TWM576177U - Turning type pulp-suction paper-shaping product auto-molding machine - Google Patents

Turning type pulp-suction paper-shaping product auto-molding machine Download PDF

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Publication number
TWM576177U
TWM576177U TW107217691U TW107217691U TWM576177U TW M576177 U TWM576177 U TW M576177U TW 107217691 U TW107217691 U TW 107217691U TW 107217691 U TW107217691 U TW 107217691U TW M576177 U TWM576177 U TW M576177U
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mold
paper
plastic product
support space
suction
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TW107217691U
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Chinese (zh)
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黃茂榮
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大陸商常州市誠鑫環保科技有限公司
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Priority to TW107217691U priority Critical patent/TWM576177U/en
Publication of TWM576177U publication Critical patent/TWM576177U/en

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Abstract

一種翻轉式吸槳紙塑產品自動成型機,由一吸漿模進入一漿箱內吸漿形成一漿料層,經與一冷壓模合模擠壓成為一初胚品,再經一熱壓上、下模合模熱壓定型為一紙塑產品後由一轉移模承接,最後由一取料機械手臂之取料機構的下移機構帶動吸附機構下降吸附住該紙塑產品,並將該紙塑產品吸附上升離開該轉移模,再由該取料機械手臂之滑動機構帶動移動至一輸送機構上方,然後停止對該紙塑產品的吸附,使該紙塑產品落於該輸送機構上,並即被帶動離開或轉移至後續其他製程。The utility model relates to a flipping paddle paper-plastic product automatic forming machine, which is formed by a suction mold into a slurry box to form a slurry layer, which is pressed into a preliminary blank with a cold pressing die, and then subjected to a heat. Pressing the upper and lower molds to form a paper-plastic product and then accepting it by a transfer mold. Finally, the lowering mechanism of the take-up mechanism of a take-up robot arm drives the adsorption mechanism to lower and adsorb the paper-plastic product, and The paper-plastic product is adsorbed and lifted away from the transfer mold, and then moved by the sliding mechanism of the take-up robot arm to a transport mechanism, and then the adsorption of the paper-plastic product is stopped, so that the paper-plastic product falls on the transport mechanism. And is driven to leave or transfer to other subsequent processes.

Description

翻轉式吸槳紙塑產品自動成型機Inverted paddle paper and plastic product automatic molding machine

本創作係關於一種翻轉式吸槳紙塑產品自動成型機,尤指一種可以縮短生產週期,降低製造成本之翻轉式吸槳紙塑產品自動成型機。The present invention relates to an automatic forming machine for a flip-type paddle paper-plastic product, in particular to a flip-type paddle paper-plastic automatic forming machine which can shorten the production cycle and reduce the manufacturing cost.

按,目前已有發展以紙漿纖維材料及/或植物纖維材料混合打漿為漿質材料,藉由吸漿模吸漿附著漿料,再經過熱壓定型技術製造而成之產品,為與「塑膠產品」區分,一般皆稱之為「紙塑產品」。紙塑產品有容易回收再製造再利用之優勢,符合環保再利用及節能減碳之潮流,因此快速受到工商業界及普羅大眾所接受並樂於採用,紙塑產品經常可見的例如:碗、盤、杯蓋、包裝材、避震材、墊材等---等產品都漸有採用。According to the development, pulp pulp materials and/or plant fiber materials have been used as a pulp material, and the slurry is adhered by suction mold, and then the product is manufactured by hot pressing and setting technology. Product distinctions are generally referred to as "paper products." Paper-plastic products have the advantages of easy recycling, re-manufacture and reuse, and are in line with the trend of environmental protection and recycling and energy saving and carbon reduction. Therefore, they are quickly accepted and accepted by the business community and the general public. Paper-plastic products are often seen, for example, bowls, plates, Cup lids, packaging materials, shock absorbers, mats, etc. - and other products are gradually adopted.

習知小拔模角度紙塑產品之製程,一般必須經過「吸漿成形」、「熱壓定型」及「成品轉移」三道連續作業。一種習知適用於製造小拔模角度紙塑產品之翻轉式吸漿紙塑產品自動成型機之構造組成,如圖1所示,具有:一第一支持空間10;一吸漿模11,裝設在該第一支持空間10之範圍內,受驅動時可做上下移動及上下翻轉之動作,歸零狀態(或稱起始狀態)時,該吸漿模11之模面朝下,該吸漿模11連接一第一抽送裝置,可對該吸漿模11提供抽吸或吹送之作用;一冷壓模12,固定裝設於該第一支持空間10之內頂部,該冷壓模12之模面恆朝下,該冷壓模12連接一第二抽送裝置,可對該冷壓模12提供抽吸或吹送之作用;一漿槽13,設置於該第一支持空間10之底部,供注入漿料;一第二支持空間20,設置在該第一支持空間10之一側;一熱壓上模21,設置於該第二支持空間20之內頂部,並鄰接該第一支持空間10,該熱壓上模21連接一第三抽送裝置,可對該熱壓上模21提供抽吸或吹送之作用;一熱壓下模22,設置於該第二支持空間20之內底部,受到支撐可做左右之水平移動,該熱壓下模22連接一第四抽送裝置,可對該熱壓下模22提供抽吸或吹送之作用;一轉移模23,設置於該第二支持空間20之內頂部,並鄰接該熱壓上模21,該轉移模23連接一第五抽送裝置,可對該轉移模23提供抽吸或吹送之作用;及一接料平台24,設置於該熱壓下模22側鄰,與該熱壓下模22固定一距離連接,故可隨該熱壓下模22移動,歸零狀態(或稱起始狀態)時,該接料平台24位於該第二支持空間20之外部。Conventional small draft angle paper-plastic products are generally processed through three processes: "sucking forming", "hot pressing" and "finished product transfer". A conventional composition of a flip-type suction-plastic paper-plastic automatic molding machine suitable for manufacturing a small-drawing angle paper-plastic product, as shown in Fig. 1, having: a first support space 10; a suction mold 11 It is disposed in the range of the first support space 10, and can be moved up and down and upside down when being driven. When the zero state (or the initial state) is returned, the mold face of the suction mold 11 faces downward, and the suction The slurry mold 11 is connected to a first pumping device for providing suction or blowing. The cold stamper 12 is fixedly mounted on the top of the first support space 10. The cold stamper 12 is fixed. The cold stamper 12 is connected to a second pumping device to provide suction or blow to the cold stamper 12; a slurry tank 13 is disposed at the bottom of the first support space 10, a second supporting space 20 is disposed on one side of the first supporting space 10; a hot pressing upper mold 21 is disposed at the top of the second supporting space 20 and adjacent to the first supporting space 10, the hot pressing upper mold 21 is connected to a third pumping device, and the hot pressing upper mold 21 can be supplied with suction or blowing. The hot pressing die 22 is disposed at the bottom of the second supporting space 20, and is supported by the horizontal movement of the left and right sides. The hot pressing die 22 is connected to a fourth pumping device, and the hot pressing die can be used. 22, providing a suction or blowing function; a transfer die 23, disposed at the top of the second support space 20, and adjacent to the hot press upper mold 21, the transfer mold 23 is connected to a fifth pumping device, which can be transferred The die 23 provides the function of suction or blowing; and a receiving platform 24 is disposed adjacent to the hot pressing die 22, and is fixedly connected to the hot pressing die 22, so that the die 22 can be moved along with the hot pressing die 22 When the return to zero state (or the initial state), the receiving platform 24 is located outside the second support space 20.

該習知翻轉式吸漿紙塑產品自動成型機之製程步驟,如圖2~9所示。 1.如圖2所示,首先啟動該第一抽送裝置之抽吸作用並令該吸漿模11下降,使模面進入該漿槽13之漿料內吸漿,以在模面上吸附形成一漿料層,同時令該熱壓下模22移動到該熱壓上模21相對下方停留,過程中該接料平台24被帶動進入該第二支持空間20內停留於該轉移模23相對下方。 2.如圖3所示,令該吸漿模11之模面吸附住該漿料層上升離開該漿槽13,並翻轉使模面吸附住該漿料層朝上,再上升使模面吸附住該漿料層與該冷壓模12之模面合模擠壓該漿料層,以塑型成為一初胚品,過程中,該第一、二抽送裝置皆進行抽吸作用,使該初胚品持續降濕。 3.如圖4所示,塑型時間一到,該第二抽送裝置轉換為吹送作用,使該初胚品與該冷壓模12之模面脫開,然後令該吸漿模11吸附住該初胚品下降離開該冷壓模12,並翻轉使模面吸附住該初胚品朝下,同時令該熱壓下模22移動到該吸漿模11相對下方停留,過程中該接料平台24被帶動隨同移動。 4.如圖5所示,該吸漿模11吸附住該初胚品更下降與該熱壓下模22的模面合模,此時該第四抽送裝置啟動抽吸作用,使該熱壓下模22的模面吸附住該初胚品,該第一抽送裝置則轉換為吹送作用,使該初胚品與該吸漿模11之模面脫開。 5.如圖6所示,令該吸漿模11向上移動回到起始狀態時之位置,然後該熱壓下模22的模面吸附住該初胚品反向移動,回到該熱壓上模21相對下方停留,然後該熱壓上模21下降與該熱壓下模22合模,對該初胚品進行熱壓定型,使成為一紙塑產品,過程中,該第三、四抽送裝置皆啟動抽吸作用,使該初胚品盡速乾燥成為紙塑產品。 6.如圖7所示,熱壓定型時間一到,該第三抽送裝置轉換為吹送作用,使該紙塑產品與該熱壓上模21脫開,並令該熱壓上模21上升回位,該熱壓下模22則仍吸附住該紙塑產品並移動到該轉移模23相對下方停留,過程中該接料平台24被帶動隨同移動,隨即令該轉移模23下降與該熱壓下模22合模,同時,該第四抽送裝置轉換為吹送作用,使該紙塑產品與該熱壓下模22脫開,該第五抽送裝置則啟動抽吸作用,以轉換成由該轉移模23吸附住該紙塑產品。 7.如圖8所示,該轉移模23吸附住該紙塑產品上升回位,同時令該熱壓下模22移動到該熱壓上模21相對下方停留,因此該接料平台24即被帶動移動到該轉移模23相對下方停留,隨即該第五抽送裝置轉換為吹送作用,以將該紙塑產品吹落到該接料平台24上停留,如此完成成品轉移由該接料平台24承接。 8.如圖9所示,令該熱壓下模22移動到該轉移模23相對下方停留,如此該接料平台24即承接紙塑產品移動到該第二支持空間20之外部,以由人力取離進行後整理工作。The process steps of the conventional flip type paper-plastic product automatic molding machine are shown in Figures 2-9. 1. As shown in FIG. 2, firstly, the suction action of the first pumping device is started and the suction mold 11 is lowered, so that the die face is sucked into the slurry of the slurry tank 13 to be adsorbed on the die surface. a slurry layer, while the hot pressing die 22 is moved to the lower portion of the hot pressing upper mold 21, and the receiving platform 24 is driven into the second supporting space 20 to stay below the transfer mold 23 . 2. As shown in FIG. 3, the mold surface of the suction mold 11 is adsorbed, and the slurry layer is lifted off the slurry tank 13, and is turned over so that the mold surface is adsorbed to the slurry layer upward, and then rises to adsorb the mold surface. Holding the slurry layer and the die face of the cold stamper 12 to form a preliminary layer, and the first and second pumping devices are all pumped. The initial embryo is continuously dehumidified. 3. As shown in FIG. 4, when the molding time is up, the second pumping device is converted into a blowing action to disengage the initial blank from the die surface of the cold stamping die 12, and then the suction die 11 is attracted. The priming product is lowered away from the cold stamping die 12, and is turned over so that the die face adsorbs the priming product downward, and the hot pressing die 22 is moved to the suction die 11 to stay below, and the receiving material is in the process. The platform 24 is driven to move with it. 4. As shown in FIG. 5, the suction mold 11 adsorbs the original embryo and lowers the mold surface of the hot press mold 22, and the fourth pumping device starts the suction to make the hot press. The mold surface of the lower mold 22 adsorbs the original preform, and the first pumping device converts into a blowing action to disengage the original blank from the mold surface of the suction mold 11. 5. As shown in FIG. 6, the suction mold 11 is moved upwards to the position at the initial state, and then the mold surface of the hot press mold 22 adsorbs the reverse movement of the original product, and returns to the hot pressing. The upper mold 21 stays below, and then the hot press upper mold 21 is lowered and the hot press lower mold 22 is closed, and the initial blank is hot pressed and shaped to become a paper plastic product. In the process, the third and fourth The pumping device activates the suction action to dry the priming product into a paper-plastic product as soon as possible. 6. As shown in FIG. 7, when the hot press setting time is up, the third pumping device is switched into a blowing action to disengage the paper-plastic product from the hot-pressing upper mold 21, and the hot-pressing upper mold 21 is raised back. Position, the hot pressing die 22 still adsorbs the paper-plastic product and moves to the transfer die 23 to stay relatively below. During the process, the receiving platform 24 is driven to move along with it, and then the transfer die 23 is lowered and the hot pressing is performed. The lower mold 22 is closed, and at the same time, the fourth pumping device is switched into a blowing action to disengage the paper-plastic product from the hot-pressing lower mold 22, and the fifth pumping device activates the suction action to convert into the transfer. The mold 23 adsorbs the paper product. 7. As shown in FIG. 8, the transfer mold 23 adsorbs the paper-plastic product to rise back, and simultaneously moves the hot-pressing lower mold 22 to the lower portion of the hot-pressing upper mold 21, so that the receiving platform 24 is The movement is moved to the transfer mold 23 to stay below, and then the fifth pumping device is converted into a blowing action to blow the paper-plastic product onto the receiving platform 24, so that the finished product transfer is carried by the receiving platform 24. . 8. As shown in FIG. 9, the hot stamping die 22 is moved to the transfer die 23 to stay below, so that the receiving platform 24, that is, the paper-plastic product, is moved to the outside of the second supporting space 20 for human Take away the finishing work.

由上述製程步驟可知,該習知翻轉式吸漿紙塑產品自動成型機之生產週期為由"吸漿成形時間"、"熱壓定型時間"及"成品轉移時間"三者相加,且該熱壓下模22必須在由"吸漿成形區"(該第一支持空間10內)及"熱壓定型區"與"成品轉移區"(該第二支持空間20內)所區隔的三個區域內進行快速切換移動,始可完成紙塑產品之製造。因為上述製程步驟完全無法減省,所以生產週期也相應無法縮短,造成製造成本無法下降之缺失,在時間即金錢之工業時代,努力降低成本已為王道,故創作人即萌生改良之發想。It can be seen from the above process steps that the production cycle of the conventional flip type paper-plastic product automatic molding machine is added by "sucking forming time", "hot pressing setting time" and "finished product transfer time", and the The hot stamping die 22 must be separated by a "sucking forming zone" (within the first support space 10) and a "hot press setting zone" and a "finished transfer zone" (within the second support space 20). The rapid switching of movements within an area can begin the manufacture of paper-plastic products. Because the above process steps can not be reduced at all, the production cycle can not be shortened accordingly, resulting in the lack of manufacturing cost. In the industrial era of time and money, efforts to reduce costs have become kings, so the creator is the idea of innovation.

針對以上缺失,本創作人乃深入構思研發改良,期提供一種構造組成全新的翻轉式吸漿紙塑產品自動成型機,以解決上述缺失,經長時間努力後,遂有本創作產生。In response to the above shortcomings, the creator has intensively conceived research and development and improvement, and provided a new type of flip-type suction-type paper-plastic automatic molding machine with a structural composition to solve the above-mentioned shortcomings.

緣是,本創作之主要目的,即在提供一種構造及製程全新之翻轉式吸槳紙塑產品自動成型機。The reason is that the main purpose of this creation is to provide a new type of flip-type paddle paper-plastic automatic molding machine with a construction and process.

本創作之另一主要目的,則在提供一種可以縮短生產週期,以降低製造成本之翻轉式吸槳紙塑產品自動成型機。Another main purpose of this creation is to provide a reversible paddle paper-plastic automatic molding machine that can shorten the production cycle and reduce the manufacturing cost.

本創作之又一主要目的,乃在提供一種經由取料機械手臂進行產品轉移,可以精確定位放置到外加之輸送機構上,藉以精準連接後續制程設備之翻轉式吸槳紙塑產品自動成型機。Another main purpose of this creation is to provide a reversing paddle-type paper-plastic automatic molding machine that can be accurately positioned and placed on an external conveying mechanism by means of a retracting robot arm to accurately connect subsequent processing equipment.

為達成上述目的,本創作訴求一種翻轉式吸槳紙塑產品自動成型機,包括有:一第一支持空間;一吸漿模,裝設在該第一支持空間之範圍內;一冷壓模,固定裝設於該第一支持空間內部;一漿槽,設置於該第一支持空間之底部,供注入漿料;一第二支持空間,設置在該第一支持空間之一側;一熱壓上模,設置於該第二支持空間之內頂部,並鄰接該第一支持空間;一熱壓下模,設置於該第二支持空間之內底部,受到支撐可做左右之水平移動;一轉移模,設置於該熱壓下模側鄰,與該熱壓下模固定一距離連接,可隨該熱壓下模移動,該轉移模上設置有承接模具;及一取料機械手臂,鄰接該熱壓上模而有一段設置於該第二支持空間之內頂部,尾段則伸出該第二支持空間之外,組成上更區分有一滑動機構及一取料機構,該滑動機構由鄰接該熱壓上模的頭端向伸出該第二支持空間外的尾端滑動,該取料機構依附於該滑動機構下方,以跟隨該滑動機構移動。In order to achieve the above objectives, the present invention appeals to a flip type paddle paper-plastic automatic molding machine, comprising: a first support space; a suction mold, installed in the range of the first support space; a cold press mold Fixedly installed inside the first support space; a slurry tank disposed at the bottom of the first support space for injecting the slurry; a second support space disposed on one side of the first support space; Pressing the upper mold, disposed at the top of the second support space, and adjoining the first support space; a hot pressing lower mold disposed at the bottom of the second support space, supported by the horizontal movement of the left and right; a transfer mold disposed on the side of the mold under the hot pressing, and fixedly connected with the hot press mold at a distance, wherein the mold can be moved with the hot press, the transfer mold is provided with a receiving mold; and a take-up robot arm is adjacent The hot pressing upper mold has a section disposed on the top of the second supporting space, and the tail section extends out of the second supporting space, and the composition is further divided into a sliding mechanism and a reclaiming mechanism, the sliding mechanism is adjacent The hot end of the upper die The second support extending beyond the trailing end of the sliding space, the reclaiming means attached to the bottom of the sliding mechanism, the sliding mechanism is moved to follow.

上述之翻轉式吸槳紙塑產品自動成型機中,該取料機構本身具有可上下移動之下移機構及向下伸出之吸附機構。In the above-mentioned inverted type paddle paper-plastic product automatic molding machine, the reclaiming mechanism itself has an adsorption mechanism capable of moving up and down the movement mechanism and extending downward.

上述之翻轉式吸槳紙塑產品自動成型機中,包括有一輸送機構,設置於該第二支持空間外部,並位於該取料機械手臂下方。The above-mentioned inverted paddle paper-plastic product automatic molding machine includes a conveying mechanism disposed outside the second support space and located under the retracting robot arm.

上述之翻轉式吸槳紙塑產品自動成型機中,該吸漿模受驅動時可做上下移動及上下翻轉之動作。In the above-mentioned inverted type paddle paper-plastic product automatic molding machine, the suction mold can be moved up and down and upside down when driven.

上述之翻轉式吸槳紙塑產品自動成型機中,該冷壓模固定裝設於該第一支持空間之內頂部,該冷壓模之模面恆朝下。In the above-mentioned inverted paddle paper-plastic product automatic molding machine, the cold stamper is fixedly mounted on the top of the first support space, and the die face of the cold stamper is always facing downward.

為達成上述目的,本創作所採行之技術手段及可達致之實用性進步功效,茲舉以下較佳可行實施例配合附圖詳述於後,俾利完全瞭解。In order to achieve the above objectives, the technical means adopted by the author and the practical improvement effect can be achieved. The following preferred embodiments are described in detail with reference to the drawings, and the profit is fully understood.

本創作訴求之"翻轉式吸槳紙塑產品自動成型機",其構造組成如圖10所示,包括有:一第一支持空間30;一吸漿模31,裝設在該第一支持空間30之範圍內,受驅動時可做上下移動及上下翻轉之動作,歸零狀態(或稱起始狀態)時,該吸漿模31之模面朝下,該吸漿模31連接一第一抽送裝置,可對該吸漿模31提供抽吸(真空作用)或吹送(吹氣)之作用;一冷壓模32,固定裝設於該第一支持空間30之內頂部,該冷壓模32之模面恆朝下,該冷壓模32連接一第二抽送裝置,可對該冷壓模32提供抽吸或吹送之作用;一漿槽33,設置於該第一支持空間30之底部,供充填入漿料;一第二支持空間40,設置在該第一支持空間30之一側;一熱壓上模41,設置於該第二支持空間40之內頂部,並鄰接該第一支持空間30,該熱壓上模41連接一第三抽送裝置,可對該熱壓上模41提供抽吸或吹送之作用;一熱壓下模42,設置於該第二支持空間40之內底部,受到支撐可做左右之水平移動,歸零狀態(或稱起始狀態)時,該熱壓下模42位於該熱壓上模41之相對下方,該熱壓下模42連接一第四抽送裝置,可對該熱壓下模42提供抽吸或吹送之作用;一取料機械手臂43,鄰接該熱壓上模41而有一段設置於該第二支持空間20之內頂部,尾段則伸出該第二支持空間20之外,組成上更區分有一滑動機構431及一取料機構432,該滑動機構431可由鄰接該熱壓上模41的頭端向伸出該第二支持空間20外的尾端滑動,該取料機構432係依附於該滑動機構431下方,以跟隨該滑動機構432移動,該取料機構432本身並具有可上下移動之下移機構及向下伸出之吸附機構;一轉移模44,設置於該熱壓下模42側鄰,與該熱壓下模42固定一距離連接,故可隨該熱壓下模42移動,該轉移模44上設置有承接模具,並連接一第五抽送裝置,可對該轉移模44之承接模具提供抽吸或吹送之作用,歸零狀態(或稱起始狀態)時,該轉移模44位於該取料機械手臂43之取料機構432的相對下方;及一輸送機構45,設置於該第二支持空間20外部,並位於該取料機械手臂43下方,該輸送機構45頂面可為輸送平面,或者,該輸送機構45頂面可裝設有仿形治具。The "inverted paddle paper-plastic product automatic molding machine" claimed by the present invention has a structural composition as shown in FIG. 10, and includes: a first support space 30; a suction mold 31 installed in the first support space In the range of 30, when driven, the action of moving up and down and upside down can be performed. When the state is zeroed (or the initial state), the die face of the suction die 31 faces downward, and the suction die 31 is connected to the first The pumping device can provide suction (vacuum action) or blow (blowing) to the suction mold 31; a cold stamper 32 is fixedly mounted on the top of the first support space 30, the cold mold The mold 32 is continuously lowered, and the cold stamper 32 is connected to a second pumping device to provide suction or blow to the cold stamper 32. A slurry tank 33 is disposed at the bottom of the first support space 30. a second support space 40 is disposed on one side of the first support space 30; a hot press upper mold 41 is disposed at the top of the second support space 40 and adjacent to the first Supporting the space 30, the hot pressing upper mold 41 is connected to a third pumping device, and the hot pressing upper mold 41 can be provided with suction or blowing. a hot pressing lower mold 42 is disposed at the bottom of the second supporting space 40, and is supported by the horizontal movement of the left and right sides. When the returning to the zero state (or the initial state), the hot pressing lower mold 42 is located at the hot pressing. The hot pressing die 42 is connected to a fourth pumping device to provide suction or blowing to the hot pressing die 42. A take-up robot arm 43 is adjacent to the hot stamping die 41. And a segment is disposed at the top of the second support space 20, and the tail segment extends beyond the second support space 20. The composition further comprises a sliding mechanism 431 and a reclaiming mechanism 432. The sliding mechanism 431 can be adjacent. The head end of the hot pressing upper mold 41 slides toward a tail end extending outside the second supporting space 20, and the reclaiming mechanism 432 is attached under the sliding mechanism 431 to follow the sliding mechanism 432, the reclaiming mechanism The 432 itself has an adsorption mechanism that can move up and down and a downwardly extending mechanism; a transfer die 44 is disposed adjacent to the hot pressing die 42 and is fixedly connected to the hot pressing die 42 so that it can be connected. With the hot pressing of the lower mold 42, the transfer mold 44 is provided with a receiving mold, and The fifth pumping device is connected to provide a suction or blow function to the receiving mold of the transfer mold 44. When the zeroing state (or the initial state) is returned, the transfer mold 44 is located at the take-up robot arm 43. a lower portion of the mechanism 432; and a transport mechanism 45 disposed outside the second support space 20 and located below the retracting robot arm 43. The top surface of the transport mechanism 45 can be a transport plane, or the transport mechanism 45 can be topped. The surface can be equipped with a profiling fixture.

上述構造即組成本創作所訴求之翻轉式吸槳紙塑產品自動成型機,其中,所提及的第一、二、三、四、五抽送裝置因皆非本創作的主要構成,且其作用明顯可成立,故未示於圖,以免圖面過於繁雜難辨。The above-mentioned structure constitutes the inverted type of paddle-type paper-plastic automatic forming machine claimed by the creation, wherein the first, second, third, fourth and fifth pumping devices mentioned are not the main components of the creation, and the function thereof Obviously, it can be established, so it is not shown in the figure, so as to avoid the drawing being too complicated and difficult to distinguish.

根據上述翻轉式吸槳紙塑產品自動成型機之構造組成,進行吸槳紙塑產品之製造時,即運用上述之翻轉式吸槳紙塑產品自動成型機,再採行如下步驟: 1.如圖11所示,啟動該第一抽送裝置之抽吸作用並令該吸漿模31下降,使模面進入該漿槽33之漿料內吸漿,以在模面上吸附形成一漿料層。 2.如圖12所示,令該吸漿模31之模面吸附住該漿料層上升離開該漿槽33,並翻轉使模面吸附住該漿料層朝上。 3.如圖13所示,該吸漿模31之模面吸附住該漿料層上升使與該冷壓模32之模面合模擠壓該漿料層,共同塑型成為一初胚品,過程中,該第一、二抽送裝置皆進行抽吸作用,使該初胚品持續降濕。 4.如圖14所示,塑型時間一到,該第二抽送裝置轉換為吹送作用,使該初胚品與該冷壓模32之模面脫開,然後令該吸漿模31吸附住該初胚品下降離開該冷壓模32,並翻轉使模面吸附住該初胚品朝下。 5.如圖15所示,令該熱壓下模42移動到該吸漿模31相對下方停留,過程中該轉移模44被帶動隨同移動,接著令該吸漿模31吸附住該初胚品下降與該熱壓下模42的模面合模,此時該第四抽送裝置啟動抽吸作用,使該熱壓下模42的模面吸附住該初胚品,該第一抽送裝置則轉換為吹送作用,使該初胚品與該吸漿模31之模面脫開。 6.如圖16所示,令該吸漿模31向上移動回到起始狀態時之位置,然後該熱壓下模42的模面吸附住該初胚品反向移動,回到該熱壓上模41相對下方停留,過程中該轉移模44被帶動隨同反向移動回位。 7.如圖17所示,令該熱壓上模41下降與該熱壓下模42合模,對該初胚品進行熱壓定型,使成為一紙塑產品,過程中,該第三、四抽送裝置皆啟動抽吸作用,使該初胚品盡速乾燥成為紙塑產品;在此過程之同時,並可令該吸漿模31第二度下降進入該漿槽33內吸漿,以在模面上吸附形成一漿料層,該吸漿模31之第二度下降吸漿是屬於另一(第二)生產週期,亦即在此時,該第一生產週期仍在進行,而第二生產週期即已經展開。 8.如圖18所示,第一生產週期仍在進行熱壓定型作業時,屬於第二生產週期的該吸漿模31已附住漿料層上升離開該漿槽33,並翻轉及上升與該冷壓模32合模擠壓漿料層,以塑型成為一屬於第二生產週期之初胚品。 9.如圖19所示,屬於第一生產週期之熱壓定型時間一到,該第四抽送裝置轉換為吹送作用,使該紙塑產品與該熱壓下模42脫開,該第三抽送裝置則仍進行抽吸作用,使該熱壓上模41吸附住該紙塑產品,並令該熱壓上模41吸附住該紙塑產品上升回位,在此過程之同時,屬於第二生產週期的塑型時間一到,該吸漿模31吸附住該初胚品下降離開該冷壓模32,並翻轉使初胚品朝下。 10.如圖20所示,該熱壓下模42移動到該吸漿模31相對下方,隨即該吸漿模31吸附住該初胚品(屬於第二生產週期)下降與該熱壓下模42合模,過程之同時,該第四抽送裝置啟動抽吸作用,使該熱壓下模42的模面吸附住該初胚品(屬於第二生產週期),該第一抽送裝置則轉換為吹送作用,使該初胚品與該吸漿模31脫開,在此過程之同時,因該轉移模44受該吸漿模31帶動移動到該熱壓上模41相對下方,所以同時該熱壓上模41吸附住該紙塑產品(屬於第一生產週期)下降與該轉移模44合模,使該紙塑產品(屬於第一生產週期)相對應進入該轉移模44上之承接模具內,同時該第五抽送裝置啟動抽吸作用吸附住該紙塑產品(屬於第一生產週期)。 11.如圖21所示,該第三抽送裝置轉換為吹送作用,使該紙塑產品(屬於第一生產週期)與該熱壓上模41脫開,隨即該熱壓上模41上升回位,過程中同時,該吸漿模311上升回到起始狀態時之位置,該熱壓下模42則吸附住該初胚品(屬於第二生產週期)。 12.如圖22所示,該熱壓下模42吸附住該初胚品(屬於第二生產週期)反向移動,回到該熱壓上模41相對下方停留,同時該轉移模44也帶動該紙塑產品(屬於第一生產週期)隨同反向移動,回到該取料機械手臂43之取料機構432相對下方停留。 13.如圖23所示,令該取料機械手臂43之取料機構432的下移機構帶動吸附機構下降吸附住該紙塑產品(屬於第一生產週期),同時令該熱壓上模41下降與該熱壓下模42合模,對該初胚品(屬於第二生產週期)進行熱壓定型,使成為一屬於第二生產週期的紙塑產品,過程中,該第三、四抽送裝置皆啟動抽吸作用,使該初胚品(屬於第二生產週期)盡速乾燥成為紙塑產品(屬於第二生產週期);在此過程之同時,並可令該吸漿模31第三度下降進入該漿槽33內吸漿,以在模面上吸附形成一漿料層,該吸漿模31之第三度下降吸漿是屬於再一(第三)生產週期,亦即在此時,該第一生產週期及第二生產週期皆仍在進行,而第三生產週期即已經展開。 14.如圖24所示,該取料機械手臂43之取料機構432的下移機構帶動吸附機構吸附住該屬於第一生產週期的紙塑產品上升回位,並離開該轉移模44,同時該屬於第二生產週期之熱壓定型時間一到,該第四抽送裝置轉換為吹送作用,使該屬於第二生產週期的紙塑產品與該熱壓下模42脫開,該第三抽送裝置則仍進行抽吸作用,使該熱壓上模41吸附住該紙塑產品(屬於第二生產週期),並令該熱壓上模41吸附住該紙塑產品(屬於第二生產週期)上升回位,在此過程之同時,該吸漿模31已吸附屬於第三生產週期的漿料層上升離開該漿槽33,並翻轉及上升與該冷壓模32合模擠壓漿料層,以塑型成為一屬於第三生產週期之初胚品,並即由該吸漿模31吸附住該初胚品(屬於第三生產週期)下降離開該冷壓模32。 15.如圖25所示,該取料機械手臂43之滑動機構431帶動該取料機構432吸附住該屬於第一生產週期的紙塑產品向外移動至該輸送機構45上方,然後該取料機構432的吸附機構停止對該紙塑產品(屬於第一生產週期)的吸附,使該紙塑產品(屬於第一生產週期)與該取料機械手臂43脫開落於該輸送機構45(頂面為輸送平面)上,隨即被該輸送機構45帶動離開,或者,可使該紙塑產品與該取料機械手臂43脫開落於該輸送機構45頂面之仿形治具內,以將該紙塑產品轉移至後續製程(例如:切邊、檢查、包裝),至此完成該第一生產週期,過程之同時,令該熱壓下模42移動到該吸漿模31相對下方停留,該轉移模44則移動到該熱壓上模41相對下方停留,因此,該熱壓上模41下降將該紙塑產品(屬於第二生產週期)轉移給該轉移模44承接,同時該吸漿模31吸附住該初胚品(屬於第三生產週期)翻轉下降與該熱壓下模42合模,以將該初胚品(屬於第三生產週期)轉移給該熱壓下模42承接,如此第一、二、三生產週期可以按序同時存在進行,以大幅縮短生產週期。According to the structural composition of the above-mentioned inverted paddle paper-plastic product automatic molding machine, when the production of the paddle paper-plastic product is carried out, the above-mentioned inverted paddle paper-plastic product automatic molding machine is used, and the following steps are taken: 1. As shown in FIG. 11, the suction of the first pumping device is activated and the suction die 31 is lowered, and the die face is sucked into the slurry of the slurry tank 33 to adsorb a slurry layer on the die surface. . 2. As shown in Fig. 12, the mold surface of the suction mold 31 is adsorbed, and the slurry layer is lifted off the slurry tank 33, and is turned over so that the mold surface is attracted to the slurry layer upward. 3. As shown in FIG. 13, the mold surface of the suction mold 31 is adsorbed and raised, and the mold surface of the cold stamper 32 is clamped and pressed to form a preliminary layer. During the process, the first and second pumping devices perform suctioning to continuously dehumidify the primary embryo product. 4. As shown in FIG. 14, when the molding time is up, the second pumping device is converted into a blowing action to disengage the original blank and the die face of the cold stamper 32, and then the suction die 31 is attracted. The priming product descends away from the cold stamper 32 and is turned over so that the die face adsorbs the priming product downward. 5. As shown in FIG. 15, the hot pressing die 42 is moved to the suction die 31 to stay below, during which the transfer die 44 is driven to move along, and then the suction die 31 is attracted to the preform. Lowering the mold surface of the hot pressing lower mold 42, and at this time, the fourth pumping device starts the suction action, so that the mold surface of the hot pressing lower mold 42 adsorbs the original blank, and the first pumping device converts For the blowing action, the priming product is disengaged from the die face of the suction die 31. 6. As shown in FIG. 16, the suction mold 31 is moved upwards to the position at the initial state, and then the mold surface of the hot press mold 42 is adsorbed to the reverse movement of the original product, and the hot pressing is returned. The upper mold 41 stays relatively below, and during the process, the transfer mold 44 is driven to move back in the reverse direction. 7. As shown in FIG. 17, the hot-pressing upper mold 41 is lowered and the hot-pressing lower mold 42 is clamped, and the original preform is hot-pressed and shaped to become a paper-plastic product. In the process, the third, The four pumping devices start the suction function, so that the original embryo product is dried as soon as possible into a paper-plastic product; at the same time, the suction mold 31 can be lowered into the slurry tank 33 for the second time to suck the pulp. Adsorbing a slurry layer on the die surface, the second degree of downtake of the suction die 31 belongs to another (second) production cycle, that is, at this time, the first production cycle is still ongoing, and The second production cycle has already begun. 8. As shown in FIG. 18, when the first production cycle is still in the hot press setting operation, the suction mold 31 belonging to the second production cycle has been attached to the slurry layer and rises away from the slurry tank 33, and is turned over and raised. The cold stamping die 32 molds and extrudes the slurry layer to form a preform which belongs to the second production cycle. 9. As shown in FIG. 19, the fourth pumping device is converted into a blowing action to release the paper-plastic product from the hot-pressing lower mold 42 as soon as the hot pressing setting time belongs to the first production cycle, and the third pumping is performed. The device still performs the suctioning action, so that the hot pressing upper mold 41 adsorbs the paper plastic product, and causes the hot pressing upper mold 41 to adsorb the paper plastic product to rise back, and at the same time, belongs to the second production. As soon as the molding time of the cycle is reached, the suction mold 31 adsorbs the original preform and descends from the cold stamper 32, and is turned over so that the priming product faces downward. 10. As shown in FIG. 20, the hot pressing die 42 is moved to the lower side of the suction die 31, and then the suction die 31 adsorbs the primary preform (belonging to the second production cycle) and the hot pressing die. When the mold is closed, the fourth pumping device starts the suction action, so that the die face of the hot press die 42 adsorbs the initial product (belonging to the second production cycle), and the first pumping device converts to The blowing action disengages the original preform from the suction mold 31. At the same time, the transfer mold 44 is moved by the suction mold 31 to the lower side of the hot pressing upper mold 41, so that the heat is simultaneously The upper die 41 adsorbs the paper-plastic product (belonging to the first production cycle) and is closed with the transfer mold 44, so that the paper-plastic product (belonging to the first production cycle) correspondingly enters the receiving mold on the transfer mold 44. At the same time, the fifth pumping device initiates suction to adsorb the paper-plastic product (belonging to the first production cycle). 11. As shown in FIG. 21, the third pumping device is switched to a blowing action to disengage the paper-plastic product (belonging to the first production cycle) from the hot-pressing upper die 41, and then the hot-pressing upper die 41 is raised back. At the same time, the suction die 311 is raised back to the position at the initial state, and the hot stamping die 42 adsorbs the preform (which belongs to the second production cycle). 12. As shown in FIG. 22, the hot stamping die 42 adsorbs the original preform (which belongs to the second production cycle) and moves backwards, and returns to the hot stamping die 41 to stay below, and the transfer die 44 also drives The paper-plastic product (which belongs to the first production cycle) moves in the opposite direction, and returns to the take-up mechanism 432 of the take-up robot arm 43 to stay below. 13. As shown in FIG. 23, the lower moving mechanism of the take-up mechanism 432 of the take-up robot 43 drives the suction mechanism to lowerly adsorb the paper-plastic product (belonging to the first production cycle), and at the same time, the hot-pressed upper mold 41 Decreasing the mold with the hot pressing die 42 and performing hot pressing on the initial product (belonging to the second production cycle) to become a paper-plastic product belonging to the second production cycle. In the process, the third and fourth pumping The device starts the pumping action, so that the primary embryo product (belonging to the second production cycle) is dried as soon as possible into a paper-plastic product (belonging to the second production cycle); at the same time, the suction mold 31 can be made third Decreasing into the slurry tank 33 to absorb the slurry to form a slurry layer on the mold surface, and the third degree of downtake of the suction mold 31 belongs to another (third) production cycle, that is, here. At the time, the first production cycle and the second production cycle are still in progress, and the third production cycle has already begun. 14. As shown in FIG. 24, the lowering mechanism of the retracting mechanism 432 of the retracting robot arm 43 drives the adsorption mechanism to adsorb the paper-plastic product belonging to the first production cycle and return to the transfer mold 44, while leaving the transfer mold 44. When the hot pressing setting time belongs to the second production cycle, the fourth pumping device is converted into a blowing action to disengage the paper-plastic product belonging to the second production cycle from the hot pressing die 42. The third pumping device Then, the suction is still performed, so that the hot pressing upper mold 41 adsorbs the paper-plastic product (belonging to the second production cycle), and causes the hot-pressing upper mold 41 to adsorb the paper-plastic product (which belongs to the second production cycle). Returning, at the same time, the slurry mold 31 has adsorbed the slurry layer belonging to the third production cycle and rises away from the slurry tank 33, and flips and rises to mold the slurry layer with the cold stamper 32. The preform is formed into an embryo of the third production cycle, and the preform (which belongs to the third production cycle) is sucked away from the cold stamper 32 by the suction mold 31. 15. As shown in FIG. 25, the sliding mechanism 431 of the retracting robot arm 43 drives the reclaiming mechanism 432 to adsorb the paper-plastic product belonging to the first production cycle to the upper side of the conveying mechanism 45, and then the reclaiming The adsorption mechanism of the mechanism 432 stops the adsorption of the paper-plastic product (belonging to the first production cycle), so that the paper-plastic product (belonging to the first production cycle) and the retracting robot arm 43 are detached from the conveying mechanism 45 (top) The surface is transported, and then moved away by the transport mechanism 45, or the paper-plastic product and the retracting robot 43 can be disengaged from the profiling tool on the top surface of the transport mechanism 45, so as to The paper-plastic product is transferred to a subsequent process (for example, trimming, inspection, packaging), and the first production cycle is completed, and the hot-pressing die 42 is moved to the suction die 31 to stay below. The transfer mold 44 is moved to the hot press upper mold 41 to stay below, so that the hot press upper mold 41 is lowered to transfer the paper plastic product (which belongs to the second production cycle) to the transfer mold 44, and the suction mold 31 adsorbing the original embryo (belonging to the third production cycle) Decreasing the mold with the hot pressing die 42 to transfer the primary blank (which belongs to the third production cycle) to the hot pressing die 42, so that the first, second, and third production cycles can be simultaneously performed in sequence. To significantly shorten the production cycle.

經過以上諸項步驟一一進行後,所預期的紙塑產品即可製造成型,且可以大幅縮短生產週期,相對即可以大幅節省生產時間,以降低製造成本。After the above steps are carried out one by one, the expected paper-plastic products can be molded, and the production cycle can be greatly shortened, and the production time can be greatly reduced, thereby reducing the manufacturing cost.

綜上所述,本創作確實具備絕對新穎性及實用進步性,爰此依法申請專利,懇請審查後早日准予本案專利,實感德便。In summary, this creation does have absolute novelty and practical advancement. Therefore, it is legally required to apply for a patent, and we are requested to grant the patent as soon as possible after the examination.

10‧‧‧第一支持空間10‧‧‧First support space

11‧‧‧吸漿模 11‧‧‧ suction mold

12‧‧‧冷壓模 12‧‧‧Cold die

13‧‧‧漿槽 13‧‧‧Pulp tank

20‧‧‧第二支持空間 20‧‧‧Second support space

21‧‧‧熱壓上模 21‧‧‧Hot-pressing die

22‧‧‧熱壓下模 22‧‧‧Hot pressing die

23‧‧‧轉移模 23‧‧‧Transfer mode

24‧‧‧接料平台 24‧‧‧ receiving platform

30‧‧‧第一支持空間 30‧‧‧First support space

31‧‧‧吸漿模 31‧‧‧ suction mold

32‧‧‧冷壓模 32‧‧‧Cold die

33‧‧‧漿槽 33‧‧‧ pulp trough

40‧‧‧第二支持空間 40‧‧‧Second support space

41‧‧‧熱壓上模 41‧‧‧Hot-pressing die

42‧‧‧熱壓下模 42‧‧‧Hot pressure die

43‧‧‧取料機械手臂 43‧‧‧Retracting robot

431‧‧‧滑動機構 431‧‧‧Sliding mechanism

432‧‧‧取料機構 432‧‧‧Recycling agency

44‧‧‧轉移模 44‧‧‧Transfer mode

45‧‧‧輸送機構 45‧‧‧Transportation agencies

圖1所示係習知翻轉式吸槳紙塑產品自動成型機之構造組成示意圖。 圖2~9所示係習知翻轉式吸槳紙塑產品自動成型機之製程連續步驟示意圖。 圖10所示係本創作翻轉式吸槳紙塑產品自動成型機之構造組成示意圖。 圖11~25所示係本創作翻轉式吸槳紙塑產品自動成型機之製程連續步驟示意圖。Figure 1 is a schematic view showing the construction of a conventional inverted paddle paper-plastic product automatic molding machine. 2 to 9 are schematic diagrams showing the successive steps of the process of the conventional inverted paddle paper-plastic product automatic molding machine. Figure 10 is a schematic view showing the structural composition of the automatic flipping paddle paper-plastic product automatic molding machine. Figure 11~25 is a schematic diagram showing the continuous steps of the process of creating a flip-type paddle paper-plastic automatic molding machine.

Claims (5)

一種翻轉式吸槳紙塑產品自動成型機,包括有:一第一支持空間;一吸漿模,裝設在該第一支持空間之範圍內;一冷壓模,固定裝設於該第一支持空間內部;一漿槽,設置於該第一支持空間之底部,供注入漿料;一第二支持空間,設置在該第一支持空間之一側;一熱壓上模,設置於該第二支持空間之內頂部,並鄰接該第一支持空間;一熱壓下模,設置於該第二支持空間之內底部,受到支撐可做左右之水平移動;及一轉移模,設置於該熱壓下模側鄰,與該熱壓下模固定一距離連接,可隨該熱壓下模移動,該轉移模上設置有承接模具;及一取料機械手臂,鄰接該熱壓上模而有一段設置於該第二支持空間之內頂部,尾段則伸出該第二支持空間之外,組成上更區分有一滑動機構及一取料機構,該滑動機構由鄰接該熱壓上模的頭端向伸出該第二支持空間外的尾端滑動,該取料機構依附於該滑動機構下方,以跟隨該滑動機構移動。The utility model relates to a flip type paddle paper-plastic product automatic forming machine, which comprises: a first support space; a suction mold, which is installed in the range of the first support space; and a cold press mold fixedly mounted on the first Supporting a space inside; a slurry tank disposed at the bottom of the first support space for injecting the slurry; a second support space disposed on one side of the first support space; a hot press upper mold disposed at the first a top portion of the support space and adjacent to the first support space; a hot pressing lower mold disposed at the bottom of the second support space, supported by the horizontal movement of the left and right; and a transfer mold disposed at the heat Pressing the mold side adjacent to the mold and fixing the distance to the hot press mold, the mold can be moved with the hot press, the transfer mold is provided with a receiving mold; and a take-up robot arm is adjacent to the hot press mold a section is disposed in the top of the second support space, and the tail section extends out of the second support space, and is further divided into a sliding mechanism and a reclaiming mechanism, the sliding mechanism is adjacent to the head of the hot pressing die Ending out of the second support space End of slide mechanism attached to the bottom of the reclaiming of the sliding mechanism, the sliding mechanism is moved to follow. 如請求項1所述之翻轉式吸槳紙塑產品自動成型機,其中,該取料機構本身具有可上下移動之下移機構及向下伸出之吸附機構。The reversing paddle paper-plastic product automatic molding machine according to claim 1, wherein the reclaiming mechanism itself has an adsorption mechanism capable of moving up and down the movement mechanism and extending downward. 如請求項1所述之翻轉式吸槳紙塑產品自動成型機,其中,包括有一輸送機構,設置於該第二支持空間外部,並位於該取料機械手臂下方。The reversing paddle paper-plastic product automatic molding machine according to claim 1, comprising a conveying mechanism disposed outside the second supporting space and located under the reclaiming robot arm. 如請求項1所述之翻轉式吸槳紙塑產品自動成型機,其中,該吸漿模受驅動時可做上下移動及上下翻轉之動作。The flip type paddle paper-plastic product automatic molding machine according to claim 1, wherein the suction mold can be moved up and down and upside down when driven. 如請求項1所述之翻轉式吸槳紙塑產品自動成型機,其中,該冷壓模固定裝設於該第一支持空間之內頂部,該冷壓模之模面恆朝下。The flip-type paddle paper-plastic product automatic molding machine according to claim 1, wherein the cold stamper is fixedly mounted on the top of the first support space, and the die face of the cold stamper is constantly facing downward.
TW107217691U 2018-12-27 2018-12-27 Turning type pulp-suction paper-shaping product auto-molding machine TWM576177U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110512471A (en) * 2019-09-12 2019-11-29 佛山新曜阳智能科技有限公司 A kind of moulded paper pulp product automatic production line
CN112176778A (en) * 2020-09-25 2021-01-05 张淑玲 Paper-plastic production process of one-step forming environment-friendly packaging box
CN113699832A (en) * 2020-05-21 2021-11-26 常州市诚鑫环保科技有限公司 Process and equipment for producing rotary hub type paper-plastic products
CN113944070A (en) * 2020-07-16 2022-01-18 常州市诚鑫环保科技有限公司 Process and equipment for producing rotary hub type paper-plastic products

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110512471A (en) * 2019-09-12 2019-11-29 佛山新曜阳智能科技有限公司 A kind of moulded paper pulp product automatic production line
CN110512471B (en) * 2019-09-12 2024-06-11 佛山新曜阳智能科技有限公司 Full-automatic production line of paper pulp molding products
CN113699832A (en) * 2020-05-21 2021-11-26 常州市诚鑫环保科技有限公司 Process and equipment for producing rotary hub type paper-plastic products
CN113944070A (en) * 2020-07-16 2022-01-18 常州市诚鑫环保科技有限公司 Process and equipment for producing rotary hub type paper-plastic products
CN112176778A (en) * 2020-09-25 2021-01-05 张淑玲 Paper-plastic production process of one-step forming environment-friendly packaging box

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