CN109378952A - A kind of flat type copper wire coiling molding machine - Google Patents
A kind of flat type copper wire coiling molding machine Download PDFInfo
- Publication number
- CN109378952A CN109378952A CN201811284105.9A CN201811284105A CN109378952A CN 109378952 A CN109378952 A CN 109378952A CN 201811284105 A CN201811284105 A CN 201811284105A CN 109378952 A CN109378952 A CN 109378952A
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- line
- coiling
- block
- flat type
- type copper
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 76
- 238000000465 moulding Methods 0.000 title claims abstract description 26
- 238000004804 winding Methods 0.000 claims abstract description 61
- 238000005520 cutting process Methods 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 14
- 230000000881 depressing effect Effects 0.000 claims abstract description 13
- 238000002788 crimping Methods 0.000 claims description 44
- 238000009966 trimming Methods 0.000 claims description 31
- 238000003825 pressing Methods 0.000 claims description 25
- 239000004744 fabric Substances 0.000 claims description 11
- 230000015572 biosynthetic process Effects 0.000 claims description 9
- 210000000481 breast Anatomy 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 239000010949 copper Substances 0.000 claims description 2
- 230000008707 rearrangement Effects 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000005611 electricity Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
- H02K15/0435—Wound windings
- H02K15/0442—Loop windings
- H02K15/045—Form wound coils
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
A kind of flat type copper wire coiling molding machine, including platen and the line fixing seat being mounted on platen, for carrying out the vertical alignment mechanism of vertical direction alignment to flat type copper wire, for carrying out the horizontal aligning mechanism of horizontal direction alignment to flat type copper wire, thread feeding mechanism for flat type copper wire conveying, thread cutting mechanism, conducting mechanism, thread depressing mechanism, threading mechanism, broken line mechanism, winding mechanism, Tui Xian mechanism and material path for releasing coil after molding, the line fixing seat, vertical alignment mechanism, horizontal aligning mechanism, thread feeding mechanism, thread cutting mechanism, conducting mechanism, thread depressing mechanism, winding mechanism and broken line mechanism successively arrange from back to front；The front side of the platen is equipped with the feed opening for coil blanking, and the material path is located at the lower section of the platen and is mounted at the feed opening.The molding flat type copper wire coiling molding machine of lead length, automatic winding can be determined automatically the present invention provides a kind of, to improve production efficiency and product quality, reduce labor intensity of workers.
Description
Technical field
The present invention relates to automobile travel increasing apparatus electricity generator stator coil field shaping technique, more particularly, to a kind of flat type copper wire around
Wire molding machine.
Background technique
Existing automobile travel increasing apparatus electricity generator stator coil all uses artificial hand winding, and manufacturing cost is high, production efficiency
Low labor intensity of workers is big, homogeneity of product is poor.
Summary of the invention
In order to overcome the shortcomings of the prior art, lead length, automatic winding can be determined automatically the present invention provides a kind of
Molding flat type copper wire coiling molding machine reduces labor intensity of workers to improve production efficiency and product quality.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of flat type copper wire coiling molding machine is fixed including platen and the line fixed for flat type copper wire being mounted on platen
Seat, the vertical alignment mechanism for carrying out vertical direction alignment to flat type copper wire, for carrying out horizontal direction alignment to flat type copper wire
Horizontal aligning mechanism, the thread feeding mechanism for flat type copper wire conveying, thread cutting mechanism, conducting mechanism, thread depressing mechanism, threading mechanism, folding
Line mechanism, winding mechanism, Tui Xian mechanism and material path for releasing coil after molding, the line fixing seat, vertical alignment
Mechanism, horizontal aligning mechanism, thread feeding mechanism, thread cutting mechanism, conducting mechanism, thread depressing mechanism, winding mechanism and broken line mechanism are after
It successively arranges forward；The front side of the platen is equipped with the feed opening for coil blanking, and the material path is located at the platen
It lower section and is mounted at the feed opening；
The winding mechanism and threading mechanism are arranged in the left and right sides of the feed opening, the Tui Xian mechanism installation
On the winding mechanism；
Flat type copper wire passes through line fixing seat and carries out vertical direction alignment by vertical alignment mechanism, horizontal aligning mechanism respectively
It is straightened with horizontal direction, then by thread feeding mechanism line sending to thread cutting mechanism, is cut by thread cutting mechanism according to setting length
Line, then carries out conducting wire by conducting mechanism, and flat type copper wire is then pressed on coil winding machine by threading mechanism by thread depressing mechanism crimping
On the winding former of structure, broken line is carried out by broken line mechanism, and first lap is carried out by winding mechanism, broken line mechanism and threading mechanism
Coiling, after the completion of first lap coiling, threading mechanism is retracted, and winding mechanism starts the cycle over the coiling that coil is completed in work, is finally led to
Guo Tui line mechanism releases, and drops into from feed opening and realizes product discharge in material path.
Further, the conducting mechanism includes wire module and conducting wire cylinder, and flat type copper wire passes through wire module, the conducting wire cylinder
It is mounted on base and its power output end is connect by die holder with the wire module, while wire module being driven to move up and down；
The thread depressing mechanism includes fabric wheel, crimping fixing seat, crimping sliding block, crimping guide rail and crimping cylinder, the pressure
The power output end of line cylinder is connect with the upper end of crimping fixing seat, and the crimping fixing seat is equipped with crimping sliding block, the pressure
Line sliding block is mounted on crimping guide rail and slides up and down pair with the formation of crimping guide rail, and crimping guide rail is fixed on riser, riser peace
On base, the fabric wheel is mounted on the lower end of crimping fixing seat.
Further, the line fixing seat, vertical alignment mechanism, horizontal aligning mechanism and thread feeding mechanism are installed in bottom plate
On, the bottom plate is mounted on platen by orienting.
Further, the vertical alignment mechanism includes that vertical alignment seat and the two rows being mounted on vertical alignment seat are hung down
The vertical alignment wheel directly arranged, flat type copper wire are passed through between two rows of vertical alignment wheels；
The horizontal aligning mechanism includes that horizontal alignment seat and the two rows being mounted on horizontal alignment seat are horizontally disposed
Horizontal straightening-wheel, flat type copper wire are passed through between two row of horizontal straightening-wheels.
Further, the thread feeding mechanism includes line sending servo motor, leading screw and nut mechanism, the pressure for pushing down flat type copper wire
Line block, wire pressing block driving cylinder and the line sending seat for clamping flat type copper wire, it is solid that the wire pressing block is mounted on wire pressing block driving cylinder
It is connect in reservation and with the power output end of wire pressing block driving cylinder, wire pressing block driving cylinder fixed seat is mounted on line sending servo electricity
In machine fixing seat, the line sending servo motor is mounted in line sending servo motor fixing seat and its power output end and feed screw nut
The rear end of the screw rod of mechanism connects, and the line sending seat is located at the front of wire pressing block driving cylinder fixed seat and is fixed on feed screw nut
On the nut of mechanism, while its bottom is fixed with line sending sliding block, and the line sending sliding block is mounted on line sending guide rail and leads with line sending
Rail formation slides back and forth pair, and the line sending guide rail is located at the lower section of the screw rod of leading screw and nut mechanism；Line sending cylinder is mounted on line sending
It is clamped on line sending seat on seat and by the power output end of line sending cylinder by flat type copper wire, flat type copper wire sequentially passes through wire pressing block and send
Line seat.
Further, the thread cutting mechanism includes thread trimming seat, trimming cylinder and conducting wire block, is set in the lower part of the thread trimming seat
Have a thread trimmer, the conducting wire block be located at the front side of the thread trimming seat and with trimming edge of a knife face, the trimming cylinder, which is mounted on, to be cut
On line seat and its power output end is connected by a blade of link mechanism and thread trimmer, flat type copper wire sequentially pass through thread trimming seat,
The trimming edge of a knife and conducting wire block.
Further, the line fixing seat includes fixing seat ontology and two guide rollers, two guide rollers arrange up and down and
It is mounted on fixing seat ontology by connecting pin, flat type copper wire is passed through between two guide rollers.
Further, the winding mechanism include winding former, the first coiling sliding block, the second coiling sliding block, coiling guide rail, around
Line main shaft, two track bearings, pushing block, sliding panel, adjusting seat, adjustment plate, driving gear, half gear, driven gear and coiling
The power output end of servo motor, the coiling servo motor is connect by retarder with driving gear and adjustment plate, driving tooth
Wheel is engaged with breast wheel, and breast wheel and half gear are coaxially disposed and are rotatably mounted on base, and half gear is nibbled with driven wheel
It closes, the driven wheel is fixedly mounted on the left end of coiling main shaft, and coiling main shaft is rotatably mounted on base, the coiling
Mould is fixedly mounted on the second coiling sliding block, and the adjusting seat is eccentrically mounted in adjustment plate, adjusting seat with coiling connecting rod
Rear end is hinged, and the front end of coiling connecting rod is equipped with sliding panel, and the right end of the sliding panel is equipped with the first coiling sliding block, and described
One coiling sliding block is mounted on coiling guide rail and slides back and forth pair with the formation of coiling guide rail, two track bearings be fixed on second around
On the rear and front end of line sliding block, the right side of coiling main shaft is equipped with dovetail groove, and the second coiling sliding block is plugged on the swallow
On stern notch, and it can slide back and forth；After the pushing block is mounted on the right side of sliding panel, while pushing block is located at the second coiling sliding block
The track bearing of side and the track bearing that can push rear side, rear side drives the second coiling sliding block, winding former to move forward to track
Dish groove inner side, track disk are fixed on base, and coiling main shaft can drive the second coiling sliding block, winding former to carry out 180 ° simultaneously
Rotation.Further, the threading mechanism includes lead block, lead shaft, attachment base, two Y-axis lead cylinders, rack gear, draws
Line gear and an X-axis lead cylinder, the left end of the lead shaft are rotatably mounted on the middle part of attachment base, lead block
Be mounted on the left end of lead shaft, two Y-axis lead cylinders be mounted in lead fixing seat and its piston rod respectively with connection
The rear and front end connection of seat, the lead shaft are equipped with groove axially along, and the lead gear set is in lead shaft
On right end and on lead gear convex block clamping in the groove, the rack gear be located at the top of lead gear and with lead tooth
The piston rod of wheel engagement, the X-axis lead cylinder is connect by link block with rack gear, and rack gear can be moved forward and backward and drive lead tooth
The rotation of wheel, the rotation of lead gear drive the rotation of lead shaft, and the rotation of lead shaft drives the rotation of lead block.
Further, the broken line mechanism includes broken line block, broken line cylinder, swing rod and swing rod cylinder, and the broken line block is set
Set the front side in winding former and lead block, swing rod cylinder is mounted on base and its power output end passes through link block and swing rod
Upper end is hinged, and the lower end of the swing rod is connect with the cylinder body of broken line cylinder, before the piston rod and broken line block of the broken line cylinder
End connection, the rear end of broken line block bends flat type copper wire around winding former；
The Tui Xian mechanism includes off-line block, pusher needle, pushes away line seat and push away line cylinder, and the off-line block is located at winding former
Left side, described to push away line cylinder and be mounted on base by pushing away line cylinder block, the power output end for pushing away line cylinder and pusher needle
Left end connection, what the pusher needle can move left and right, which be mounted on, pushes away on line seat, and the line seat that pushes away is mounted on base, described to push away
The right end of material pin is connect by transmission mechanism with off-line block；Off-line block is moved left and right under the drive of pusher needle, by coiling
Coil on mould pushes down.
Beneficial effects of the present invention are mainly manifested in: determining lead length, automatic winding molding automatically；Improve production efficiency
With product quality, reduce labor intensity of workers.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention.
Fig. 2 is the sectional view of thread feeding mechanism.
Fig. 3 is the structural schematic diagram of thread cutting mechanism.
Fig. 4 is the cross-sectional view of A-A in Fig. 3.
Fig. 5 is top view of the invention.
Fig. 6 is the structural schematic diagram of threading mechanism.
Fig. 7 is the cross-sectional view of B-B in Fig. 6.
Fig. 8 is loop construction schematic diagram after coiling molding.
Specific embodiment
The invention will be further described below in conjunction with the accompanying drawings.
Referring to Fig.1~Fig. 8, a kind of flat type copper wire coiling molding machine, including platen 103 and the use being mounted on platen 103
In the fixed line fixing seat of flat type copper wire 1, the vertical alignment mechanism for carrying out vertical direction alignment to flat type copper wire 1, for flat
Copper wire 1 carries out the horizontal aligning mechanism of horizontal direction alignment, thread feeding mechanism, the thread cutting mechanism, conducting wire machine conveyed for flat type copper wire 1
Structure, thread depressing mechanism, threading mechanism, broken line mechanism, winding mechanism, Tui Xian mechanism and material path for releasing coil after molding
100, the line fixing seat, vertical alignment mechanism, horizontal aligning mechanism, thread feeding mechanism, thread cutting mechanism, conducting mechanism, line-pressing machine
Structure, winding mechanism and broken line mechanism successively arrange from back to front；The front side of the platen 103 is equipped under coil blanking
Material mouth, the material path are located at the lower section of the platen 103 and are mounted at the feed opening；
The winding mechanism and threading mechanism are arranged in the left and right sides of the feed opening, the Tui Xian mechanism installation
On the winding mechanism；
Flat type copper wire 1 passes through line fixing seat and carries out vertical direction school by vertical alignment mechanism, horizontal aligning mechanism respectively
The alignment of straight and horizontal direction is carried out by thread cutting mechanism according to setting length then by thread feeding mechanism line sending to thread cutting mechanism
Trimming, then carries out conducting wire by conducting mechanism, and flat type copper wire is then pressed on coiling by threading mechanism by thread depressing mechanism crimping
On the winding former of mechanism, broken line is carried out by broken line mechanism, and carry out first by winding mechanism, broken line mechanism and threading mechanism
Coiling is enclosed, after the completion of first lap coiling, threading mechanism is retracted, and winding mechanism starts the cycle over the coiling that coil is completed in work, finally
It is released by Tui Xian mechanism, is dropped into material path 100 from feed opening and realize product discharge.
Further, the conducting mechanism includes wire module 51 and conducting wire cylinder 48, and flat type copper wire 1 passes through wire module 51, described
Conducting wire cylinder 48 is mounted on base 88 and its power output end is connect by die holder 50 with the wire module 51, while driving is led
Line mould 51 moves up and down；
The thread depressing mechanism includes fabric wheel 75, crimping fixing seat 74, crimping sliding block 73, crimping guide rail 72 and crimping cylinder
70, the power output end of the crimping cylinder 70 is connect with the upper end of crimping fixing seat 74, and the crimping fixing seat 74 is equipped with
Crimping sliding block 73, the crimping sliding block 73 are mounted on crimping guide rail 72 and slide up and down pair, crimping with the formation of crimping guide rail 72
Guide rail 72 is fixed on riser, and riser is mounted on base 88, and the fabric wheel 75 is mounted on the lower end of crimping fixing seat 74.
Further, the line fixing seat, vertical alignment mechanism, horizontal aligning mechanism and thread feeding mechanism are installed in bottom plate
On 101, the bottom plate 101 is mounted on platen 103 by orienting.
Further, the vertical alignment mechanism includes vertical alignment seat 6 and the two rows that are mounted on vertical alignment seat 6
Vertically arranged vertical alignment wheel 5, flat type copper wire 1 are passed through between two rows of vertical alignment wheels 5；
The horizontal aligning mechanism includes that horizontal alignment seat 8 and the two rows being mounted on horizontal alignment seat 8 are horizontally disposed
Horizontal straightening-wheel 10, flat type copper wire 1 passes through between two row of horizontal straightening-wheels 10.
Further, the thread feeding mechanism includes line sending servo motor 12, leading screw and nut mechanism, for pushing down flat type copper wire 1
Wire pressing block 20, wire pressing block driving cylinder 19 and the line sending seat 24 for clamping flat type copper wire 1, the wire pressing block 20 be mounted on crimping
It is connect in block driving cylinder fixed seat 13 and with the power output end of wire pressing block driving cylinder 19, wire pressing block drives cylinder fixed seat
13 are mounted in line sending servo motor fixing seat 14, and the line sending servo motor 12 is mounted in line sending servo motor fixing seat 14
And the rear end connection of the screw rod 21 of its power output end and leading screw and nut mechanism, the line sending seat 24 are located at wire pressing block driving cylinder
It the front of fixing seat 13 and is fixed on the nut of leading screw and nut mechanism, while its bottom is fixed with line sending sliding block 26, it is described to send
Line sliding block 26 is mounted on line sending guide rail 25 and slides back and forth pair with the formation of line sending guide rail 25, and the line sending guide rail 25 is located at screw rod
The lower section of the screw rod 21 of nut body；Line sending cylinder 23 is mounted on the power output end on line sending seat 24 and passing through line sending cylinder 23
Flat type copper wire is clamped on line sending seat 24, flat type copper wire 1 sequentially passes through wire pressing block 20 and line sending seat 24.
Further, the thread cutting mechanism includes thread trimming seat 31, trimming cylinder 30 and conducting wire block 34, the thread trimming seat 31
In lower part be equipped with thread trimmer, the conducting wire block 34 be located at the front side of the thread trimming seat 31 and with trimming edge of a knife face, the trimming
Cylinder 30 is mounted on thread trimming seat 31 and its power output end is connected by a blade of link mechanism and thread trimmer, flat type copper wire
1 sequentially passes through thread trimming seat 31, the trimming edge of a knife and conducting wire block 34.
Further, the line fixing seat includes fixing seat ontology 3 and two guide rollers 2, and two about 2 guide rollers are arranged
And be mounted on fixing seat ontology 3 by connecting pin 4, flat type copper wire is passed through between two guide rollers 2.
Further, the winding mechanism includes winding former 79, the first coiling sliding block 66, the second coiling sliding block 77, coiling
Guide rail 67, coiling main shaft 59, two track bearings 89, pushing block 64, sliding panel 65, adjusting seat 62, adjustment plates 55, driving gear
54, the power output end of half gear 57, driven gear 58 and coiling servo motor 52, the coiling servo motor 52 passes through deceleration
Device 53 is connect with driving gear 54 and adjustment plate 55, and driving gear 54 is engaged with breast wheel 56, and breast wheel 56 and half gear 57 are same
Axis is arranged and is rotatably mounted on base 88, and half gear 57 is engaged with driven wheel 58, and the driven wheel 58 is fixedly mounted on
On the left end of coiling main shaft 59, coiling main shaft 59 is rotatably mounted on base 88, and the winding former 79 is fixedly mounted on
On on two coiling sliding blocks 77, the adjusting seat 62 is eccentrically mounted in adjustment plate 55, adjusting seat 62 with after coiling connecting rod 63
End is hinged, and the front end of coiling connecting rod 63 is equipped with sliding panel 65, and the right end of the sliding panel 65 is equipped with the first coiling sliding block 66,
The first coiling sliding block 66 is mounted on coiling guide rail 67 and slides back and forth pair, two track bearings with the formation of coiling guide rail 67
89 are fixed on the rear and front end of the second coiling sliding block 77, and the right side of coiling main shaft 59 is equipped with dovetail groove, described second around
Line sliding block 77 is plugged on the dovetail groove, and can slide back and forth；The pushing block is mounted on the right side of sliding panel, while pushing block
64 are located at the rear of the second coiling sliding block 77 and can push the track bearing of rear side, and the track bearing of rear side drives the second coiling sliding
Block 77, winding former 79 move forward to track dish groove inner side, and track disk 76 is located at the rear of the second coiling sliding block 77 and consolidates
It is scheduled on base, coiling main shaft 59 can drive the second coiling sliding block 77, winding former 79 to carry out 180 ° of rotations simultaneously.When rotated,
Track bearing positioned at rear side is rotated along track dish groove.
Further, the threading mechanism includes 94, two lead block 95, lead shaft 93, attachment base Y-axis lead cylinders
91,92, rack gear 98, lead gear 99 and an X-axis lead cylinder 96, the left end of the lead shaft 93 are rotatably mounted on
On the middle part of attachment base 94, lead block 95 is mounted on the left end of lead shaft 93, and two Y-axis lead cylinders 91,92 are mounted on
In lead fixing seat 90 and its piston rod is connect with the rear and front end of attachment base 94 respectively, and the lead shaft 93 is axially along
Equipped with groove, the convex block that the lead gear 99 is sleeved on the right end of lead shaft 93 and on lead gear 99 is connected to described
In groove, the rack gear 98 is located at the top of lead gear and engages with lead gear 99, the piston of the X-axis lead cylinder 96
Bar is connect by link block 97 with rack gear 98, and rack gear 98 can be moved forward and backward and drive the rotation of lead gear 99, lead gear 99
Rotation drive lead shaft 93 rotate, lead shaft 93 rotation drive lead block 95 rotation.
Further, the broken line mechanism includes broken line block 87, broken line cylinder 86, swing rod 85 and swing rod cylinder 82, described
The front side of winding former 79 and lead block 95 is arranged in broken line block 87, and swing rod cylinder 82 is mounted on base 88 and its power output end
Hinged by link block 83 and the upper end of swing rod 85, the lower end of the swing rod 85 is connect with the cylinder body of broken line cylinder 86, the folding
The piston rod of line cylinder 86 is connect with the front end of broken line block 87, and the rear end of broken line block 87 carries out flat type copper wire around winding former curved
Folding；
The Tui Xian mechanism includes off-line block 78, pusher needle 80, pushes away line seat 61 and push away line cylinder 81, the off-line block 78
It is described to push away line cylinder 81 and be mounted on base 88 by pushing away line cylinder block 60 in the left side of winding former 79, it is described to push away line cylinder 81
Power output end connect with the left end of pusher needle 80, what the pusher needle 80 can move left and right, which be mounted on, pushes away on line seat 61, institute
It states and pushes away line seat 61 and be mounted on base 88, the right end of the pusher needle 80 is connect by transmission mechanism with off-line block 78；Off-line block
78 are moved left and right under the drive of pusher needle 80, and the coil on winding former 79 is pushed down.
Off-line block 78 is equipped with pin, carries out power transmission by pin, and pusher needle 80 pushes off-line block to de- by pushing pin
Line direction is mobile, moves when pusher needle 80 pushes pin along skewed slot, and pin can leave pusher needle, and the continuation of pusher needle is pushed away from die hole
Coil break away from moulds out, pusher needle are retracted, and off-line block returns to initial position by spring.
As shown in Figure 1, vertical alignment wheel 5 is rotatably mounted on vertical alignment seat 6 by fixing axle 7, level alignment
Wheel 10 is rotatably mounted on horizontal alignment seat 8 by fixing axle 9.
Crimping cylinder 70 is mounted on riser by cylinder fixed seat 71, and the riser is mounted on base 88 by pin 84
On.
The middle part of off-line block 78 be it is hollow, when pushing away coil, can cover outer in winding former 79 and can move left and right, by coiling
Coil on mould 79 pushes down.
As shown in Fig. 2, the power output end of line sending servo motor 12 passes through the screw rod of shaft coupling 15 and leading screw and nut mechanism
21 rear end connection, the front end of the screw rod of leading screw and nut mechanism are rotatably installed on the pedestal 11 by bearing 28, screw rod
Rear end is mounted on bearing block 16 by bearing 17, and bearing block 16 is installed on the pedestal 11, is additionally provided with lid in the front end of bearing 17
Plate 18.Flat type copper wire is clamped on line sending seat 24 by 23 power output end of line sending cylinder, and line sending seat 24 and wire pressing block driving cylinder are solid
Reservation 13 is equipped with the hole passed through for flat type copper wire.
As shown in Figure 3 and Figure 4, the left side of thread trimming seat 31 is equipped with fixed plate 32, and fixed plate 32 is fixed on by backing plate 33 and is cut
On line seat 31；Thread trimmer includes blade 42 and blade 44, is equipped with baffle 43 in the lower section of thread trimmer, link mechanism from top to bottom according to
Secondary includes skewback 35, connecting rod 38 and push rod 41, and the upper end of the connecting rod 38 is equipped with idler wheel 36, the piston rod of the trimming cylinder 30
It is connect with the upper end of skewback 35, the bevel edge lower end of skewback 35 is contacted with idler wheel 36, and idler wheel 36 is hinged on connecting rod 38 by pin 37
The lower part of upper end, connecting rod 38 is hinged on thread trimming seat 31 by pin 39, and the lower end of connecting rod 38 passes through one end of pin 40 and push rod 41
Hingedly, the other end of push rod 41 is connect with blade 42.
As shown in figure 5, driving gear 54 and adjustment plate 55 are coaxially disposed, breast wheel 56 and half gear 57 are co-axially located at together
In one shaft, coiling guide rail 67 is mounted on base 88, and coiling servo motor 52 drives driving gear 54 by retarder 53
Rotation, driving gear 54 drive intermediate gear 56, and intermediate gear 56 drives shaft and then drives half coaxial gear 57, and half
Gear 57 drives driven gear 58, and driven gear 58 drives main shaft 59 to rotate；In addition driving gear 54 drives coaxial adjustment plate
55, adjustment plate 55 drives adjusting seat 62 thereon, and adjusting seat 62 drives sliding panel 65 by coiling connecting rod 63, and sliding panel 65 drives
Pushing block 64.
As shown in Figure 5 and Figure 6, two Y-axis lead cylinders 91,92 can push attachment base 94 to move left and right, and then drive and draw
Line block 95 moves left and right；The piston rod of X-axis lead cylinder 96 is fixedly connected with the upper end of link block 97, the lower end of link block 97
Be fixedly connected with rack gear 98, X-axis lead cylinder 96 can drive rack 98 be moved forward and backward, realize lead gear 99 rotation, carry out
Realize that the rotation of lead shaft 93, the rotation of lead shaft 93 drive the rotation of lead block 95.
Working principle of the present invention are as follows: when work, flat type copper wire 1 passes through guide roller 2, vertical alignment wheel 5 is passed through, by vertical alignment
It takes turns 5 pairs of flat type copper wires 1 and carries out vertical direction alignment, pass through horizontal straightening-wheel 10, horizontal direction is carried out to line by horizontal straightening-wheel 10
Alignment passes through wire pressing block 20, line sending seat 24, thread trimming seat 31, conducting wire block 34, and lathe is after starting coiling, conducting wire cylinder 48, crimping
Cylinder 70 is synchronous to push wire module 51, fabric wheel 75 to move down in place respectively, and line sending cylinder 23 pushes down flat type copper wire 1, line sending
Servo motor 12 pushes length mobile line sending of the line sending seat 24 to thread trimmer direction according to setting by screw rod 21, and flat type copper wire 1 is worn
Wire module 51, fabric wheel 75 are crossed, is stopped after reaching the length of setting, line sending seat 24 returns to initial position, coiling after the completion of line sending
Servo motor 52 rotates driving gear 54, adjustment plate 55 by retarder 53, and driving gear 54 drives breast wheel 56 to rotate half tooth
Wheel 57 drives driven wheel 58 to rotate coiling main shaft 59, and adjustment plate 55 and driving gear 54 rotate synchronously, and adjusting seat 62 connects coiling
Connecting rod 63 pushes sliding panel 65 to be moved forward and backward, and pushing block 64 is mobile with sliding panel 65, and when coiling, pushing block 64 pushes 89 band of track bearing
Dynamic coiling sliding block 77, winding former 79, move forward to 76 slot inner side of track disk, and Y-axis lead cylinder 91,92 pushes attachment base
94 drive lead block 95 compress flat type copper wire 1, and crimping cylinder 70 pushes fabric wheel 75 to push in place and keeps pushing, swing rod cylinder
82 push swing rod 85, broken line cylinder 86, broken line block 87 mobile in place to 79 direction of winding former, and broken line cylinder 86 pushes broken line block 87
To being pushed forward broken line, broken line completes that broken line block 87 is retracted, swing rod 85 returns to initial position, and coiling main shaft 59 drives winding former 79, the
Two coiling sliding blocks 77 rotate 180 °, and rack gear 98 follows lead shaft 93 mobile, and Y-axis lead cylinder 91,92 is by attachment base 94, lead
Block 95 retracts initial position, and X-axis lead cylinder 96 pushes rack gear 98 to rotate, and rack gear 98 is engaged with lead gear 99, lead gear
Lead block 95 is returned to initial position by 99 drive lead shafts 93, that is, turns to 0 degree；Pushing block 64 push track bearing 89 drive around
Line sliding block 77, winding former 79, move forward to 76 slot inner side of track disk, and coiling main shaft 59 drives winding former 79 to rotate
180 °, by the circle number repetitive cycling of setting, winding former 79 is docked to 75 center of fabric wheel, fabric wheel 75, conducting wire after the completion
Mould 51 retracts initial position, pushes away line cylinder 81 and pushes pusher needle 80, off-line block 78 is pushed to disengage coil around line segment, pusher needle 80
Coil to be released and is detached from winding former 79, falls into material path 100 from feed opening and skids off equipment, pusher needle 80 retracts initial position, around
Line mould 79 returns to initial position.
Claims (10)
1. a kind of flat type copper wire coiling molding machine, it is characterised in that: including platen and be mounted on solid for flat type copper wire on platen
Fixed line fixing seat, is used to carry out level to flat type copper wire the vertical alignment mechanism for carrying out flat type copper wire vertical direction alignment
Direction alignment horizontal aligning mechanism, for flat type copper wire conveying thread feeding mechanism, thread cutting mechanism, conducting mechanism, thread depressing mechanism, draw
Line mechanism, broken line mechanism, winding mechanism, Tui Xian mechanism and material path for releasing coil after molding, the line fixing seat,
Vertical alignment mechanism, horizontal aligning mechanism, thread feeding mechanism, thread cutting mechanism, conducting mechanism, thread depressing mechanism, winding mechanism and broken line
Mechanism successively arranges from back to front；The front side of the platen is equipped with the feed opening for coil blanking, and the material path is located at institute
It states the lower section of platen and is mounted at the feed opening；
The winding mechanism and threading mechanism are arranged in the left and right sides of the feed opening, and the Tui Xian mechanism is mounted on institute
It states on winding mechanism；
Flat type copper wire passes through line fixing seat and carries out vertical direction alignment and water by vertical alignment mechanism, horizontal aligning mechanism respectively
Square to alignment, thread cutting mechanism is then arrived by thread feeding mechanism line sending, by thread cutting mechanism according to setting length progress trimming, so
Conducting wire is carried out by conducting mechanism afterwards, flat type copper wire is then pressed on winding mechanism by threading mechanism by thread depressing mechanism crimping
On winding former, broken line is carried out by broken line mechanism, and by winding mechanism, broken line mechanism and threading mechanism carry out first lap around
System, after the completion of first lap coiling, threading mechanism is retracted, and winding mechanism starts the cycle over the coiling that coil is completed in work, finally by
Tui Xian mechanism releases, and drops into from feed opening and realizes product discharge in material path.
2. a kind of flat type copper wire coiling molding machine as described in claim 1, it is characterised in that: the conducting mechanism includes wire module
With conducting wire cylinder, flat type copper wire pass through wire module, the conducting wire cylinder be mounted on base and its power output end by die holder with
The wire module connection, while wire module being driven to move up and down；
The thread depressing mechanism includes fabric wheel, crimping fixing seat, crimping sliding block, crimping guide rail and crimping cylinder, the crimping gas
The power output end of cylinder is connect with the upper end of crimping fixing seat, and the crimping fixing seat is equipped with crimping sliding block, and the crimping is sliding
Block is mounted on crimping guide rail and slides up and down pair with the formation of crimping guide rail, and crimping guide rail is fixed on riser, and riser is mounted on
On base, the fabric wheel is mounted on the lower end of crimping fixing seat.
3. a kind of flat type copper wire coiling molding machine as claimed in claim 1 or 2, it is characterised in that: the line fixing seat, vertical school
Straight mechanism, horizontal aligning mechanism and thread feeding mechanism are installed on bottom plate, and the bottom plate is mounted on platen by orienting.
4. a kind of flat type copper wire coiling molding machine as claimed in claim 1 or 2, it is characterised in that: vertical alignment mechanism packet
The vertically arranged vertical alignment wheel of two rows for including vertical alignment seat and being mounted on vertical alignment seat, flat type copper wire are vertical from two rows
It is passed through between straightening-wheel；
The horizontal aligning mechanism includes the horizontal horizontally disposed levels of two rows for being straightened seat and being mounted on horizontal alignment seat
Straightening-wheel, flat type copper wire are passed through between two row of horizontal straightening-wheels.
5. a kind of flat type copper wire coiling molding machine as claimed in claim 1 or 2, it is characterised in that: the thread feeding mechanism includes sending
Line servo motor, leading screw and nut mechanism, the wire pressing block for pushing down flat type copper wire, wire pressing block drive cylinder and for clamping flat type copper wire
Line sending seat, the wire pressing block be mounted on wire pressing block driving cylinder fixed seat on and with wire pressing block driving cylinder power output end
Connection, wire pressing block driving cylinder fixed seat are mounted in line sending servo motor fixing seat, and the line sending servo motor, which is mounted on, to be sent
The connection of in the line servo motor fixing seat and rear end of the screw rod of its power output end and leading screw and nut mechanism, the line sending seat are located at
Wire pressing block drives the front of cylinder fixed seat and is fixed on the nut of leading screw and nut mechanism, while its bottom is fixed with line sending and slides
Block, the line sending sliding block are mounted on line sending guide rail and slide back and forth pair with the formation of line sending guide rail, and the line sending guide rail is located at silk
The lower section of the screw rod of stem nut mechanism；Line sending cylinder is mounted on line sending seat and by the power output end of line sending cylinder by flat copper
Line is clamped on line sending seat, and flat type copper wire sequentially passes through wire pressing block and line sending seat.
6. a kind of flat type copper wire coiling molding machine as claimed in claim 1 or 2, it is characterised in that: the thread cutting mechanism includes cutting
Line seat, trimming cylinder and conducting wire block, thread trimmer is equipped in the lower part of the thread trimming seat, and the conducting wire block is located at the thread trimming seat
Front side and with trimming edge of a knife face, the trimming cylinder is mounted on thread trimming seat and its power output end is by link mechanism and cutting
One blade of line knife connects, and flat type copper wire sequentially passes through thread trimming seat, the trimming edge of a knife and conducting wire block.
7. a kind of flat type copper wire coiling molding machine as claimed in claim 1 or 2, it is characterised in that: the line fixing seat includes solid
Reservation ontology and two guide rollers, two guide rollers are arranged up and down and are mounted on fixing seat ontology by connecting pin, flat type copper wire
It is passed through between two guide rollers.
8. a kind of flat type copper wire coiling molding machine as claimed in claim 1 or 2, it is characterised in that: the winding mechanism include around
Line mould, the first coiling sliding block, the second coiling sliding block, coiling guide rail, coiling main shaft, two track bearings, pushing block, sliding panel, tune
Bed rearrangement, adjustment plate, driving gear, half gear, driven gear and coiling servo motor, the power output of the coiling servo motor
End is connect by retarder with driving gear and adjustment plate, and driving gear is engaged with breast wheel, and breast wheel is coaxially set with half gear
It sets and is rotatably mounted on base, half gear is engaged with driven wheel, and the driven wheel is fixedly mounted on a left side for coiling main shaft
On end, coiling main shaft is rotatably mounted on base, and the winding former is fixedly mounted on the second coiling sliding block, the adjustment
Seat is eccentrically mounted in adjustment plate, and adjusting seat and the rear end of coiling connecting rod are hinged, and the front end of coiling connecting rod is equipped with sliding panel, institute
The right end for stating sliding panel is equipped with the first coiling sliding block, the first coiling sliding block be mounted on coiling guide rail and with coiling guide rail
Formation slides back and forth pair, and two track bearings are fixed on the rear and front end of the second coiling sliding block, on the right side of coiling main shaft
Equipped with dovetail groove, the second coiling sliding block is plugged on the dovetail groove, and can slide back and forth；The pushing block is mounted on sliding
On the right side of plate, while pushing block is located at the rear of the second coiling sliding block and can push the track bearing of rear side, the track axis of rear side
It holds and the second coiling sliding block, winding former is driven to move forward to track dish groove inner side, track disk is fixed on base, coiling master
Axis can drive the second coiling sliding block, winding former to carry out 180 ° of rotations simultaneously.
9. a kind of flat type copper wire coiling molding machine as claimed in claim 8, it is characterised in that: the threading mechanism includes lead
Block, lead shaft, attachment base, two Y-axis lead cylinders, rack gear, lead gear and an X-axis lead cylinder, the lead turn
The left end of axis is rotatably mounted on the middle part of attachment base, and lead block is mounted on the left end of lead shaft, two Y-axis leads
Cylinder is mounted in lead fixing seat and its piston rod is connect with the rear and front end of attachment base respectively, and the lead shaft is along it
It is axially arranged with groove, convex block of the lead gear set on the right end of lead shaft and on lead gear is connected to described recessed
In slot, the rack gear is located at the top of lead gear and engages with lead gear, and the piston rod of the X-axis lead cylinder passes through company
It connects block to connect with rack gear, rack gear can be moved forward and backward and drive the rotation of lead gear, and the rotation of lead gear drives lead shaft
Rotation, the rotation of lead shaft drive the rotation of lead block.
10. a kind of flat type copper wire coiling molding machine as claimed in claim 9, it is characterised in that: the broken line mechanism includes broken line
The front side of winding former and lead block, the installation of swing rod cylinder is arranged in block, broken line cylinder, swing rod and swing rod cylinder, the broken line block
On base and its power output end is hinged by the upper end of link block and swing rod, the lower end of the swing rod and the cylinder of broken line cylinder
Body connection, the piston rod of the broken line cylinder are connect with the front end of broken line block, and the rear end of broken line block is by flat type copper wire around winding former
It is bent；
The Tui Xian mechanism includes off-line block, pusher needle, pushes away line seat and push away line cylinder, and the off-line block is located at a left side for winding former
Side, it is described to push away line cylinder and be mounted on base by pushing away line cylinder block, the power output end for pushing away line cylinder and pusher needle
Left end connection, what the pusher needle can move left and right, which be mounted on, pushes away on line seat, and the line seat that pushes away is mounted on base, the pusher
The right end of needle is connect by transmission mechanism with off-line block；Off-line block is moved left and right under the drive of pusher needle, by winding former
On coil push down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811284105.9A CN109378952A (en) | 2018-10-18 | 2018-10-18 | A kind of flat type copper wire coiling molding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811284105.9A CN109378952A (en) | 2018-10-18 | 2018-10-18 | A kind of flat type copper wire coiling molding machine |
Publications (1)
| Publication Number | Publication Date |
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| CN109378952A true CN109378952A (en) | 2019-02-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811284105.9A Pending CN109378952A (en) | 2018-10-18 | 2018-10-18 | A kind of flat type copper wire coiling molding machine |
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| CN (1) | CN109378952A (en) |
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| CN110120298A (en) * | 2019-06-20 | 2019-08-13 | 东莞市欧瑞能自动化科技有限公司 | A kind of cell-phone camera head coil automatic winding equipment |
| CN110492705A (en) * | 2019-08-22 | 2019-11-22 | 常州工学院 | A kind of winding mechanism based on sheave and right-angled intersection mobile platform |
| CN111082617A (en) * | 2020-02-09 | 2020-04-28 | 科瓦力(宁波)精密器械有限公司 | Intelligent three-layer auxiliary pole coil winding robot complete machine and winding method |
| CN111731926A (en) * | 2020-06-28 | 2020-10-02 | 安徽巨一科技股份有限公司 | Flat copper wire feeding device and method |
| CN112186986A (en) * | 2020-10-13 | 2021-01-05 | 武义县达香电子有限公司 | Rotor harness sleeving and taking device with automatic cutting function |
| CN113441649A (en) * | 2021-07-01 | 2021-09-28 | 跃科智能制造(无锡)有限公司 | Hairpin motor copper wire forming equipment and forming process |
| CN113734895A (en) * | 2021-09-09 | 2021-12-03 | 苏州奔腾塑业有限公司 | Full-automatic winding equipment |
| CN114123689A (en) * | 2021-11-03 | 2022-03-01 | 浙江巨龙自动化设备股份有限公司 | Automatic winding and embedding machine for multi-layer armature rotor |
| CN114346055A (en) * | 2022-01-13 | 2022-04-15 | 温州市方圆金属钮扣有限公司 | Alert half-manufactured goods automated production mould of detaining |
| CN114733983A (en) * | 2022-04-02 | 2022-07-12 | 东莞厚街金多利五金制品有限公司 | Copper wire installation device |
| CN115571706A (en) * | 2022-10-31 | 2023-01-06 | 邦迪智能科技(上海)有限公司 | Copper roll double-feeding device for flat wire motor stator |
| CN115622348A (en) * | 2022-09-07 | 2023-01-17 | 扬州市华胜机电科技有限公司 | Automatic winding machine for motor winding |
| CN116652069A (en) * | 2023-05-12 | 2023-08-29 | 跃科智能制造(无锡)有限公司 | Continuous flat copper wire forming mechanism |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110492705A (en) * | 2019-08-22 | 2019-11-22 | 常州工学院 | A kind of winding mechanism based on sheave and right-angled intersection mobile platform |
| CN110492705B (en) * | 2019-08-22 | 2021-06-22 | 常州工学院 | Winding mechanism based on grooved wheel and cross mobile platform |
| CN111082617A (en) * | 2020-02-09 | 2020-04-28 | 科瓦力(宁波)精密器械有限公司 | Intelligent three-layer auxiliary pole coil winding robot complete machine and winding method |
| CN111731926A (en) * | 2020-06-28 | 2020-10-02 | 安徽巨一科技股份有限公司 | Flat copper wire feeding device and method |
| CN112186986A (en) * | 2020-10-13 | 2021-01-05 | 武义县达香电子有限公司 | Rotor harness sleeving and taking device with automatic cutting function |
| CN113441649A (en) * | 2021-07-01 | 2021-09-28 | 跃科智能制造(无锡)有限公司 | Hairpin motor copper wire forming equipment and forming process |
| CN113734895B (en) * | 2021-09-09 | 2022-05-31 | 苏州奔腾塑业有限公司 | Full-automatic winding equipment |
| CN113734895A (en) * | 2021-09-09 | 2021-12-03 | 苏州奔腾塑业有限公司 | Full-automatic winding equipment |
| CN114123689A (en) * | 2021-11-03 | 2022-03-01 | 浙江巨龙自动化设备股份有限公司 | Automatic winding and embedding machine for multi-layer armature rotor |
| CN114123689B (en) * | 2021-11-03 | 2023-01-17 | 浙江巨龙自动化设备股份有限公司 | Automatic winding and embedding machine for multi-layer armature rotor |
| CN114346055A (en) * | 2022-01-13 | 2022-04-15 | 温州市方圆金属钮扣有限公司 | Alert half-manufactured goods automated production mould of detaining |
| CN114346055B (en) * | 2022-01-13 | 2023-08-01 | 温州市方圆金属钮扣有限公司 | Police button semi-finished product automatic production die |
| CN114733983A (en) * | 2022-04-02 | 2022-07-12 | 东莞厚街金多利五金制品有限公司 | Copper wire installation device |
| CN114733983B (en) * | 2022-04-02 | 2024-04-02 | 东莞厚街金多利五金制品有限公司 | Copper wire installation device |
| CN115622348A (en) * | 2022-09-07 | 2023-01-17 | 扬州市华胜机电科技有限公司 | Automatic winding machine for motor winding |
| CN115622348B (en) * | 2022-09-07 | 2023-09-29 | 扬州市华胜机电科技有限公司 | Automatic winding machine for motor winding |
| CN115571706A (en) * | 2022-10-31 | 2023-01-06 | 邦迪智能科技(上海)有限公司 | Copper roll double-feeding device for flat wire motor stator |
| CN116652069A (en) * | 2023-05-12 | 2023-08-29 | 跃科智能制造(无锡)有限公司 | Continuous flat copper wire forming mechanism |
| CN116652069B (en) * | 2023-05-12 | 2024-02-09 | 跃科智能制造(无锡)有限公司 | Continuous flat copper wire forming mechanism |
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