CN113232124A - 一种防潮磷建筑石膏板的生产工艺 - Google Patents

一种防潮磷建筑石膏板的生产工艺 Download PDF

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CN113232124A
CN113232124A CN202110619186.9A CN202110619186A CN113232124A CN 113232124 A CN113232124 A CN 113232124A CN 202110619186 A CN202110619186 A CN 202110619186A CN 113232124 A CN113232124 A CN 113232124A
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phosphorus
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吴磊
赵志曼
全思臣
刘卓
张毅
廖仕雄
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Yunnan Ningchuang Environmental Protection Technology Co ltd
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Abstract

本发明公开了一种防潮磷建筑石膏板的生产工艺,属于建筑材料领域。本发明包括原料混合搅拌、石膏板压制成型、初步切割、负压酸浸处理、负压碱浸处理、烘干、精确切割等步骤。本发明所述工艺技术路线简单,主要原料为磷建筑石膏和工业湿法制备磷酸时所排放的废水,绿色环保,经济效益突出;相较于传统耐水石膏板的生产工艺,本发明所述工艺为无机防水,不降低石膏基建材制品的耐火性能;且石膏板具有结构内防水性能,在发生局部破损情况下不影响整体耐水性能。

Description

一种防潮磷建筑石膏板的生产工艺
技术领域
本发明涉及建筑材料技术领域,更具体的说是涉及一种防潮磷建筑石膏板的生产工艺。
背景技术
石膏是一种广泛应用的建筑材料之一,是典型的气硬性材料,和水泥基材料相比,石膏在耐水性能方面存在明显短板。市场常见的各类石膏板材多为不防潮、不耐水产品。而目前生产防潮石膏板的技术路线:一种是采用内掺乳胶粉、PVA等有机防水成分,但是会造成石膏板耐火性能下降;另一种是表面涂抹防水涂层的方式,但是在石膏板发生局部破损的情况下,这一类石膏板耐水性能就会明显下降。
发明内容
有鉴于此,本发明提供了一种防潮磷建筑石膏板的生产工艺,可以有效提高石膏板材的耐水性能。
为实现上述目的,本发明提供如下技术方案:
一种防潮磷建筑石膏板的生产工艺,其特征在于,具体包括以下步骤:
(1)原料混合搅拌;
(2)石膏板压制成型;
(3)石膏板初步切割;
(4)负压酸浸处理;
(5)负压碱浸处理
(6)自然晾干;
(7)加热烘干;
(8)石膏板精确切割。
优选的,在上述一种防潮磷建筑石膏板的生产工艺中,主要原料为磷建筑石膏粉或用其他类型建筑石膏粉代替;其他原料为6mm短切玄武岩纤维或用玻璃纤维代替,用量为1%(按磷建筑石膏质量计);用水量为30%(按磷建筑石膏质量计)。
优选的,在上述一种防潮磷建筑石膏板的生产工艺中,石膏板采用低流动度下挤压成型,然后进行初步切割,尺寸略大于标准尺寸;
优选的,在上述一种防潮磷建筑石膏板的生产工艺中,初步切割后的石膏板,在负压状态(压力大于-0.1MPa)下,用酸性溶液进行浸泡2-3小时,酸性溶液为工业湿法制备磷酸的废水,或者浓度5mol/L以上的磷酸溶液。
优选的,在上述一种防潮磷建筑石膏板的生产工艺中,酸浸处理后的石膏板,在负压状态(压力大于-0.1MPa)下,用碱性溶液进行浸泡2-3小时,碱性溶液为饱和石灰水,或者浓度1mol/L以上的氢氧化钠溶液代替,或者其他PH大于13的碱性溶液。
优选的,在上述一种防潮磷建筑石膏板的生产工艺中,碱浸处理后的石膏板,先自然晾干,再进行高温快速干燥,然后进行精确切割,得到标准尺寸的防潮磷建筑石膏板。
本发明的技术原理是:
(1)低流动度下挤压成型,可以有效降低石膏用水量,提高石膏板力学强度;
(2)采用负压酸浸处理,可以使磷酸与石膏板的主要成分二水硫酸钙发生反应,在石膏板表面和孔隙内部生成一层磷酸一氢钙或磷酸二氢钙结晶。
Figure BDA0003098898970000031
Figure BDA0003098898970000032
(3)采用负压碱浸处理,可以使上一步生成一层磷酸一氢钙或磷酸二氢钙转化为难溶性磷酸钙结晶,并附着在石膏板表面或者孔隙内部,阻碍水对二水硫酸钙的溶解,从而提高石膏板耐水性能。
Ca(H2PO4)2+4OH-→CaPO4↓+4H2O
CaHPO4+OH-→CaPO4↓+H2O
(4)负压状态下可以使使酸、碱溶液能够更加快速地进入石膏板孔隙中,充分发生所需化学反应。
经由上述的技术方案可知,与现有技术相比,本发明的有益效果是:
(1)本发明所述工艺技术路线简单,主要原料为磷建筑石膏和工业湿法制备磷酸时所排放的废水,绿色环保,经济效益突出;
(2)相较于传统耐水石膏板的生产工艺,本发明所述工艺为无机防水,不降低石膏基建材制品的耐火性能;
(3)区别于一般表面防水型工艺,本发明所述工艺可以使石膏板具有结构内防水性能,在发生局部破损情况下不影响整体耐水性能;
(4)本发明所述工艺可以有效提高石膏板的耐水性能。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。
图1附图为本发明的流程示意图。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
请参阅附图1,为本发明公开的一种防潮磷建筑石膏板的生产工艺,其特征在于,具体包括以下步骤:
(1)原料混合搅拌;
(2)石膏板压制成型;
(3)石膏板初步切割;
(4)负压酸浸处理;
(5)负压碱浸处理
(6)自然晾干;
(7)加热烘干;
(8)石膏板精确切割。
为了进一步优化上述技术方案,主要原料为磷建筑石膏粉或用其他类型建筑石膏粉代替;其他原料为6mm短切玄武岩纤维或用玻璃纤维代替,用量为1%(按磷建筑石膏质量计);用水量为30%(按磷建筑石膏质量计)。
为了进一步优化上述技术方案,石膏板采用低流动度下挤压成型,然后进行初步切割,尺寸略大于标准尺寸;
为了进一步优化上述技术方案,初步切割后的石膏板,在负压状态(压力大于-0.1MPa)下,用酸性溶液进行浸泡2-3小时,酸性溶液为工业湿法制备磷酸的废水,或者浓度5mol/L以上的磷酸溶液。
为了进一步优化上述技术方案,酸浸处理后的石膏板,在负压状态(压力大于-0.1MPa)下,用碱性溶液进行浸泡2-3小时,碱性溶液为饱和石灰水,或者浓度1mol/L以上的氢氧化钠溶液代替,或者其他PH大于13的碱性溶液。
为了进一步优化上述技术方案,碱浸处理后的石膏板,先自然晾干,再进行高温快速干燥,然后进行精确切割,得到标准尺寸的防潮磷建筑石膏板。
实施例1:
采用本发明所述生产工艺,制备磷建筑石膏板,具体包括以下步骤:
(1)原料采用100kg磷建筑石膏粉,1kg 6mm短切玄武岩纤维,用水量为30kg,混合搅拌均匀,得到石膏料浆。
(2)将石膏料浆挤压成9.5mm厚板材,终凝后进行短时间晾干,然后进行初步切割,尺寸为950mm*1850mm;
(3)将初步切割后的石膏板,在-0.15MPa状态下,用工业湿法制备磷酸的废水进行浸泡3小时。
(4)将酸浸处理后的石膏板,在-0.15MPa状态下,用饱和石灰水进行浸泡3小时。
(5)碱浸处理后的石膏板,在300℃下快速干燥,然后进行精确切割,得到尺寸为900mm*1800mm的防潮磷建筑石膏板。
对所制备的防潮磷建筑石膏板的力学强度和软化系数进行测试,断裂荷载达到510KN,软化系数达到0.81。
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的装置而言,由于其与实施例公开的方法相对应,所以描述的比较简单,相关之处参见方法部分说明即可。
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。

Claims (6)

1.一种防潮磷建筑石膏板的生产工艺,其特征在于,具体包括以下步骤:
(1)原料混合搅拌;
(2)石膏板压制成型;
(3)石膏板初步切割;
(4)负压酸浸处理;
(5)负压碱浸处理
(6)自然晾干;
(7)加热烘干;
(8)石膏板精确切割。
2.根据权利要求1所述的防潮磷建筑石膏板的生产工艺,其特征在于:主要原料为磷建筑石膏粉或用其他类型建筑石膏粉代替;其他原料为6mm短切玄武岩纤维或用玻璃纤维代替,用量为1%(按磷建筑石膏质量计);用水量为30%(按磷建筑石膏质量计)。
3.根据权利要求1所述的防潮磷建筑石膏板的生产工艺,其特征在于:石膏板采用低流动度下挤压成型,然后进行初步切割,尺寸略大于标准尺寸。
4.根据权利要求1所述的防潮磷建筑石膏板的生产工艺,其特征在于:初步切割后的石膏板,在负压状态(压力大于-0.1MPa)下,用酸性溶液进行浸泡2-3小时,酸性溶液为工业湿法制备磷酸的废水,或者浓度5mol/L以上的磷酸溶液。
5.根据权利要求1所述的防潮磷建筑石膏板的生产工艺,其特征在于:酸浸处理后的石膏板,在负压状态(压力大于-0.1MPa)下,用碱性溶液进行浸泡2-3小时,碱性溶液为饱和石灰水,或者浓度1mol/L以上的氢氧化钠溶液代替,或者其他PH大于13的碱性溶液。
6.根据权利要求1所述的防潮磷建筑石膏板的生产工艺,其特征在于:碱浸处理后的石膏板,先自然晾干,再进行高温快速干燥,然后进行精确切割,得到标准尺寸的防潮磷建筑石膏板。
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