CN113257564A - Multi-axis flat wire winding broken line device - Google Patents
Multi-axis flat wire winding broken line device Download PDFInfo
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- CN113257564A CN113257564A CN202110450495.8A CN202110450495A CN113257564A CN 113257564 A CN113257564 A CN 113257564A CN 202110450495 A CN202110450495 A CN 202110450495A CN 113257564 A CN113257564 A CN 113257564A
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- 238000004804 winding Methods 0.000 title claims abstract description 72
- 230000000712 assembly Effects 0.000 claims description 36
- 238000000429 assembly Methods 0.000 claims description 36
- 230000007246 mechanism Effects 0.000 claims description 15
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 235000015111 chews Nutrition 0.000 claims 1
- 238000003825 pressing Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 7
- 230000009471 action Effects 0.000 description 5
- 238000007599 discharging Methods 0.000 description 5
- 238000005452 bending Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000001174 ascending effect Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/098—Mandrels; Formers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/061—Winding flat conductive wires or sheets
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/076—Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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Abstract
The invention provides a multi-axis flat wire winding and folding device, which comprises a feeding assembly, a wire feeding assembly, a winding assembly, a cutting assembly, a folding assembly and a blanking assembly, wherein the feeding assembly is used for arranging and conveying a framework, the wire feeding assembly is used for guiding the movement of a wire, the winding assembly is used for fixing the framework and then rotating for winding, the cutting assembly is used for cutting the wire between the wire feeding assembly and the winding assembly, the folding assembly is used for carrying out multiple folding and one-time corner cutting on a coil which is wound, the blanking assembly is used for orderly arranging the coils which are folded, at least two rotating shafts are arranged in the winding assembly, make two at least skeletons in the winding subassembly simultaneously at the wire winding, because the mounting panel is provided with two centre gripping subassemblies in the broken line subassembly, there are two coils on a centre gripping subassembly, during the broken line, the coil simultaneous working on two centre gripping subassemblies effectively improves work efficiency.
Description
Technical Field
The invention relates to the field of coil preparation and processing equipment, in particular to a multi-axis flat wire winding and folding line device.
Background
When carrying out the flat coil, need carry out broken line and tangent line many times to the pin portion of flat coil, carry out the whole in-process of flat coil from wire winding, broken line, tangent line and unloading, be provided with the subassembly that corresponds above-mentioned process steps among the preparation facilities to carry out the pin portion of buckling many times at the in-process of broken line, use different broken line subassemblies to accomplish the buckling of pin portion respectively. The components of various different process steps are concentrated in one device, and in order to avoid the device from being excessively complicated in component layout, a single-shaft winding and a single coil folding line are adopted in the device, so that the working efficiency is influenced.
Disclosure of Invention
The invention mainly aims to provide a multi-axis flat wire winding broken line device which effectively improves efficiency.
In order to achieve the main purpose, the multi-axis flat wire winding and folding device provided by the invention comprises a feeding assembly, a wire feeding assembly, a winding assembly, a wire cutting assembly, a folding mechanism and a discharging assembly, wherein the feeding assembly comprises a framework feeding assembly and a feeding conveying assembly, the framework feeding assembly is used for orderly arranging frameworks, and the feeding conveying assembly is used for fixing the frameworks and driving the frameworks to move; the wire feeding assembly is used for driving a wire to extend along the horizontal direction; the winding assembly comprises at least two rotating shaft assemblies and a wire clamping assembly, each rotating shaft assembly comprises a rotating shaft, a rotating shaft rotation driving device and a fixing assembly, each rotating shaft rotation driving device drives the corresponding rotating shaft to rotate, each fixing assembly is used for fixing a framework on the corresponding rotating shaft, each rotating shaft is provided with a framework fixing portion, each wire clamping assembly is located on each rotating shaft assembly, each wire clamping assembly is provided with a wire clamping position, and each feeding conveying assembly drives the corresponding framework to move between each framework feeding assembly and each winding assembly; the wire cutting assembly is used for cutting off the wire between the wire feeding assembly and the wire winding assembly; the folding line mechanism comprises a folding line clamping assembly, a first folding line assembly and a second folding line assembly, the folding line clamping assembly comprises a mounting plate, a first clamping assembly, a second clamping assembly and a clamping rotation driving device, a material placing station and a folding line station are arranged on the mounting plate, the first clamping assembly is arranged on the material placing station, the second clamping assembly is arranged on the folding line station, and the clamping rotation driving device drives the mounting plate to rotate; the first clamping assembly comprises a first moving block, a second moving block and a moving block moving driving device, a first clamping block and a second clamping block are arranged on the first moving block, a third clamping block and a fourth clamping block are arranged on the second moving block, a first clamping portion is formed between the first clamping block and the third clamping block, a second clamping portion is formed between the second clamping block and the fourth clamping block, the moving block driving device simultaneously drives the third clamping block to move towards the first clamping block and the fourth clamping block to move towards the second clamping block, the first clamping portion and the second clamping portion are arranged in a collinear mode, the first folding line assembly and the second folding line assembly are respectively located on two sides, opposite to the folding line station, of the framework is driven by the feeding conveying assembly to move between the winding assembly and the folding line mechanism; the blanking assembly is used for blanking the framework.
According to the scheme, the winding assembly is provided with at least two rotating shafts, so that at least two frameworks in the winding assembly can be wound at the same time, the two clamping assemblies are arranged in the line folding mechanism, when line folding is carried out, the clamping assemblies positioned at the material placing stations clamp coils after the coils which are wound are fed, the coils clamped by the clamping assemblies positioned at the line folding stations are subjected to line folding process steps, the coils on the two stations work at the same time, and the working efficiency is effectively improved; when the clamping assembly works, the third clamping block is driven to move towards the first clamping block and the fourth clamping block is driven to move towards the second clamping block during the moving block driving device, so that the first clamping block and the third clamping block, the second clamping block and the fourth clamping block respectively and simultaneously clamp the coil, two clamping portions are arranged on one clamping assembly simultaneously, two clamping assemblies are arranged on the mounting plate, four clamping portions are arranged on the mounting plate, the coils on the four clamping portions work simultaneously, and the working efficiency is further improved.
The wire clamping assembly comprises a first clamping block, a second clamping block and a wire clamping driving assembly, the second clamping block is fixedly arranged at a position, close to the framework fixing portion, of the rotating shaft, the first clamping block is hinged to the second clamping block, the wire clamping driving assembly comprises a first spring and a wire clamping driving device, the first spring is connected with the first clamping block and the second clamping block respectively, the wire clamping driving device drives the first clamping block to move away from the second clamping block, and the first spring drives the first clamping block to move towards the second clamping block.
Therefore, the first clamping block is fixedly arranged on the rotating shaft and close to the framework fixing part, so that the device is ensured to have the winding and wire clamping functions, and meanwhile, the original two separated components are combined into one, and the structure of the device is simplified; when the wire clamping driving device drives the first clamping block to move away from the second clamping block, the first spring stretches inwards, and after the wire clamping driving device stops driving, the first clamping block moves towards the second clamping block under the action of the tensile force of the first spring, so that wire clamping is realized.
The wire clamping driving assembly comprises a mounting plate, at least two through holes are formed in the mounting plate, a rotating shaft penetrates through one through hole, a hinged portion is formed in a first clamping block, a driving block is arranged on the side wall, facing the mounting plate, of the first clamping block, the hinged portion is arranged between a wire clamping position and the driving block, the driving block is arranged in an inclined mode, the wire clamping driving device drives the mounting plate to move towards the driving block, and the mounting plate can be abutted to the driving block.
Therefore, when the wire clamping driving device drives the mounting plate to move, the through holes in the mounting plate respectively correspond to the rotating shafts, so that when the mounting plate moves, the first clamping blocks on the two rotating shafts can be driven to move towards the second clamping block at the same time, and the structure is further simplified.
The wire rod positioning block is arranged between the framework fixing part and the second clamping block.
It can be seen that the wire rod locating piece is used for fixing a position the position of wire rod, and the wire rod is pressed from both sides tight back by first clamp splice and second clamp splice, and through the wire rod locating piece around on the skeleton, the plane at skeleton fixed part place can be close to the plane of wire rod towards the wire rod to the wire rod will level and smooth, and the effect of stack wire winding is better on the skeleton.
The further scheme is that the fixing component comprises a rope nozzle, a second spring and a rope nozzle driving component, the rope nozzle driving component comprises a rope nozzle driving device and a driving sleeve, a hollow part is arranged in the driving sleeve, a first step is arranged on the inner side wall of the driving sleeve, a rotating shaft is located in the rope nozzle, the rope nozzle is arranged in the hollow part, a second step is arranged on the rope nozzle, the second spring is abutted between the first step and the second step, the rope nozzle driving device drives the driving sleeve to move along the axial direction of the rotating shaft to be far away from the framework fixing part, the driving sleeve drives the rope nozzle to move away from the framework fixing part, and the second spring drives the rope nozzle to move towards the framework fixing part.
It can be seen that the rope mouth comprises a plurality of elastic clamping pieces, the rotating shaft is positioned in the rope mouth, the framework on the rotating shaft is clamped by the rope mouth, when the framework is fixed in the rope mouth, the rope mouth driving device drives the driving sleeve to move to drive the clamping in the rope mouth to be dispersed, the second spring is compressed, the rotating shaft is enabled to be convex outwards relative to the rope mouth, the framework is placed on the rotating shaft, the rope mouth driving device stops driving, and under the elastic action of the second spring, the clamping pieces of the rope mouth are driven by the movement of the driving platform to move and draw close, so that the framework is clamped.
The wire feeding assembly comprises a wire feeding driving assembly and a wire feeding block assembly, the wire feeding driving assembly drives the wire feeding block assembly to move towards the wire winding assembly, the wire feeding block assembly comprises a first wire feeding block and a second wire feeding block, a wire routing channel is arranged between the first wire feeding block and the second wire feeding block, and the wire routing channel is obliquely arranged.
Therefore, the obliquely arranged wiring channel can reduce the moving speed of the wire rod so as to control the winding speed.
The first clamping part and the second clamping part are arranged in a collinear way along the moving direction of the third clamping block; the first moving block is provided with a first mounting bar and a moving track, the first clamping block and the second clamping block are respectively arranged on the first mounting bar, and the moving track is positioned between the second clamping block and the first mounting bar; and a second mounting strip is arranged on the second moving block, a third clamping block and a fourth clamping block are arranged on the second mounting strip, and the second mounting strip is arranged in the moving track.
Therefore, the second mounting bar of the second moving block moves in the moving track, the second moving block is guided to move, the accuracy of the moving direction of the second moving block is guaranteed, the coil is clamped accurately, the first clamping portion and the second clamping portion are arranged in a collinear mode along the moving direction of the third clamping portion, the first moving block and the second moving block are combined into a whole, and the size of the broken line clamping assembly is smaller.
The first folding line assembly comprises a first folding line block and a first folding line driving assembly, the first folding line driving assembly comprises a vertical driving assembly and a horizontal driving assembly, the vertical driving assembly drives the first folding line block to move along the vertical direction, and the horizontal driving assembly drives the first folding line block to move along the vertical direction; be provided with two driving tabs on the first broken line piece, two driving tabs are provided with the push away line piece on pressing from both sides the lateral wall of paper subassembly towards the broken line respectively, are formed with the broken line step between bellied push away line piece and the driving tab, and first clamping part can be located the broken line step.
It is thus clear that because the ascending removal of vertical direction and horizontal direction can be realized to first broken line piece, first broken line piece can carry out the broken line twice, when first broken line piece removed along vertical direction, the ejector pad promotes the extension of meeting foot along vertical direction, when second broken line piece removed along the horizontal direction, coil on the first clamping part gets into the broken line step gradually in, will originally extend along the meeting foot of vertical direction towards the horizontal direction extension, the setting of broken line step still can restrict the displacement that the ejector pad removed on the horizontal direction.
The second folding line assembly comprises a second folding line block, a second folding line driving device and a lower cutter assembly, the second folding line block is an upper cutter, the second folding line assembly comprises a lower cutter assembly, the folding line clamping assembly is arranged between the second folding line block and the lower cutter assembly, the lower cutter assembly comprises a lower cutter driving assembly and a lower cutter block, and the lower cutter driving assembly drives the lower cutter block to move towards the second folding line block; the lateral wall of lower cutter piece orientation second broken line piece is provided with the recess, is formed with the cutting edge on the cutter piece, and in the second broken line piece got into the recess, the cutting edge on the second broken line piece and the cutting edge cooperation setting on the cutter piece down.
It is thus clear that because the second folding line piece is the cutter, when second folding line piece and lower cutter moved towards each other respectively, the second folding line piece drive the connecting piece portion and get into the recess of cutter down simultaneously when buckling, realize buckling when accomplishing the tangent line, and two process steps unification further improve work efficiency under the circumstances of the simpler structure of second folding line subassembly.
The side wall of the second folding line block facing the folding line clamping assembly is provided with a first inclined plane and a second inclined plane which are oppositely arranged; the side wall of the cutter block facing the groove is provided with a third inclined surface and a fourth inclined surface, the first inclined surface and the third inclined surface are arranged oppositely and parallelly, and the second inclined surface and the fourth inclined surface are arranged oppositely and parallelly.
Therefore, the arrangement of the inclined plane on the two folding block and the inclined plane on the lower cutter can cut off the pin part of the coil and simultaneously enable the pin part to be provided with the inclined plane.
Drawings
Fig. 1 is a structural view of an embodiment of a multi-axis flat wire folding line winding apparatus of the present invention.
Fig. 2 is a structural view of a feeding conveyor assembly in an embodiment of the multi-axis flat wire folding line winding apparatus of the present invention.
FIG. 3 is a block diagram of a wire feeding assembly in an embodiment of the multi-axis flat wire folding line winding apparatus of the present invention.
FIG. 4 is a block diagram of a wire feeding block in the wire feeding assembly in an embodiment of the winding apparatus for a multi-axis flat wire harness according to the present invention.
Fig. 5 is a block diagram of a cutting line assembly in an embodiment of the apparatus for winding a multi-axis flat wire harness according to the present invention.
Fig. 6 is a block diagram of a cutting line assembly in an embodiment of the apparatus for winding a multi-axis flat wire harness according to the present invention.
Fig. 7 is a structural view showing the connection of a first clamping block and a second clamping block in a winding assembly in an embodiment of the winding device for a multi-axial flat wire harness according to the present invention.
Fig. 8 is a sectional view taken along line a-a of fig. 7.
FIG. 9 is a partial block diagram of a fold line mechanism in an embodiment of the multi-axis flat wire fold line winder of the present invention.
FIG. 10 is a block diagram of a first clamping assembly in an embodiment of the apparatus for winding a multi-axis flat wire fold of the present invention.
Fig. 11 is a structural view of a first moving block in a first clamping assembly in an embodiment of the multi-axis flat wire winding device according to the present invention.
Fig. 12 is a structural view of a second moving block in a first clamping assembly in an embodiment of the multi-axis flat wire winding device according to the present invention.
Fig. 13 is an enlarged view at fig. 9B.
Fig. 14 is a structural view of a first folding block in the first folding assembly in an embodiment of the apparatus for winding a multiaxial flat wire folding line in accordance with the present invention.
Fig. 15 is a structural view of a lower cutter unit of the second folding wire unit in the embodiment of the winding apparatus for the multi-axial flat wire folding line according to the present invention.
Fig. 16 is a structural view of a second fold block in the second fold assembly in an embodiment of the apparatus for winding a multi-axis flat wire fold of the present invention.
FIG. 17 is a block diagram of a third folding wire assembly in an embodiment of the present invention multi-axis flat wire fold winding device.
FIG. 18 is a view showing a structure of a blanking transferring unit of a blanking unit in an embodiment of the apparatus for winding a multi-axial flat wire folding line according to the present invention.
Fig. 19 is a structural view of a tray assembly in a blanking assembly in an embodiment of the apparatus for winding a multi-axial flat wire folding line according to the present invention.
The invention is further explained with reference to the drawings and the embodiments.
Detailed Description
According to the multi-axis flat wire winding and folding line device, simultaneous winding of a plurality of coils is achieved through the plurality of rotating shafts, correspondingly, the folding line assembly achieves simultaneous work of the material placing station and the folding line station through the two groups of folding line clamping assemblies, clamping of the two coils is achieved through the linkage assembly in the group of folding line clamping assemblies, and working efficiency is effectively improved.
Referring to fig. 1, the multi-axis flat wire winding and folding device comprises a feeding assembly 1, a wire feeding assembly 2, a wire winding assembly 3, a folding mechanism 4 and a discharging assembly 5, wherein the feeding assembly 1 is used for feeding a framework and transferring materials between the feeding assembly 1 and the wire winding assembly 3 and between the wire winding assembly 3 and the folding mechanism 4; the wire feeding assembly 2 is used for guiding the flat wire; the winding assembly 3 is used for winding a flat wire on the framework to form a flat wire coil; the broken line mechanism 4 is used for bending the pin part on the coil for multiple times; and the blanking assembly 5 is used for loading the coil with the broken line.
The feeding assembly 1 comprises a framework feeding assembly 11 and a feeding conveying assembly 12, the framework feeding assembly 11 comprises a vibration disc 111 and a linear track 112, the linear track 112 is connected with the vibration disc 111, the framework is concentrated in the vibration disc 111, and the vibration disc 111 is orderly arranged on the linear track 112 through a vibration driving framework. The feeding conveyor assembly 12 is used for moving the coil on the linear track 112 into the winding assembly 3. Referring to fig. 2, the feeding conveyor assembly 12 includes a mounting plate 121, four conveying fixing assemblies and a conveying driving assembly, the four conveying fixing assemblies are disposed on the mounting plate 121, and the conveying driving assembly drives the mounting plate 121 to move between the linear rail 112 and the winding assembly 3, so as to drive the four conveying fixing assemblies to move. The four conveying and fixing components have the same structure and comprise a suction nozzle component and a fixing clamp component, and the suction nozzle component is arranged above the fixing clamp component along the vertical direction. In this embodiment, the suction nozzle assembly includes a suction nozzle fixing base 122, a suction nozzle mounting rod 123 and a suction nozzle 124, the suction nozzle mounting base 122 is disposed on the mounting plate 121, the suction nozzle mounting rod 123 is mounted on the suction nozzle fixing base 122, the suction nozzle 124 is mounted on a side wall of the suction nozzle mounting rod 123 facing the fixing clamp assembly, and air pipes are respectively disposed on the suction nozzle mounting base 122 and the suction nozzle mounting rod 123 and connected to the suction nozzle 124. The fixed clamp assembly includes a clamping jaw cylinder 125, a first clamping block 126 and a second clamping block 127, and the suction nozzle 124 extends through a framework clamping portion 128 between the first clamping block 126 and the second clamping block 127. The structure of the first clamping block 126 is the same as that of the second clamping block 127, and the ends of the first clamping block 126 and the second clamping block 127 facing the suction nozzle 124 are respectively provided with a protruding block 129, and the protruding blocks 129 are respectively arranged on the side walls of the first clamping block 126 and the second clamping block 127 facing away from the suction nozzle mounting rod 124. When carrying fixed subassembly fixed skeleton, the skeleton is inhaled tightly to suction nozzle 124, and first clamp splice 126 and the tight skeleton of second clamp splice 127 clamp unite two into one through two fixed modes and fix the skeleton, improve the steadiness of skeleton, and the setting of protruding piece 129 can increase the area of contact between clamp splice and the skeleton, further guarantees the steadiness of skeleton.
The conveying driving assembly comprises a mounting plate 1210, a servo motor 1211 and a lead screw 1212, wherein the servo motor 1211 and the lead screw 1212 are arranged on the mounting plate 1210, the mounting plate 1210 is connected with the lead screw 1212, and the servo motor 1211 drives the lead screw 1212 to rotate to drive the mounting plate 1210 to move, so that the conveying of the framework is carried. A plurality of detection sheets 1213 are arranged on the side wall of the mounting plate 121 facing the mounting plate 1210, a plurality of detectors 1214 are arranged on the side wall of the mounting plate 1210 facing the mounting plate 121, a groove 1215 is arranged on the detector 1214, and the detection sheets 1213 can pass through the groove 1215; the cooperation of the detector tabs 1213 with the detector 1214 is provided for detecting the position at which the skeleton is conveyed.
Referring to fig. 3, the wire feeding assembly 2 includes a wire feeding driving assembly 21 and a wire feeding block assembly 22, the wire feeding driving assembly drives the wire feeding block assembly 22 to move along XYZ directions, in each direction, a structure that a motor 211 drives a screw rod 212 to move to drive the wire feeding block assembly 22 to move is adopted, and axial directions of the screw rod 212 in three directions are different. Referring to fig. 4, the wire feeding block assembly 22 includes a first wire feeding block 221 and a second wire feeding block 222, the first wire feeding block 221 is fixedly disposed on the second wire feeding block 222 along a vertical direction, a wire routing channel 223 is disposed between the first wire feeding block 221 and the second wire feeding block 222, and the wire routing channel 223 is disposed obliquely downward toward the wire winding assembly 3 along the vertical direction. In this embodiment, the first wire feeding block 221 is provided with a protruding section 2211 based on the second wire feeding block 222, the protruding section 2211 is located above the outlet 2231 of the paper feeding passage 223, and the protruding section 2211 extends in the horizontal direction toward the side wall of the paper feeding passage 223. When the wire is located in the wire passage 223 and moves, the side wall extending along the horizontal direction on the extending section 2211 limits the wire, so that the wire extends out of the wire passage 223 and extends along the horizontal direction as far as possible, and the wire winding superposition effect is better.
A wire cutting assembly 6 is arranged between the wire feeding assembly 2 and the wire winding assembly 3, and the wire cutting assembly 6 is used for cutting off the wire between the wire feeding assembly 2 and the wire winding assembly 3. Referring to fig. 5, the thread cutting assembly 6 includes a thread cutting driving assembly 61 and a cutter thread clamping assembly 62, the thread cutting driving assembly 61 drives the cutter thread clamping assembly 63 to move in the vertical direction and the horizontal direction, and the thread cutting driving assembly 61 realizes the movement of the cutter thread clamping assembly 62 in two directions through the connection structure of two sets of motors 611 and a screw rod 612.
The cutter wire clamping assembly 62 comprises a mounting seat 621, a connecting block 622, a fixing clamp plate 623, a moving clamp block 624, a spring, a cutter 625 and a cutter driving device 626, wherein the cutter driving device 626 and the fixing clamp plate 623 are fixedly arranged on the mounting seat 621, in the embodiment, the fixing clamp plate 623 is connected with the mounting seat 621 through a connecting shaft 627 extending in the vertical direction, the moving clamp block 624 and the cutter 625 are arranged on the connecting block 622, the spring is connected between the moving clamp block 624 and the connecting block 622, and the connecting shaft 627 is positioned between the cutter 625 and the moving clamp block 624. When the cutter driving device 626 drives the connecting block 622 to move, the cutter 625 and the movable clamping block 624 are driven to move, the movable clamping block 624 moves towards the fixed clamping plate 623, the movable clamping block 624 and the fixed clamping plate 623 clamp the wire in the moving process, the spring is compressed, and the cutter 625 advances to cut off the wire. In this embodiment, the cutting knife 625 is located between the winding assembly 3 and the movable clamping block 624, so that after the cutting knife 625 cuts off the wire, the movable clamping block 624 and the fixed clamping plate 623 still clamp the wire, and the wire cutting driving assembly 62 drives the wire to move to the winding assembly 3.
Referring to fig. 6, the winding assembly 3 includes two rotating shaft assemblies 7 and two wire clamping assemblies 31, the two rotating shaft assemblies 7 have the same structure, the two wire clamping assemblies 31 have the same structure, and one wire clamping assembly is correspondingly connected with one rotating shaft assembly. The rotation shaft assembly 7 includes a rotation shaft 71, a rotation shaft rotation driving device 72, and a fixing assembly 73, the rotation shaft rotation driving device 72 drives the rotation shaft 71 to rotate, and the rotation shaft 71 is provided with a frame fixing portion 711. The fixing assembly 73 is used for fixing the framework on the rotating shaft 71, the wire clamping assembly 31 is located on the rotating shaft 71, the wire clamping assembly 31 is provided with a wire clamping position 310, and the wire is clamped by the wire clamping assembly 31 at the wire clamping position 310.
In this embodiment, the fixing component 73 includes a nozzle 731, a second spring, and a nozzle driving component, the nozzle driving component includes two nozzle driving devices 732, a connecting plate 733, and a driving sleeve 734, a hollow portion 735 is provided in the driving sleeve 734, a first step is provided on an inner side wall of the driving sleeve 734, the rotation shaft 71 is located in the nozzle 73, the nozzle 73 is provided in the hollow portion 735, a second step is provided on an outer side wall of the nozzle 73, the second spring abuts between the first step and the second step, the nozzle driving device 732 drives the driving sleeve 734 to move along an axial direction of the rotation shaft 71 away from the frame fixing portion 711, the driving sleeve 734 drives the nozzle 73 to move away from the frame fixing portion 711, and the second spring drives the nozzle 73 to move toward the frame fixing portion 711. The outer side wall of the driving sleeve 734 is provided with a driving groove 736, the driving groove 736 is arranged along the circumferential direction of the driving sleeve 734, the side wall of the connecting plate 733 facing the driving groove 736 is provided with a driving block 737, the driving block 737 is arranged in the driving groove 736, the two cable nozzle driving devices 732 are respectively arranged on two opposite sides of the connecting plate 733, the two cable nozzle driving devices 732 are respectively connected with the connecting plate 733, and the structure of the driving sleeve 734 can realize that the cable nozzle driving devices 732 drive the driving sleeve 734 to move, and the rotation of the driving sleeve 734 does not interfere with the movement of the driving sleeve 734. Socket 731 includes a plurality of elastic clamping pieces 7311, wherein the plurality of clamping pieces 7311 are arranged along the circumferential direction of rotating shaft 71, rotating shaft 71 is located in the space surrounded by the plurality of clamping pieces of socket 73, and the frame on rotating shaft 71 is clamped by socket 73. In this embodiment, the inner side wall of the driving sleeve 734 facing the hollow portion 735 is provided with a plurality of abutting blocks, and the side wall of each clamping block facing the driving sleeve is provided with an abutting step, and the abutting blocks are in one-to-one abutting connection with the abutting steps. When the framework is fixed in the mouth 73, the mouth driving device 732 drives the driving sleeve 734 to move through the connecting plate 733, the abutting block abuts against the abutting step to drive the clamping sheets 7311 in the mouth 73 to disperse, and the second spring is compressed to make the rotating shaft 71 protrude outwards relative to the mouth 731, after the framework is placed on the rotating shaft 71, the mouth driving device 732 stops driving, under the elastic force action of the second spring, the driving sleeve 734 moves in the reverse direction, the abutting block moves away from the abutting step to drive the clamping sheets 7311 of the mouth 731 to approach under the elastic force action of the self, so that the framework is clamped.
In the present embodiment, referring to fig. 7 and 8, the wire clamping assembly 31 includes a first clamping block 311, a second clamping block 312 and a wire clamping driving assembly, in the present embodiment, a through hole 3121 is provided on the second clamping block 312, and the driving sleeve 734 is located in the through hole 3121; the second clamping block 312 is fixedly disposed on the driving sleeve 734 near the frame fixing portion 711. In the vertical direction, the first clamping block 311 is disposed above the second clamping block 312, and the first clamping block 311 is hinged to the second clamping block 312, so that a hinged portion 3111 is formed on the second clamping block 312. The wire clamping driving assembly comprises a mounting plate 313, four first springs 314 and two wire clamping driving devices 315, wherein two through holes are formed in the mounting plate 313, a rotating shaft 71 penetrates through one through hole 3131, and one rotating shaft 71 is provided with a matching structure of a first clamping block 311 and a second clamping block 312 correspondingly. A driving block 3112 is provided on a side wall of the first clamp block 311 facing the mounting plate 313, the hinge portion 3111 is provided between the wire clamping portion 310 and the driving block 3112, and the driving block 3112 is disposed obliquely. Two parallel passages 3122 are provided in the second clamping block 312, a first spring 314 is disposed in one passage 3122, and the first spring 314 is connected to the first clamping block 311 and the second clamping block 312 respectively. The two wire clamping driving devices 315 are respectively connected with the mounting plate 313, the wire clamping driving devices 315 drive the mounting plate 313 to move, when the mounting plate 313 abuts against the driving block 3112, the first clamping block 311 is driven to move away from the second clamping block 312 by the movement of the mounting plate 313, the first spring 314 is stretched, and after the driving of the wire clamping driving devices 315 is stopped, the first clamping block 311 moves towards the second clamping block 312 under the action of the tensile force of the first spring 314, so that the wire clamping is realized.
A wire positioning block 3123 is convexly disposed on a side wall of the second clamping block 312 facing the first clamping block 311, and the wire positioning block 3123 is disposed between the frame fixing portion 711 and the second clamping block 312. Wire rod locating piece 3123 is used for fixing a position the position of wire rod, and the wire rod is pressed from both sides tightly the back by first clamp splice 311 and second clamp splice 312, and around on the skeleton through wire rod locating piece 3123, the plane at wire rod locating piece 3123 orientation wire rod can be close to skeleton fixed part 711 place for the wire rod will level and smooth, and the effect of stack wire winding is better on the skeleton. In this embodiment, the side wall of the wire positioning block 3123 facing the through hole 3121 is arc-shaped, so as to reduce the influence on the rotation of the coil in the through hole 3121.
Referring to fig. 9, the folding line mechanism 4 includes a folding line clamping assembly 8, a pressing block assembly 41, a first folding line assembly, a second folding line assembly, and a third folding line assembly; the broken line clamping assembly 8 is used for fixing the coil; the pressing block assembly 41 is used for pressing the coil on the folding line clamping assembly 8; the first folding line component 42 is used for performing first folding and second folding on a pin part on the coil; the second wire folding assembly 9 is used for carrying out third bending on the foot part and cutting off the wire; the third folding wire assembly 43 is used for performing the fourth folding of the leg portion.
The fold line clamping assembly 8 comprises a mounting plate 81, a first clamping assembly 82, a second clamping assembly 83 and a clamping rotation driving device 84, wherein the mounting plate 81 is provided with a material placing station 811 and a fold line station 812, the first clamping assembly 82 is arranged on the material placing station 811, the second clamping assembly 83 is arranged on the fold line station 812, and the clamping rotation driving device 84 drives the mounting plate 81 to rotate; the holding rotation driving device 84 is a rotation cylinder.
In the present embodiment, the structure of the first clamping assembly 82 and the structure of the second clamping assembly 83 are the same. Referring to fig. 10, the first clamping assembly 82 includes a first moving block 821, a second moving block 822, and a moving block movement driving device 823, and the moving block movement driving device 823 may simultaneously drive the first moving block 821 and the second moving block 822 to move toward or away from each other. Referring to fig. 11, a first mounting bar 8211, a connecting block 8212, a first connecting seat 8213, a first clamping block 8214 and a second clamping block 8215 are formed on the first moving block 821, the first mounting bar 8211, the connecting block 8212, the first connecting seat 8213, the first clamping block 8214 and the second clamping block 8215 are integrally formed, in this embodiment, the first clamping block 8214 and the first connecting seat 8213 are respectively fixed on the first mounting bar 8211, and the first clamping block 8214 and the first connecting seat 8213 are respectively located on two side walls of the first mounting bar 8211 that face away from each other. The second clamping block 8215 is fixedly arranged on the first mounting bar 8211 through a connecting block 8212, and the first clamping block 8214 and the second clamping block 8215 are positioned on the same side of the first mounting bar 8211. In the vertical direction, a moving rail 8216 is provided between the second clamp block 8215 and the side wall of the first mounting bar 8211 where the first clamp block 8214 is provided. In the horizontal direction, an avoidance vacancy 8217 is arranged between the first mounting strip 8211 and the second clamping block 8215.
Referring to fig. 12, the second moving block 822 includes a second mounting bar 8221, a second connecting base 8222, a third clamping block 8223 and a fourth clamping block 8224, the second mounting bar 8221, the second connecting base 8222, the third clamping block 8223 and the fourth clamping block 8224 are integrally connected, the third clamping block 8223 and the fourth clamping block 8224 are fixed to the same side wall of the second mounting bar 8221, and the second connecting base 8222 and the third clamping block 8223 are respectively located on two side walls of the second mounting bar 8221 facing away from each other. A second mounting bar 8221 is positioned in the moving track 8216, and a second connecting seat 8222 is positioned in the avoidance vacancy 8217, so that the second moving block 822 is embedded in the first moving block 821.
In this embodiment, a limit block 8218 is disposed on a side wall of the second clamping block 8215 facing the moving rail 8216, a limit groove 8225 is disposed on a side wall of the second mounting bar 8221 facing the limit block 8218, and the limit block 8218 moves in the limit groove 8225. A first clamping portion 824 is formed between the first clamping block 8214 and the third clamping block 8223, a second clamping portion 825 is formed between the second clamping block 8215 and the fourth clamping block 8224, the moving block driving device 823 drives the first moving block 821 and the first moving block 822 to move in the horizontal direction at the same time, so that the first clamping block 8214 and the third clamping block 8223 move towards each other, the fourth clamping block 8224 and the second clamping block 8215 move towards each other, and the first clamping portion 824 and the second clamping portion 825 are arranged in a collinear mode along the moving direction of the third clamping block 8223. Because the second mounting bar 8221 is located in the moving track 8216, the moving track 8216 limits the movement of the second moving block 822, in this embodiment, an extending block 8219 is arranged on the side wall of the second clamping block 8215 departing from the fourth clamping block 8224, the extending block 8219 is arranged above the moving track 8216 along the vertical direction, and the arrangement of the extending block 8219 further limits the second mounting bar 8221 in the moving track 8216. Because the limit block 8218 is disposed in the limit groove 8225, when the second moving block 822 moves, the limit block 8218 moves in the limit groove 8225, and the length of the limit groove 8225 in the moving direction of the third clamping block 8223 can be used for limiting the moving range of the second moving block 822. In this embodiment, the drop-out station 811 is located adjacent to the winding assembly 3, the fold-line station 812 is located adjacent to the first and second fold assemblies 42, 9, and the fold-line station 812 is located between the first and second fold assemblies 42, 9.
A first fixing seat 826 and a second fixing seat 827 are arranged on the first mounting bar 8211, the first fixing seat 826 is positioned between the first clamping block 8214 and the third clamping block 8223, and the second fixing seat 827 is arranged between the second clamping block 8215 and the fourth clamping block 8224; first gaps 828 are respectively arranged between the fixed end of the first fixed seat 826 and the first clamping block 8214 and between the fixed end of the first fixed seat 826 and the third clamping block 8223, and second gaps 829 are respectively arranged between the fixed end of the second fixed seat 827 and the second clamping block 8215 and between the fixed end of the second fixed seat 827 and the fourth clamping block 8224. First fixing base 826 is located first clamping part 824, and second fixing base 827 is located second clamping part 825, and first fixing base 826 and second fixing base 827 are used for placing the coil respectively, and when the coil on the tight fixing base of two clamp splice clamps, first clearance 828 and second clearance 829 correspond two foot parts on the coil respectively, are convenient for the broken line piece to get into in the clearance and carry out the broken line to foot part to the setting in clearance can be spacing to the broken line piece.
In the line folding mechanism 4, because the mounting plate 81 is provided with two clamping assemblies, when line folding is carried out, the clamping assembly positioned at the material placing station 811 clamps the coils after the coils which are wound are fed, and the coils clamped by the clamping assembly positioned at the line folding station 812 carry out line folding process steps, so that the coils on the two stations work simultaneously, and the working efficiency is effectively improved; when the clamping assemblies work, the moving block driving device 83 drives the third clamping block 8223 to move towards the first clamping block 8214 and the fourth clamping block 8224 to move towards the second clamping block 8215, so that the first clamping block 8214, the third clamping block 8223, the second clamping block 8215 and the fourth clamping block 8224 respectively clamp the coils at the same time, two clamping portions are arranged on one clamping assembly at the same time, two clamping assemblies are arranged on the mounting plate 81, four clamping portions are arranged on the mounting plate 81, the coils on the four clamping portions work at the same time, and the working efficiency is further improved.
The first and second folding assemblies 42, 9 are located on opposite sides of the folding station 812. First fold line assembly 42 includes a first fold line drive assembly 422 and a first fold line block 421, first fold line drive assembly 422 driving first fold line block 421 to move toward or away from fold line station 812. The first fold line driving assembly 422 comprises a vertical driving assembly 4221 and a horizontal driving assembly 4222, the vertical driving assembly 4221 drives the first fold line block 421 to move in the vertical direction, the horizontal driving assembly 4222 drives the first fold line block 421 to move in the vertical direction, in this embodiment, the vertical driving assembly 4221 drives the first fold line block 421 to move in the vertical direction through a cylinder, and the horizontal driving assembly 4222 is similar. Referring to fig. 14, two driving plates 4211 are arranged on the first folding line block 421, a positioning groove 4210 is arranged between the two driving plates, and the two driving plates 4211 correspond to the two foot parts respectively. Two side walls of the two driving sheets 4211 facing the broken line clamping component 8 are respectively provided with a line pushing block 4212, a broken line step 4213 is formed between the protruded line pushing block 4212 and the driving sheet 4211, and the first clamping portion 824 can be positioned on the broken line step 4213. Because first broken line piece 421 can realize the ascending removal of vertical direction and horizontal direction, first broken line piece 421 can carry out the broken line twice, when first broken line piece 421 moves along vertical direction, push away line piece 4212 and promote the leg portion and extend along vertical direction, when first broken line piece 421 moves along horizontal direction, coil on the first clamping part 824 gets into in the broken line step 4213 gradually, extend the leg portion that originally extends along vertical direction towards the horizontal direction, broken line step 4213's setting still can restrict the displacement that push away line piece 4212 moved on the horizontal direction.
Second fold line subassembly 9 includes second fold line drive assembly, second fold line piece 91 and lower cutter unit spare, and along vertical direction, second fold line piece 91 sets up in the top of cutter unit spare down, and broken line station 812 is located between second fold line piece 91 and the lower cutter unit spare. The second folding line driving assembly drives the second folding line block 91 to move towards or away from the folding line station 812 along the vertical direction, and the moving direction of the second bending of the first folding line block 421 intersects with the moving direction of the second folding line block 91. The first folding line assembly 42 and the second folding line assembly 9 are respectively positioned on two sides of the mounting plate 81, which are opposite to the folding line station 812, so that folding lines can be performed in different directions, and multiple folding lines can be completed.
In this embodiment, the second folding line block 91 is a cutter, and the second folding line driving assembly drives the second folding line block 91 to move towards or away from the lower cutter assembly through the connection structure of the motor and the screw rod. Referring to fig. 15, the lower cutter assembly includes a lower cutter driving assembly 93 and a lower cutter block 92, and the lower cutter driving assembly 93 drives the lower cutter block 92 to move toward or away from the second fold line block 91 in a vertical direction through a connection structure of a motor and a screw. The side wall of the lower cutter block 92 facing the second fold line block 91 is provided with a groove 921, the lower cutter block 92 is provided with a cutting edge 922, the second fold line block 91 enters the groove 921, and the cutting edge on the second fold line block 91 is matched with the cutting edge 922 on the lower cutter block 92. Because second broken line piece 91 is the cutter, when second broken line piece 91 and lower cutter piece 92 moved towards each other respectively, second broken line piece 91 drive the connecting piece portion and get into simultaneously under cutter piece 92's recess 921 in the time of buckling, realize buckling when accomplishing the tangent line, two process steps unifications further improve work efficiency under the condition of the simpler structure of second broken line subassembly 9.
Referring to fig. 16, the side wall of the second folding line block 91 facing the folding line clamping assembly 8 is provided with a first inclined surface 911 and a second inclined surface 922, the first inclined surface 911 and the second inclined surface 912 are oppositely arranged, and one inclined surface is tangent to each leg portion of the coil.
The side wall of the lower cutter block 92 facing the groove 921 is provided with a third inclined surface 923 and a fourth inclined surface 924, the first inclined surface 911 and the third inclined surface 923 are arranged oppositely and parallelly, and the second inclined surface 912 and the fourth inclined surface 924 are arranged oppositely and parallelly. The inclined plane on the second folding line block 91 and the inclined plane on the lower cutter block 92 are arranged, so that the oblique cutting plane is arranged on the pin part of the coil when the pin part is cut off.
The third folding line assembly 43 is disposed between the second folding block 91 and the lower cutter assembly, the third folding line assembly 43 and the second folding line assembly 9 being located on the same side of the folding line station 812, respectively. Referring to fig. 17, the third folding line assembly 43 includes a third folding line block 431 and a third folding line driving assembly 432, the third folding line driving assembly 432 realizes the movement of the third folding line block 431 in three XYZ directions through the connection structure of the three sets of motors 4321 and the lead screw 4322, and the third folding line driving assembly 432 drives the third folding line block 431 to move towards or away from the folding line station 812. In this embodiment, the third folding line block 431 is provided with a positioning groove 4311 on the side wall facing the folding line station 812, so that two protruding blocks 4312 protruding from the positioning groove 4311 are formed on the second folding line block 91, and the positioning groove 4311 is disposed between the two protruding blocks 4312. The side walls of the two protruding blocks 4312 facing the folding line station 812 are respectively protruded with a line pushing block 4313, the two line pushing blocks 4313 are respectively provided with a line pushing tip 4314, and the side wall of one line pushing block 4313 facing the other line pushing block 4313 is arc-shaped.
The broken line mechanism 4 comprises two positioning assemblies 44, and the positioning assemblies 44 are used for performing fine positioning adjustment on the coil of the finished broken line. The two positioning assemblies 44 have the same structure, each positioning assembly includes four positioning blocks 441, a positioning cylinder 442 and a positioning mounting seat 443, the positioning ends of the four positioning blocks 441 are respectively bent, the four positioning blocks 441 are respectively hinged to the positioning mounting seats 443, the four positioning blocks 441 are arranged around the positioning portion 444, and the coil is located on the positioning portion 444. The positioning cylinder 443 drives the four positioning blocks 441 to close or disperse, and the closed four positioning blocks finely adjust the position of the coil, so that the coil can be conveniently blanked.
The blanking assembly 5 includes a blanking conveyor assembly 51 and a loading tray assembly 52, the blanking conveyor assembly 51 being used to move the stitch at the fold line station 812 to a positioning portion 444 in the positioning assembly 44 and to move the finished trimmed stitch to the loading tray. Referring to fig. 18, the discharging conveyor assembly 51 includes a moving plate 511, a plurality of nozzle assemblies and a discharging conveyor driving assembly, the plurality of nozzle assemblies are disposed on the moving plate 511, the nozzle assemblies include nozzles 512 and air pipes 513, and the nozzles 512 are connected to the air pipes 513. The blanking conveying driving assembly drives the moving plate 511 to move along the vertical direction and the horizontal direction through the connection structure of the two motors 514 and the screw mandrel 515. Referring to fig. 19, the tray loading assembly 52 includes a moving tray 521 on which a tray on which a coil is placed, and a tray loading driving assembly 522 for driving the moving tray 521 to move through a connection structure of a motor 5221 and a screw 5222, and a moving direction of the moving tray 521 is perpendicular to a moving direction of the suction nozzle 512 in a horizontal plane.
The workflow of the device is roughly: the framework is placed on the vibration disc 111, the vibration disc 111 arranges the framework on the linear track 112 in order through vibration, and the feeding conveying assembly moves the framework on the linear track 112 to the position of the rotating shaft 71 in the wire winding assembly 3 to fix the framework. Before the first winding, the position of the wire drawing and clamping assembly 31 in the wire feeding block assembly 22 is manually clamped, the rotating shaft 71 rotates to start the winding, and the wire clamping assembly 31 releases the wire. After the rotation shaft 71 stops rotating, the wire cutting assembly 6 moves and starts cutting, after the wire cutting is completed, the wire is still clamped on the wire cutting assembly 6, the coil which completes the winding moves to the placing station 811 in the wire folding mechanism 4, the wire cutting assembly 6 drives the wire to move to the wire clamping assembly 31, and the wire clamping assembly 31 starts to repeat the steps. In the fold line mechanism 4, the coil is placed in the clamping part of the discharging station 811, and the pressing block 411 presses the coil in the clamping part; at the same time, the loops at the creasing station 812 are creased. The first folding line 421 can move along the vertical direction and the horizontal direction, and is bent twice. The second fold line block 91 is matched with the lower cutter block 92, and the wire is cut off while the third bending is finished; the third folding wire assembly 43 bends the wire for the fourth time. After the folding line is completed, the blanking conveying assembly 51 moves the coil into the positioning assembly 44, and fine adjustment is carried out on the coil, so that the coil can be more accurately placed in the placing grid of the tray. During blanking, the blanking conveying assembly 51 moves in cooperation with the moving disc 521 to complete charging of the charging disc, so that blanking of the coil is realized.
Finally, it should be emphasized that the above-described preferred embodiments of the present invention are merely examples of implementations, rather than limitations, and that many variations and modifications of the invention are possible to those skilled in the art, without departing from the spirit and scope of the invention.
Claims (10)
1. Multiaxis flat line wire winding broken line device which characterized in that includes:
the feeding assembly comprises a framework feeding assembly and a feeding conveying assembly, the framework feeding assembly is used for orderly arranging frameworks, and the feeding conveying assembly is used for fixing the frameworks and driving the frameworks to move;
the wire feeding assembly is used for driving a wire to extend along the horizontal direction;
the winding assembly comprises at least two rotating shaft assemblies and a wire clamping assembly, the rotating shaft assemblies comprise rotating shafts, rotating shaft rotation driving devices and fixing assemblies, the rotating shaft rotation driving devices drive the rotating shafts to rotate, the fixing assemblies are used for fixing the frameworks on the rotating shafts, the rotating shafts are provided with framework fixing portions, the wire clamping assemblies are located on the rotating shafts, wire clamping positions are arranged on the wire clamping assemblies, and the feeding conveying assemblies drive the frameworks to move between the framework feeding assemblies and the winding assemblies;
the wire cutting assembly is used for cutting off the wire between the wire feeding assembly and the wire winding assembly;
the folding line mechanism comprises a folding line clamping assembly, a first folding line assembly and a second folding line assembly, the folding line clamping assembly comprises a mounting plate, a first clamping assembly, a second clamping assembly and a clamping rotation driving device, a material placing station and a folding line station are arranged on the mounting plate, the first clamping assembly is arranged on the material placing station, the second clamping assembly is arranged on the folding line station, and the clamping rotation driving device drives the mounting plate to rotate; the first clamping component comprises a first moving block, a second moving block and a moving block moving driving device, the first moving block is provided with a first clamping block and a second clamping block, the second moving block is provided with a third clamping block and a fourth clamping block, a first clamping part is formed between the first clamping block and the third clamping block, a second clamping part is formed between the second clamping block and the fourth clamping block, the moving block driving device drives the third clamping block to move towards the first clamping block and the fourth clamping block to move towards the second clamping block simultaneously, the first clamping part and the second clamping part are arranged in a collinear way, the first folding line component and the second folding line component are respectively positioned on two sides of the folding line station which are oppositely arranged, the feeding conveying assembly drives the framework to move between the winding assembly and the line folding mechanism;
the blanking assembly is used for blanking the framework.
2. The multi-axis flat wire wound polyline device of claim 1, wherein:
the wire clamping assembly comprises a first clamping block, a second clamping block and a wire clamping driving assembly, the second clamping block is fixedly arranged at a position where the rotating shaft is close to the framework fixing part, the first clamping block is hinged to the second clamping block, the wire clamping driving assembly comprises a first spring and a wire clamping driving device, the first spring is respectively connected with the first clamping block and the second clamping block, the wire clamping driving device drives the first clamping block to be far away from the second clamping block to move, and the first spring drives the first clamping block to move towards the second clamping block.
3. The multi-axis flat wire wound polyline device of claim 2, wherein:
the wire clamping driving assembly comprises a mounting plate, at least two through holes are formed in the mounting plate, one rotary shaft penetrates through one through hole, a hinged portion is formed in the first clamping block, a driving block is arranged on the side wall of the mounting plate towards the first clamping block, the hinged portion is arranged between the wire clamping position and the driving block, the driving block is arranged in an inclined mode, the wire clamping driving device drives the mounting plate to move towards the driving block, and the mounting plate can be abutted to the driving block.
4. The multi-axis flat wire wound polyline device of claim 2, wherein:
the wire rod positioning block is arranged on the side wall, facing the first clamping block, of the second clamping block in a protruding mode, and the wire rod positioning block is arranged between the framework fixing portion and the second clamping block.
5. The multi-axis flat wire wound polyline device of claim 1, wherein:
fixed subassembly chews, second spring and cable including the cable, drive assembly and driving sleeve are chewed to the cable, drive assembly and driving sleeve are chewed including the cable, be provided with well kenozooecium in the driving sleeve, be provided with first step on the inside wall of driving sleeve, the rotation axis is located the cable is chewed in, the cable is chewed and is set up in the well kenozooecium, the cable is chewed and is provided with the second step, the second spring butt is in first step with between the second step, the drive assembly drive is chewed to the cable the driving sleeve is followed the axial displacement of rotation axis is kept away from the skeleton fixed part removes, the driving sleeve drive the cable is chewed and is kept away from the skeleton fixed part removes, the second spring drive the cable is chewed towards the skeleton fixed part removes.
6. The multi-axis flat wire wound polyline device of claim 1, wherein:
the wire feeding assembly comprises a wire feeding driving assembly and a wire feeding block assembly, the wire feeding driving assembly drives the wire feeding block assembly to move towards the winding assembly, the wire feeding block assembly comprises a first wire feeding block and a second wire feeding block, a wire routing channel is arranged between the first wire feeding block and the second wire feeding block, and the wire routing channel is obliquely arranged.
7. The multi-axis flat wire wound polyline device of claim 1, wherein:
the first clamping part and the second clamping part are arranged in a collinear way along the moving direction of the third clamping block; a first mounting bar and a moving track are arranged on the first moving block, the first clamping block and the second clamping block are respectively arranged on the first mounting bar, and the moving track is positioned between the second clamping block and the first mounting bar; the second moving block is provided with a second mounting bar, the third clamping block and the fourth clamping block are arranged on the second mounting bar, and the second mounting bar is arranged in the moving track.
8. The multi-axis flat wire wound polyline device of any of claims 1-7, wherein:
the first folding line assembly comprises a first folding line block and a first folding line driving assembly, the first folding line driving assembly comprises a vertical driving assembly and a horizontal driving assembly, the vertical driving assembly drives the first folding line block to move along the vertical direction, and the horizontal driving assembly drives the first folding line block to move along the vertical direction; the first folding line block is provided with two driving pieces, the driving pieces face the side walls of the folding line paper clamping assemblies and are respectively provided with a line pushing block, a folding line step is formed between the protruding line pushing block and the driving pieces, and the first clamping portion can be located on the folding line step.
9. The multi-axis flat wire wound polyline device of any of claims 1-7, wherein:
the second folding line assembly comprises a second folding line block, a second folding line driving device and a lower cutter assembly, the second folding line block is an upper cutter, the second folding line assembly comprises a lower cutter assembly, the folding line clamping assembly is arranged between the second folding line block and the lower cutter assembly, the lower cutter assembly comprises a lower cutter driving assembly and a lower cutter block, and the lower cutter driving assembly drives the lower cutter block to move towards the second folding line block; the side wall of the lower cutter block, which faces the second folding block, is provided with a groove, a cutter edge is formed on the cutter block, the second folding block enters the groove, and the cutter edge on the second folding block is matched with the cutter edge on the lower cutter block.
10. The multi-axis flat wire wound polyline device of claim 9, wherein:
a first inclined plane and a second inclined plane are arranged on the side wall of the second fold line block facing the fold line clamping assembly, and the first inclined plane and the second inclined plane are oppositely arranged;
the cutter block faces the side wall of the groove and is provided with a third inclined surface and a fourth inclined surface, the first inclined surface and the third inclined surface are arranged oppositely and parallelly, and the second inclined surface and the fourth inclined surface are arranged oppositely and parallelly.
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CN109378952A (en) * | 2018-10-18 | 2019-02-22 | 金华市捷欣智能科技有限公司 | A kind of flat type copper wire coiling molding machine |
CN112038086A (en) * | 2020-09-09 | 2020-12-04 | 珠海市艾鹏科技有限公司 | Sleeve pipe wire winding rubber coating device |
CN212161557U (en) * | 2020-04-07 | 2020-12-15 | 昆山欣佑立自动化有限公司 | Full-automatic winding, bending and cutting integrated equipment for inductance product |
CN214848195U (en) * | 2021-04-25 | 2021-11-23 | 珠海科丰电子有限公司 | Multi-axis flat wire winding broken line device |
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2021
- 2021-04-25 CN CN202110450495.8A patent/CN113257564A/en active Pending
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JP2012038871A (en) * | 2010-08-06 | 2012-02-23 | Nittoku Eng Co Ltd | Manufacturing method of spiral coil and manufacturing device of the same |
CN106531431A (en) * | 2016-11-28 | 2017-03-22 | 华南智能机器人创新研究院 | Six-axis flying fork type winding machine with coil skeleton conveying mechanism |
CN109378952A (en) * | 2018-10-18 | 2019-02-22 | 金华市捷欣智能科技有限公司 | A kind of flat type copper wire coiling molding machine |
CN212161557U (en) * | 2020-04-07 | 2020-12-15 | 昆山欣佑立自动化有限公司 | Full-automatic winding, bending and cutting integrated equipment for inductance product |
CN112038086A (en) * | 2020-09-09 | 2020-12-04 | 珠海市艾鹏科技有限公司 | Sleeve pipe wire winding rubber coating device |
CN214848195U (en) * | 2021-04-25 | 2021-11-23 | 珠海科丰电子有限公司 | Multi-axis flat wire winding broken line device |
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