wherein the hub-rotating forming unit 2 continuously circulates and rotates circumferentially to continuously suck pulp and extrude at another station to form a blank rapidly, the array unit 21 is used to form the copying jig plate 213 to move longitudinally and reciprocally, and the blank of the hub-rotating forming unit 2 and the blank transversely move into the left and right forming area units 22 and 23, so that the blank produced at different times can be processed by hot press forming, trimming, discharging or screening defective products, and the paper-plastic product can be manufactured more efficiently; the left and right forming area units 22 and 23 of the invention can be arbitrarily increased with different processing equipments or increased number and arrangement number according to actual requirements, and the production efficiency and space utilization rate can be easily increased only by adding corresponding transfer mechanisms (such as 24 and 25); the arranging method of the invention has compact integral arrangement and mutual criss-cross transfer, greatly reduces the occupied space ratio of the production of the integral equipment, greatly reduces the occupied space and further increases the space utilization rate.
Claims (7)
1. A rotary hub type paper-plastic product production equipment is characterized by comprising: a hub forming unit which is the starting end of the whole equipment and can be used for continuously producing a primary blank; an alignment unit forms a carrier capable of circularly moving back and forth by utilizing the ascending lifting mechanism and the descending returning mechanism as well as the ascending alignment channel and the descending alignment channel so as to enable a plurality of copying jig plates to move back and forth between the carriers; a left forming area unit and a right forming area unit are respectively arranged at two sides of the arraying unit, and processing areas of a plurality of hot-press forming mechanisms and a plurality of edge cutting mechanisms are arranged in the left forming area unit and the right forming area unit for finishing hot-press forming and edge cutting of the primary blank; the first transfer mechanism and the second transfer mechanism span the transfer mechanisms of the array unit, the left forming area unit and the right forming area unit and are provided with a plurality of conveying dies for transferring primary blanks in a hanging manner; the two discharging conveyors are arranged on the outermost sides of the left forming area unit and the right forming area unit and used for outputting finished products after finishing; the two defective product conveyors are arranged between the left forming area unit and the right forming area unit and the discharging conveyor and used for outputting the defective products after screening.
2. The apparatus for producing rotary hub type paper-plastic products according to claim 1, further comprising a plurality of profiling jig plates for carrying and transferring the primary blanks.
3. The apparatus for producing a rotary hub type paper-plastic product according to claim 1, wherein the plurality of profiling jig plates are moved and lifted simultaneously to enable the primary blank to be processed simultaneously in different processing apparatuses.
4. A manufacturing process of a hub-rotating type paper-plastic product, which applies the hub-rotating type paper-plastic product manufacturing equipment as claimed in claim 1, and is characterized by comprising the following steps: (1) the rotary hub forming unit is driven by power to rotate circularly and continuously, and can absorb pulp and extrude simultaneously to continuously generate a primary blank; (2) the extruded primary blank falls onto a profiling jig plate on an ascending lifting mechanism of the alignment unit, and the profiling jig plate is enabled to bear the primary blank and longitudinally advance to a position below the first transfer mechanism along an ascending alignment channel of the alignment unit; (3) the conveying die of the first transfer mechanism transfers the primary blank on the profiling jig plate and respectively and transversely transfers the primary blank to the left forming area unit and the right forming area unit from left to right; (4) a plurality of conveying dies of the first transfer mechanism simultaneously and respectively transfer the primary blank products to a hot-press shaping mechanism, an edge cutting mechanism, a discharging conveyor or a defective product conveyor in the left forming area unit and the right forming area unit from the left transverse direction and the right transverse direction in a segmented reciprocating connection mode so as to simultaneously achieve the processing steps of hot-press forming, edge cutting, finished product discharging or defective product screening; (5) the profiling jig plate which is transferred with the primary blank by the first transfer mechanism continuously moves to the descending return mechanism along the ascending alignment way longitudinally, then descends to the descending alignment way, and then returns to the ascending lifting mechanism through the descending alignment way in a reverse direction to wait for bearing the primary blank next time; (6) when the primary blank is transferred, the rotary hub forming unit continuously sucks and extrudes the slurry, and when the primary blank is finished, the rotary hub forming unit transfers the slurry to the successively supplemented profiling jig plate and longitudinally advances along the upper row alignment passage of the alignment unit; (7) when the first transfer mechanism is moved forward, the previous transfer operation is still in progress, so the second transfer mechanism is moved forward continuously; then the primary blank on the profiling jig plate is transferred by a conveying mould of a second transfer mechanism and is respectively and transversely transferred to a left forming area, a right forming area, a discharging conveyor or a defective product conveyor left and right; (8) when the primary blanks on the profiling jig plate are transferred by the conveying mold, the primary blanks in the hot-pressing shaping mechanism and the trimming mechanism in the left forming area unit and the right forming area unit are simultaneously conveyed and transferred to the next station; namely, the path of the primary blank is as follows: slurry suction, extrusion, row unit transfer, transmission of a first transfer mechanism and a second transfer mechanism, forming and trimming in a left forming area unit and a right forming area unit, and a discharging conveyor or a defective product output machine; (9) when the next copying tool plate is moved longitudinally to the first transfer mechanism after carrying the primary blank again, it will automatically select whether the primary blank is transferred by the first transfer mechanism, if the processing operation on the first transfer mechanism is not completed, the copying tool plate moves forward to the second transfer mechanism.
5. The manufacturing process of the rotary hub type paper-plastic product manufacturing apparatus as claimed in claim 4, wherein when the transferring mold on the transferring mechanism is transferred, other transferring molds on the same transferring mechanism are simultaneously moved to the next station, so as to achieve simultaneous transferring and simultaneous processing to reduce the man-hour.
6. The manufacturing process of the rotary hub type paper-plastic product manufacturing apparatus as claimed in claim 4, wherein the longitudinal profiling jig plate is repeatedly moved in the alignment unit to continuously continue the primary blank, so that the primary blank is moved by the moving mechanism while the profiling jig plate is moved longitudinally, thereby simultaneously moving the primary blank and simultaneously processing the primary blank in different periods to produce the primary blank.
7. The manufacturing process of the rotary hub type paper-plastic product production equipment as claimed in claim 4, wherein when required, the number of processing equipment or processing equipment in the left and right forming area units can be increased, and a transfer mechanism is added to match the process, so as to achieve the purpose of high efficiency of faster production.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010435803.5A CN113699832B (en) | 2020-05-21 | 2020-05-21 | Rotary hub type paper-plastic product production process and equipment |
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|---|---|---|---|
| CN202010435803.5A CN113699832B (en) | 2020-05-21 | 2020-05-21 | Rotary hub type paper-plastic product production process and equipment |
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| CN113699832A true CN113699832A (en) | 2021-11-26 |
| CN113699832B CN113699832B (en) | 2024-07-16 |
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| TWM576177U (en) * | 2018-12-27 | 2019-04-01 | 大陸商常州市誠鑫環保科技有限公司 | Turning type pulp-suction paper-shaping product auto-molding machine |
| CN209686146U (en) * | 2019-01-09 | 2019-11-26 | 常州市诚鑫环保科技有限公司 | Reciprocating midge automatic moulding machine on paper products |
| CN212670142U (en) * | 2020-05-21 | 2021-03-09 | 常州市诚鑫环保科技有限公司 | Rotary hub type paper-plastic product production equipment |
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2020
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWM576177U (en) * | 2018-12-27 | 2019-04-01 | 大陸商常州市誠鑫環保科技有限公司 | Turning type pulp-suction paper-shaping product auto-molding machine |
| CN209686146U (en) * | 2019-01-09 | 2019-11-26 | 常州市诚鑫环保科技有限公司 | Reciprocating midge automatic moulding machine on paper products |
| CN212670142U (en) * | 2020-05-21 | 2021-03-09 | 常州市诚鑫环保科技有限公司 | Rotary hub type paper-plastic product production equipment |
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| CN113699832B (en) | 2024-07-16 |
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