CN212670142U - Rotary hub type paper-plastic product production equipment - Google Patents

Rotary hub type paper-plastic product production equipment Download PDF

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Publication number
CN212670142U
CN212670142U CN202020863118.8U CN202020863118U CN212670142U CN 212670142 U CN212670142 U CN 212670142U CN 202020863118 U CN202020863118 U CN 202020863118U CN 212670142 U CN212670142 U CN 212670142U
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China
Prior art keywords
forming area
area unit
unit
primary
primary blank
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Withdrawn - After Issue
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CN202020863118.8U
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Chinese (zh)
Inventor
赖宗伸
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Changzhou Chengxin Environmental Protection Technology Co ltd
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Changzhou Chengxin Environmental Protection Technology Co ltd
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Abstract

The utility model relates to a product production facility is moulded to commentaries on classics hub type paper, include: a hub forming unit for producing the primary blank; an alignment unit forms a carrier capable of circularly moving back and forth by utilizing the ascending lifting mechanism and the descending returning mechanism as well as the ascending alignment channel and the descending alignment channel so as to enable the copying jig plate to move back and forth on the carrier; a left forming area unit and a right forming area unit are respectively arranged at two sides of the arraying unit, and processing areas of a plurality of hot-press forming mechanisms and a plurality of edge cutting mechanisms are arranged in the left forming area unit and the right forming area unit for finishing hot-press forming and edge cutting of the primary blank; the first transfer mechanism and the second transfer mechanism span the transfer mechanisms of the array unit, the left forming area unit and the right forming area unit and are provided with a plurality of conveying dies for transferring primary blanks in a hanging manner; the two discharging conveyors are arranged on the outermost sides of the left forming area unit and the right forming area unit; the two defective product conveyors are arranged between the left forming area unit and the right forming area unit and the discharging conveyor and used for outputting the defective products after screening.

Description

Rotary hub type paper-plastic product production equipment
Technical Field
The utility model relates to a product production facility is moulded to commentaries on classics hub type paper indicates especially that a space configuration who utilizes whole equipment becomes to each other for moving about freely and quickly alternative reciprocating cycle fashioned manufacturing procedure that continues, can reduce occupation space and promote productivity ratio's paper by a wide margin and mould product commentaries on classics hub type production facility in the configuration by a wide margin.
Background
According to the prior art, a product manufactured by mixing and beating a pulp fiber material or a material containing plant fibers into a pulp material, absorbing pulp by a pulp absorbing mold, attaching the pulp, and performing hot press molding is distinguished from a plastic product, which is generally called a paper-plastic product, or also called a molded product or a pulp molded product, and is called a paper-plastic product in the specification. The paper-plastic product has the advantage of easy recovery, remanufacture and reuse, accords with the trend of environmental protection, reuse, energy saving and carbon reduction, is rapidly accepted and is willing to be adopted by the industry and the general public, and the paper-plastic product is often visible, such as: products such as bowls, plates, cup covers, packaging materials, shock absorbing materials, cushion materials and the like are gradually adopted, and even various products are manufactured in the form of paper-plastic products. The manufacturing process and the technological skills of paper and plastic products have been improved and changed frequently in recent years, but the use of fiber material as the starting material is the basic principle.
The process for manufacturing paper and plastic products is roughly divided into three operations of 'slurry suction molding', 'drying and dehumidifying' and 'hot press molding', wherein the 'slurry suction molding' is simply that a slurry suction mold descends and immerses into a slurry box filled with slurry, then a suction device sucks the slurry in the slurry box through the slurry suction mold in a vacuum manner to form a 'blank layer' on the mold surface of the slurry suction mold, when the slurry suction mold sucks the blank layer to ascend away from the slurry box, the blank layer is gradually dehumidified due to continuous suction, then the slurry suction mold and the blank layer are moved to and a cold press mold to press the blank layer, so that the slurry layer is dehumidified and molded into a blank at the same time, and then the blank layer is removed to finish the 'slurry suction molding'. Because the primary blank is still in a relatively high humidity state, the removed primary blank is sent to a drying area for drying operation, generally adopting a hot air drying mode to rapidly dehumidify the primary blank, and when the moisture content is reduced to a relatively low humidity state, the primary blank is removed from the drying area to complete the drying and dehumidifying operation. The primary blank moved out of the drying zone is immediately sent into a hot-pressing and shaping mechanism to carry out hot-pressing and shaping operation on the primary blank in a relatively low-humidity state, so that the primary blank is completely dried and shaped into a finished product of the paper-plastic product. Of course, the finished product of the paper-plastic product produced by the hot press molding operation must be subjected to operations of trimming (removing flash), checking (checking whether the quality is qualified) and packaging (to facilitate product discharge), but these subsequent operations are not repeated.
The production process of paper-plastic product is characterized by that it mainly uses several pulp-sucking moulds to form a rotatable rotary hub forming machine, and uses power to drive said rotary hub forming machine to make circumferential rotation so as to make several pulp-sucking moulds implement pulp-sucking operation and extrusion operation at different time to obtain primary blank product, then the primary blank product is transferred out and undergone the processes of drying and moisture-reducing and hot-press forming, so that the paper-plastic product can be continuously made up by means of the continuous intermittent rotation of rotary hub forming machine.
In the conventional production line, such as the production process and equipment of the rotary hub type paper-plastic product shown in fig. 1, a rotary hub forming machine 10 continuously performs a "slurry sucking and molding" operation to continuously complete a primary blank, and then the primary blank is moved into a hot air dryer 11 by manpower standing in front of the rotary hub forming machine 10 to perform drying and dehumidifying operations, because the primary blank is dried and dehumidified by hot air, a corresponding time is required for the process, and the secondary blank continuously enters, so that the primary blank is slowly moved inside the hot air dryer 11 by adopting a conveyor conveying manner, a long strip-shaped large space is also required for installing the hot air dryer 11, and the production using the rotary hub forming machine 1 must be matched with the hot air dryer 11 at present; the primary blank after drying and dehumidifying is moved to a diversion conveyor 12 by manpower standing at the outlet end of the hot air dryer 11, and because the subsequent operation needs diversion treatment, the primary blank after passing out of the hot air dryer 11 is respectively moved into two curved diversion conveyors 12, so as to facilitate the subsequent treatment in different flow lines; after the flow is divided by the flow dividing conveyor 12, the primary blank is immediately moved to an abnormal finishing conveyor 13 for abnormal finishing, so that the primary blank meets the standard; then the primary blank enters a region of a hot-press shaping mechanism 14, and the primary blank is subjected to hot-press shaping operation to form a finished product of the paper-plastic product; finally, the finished products of the paper-plastic products are moved to a stacking machine 15, stacked in proper quantity and then transferred to a product packaging area for packaging the paper-plastic products.
The utility model discloses the research and development and the manufacturing work of making equipment, manufacturing process and the finished product development of product are moulded to the people specialty, through the experience of the various equipment of long-time contact mould paper product, think above-mentioned revolving hub type paper of knowing about and mould product production process and equipment in the use, actually have following disappearance: firstly, the conventional hub-type paper-plastic product production process needs to be matched with the hot air dryer 2 to reduce the water content, the whole occupied space of the combined product is large, especially the hot air dryer 2 occupies a long and large strip-shaped space, so that the rest of the space of a factory building is difficult to recycle after the conventional hub-type production equipment is arranged in the factory building space, and the utilization rate of the factory building space is low; moreover, if the hot air dryer 11 is used for drying the primary blank in the production process of the paper-plastic product, the time is too long, and even the pulp suction time needs to be reduced or the drying time of the primary blank needs to be prolonged, so that the production efficiency is greatly reduced and the manufacturing cost is increased; finally, the production process and equipment of the conventional hub-rotating type paper-plastic product have large manpower requirements, high energy consumption and low intelligent level, which all relatively increase the production cost.
SUMMERY OF THE UTILITY MODEL
To above disappearance, the utility model discloses the people is the deep research improvement of design, provides the brand-new commentaries on classics hub type paper of thinking and moulds product production facility in phase to solve above-mentioned disappearance, through long-time research and development, have carried out the utility model discloses produce.
The utility model discloses the main objective is providing a can promote the processing procedure intellectuality to reduce energy resource consumption and manpower demand, in order to promote productivity effect, reduction in production cost's commentaries on classics hub type paper and mould product production facility.
In order to achieve the above object, the present invention provides a production apparatus for a hub-type paper-plastic product, comprising: a hub forming unit which is the starting end of the whole equipment and can be used for continuously producing a primary blank; an alignment unit forms a carrier capable of circularly moving back and forth by utilizing the ascending lifting mechanism and the descending returning mechanism as well as the ascending alignment channel and the descending alignment channel so as to enable a plurality of copying jig plates to move back and forth between the carriers; a left forming area unit and a right forming area unit are respectively arranged at two sides of the arraying unit, and processing areas of a plurality of hot-press forming mechanisms and a plurality of edge cutting mechanisms are arranged in the left forming area unit and the right forming area unit for finishing hot-press forming and edge cutting of the primary blank; the first transfer mechanism and the second transfer mechanism span the transfer mechanisms of the array unit, the left forming area unit and the right forming area unit and are provided with a plurality of conveying dies for transferring primary blanks in a hanging manner; the two discharging conveyors are arranged on the outermost sides of the left forming area unit and the right forming area unit and used for outputting finished products after finishing; the two defective product conveyors are arranged between the left forming area unit and the right forming area unit and the discharging conveyor and used for outputting the defective products after screening.
The plurality of profiling jig plates are used for bearing and transferring the primary blank.
The plurality of profiling jig plates move and lift simultaneously to enable the primary blank to achieve different operations in different processing equipment.
Adopt above-mentioned technical scheme, the utility model discloses thereby the initial embryo article that the utilization lasts the production move through vertical and horizontal mutual moving and carry and reach incessant and reduce production time and can reduce the paper of space occupancy by a wide margin and mould product production flow.
Drawings
FIG. 1 is a schematic view of a conventional apparatus for manufacturing a hub-type paper-plastic product;
FIG. 2 is a schematic view of a hub-rotating type paper-plastic product production apparatus according to an embodiment of the present invention;
FIG. 3 is a schematic view of a simple three-dimensional part of a hub-rotating type paper-plastic product production apparatus according to an embodiment of the present invention;
fig. 4 is a schematic plan view of fig. 3 according to the present invention.
The reference numbers illustrate: 10
11.. hot air dryer
12
An exception-sorting conveyor
14
Stacking machine
Rotary hub forming unit
Removing the mold
An alignment unit
211
212. descending return mechanism
213
A left molding zone unit
A right molding zone unit
A first transfer mechanism
241
A second transfer mechanism
251
Discharging conveyor
A defective conveyor.
Detailed Description
Referring to fig. 2 to 4, the present invention provides a device for producing a hub-type paper-plastic product.
The production equipment of the utility model comprises a hub forming unit 2, an alignment unit 21, a left forming area unit 22, a right forming area unit 23, a first transfer mechanism 24, a second transfer mechanism 25, two discharging conveyors 26 and two defective product conveyors 27; wherein the rotary hub forming unit 2 is the starting end of the production process of the rotary hub type paper-plastic product of the utility model, which is mainly a primary blank product produced by slurry absorption and extrusion, the rotary hub forming unit 2 can be designed to contain a plurality of forming dies, only the rotary hub forming unit 2 belongs to the known technology, the internal mechanism thereof is not repeated herein, and the combination is shown in advance; the arraying unit 21 is connected with the hub forming unit 2 and is placed longitudinally, one end of the arraying unit 21 close to the hub forming unit 2 is provided with a liftable ascending lifting mechanism 211, the ascending lifting mechanism 211 can receive the primary blank placed by the shifting-out die 20 of the hub forming unit 2 when running and rising to the top end, the other end of the arraying unit 21 is provided with a liftable descending returning mechanism 212, the middle of the ascending lifting mechanism 211 is provided with an ascending arraying channel and a descending arraying channel which are arranged as an upper layer and a lower layer, and a plurality of profiling jig plates 213 can move in the ascending arraying channel and the descending arraying channel and can realize longitudinal reciprocating movement of the upper layer advancing and the lower layer returning through the ascending lifting of the ascending lifting mechanism 211 and the descending returning mechanism 212; a left forming area unit 22, which is a processing area composed of a plurality of hot-press forming mechanisms and a plurality of edge cutting mechanisms, and a hot-press forming mechanism and an edge cutting mechanism can be arranged transversely and divided into a plurality of transverse rows arranged on one side of the whole row unit 21 in sequence for hot-press forming and edge cutting of the primary blank; a right forming area unit 23, which is a processing area composed of a plurality of hot-press forming mechanisms and a plurality of edge cutting mechanisms, and a hot-press forming mechanism and an edge cutting mechanism can be arranged transversely and divided into a plurality of transverse rows arranged on one side of the whole row of units 21 in sequence and on the same transverse horizontal line with the hot-press forming mechanism and the edge cutting mechanism of the left forming area unit 22, and the right forming area unit 23 is used for hot-press forming and edge cutting of the primary blank; the first transfer mechanism 24 is installed at the near end (in view direction) closer to the hub forming unit 2 and divided into left and right sides and extending across the alignment unit 21, the left forming area unit 22, the right forming area unit 23, the two discharging conveyors 26 and the two defective product output machines 27, the first transfer mechanism 24 is hung with a plurality of left and right opposite transfer molds 241, the transfer molds 241 are provided for transferring the primary blanks and the finished products; the second transfer mechanism 25 is installed at a position far away from the hub forming unit 2 (in the direction of the drawing) and divided into left and right sides and extends across the alignment unit 21, the left forming area unit 22, the right forming area unit 23, the two discharging conveyors 26 and the two defective product output machines 27, the second transfer mechanism 25 is hung with a plurality of left and right opposite conveying molds 251, the conveying molds 251 are provided for transferring primary blanks and finished products, and the first transfer mechanism 24 and the second transfer mechanism 25 are in a parallel position state; two discharging conveyors 26 are respectively arranged at two outer sides of the left forming area unit 22 and the right forming area unit 23 for outputting finished products; two defective product conveyors 27 are respectively arranged between the left forming area unit 22, the right forming area unit 23 and the discharging conveyor 26 for recovering defective products.
The application as above the product production facility is moulded to commentaries on classics hub type paper, the utility model discloses a processing procedure carries out following step:
(1) the hub forming unit 2 is driven by power to rotate in a continuous circular manner, and can be simultaneously extruded and formed to continuously produce a primary blank during slurry suction.
(2) The extruded primary blank falls onto the profiling jig plate 213 on the ascending lifting mechanism 211 of the alignment unit 21, and the profiling jig plate 213 carries the primary blank to longitudinally advance to a position below the first transfer mechanism 24 along the ascending alignment path of the alignment unit 21.
(3) The conveying mold 241 of the first transfer mechanism 24 transfers the primary blank on the copying jig plate 213, and simultaneously transfers the primary blank from left to right in the lateral direction to the left forming area 22 and the right forming area 23.
(4) The conveying molds 241 of the first transfer mechanism 24 simultaneously transfer the primary blank to the hot press forming mechanism, the edge cutting mechanism, the discharging conveyor 26 or the defective product conveyor 27 in the left forming area unit 22 and the right forming area unit 23 respectively from the left and right transverse directions in a segmented reciprocating connection manner, so as to simultaneously achieve the processing steps of hot press forming, edge cutting and finished product discharging.
(5) The profiling jig plate 213, which has been transferred with the primary blank by the first transfer mechanism 24, continues to longitudinally advance along the upper row of lanes to the lower row of descending mechanism 212, then descends to the lower row of lanes, and then reversely returns to the upper row of lifting mechanism 211 via the lower row of lanes to wait for the next primary blank loading.
(6) When the primary blank is transferred, the rotary hub forming unit 2 continuously sucks and extrudes the slurry, and when the primary blank at the next station is finished, the primary blank is transferred to the successively-supplemented profiling jig plate 213 and longitudinally moves along the upper row of the row-aligning unit 21.
(7) When the vehicle moves forward to the first transfer mechanism 24, the vehicle continues to move forward to the position below the second transfer mechanism 25 because the previous transfer operation is still in progress; the primary blanks on the profiling jig plate 213 are transferred by the transfer mold 251 of the second transfer mechanism 25 and are simultaneously and laterally transferred to the left forming area 22, the right forming area 23, the discharging conveyor 26 or the defective product conveyor 27.
(8) When the primary blanks on the profiling jig plate 213 are transferred by the conveying dies 241, 251, the primary blanks in the hot-pressing shaping mechanism and the trimming mechanism in the left forming area unit 22 and the right forming area unit 23 are simultaneously conveyed and transferred to the next station; namely, the path of the primary blank is as follows: slurry suction, extrusion, unit transfer in an array, transfer of the first and second transfer mechanisms 24, 25, forming and trimming in the left and right forming area units 22, 23, and a discharging conveyor 26 or a defective product discharging machine 27.
(9) When the next copying jig plate 213 further carries the primary blank and then longitudinally advances to the first transfer mechanism 24, it will automatically select whether the primary blank is transferred by the first transfer mechanism 24, and if the processing operation on the first transfer mechanism 24 is not completed, the copying jig plate 213 advances to the second transfer mechanism 25.
To sum up, the utility model provides a rotary hub type paper plastic product production facility, this rotary hub shaping unit 2 utilizes continuous circulation circumference to rotate and can inhale thick liquid in succession and extrude in another station simultaneously, reach the purpose of the primary embryo article of taking shape fast, utilize permutation unit 21 profile modeling tool board 213 to be vertical reciprocating motion, move the primary embryo article that changes hub shaping unit 2 simultaneously and transversely move to the left and right shaping district unit 22, 23 in, can make the primary embryo article of different time output reach the processing operation of hot briquetting, side cut, finished product ejection of compact or defective products sieve inspection simultaneously, can make the purpose of paper plastic product more efficient; the left and right forming area units 22 and 23 of the utility model can be added with different processing equipments or increased in number and arrangement number according to actual needs, and the production efficiency and space utilization rate can be easily increased only by adding corresponding load-moving mechanisms (such as 24 and 25); the utility model discloses a whole array is compact and each other is the criss-cross arrangement method that moves the year that moves about freely and quickly, reduces whole equipment production occupation space ratio by a wide margin, reduces occupation space and more increases the purpose of space usage rate by a wide margin.

Claims (3)

1. A rotary hub type paper-plastic product production equipment is characterized by comprising: a hub forming unit which is the starting end of the whole equipment and can be used for continuously producing a primary blank; an alignment unit forms a carrier capable of circularly moving back and forth by utilizing the ascending lifting mechanism and the descending returning mechanism as well as the ascending alignment channel and the descending alignment channel so as to enable a plurality of copying jig plates to move back and forth between the carriers; a left forming area unit and a right forming area unit are respectively arranged at two sides of the arraying unit, and processing areas of a plurality of hot-press forming mechanisms and a plurality of edge cutting mechanisms are arranged in the left forming area unit and the right forming area unit for finishing hot-press forming and edge cutting of the primary blank; the first transfer mechanism and the second transfer mechanism span the transfer mechanisms of the array unit, the left forming area unit and the right forming area unit and are provided with a plurality of conveying dies for transferring primary blanks in a hanging manner; the two discharging conveyors are arranged on the outermost sides of the left forming area unit and the right forming area unit and used for outputting finished products after finishing; the two defective product conveyors are arranged between the left forming area unit and the right forming area unit and the discharging conveyor and used for outputting the defective products after screening.
2. The apparatus for producing rotary hub type paper-plastic products according to claim 1, further comprising a plurality of profiling jig plates for carrying and transferring the primary blanks.
3. The apparatus for producing a rotary hub type paper-plastic product according to claim 1, wherein the plurality of profiling jig plates are moved and lifted simultaneously to enable the primary blank to be processed simultaneously in different processing apparatuses.
CN202020863118.8U 2020-05-21 2020-05-21 Rotary hub type paper-plastic product production equipment Withdrawn - After Issue CN212670142U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020863118.8U CN212670142U (en) 2020-05-21 2020-05-21 Rotary hub type paper-plastic product production equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020863118.8U CN212670142U (en) 2020-05-21 2020-05-21 Rotary hub type paper-plastic product production equipment

Publications (1)

Publication Number Publication Date
CN212670142U true CN212670142U (en) 2021-03-09

Family

ID=74811973

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202020863118.8U Withdrawn - After Issue CN212670142U (en) 2020-05-21 2020-05-21 Rotary hub type paper-plastic product production equipment

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113699832A (en) * 2020-05-21 2021-11-26 常州市诚鑫环保科技有限公司 Process and equipment for producing rotary hub type paper-plastic products
CN113699832B (en) * 2020-05-21 2024-07-16 常州市诚鑫环保科技有限公司 Rotary hub type paper-plastic product production process and equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113699832A (en) * 2020-05-21 2021-11-26 常州市诚鑫环保科技有限公司 Process and equipment for producing rotary hub type paper-plastic products
CN113699832B (en) * 2020-05-21 2024-07-16 常州市诚鑫环保科技有限公司 Rotary hub type paper-plastic product production process and equipment

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AV01 Patent right actively abandoned

Granted publication date: 20210309

Effective date of abandoning: 20240716

AV01 Patent right actively abandoned

Granted publication date: 20210309

Effective date of abandoning: 20240716