CN113229455B - Device and method for intelligently manufacturing bean rolls - Google Patents
Device and method for intelligently manufacturing bean rolls Download PDFInfo
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- CN113229455B CN113229455B CN202110347798.7A CN202110347798A CN113229455B CN 113229455 B CN113229455 B CN 113229455B CN 202110347798 A CN202110347798 A CN 202110347798A CN 113229455 B CN113229455 B CN 113229455B
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- clamping jaw
- bean
- cutter
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- 235000010627 Phaseolus vulgaris Nutrition 0.000 title claims abstract description 96
- 244000046052 Phaseolus vulgaris Species 0.000 title claims abstract description 96
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title abstract description 10
- 235000013527 bean curd Nutrition 0.000 claims abstract description 52
- 238000005520 cutting process Methods 0.000 claims abstract description 39
- 238000012545 processing Methods 0.000 claims abstract description 30
- 238000002788 crimping Methods 0.000 claims abstract description 23
- 238000005192 partition Methods 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 6
- 239000000178 monomer Substances 0.000 claims description 4
- 238000004804 winding Methods 0.000 abstract description 3
- 238000005096 rolling process Methods 0.000 description 8
- 230000009286 beneficial effect Effects 0.000 description 4
- 238000005507 spraying Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C20/00—Cheese substitutes
- A23C20/02—Cheese substitutes containing neither milk components, nor caseinate, nor lactose, as sources of fats, proteins or carbohydrates
- A23C20/025—Cheese substitutes containing neither milk components, nor caseinate, nor lactose, as sources of fats, proteins or carbohydrates mainly containing proteins from pulses or oilseeds
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D11/00—Combinations of several similar cutting apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Beans For Foods Or Fodder (AREA)
Abstract
The invention discloses an intelligent bean roll manufacturing device, which comprises a first conveying belt, a first cutting device, a processing conveying table, a second cutting device and a crimping device, wherein the first cutting device is arranged on the first conveying belt, the processing conveying table is arranged on the first conveying belt, the second cutting device is arranged on the processing conveying table, the processing conveying table comprises a conveying crawler for conveying bean hulls and a crawler driving device for driving the conveying crawler to move, the conveying crawler is provided with a crimping gap, and the crimping device is arranged on the side edge of the conveying crawler. Compared with the prior art, the device can realize automation and mass production of the bean rolls, and improve the product quality of the bean rolls. The invention also discloses a method, which comprises the following steps of conveying the bean skin; cutting the skin of beancurd into skin segments; conveying the skin of beancurd segments to a processing conveying table; cutting the skin of beancurd segments into a plurality of skin of beancurd sheets; clamping and winding bean skin sheets; separating the bean rolls; and (5) collecting the bean rolls. Compared with the prior art, the method can effectively improve the production efficiency of the bean roll.
Description
Technical Field
The invention relates to the technical field of bean roll production, in particular to an intelligent bean roll manufacturing device and method.
Background
The bean roll is a common food. The existing bean roll is mainly manufactured by manual work, and the main method is that bean skin is cut into a certain length shape, and then the bean skin is rolled forward through both hands. The bean roll manufactured by the method has low production efficiency, and the two ends of the bean roll are not uniformly rolled and are not tightly rolled, so that the appearance of the bean roll is not attractive enough, and the bean roll is difficult to mass production.
In view of this, the present applicant has made intensive studies with respect to the above problems, and has made the present invention.
Disclosure of Invention
One of the purposes of the present invention is to provide an intelligent device for manufacturing bean rolls, which can realize automation and mass production of bean rolls and improve the product quality of bean rolls.
The invention also aims to provide a production method which can effectively improve the production efficiency of the bean roll.
In order to achieve the above object, the solution of the present invention is:
the utility model provides a device is rolled up to intelligence manufacturing beans, wherein, includes first conveyer belt, first cutting device, processing delivery table, second cutting device and crimping device, first cutting device establishes on first conveyer belt, processing delivery table establishes the discharge end at first conveyer belt, second cutting device establishes on processing delivery table, processing delivery table is including the transportation track of carrying the skin of beancurd to and the track drive arrangement of drive transportation track motion, be equipped with the crimping clearance on the transportation track, crimping device establishes the side at the transportation track.
Further, the conveying crawler comprises a plurality of conveying plates, the crawler driving device comprises a chain group, a chain wheel and a first driving motor, the conveying plates are uniformly distributed on the chain group, a curling gap is formed between every two adjacent conveying plates, and the first driving motor is connected with the chain wheel and drives the chain wheel to rotate.
Further, the chain group comprises a plurality of chain monomers connected side by side, and the chain wheel is provided with chain teeth matched with the chain monomers.
Further, the conveying plate is in a strip shape, and the extending direction of the conveying plate is perpendicular to the feeding direction of the first conveying belt.
Further, the crimping device comprises clamping jaws, a partition plate, a clamping jaw driving device, a clamping jaw rotation driving device for driving the clamping jaws to rotate, a clamping jaw lifting driving device for driving the clamping jaws to lift and a clamping jaw longitudinal driving device for driving the clamping jaws to longitudinally move; the clamping jaw longitudinal driving device is arranged on the side edge of the processing conveying table and connected with the clamping jaw lifting driving device, the clamping jaw rotation driving device is arranged on the clamping jaw lifting driving device, the clamping jaw driving device is arranged on the clamping jaw rotation driving device, and the clamping jaw is connected with the clamping jaw driving device; the baffle is arranged below the processing conveying table, and a baffle groove is arranged below the clamping jaw.
Further, the clamping jaw is in a strip shape, and the extending direction of the clamping jaw is parallel to the extending direction of the curling gap.
Further, the clamping jaw driving device is a driving cylinder.
Further, the jaw rotation driving device comprises a rotation motor.
Further, the clamping jaw lifting driving device comprises a sliding block, a lifting track and a sliding block lifting driving device, wherein the lifting track is vertically arranged on the side edge of the gap, the sliding block is in sliding connection with the lifting track, and the sliding block lifting driving device is arranged on the lifting track and drives the sliding block to slide.
Further, the slider lifting drive device comprises a screw rod and a second drive motor, the screw rod is vertically arranged in the lifting track, two ends of the screw rod are respectively connected with the lifting track in a rotating mode, the second drive motor is arranged on the lifting track and drives the screw rod to rotate, and the slider is in threaded connection with the screw rod.
Further, the clamping jaw longitudinal driving device comprises a supporting upright post and a longitudinal cylinder body arranged on the supporting upright post, and a power output end of the longitudinal cylinder body is connected with the lifting rail.
Further, one side of the baffle, which is far away from the clamping jaw, is provided with a second conveying belt, and the setting height of the second conveying belt is lower than the bottom of the baffle groove.
Further, the second cutting device comprises an upper cutter driving cylinder body, a lower cutter driving cylinder body and an installation upright post, wherein the installation upright post is arranged on the side edge of the conveying track, the upper cutter driving cylinder body and the lower cutter driving cylinder body are connected with the installation upright post, the upper cutter driving cylinder body is arranged above the conveying track, the power output end of the upper cutter driving cylinder body is connected with the upper cutter, the lower cutter driving cylinder body is arranged in the middle of the conveying track, and the power output end of the lower cutter driving cylinder body is connected with the lower cutter.
Further, the upper cutter and the lower cutter are arranged up and down correspondingly, and the extending direction of the upper cutter and the lower cutter is perpendicular to the feeding direction of the conveying caterpillar.
Further, the first cutting device comprises a conveying cutter, a conveying cutter driving cylinder body and a mounting frame body, wherein the mounting frame body is arranged on two sides of the first conveying belt, two ends of the conveying cutter driving cylinder body are connected with the mounting frame body, and the conveying cutter is connected with a power output end of the conveying cutter driving cylinder body.
Further, the first conveyer belt still is equipped with compression roller mechanism in the top of discharge end, compression roller mechanism includes the mount pad, and the pivot, the driving roll, driven voller, third driving motor, link and belt, the mount pad is established in the both sides of first conveyer belt, the both ends and the mount pad of pivot rotate to be connected, link fixed connection is at the both ends of pivot, driven roll cover is established in the pivot, the both ends and the link rotation of driving roll are connected, third driving motor establishes on the link and drives the driving roll and rotate, the belt encircles the cover and establishes on the outer periphery of driving roll and driven voller.
Further, guide baffles are arranged on two sides of the first conveying belt.
After adopting above-mentioned structure, during operation, first conveyer belt carries the skin of beancurd to cut the skin of beancurd into rectangular shape skin of beancurd section through first cutting device. The skin of beancurd sections are sent to a processing and conveying table, the conveying tracks convey the skin of beancurd sections, and then the second cutting device cuts the skin of beancurd sections into a plurality of skin of beancurd sheets at one time, so that each crimping device correspondingly processes one section of skin of beancurd sections. And aligning the conveying crawler belt to keep the curling gap and the clamping jaw on the same vertical surface, and finally curling the bean skin sheet on the conveying crawler belt by a curling device to prepare the bean roll. Compared with the prior art, the device has the beneficial effects that the device can realize mass processing of the bean rolls, and automatically conveying, cutting and rolling forming are carried out on the bean skin, so that the production efficiency is improved, and the prepared bean rolls are cleaner and more sanitary and have better appearance. Meanwhile, the labor intensity can be reduced, and the labor cost is reduced.
The production method of the intelligent bean roll manufacturing device comprises the following steps:
(1) Paving the prepared bean skin on a first conveying belt for conveying;
(2) The first cutting device cuts the beancurd skin into beancurd skin segments;
(3) The first conveyor belt conveys the skin of beancurd segments to a processing conveying table;
(4) The second cutting device cuts the beancurd sheet sections into a plurality of beancurd sheet pieces at one time;
(5) The curling device clamps each bean skin sheet;
(6) Rolling each bean skin sheet by a crimping device;
(7) Separating the rolled bean roll from the crimping device;
(8) Transporting and collecting the rolls.
Further, in the step (6), when the bean skin is rolled, water spraying treatment can be carried out on the bean skin.
Compared with the prior art, the production method has the beneficial effects that the production efficiency of the bean roll can be effectively improved.
Drawings
Fig. 1 is a perspective view of the outline structure of the present invention.
Fig. 2 is a perspective view of another external configuration of the present invention.
Figure 3 is a perspective view of the external configuration of the crimping device.
Fig. 4 is a partial enlarged view of the area a in fig. 2.
In the figure:
a first conveyor belt-1; a guide baffle-11; a first cutting device-2; conveying the cutter-21;
a conveying cutter driving cylinder body-22; a mounting frame body-23; a processing and conveying table-3;
a conveyor track-31; a conveying plate-311; crimping gap-32; chain group-33; sprocket-34;
a first drive motor-35; a second cutting device-4; an upper cutter 41;
an upper cutter driving cylinder-42; a lower cutter-43; a lower cutter driving cylinder-44;
mounting an upright post-45; crimping device-5; a clamping jaw-51; a separator plate-52; a spacer-521;
jaw drive means-53; jaw rotational drive means-54; a slider-55;
lifting rail-56; screw rod-57; a second drive motor-58; support posts-591;
longitudinal cylinder-592; a second conveyor belt-6; a mounting base-71; a rotating shaft-72; a drive roller-73;
driven roller-74; a connecting frame-75; belt-76.
Detailed Description
In order to further explain the technical scheme of the invention, the invention is explained in detail by specific examples.
As shown in fig. 1-4, an intelligent bean roll manufacturing device comprises a first conveying belt 1, a first cutting device 2, a processing conveying table 3, a second cutting device 4 and a crimping device 5, wherein the first cutting device 2 is arranged on the first conveying belt 1, the processing conveying table 3 is arranged at the discharge end of the first conveying belt 1, the second cutting device 4 is uniformly arranged on the processing conveying table 3, the processing conveying table 3 comprises a conveying crawler 31 for conveying bean skin and a crawler driving device for driving the conveying crawler 31 to move, a crimping gap 32 is formed in the conveying crawler 31, and the crimping device 5 is arranged at the side edge of the conveying crawler 31.
Preferably, the conveying crawler 31 includes a plurality of conveying plates 311, and the surface of the conveying plate 311 contacting with the beancurd skin may be provided with an anti-slip layer or anti-slip patterns to increase the friction force between the conveying plate and the beancurd skin, so as to facilitate beancurd skin conveying. The track driving device comprises a chain group 33, a chain wheel 34 and a first driving motor 35, the conveying plates 311 are uniformly distributed on the chain group 33, a curling gap 32 is formed between adjacent conveying plates 311, and the first driving motor 35 is connected with the chain wheel 34 and drives the chain wheel 34 to rotate. With the above structure, the first driving motor 35 drives the sprocket 34 to rotate, and the sprocket 34 is engaged with the chain group 33, thereby driving the conveying plate 311 to move slowly.
Preferably, the chain group 33 includes a plurality of chain units connected side by side, and the sprocket 34 is provided with teeth matched with the chain units. With the structure, the chains are jointly driven, so that the conveying crawler belt 31 moves more stably. And the supporting force of the chain group 33 is stronger, and the conveying plate 311 is more firmly installed.
Preferably, the conveying plate 311 is in a strip shape, and the extending direction of the conveying plate 311 is perpendicular to the feeding direction of the first conveying belt 1. By adopting the structure, the conveying plate 311 can bear the beancurd skin along the left-right direction of the beancurd skin, so that beancurd skin conveying is stable. And the curling gap 32 also extends along the left-right direction of the beancurd skin, so that the beancurd skin has more attractive appearance after curling.
Preferably, the crimping device 5 comprises a clamping jaw 51, a partition plate 52, a clamping jaw driving device 53, a clamping jaw rotation driving device 54 for driving the clamping jaw 51 to rotate, a clamping jaw lifting driving device for driving the clamping jaw 51 to lift and a clamping jaw longitudinal driving device for driving the clamping jaw 51 to longitudinally move; the clamping jaw longitudinal driving device is arranged on the side edge of the processing and conveying table 3 and is connected with the clamping jaw lifting driving device, the clamping jaw rotation driving device 54 is arranged on the clamping jaw lifting driving device, the clamping jaw driving device 53 is arranged on the clamping jaw rotation driving device 54, and the clamping jaw 51 is connected with the clamping jaw driving device 53; the partition plate 52 is provided below the processing and conveying table 3, and the partition plate 52 is provided with a partition groove 521 below the holding jaw 51. After the structure is adopted, before winding, the clamping jaw lifting driving device drives the clamping jaw 51 to lift to the position of the conveying crawler belt 31, so that the conveying crawler belt 31 can pass through the clamping jaw 51. The conveyor track 31 is then repositioned to align the hulls with the jaw 51 mechanism and to align the crimp gap 32 with the jaw 51. Then the clamping jaw driving device 53 drives the clamping jaw 51 to clamp the bean skin, and the clamping jaw rotation driving device 54 drives the clamping jaw 51 to rotate so as to wind up the bean skin. After the bean skin is curled into the bean roll, the clamping jaw lifting driving device drives the bean roll to descend, so that the clamping jaw 51 moves into the separating groove 521, the clamping jaw driving device 53 drives the clamping jaw 51 to slightly loosen the bean skin, the clamping jaw longitudinal driving device drives the clamping jaw 51 to be far away from the separating plate 52, and the end part of the bean roll abuts against the separating plate 52, so that the bean roll is separated from the clamping jaw 51.
Preferably, the clamping jaw 51 is in a strip shape, and the extending direction of the clamping jaw 51 is parallel to the extending direction of the curling gap 32, and by adopting the structure, the clamping jaw 51 can better clamp and rotate the bean skin, so that the curling quality of the bean roll is improved.
Preferably, the jaw driving device 53 is a driving cylinder, and the price and cost of the cylinder are low, and the maintenance is convenient.
Preferably, the jaw rotation driving device 54 includes a rotation motor, and the jaw driving device 53 is disposed on a rotation output shaft of the rotation motor, so that the assembly and disassembly are more convenient.
Preferably, the jaw lifting driving device comprises a sliding block 55, a lifting rail 56 and a sliding block lifting driving device, the lifting rail 56 is vertically arranged at the side edge of the gap, the sliding block 55 is slidably connected with the lifting rail 56, and the sliding block lifting driving device is arranged on the lifting rail 56 and drives the sliding block 55 to slide, so that the jaw 51 is driven to perform lifting movement.
Preferably, the slider lifting driving device comprises a screw rod 57 and a second driving motor 58, the screw rod 57 is vertically arranged in the lifting track 56, two ends of the screw rod 57 are respectively and rotatably connected with the lifting track 56, the second driving motor 58 is arranged on the lifting track 56 and drives the screw rod 57 to rotate, and the slider 55 is in threaded connection with the screw rod 57. The screw rod 57 mechanism is adopted for driving, so that the sliding block 55 can be lifted more stably, and the lifting precision is higher.
Preferably, the jaw longitudinal drive comprises a support column 591 and a longitudinal cylinder 592 provided on the support column 591, the power take off end of the longitudinal cylinder 592 being connected to the lifting rail 56. With the above structure, the longitudinal cylinder 592 can drive the lifting rail 56 to move closer to or further away from the conveyor belt 31, thereby driving the clamping jaw 51 to move longitudinally.
Preferably, a second conveyor belt 6 is arranged on the side of the partition plate 52 away from the clamping jaw 51, and the second conveyor belt 6 is arranged at a height lower than the bottom of the partition groove 521. By adopting the structure, the bean rolls and the clamping jaw 51 can fall onto the second conveying belt 6 for automatic collection after being separated, and the production efficiency of the bean rolls is further improved. Finally, a multi-shaft mechanical arm can be adopted to clamp the bean rolls on the second conveying belt 6 into the discharging frame for finishing.
Preferably, the second cutting device 4 includes an upper cutter 41, an upper cutter driving cylinder 42, a lower cutter 43, a lower cutter driving cylinder 44 and a mounting upright 45, the mounting upright 45 is disposed on a side edge of the conveying track 31, the upper cutter driving cylinder 42 and the lower cutter driving cylinder 44 are connected with the mounting upright 45, the upper cutter driving cylinder 42 is disposed above the conveying track 31, a power output end of the upper cutter driving cylinder 42 is connected with the upper cutter 41, the lower cutter driving cylinder 44 is disposed in a middle part of the conveying track 31, and a power output end of the lower cutter driving cylinder 44 is connected with the lower cutter 43. After the above structure is adopted, the upper cutter 41 and the lower cutter 43 are separated from each other before cutting, so that the conveyor track 31 can pass between the upper cutter 41 and the lower cutter 43. In cutting, the conveying crawler 31 brings the sheet of beancurd between the upper cutter 41 and the lower cutter 43, and makes the curling gap 32 and the upper cutter 41 and the lower cutter 43 in a unified vertical plane, and then the upper cutter 41 and the lower cutter 43 approach each other to cut the sheet of beancurd.
Preferably, the upper cutter 41 and the lower cutter 43 are disposed vertically correspondingly, and the extending direction of the upper cutter 41 and the lower cutter 43 is perpendicular to the feeding direction of the conveyor belt 31. By adopting the structure, the incision of the beancurd sheet can be vertical to the length direction of the beancurd sheet, and the appearance of the beancurd sheet after rolling is more attractive.
Preferably, the first cutting device 2 includes a conveying cutter 21, a conveying cutter driving cylinder 22 and a mounting frame body 23, the mounting frame body 23 is arranged at two sides of the first conveying belt 1, two ends of the conveying cutter driving cylinder 22 are connected with the mounting frame body 23, and the conveying cutter 21 is connected with a power output end of the conveying cutter driving cylinder 22. After adopting above-mentioned structure, carry cutter drive cylinder 22 can drive and carry cutter 21 to carry out automated cutting to the skin of beancurd on the first conveyer belt 1, further improves the production efficiency of steamed bean rolls.
Preferably, the first conveyor belt 1 is further provided with a press roller mechanism above the discharge end, the press roller mechanism comprises a mounting seat 71, a rotating shaft 72, a driving roller 73, a driven roller 74, a third driving motor, a connecting frame 75 and a belt 76, the mounting seat 71 is arranged on two sides of the first conveyor belt 1, two ends of the rotating shaft 72 are rotationally connected with the mounting seat 71, the connecting frame 75 is fixedly connected with two ends of the rotating shaft 72, the driven roller 74 is sleeved on the rotating shaft 72, two ends of the driving roller 73 are rotationally connected with the connecting frame 75, the third driving motor is arranged on the connecting frame 75 and drives the driving roller 73 to rotate, and the belt 76 is circumferentially sleeved on the outer circumferential surfaces of the driving roller 73 and the driven roller 74. With the adoption of the structure, the rotating shaft 72 can be rotated to adjust the angle of the connecting frame 75, so that the driving roller 73 is closer to the bean skin on the first conveying belt 1, the driving roller 73 can be driven by the third driving motor to drive the belt 76 to rotate, so that the upper surface of the bean skin is pressed, the conveyed bean skin is smoother, the bean skin is convenient to roll, the curled bean roll is attractive in appearance, and the product quality of the bean roll is further improved. In addition, when the bean skin is cut, the rotating shaft 72 adjusts the driving roller 73 to press the bean skin, so that the bean skin is prevented from being stacked together in a forward sliding way under the conveying inertia, and the bean skin is flatly paved and is more flat, so that the bean skin is convenient to convey further.
Preferably, two sides of the first conveyor belt 1 are further provided with guide baffles 11. After adopting above-mentioned structure, guide baffle 11 leads the skin of beancurd both sides at skin of beancurd in the transportation process for skin of beancurd both sides are more level and smooth, improve the rolling quality of skin of beancurd.
After the structure is adopted, before winding, the clamping jaw lifting driving device drives the clamping jaw 51 to lift to the position of the conveying crawler 31, and the upper cutter 41 and the lower cutter 43 are separated relatively, so that the conveying crawler 31 passes through the space between the clamping jaw 51 and the space between the upper cutter 41 and the lower cutter 43. In operation, the first conveyor belt 1 conveys the beancurd skin and cuts the beancurd skin into strip-shaped beancurd skin sections through the first cutting device 2. The skin of beancurd sections are fed to the processing and conveying table 3, the conveying tracks 31 convey the skin of beancurd sections, and then the second cutting device 4 cuts the skin of beancurd sections into a plurality of skin of beancurd sheets at one time, so that each crimping device 5 correspondingly processes one skin of beancurd section. The conveyor belt 31 is aligned, the curling gap 32 and the clamping jaw 51 are kept on the same vertical surface, then the clamping jaw driving device 53 drives the clamping jaw 51 to clamp the bean skin, and the clamping jaw rotating driving device 54 drives the clamping jaw 51 to rotate so as to wind the bean skin. After the bean skin is curled into the bean roll, the clamping jaw lifting driving device drives the bean roll to descend, so that the clamping jaw 51 moves into the separating groove 521, the clamping jaw driving device 53 drives the clamping jaw 51 to slightly loosen the bean skin, the clamping jaw longitudinal driving device drives the clamping jaw 51 to be far away from the separating plate 52, and the end part of the bean roll abuts against the separating plate 52, so that the bean roll is separated from the clamping jaw 51. Compared with the prior art, the device has the beneficial effects that the device can realize mass processing of the bean rolls, and automatically conveying, cutting and rolling forming are carried out on the bean skin, so that the production efficiency is improved, and the prepared bean rolls are cleaner and more sanitary and have better appearance. Meanwhile, the labor intensity can be reduced, and the labor cost is reduced.
The production method of the intelligent bean roll manufacturing device comprises the following steps:
(1) Paving the prepared bean skin on a first conveying belt for conveying;
(2) The first cutting device 2 cuts the beancurd skin into beancurd skin segments;
(3) The first conveyor belt 1 conveys the skin of beancurd segments to a processing conveying table 3;
(4) The second cutting device 4 cuts the beancurd sheet sections into a plurality of beancurd sheet pieces at one time;
(5) The curling device 5 clamps each bean skin slice;
(6) The rolling device 5 rolls each bean skin sheet;
(7) Separating the rolled bean roll from the crimping device 5;
(8) Transporting and collecting the rolls.
Preferably, in the step (6), when the bean skin is rolled, water spraying treatment can be carried out on the bean skin, and water spraying can prevent the bean skin from wrinkling during rolling, so that the rolling quality of the bean roll is further improved.
Compared with the prior art, the production method has the beneficial effects that the production efficiency of the bean roll can be effectively improved.
The above examples and drawings are not intended to limit the form or form of the present invention, and any suitable variations or modifications thereof by those skilled in the art should be construed as not departing from the scope of the present invention.
Claims (11)
1. The device for intelligently manufacturing the bean rolls is characterized by comprising a first conveying belt, a first cutting device, a processing conveying table, a second cutting device and a crimping device, wherein the first cutting device is arranged on the first conveying belt, the processing conveying table is arranged at the discharge end of the first conveying belt, the second cutting device is arranged on the processing conveying table, the processing conveying table comprises a conveying crawler belt for conveying bean skin and a crawler belt driving device for driving the conveying crawler belt to move, a crimping gap is formed on the conveying crawler belt, and the crimping device is arranged at the side edge of the conveying crawler belt;
the conveying crawler belt comprises a plurality of conveying plates, the crawler belt driving device comprises a chain group, chain wheels and a first driving motor, the conveying plates are uniformly distributed on the chain group, a curling gap is formed between every two adjacent conveying plates, and the first driving motor is connected with the chain wheels and drives the chain wheels to rotate;
the crimping device comprises clamping jaws, a partition plate, a clamping jaw driving device, a clamping jaw rotation driving device for driving the clamping jaws to rotate, a clamping jaw lifting driving device for driving the clamping jaws to lift and a clamping jaw longitudinal driving device for driving the clamping jaws to longitudinally move; the clamping jaw longitudinal driving device is arranged on the side edge of the processing conveying table and connected with the clamping jaw lifting driving device, the clamping jaw rotation driving device is arranged on the clamping jaw lifting driving device, the clamping jaw driving device is arranged on the clamping jaw rotation driving device, and the clamping jaw is connected with the clamping jaw driving device; the partition board is arranged below the processing and conveying table, and a partition groove is arranged below the clamping jaw;
the chain group comprises a plurality of chain monomers connected side by side, and the chain wheel is provided with chain teeth matched with the chain monomers; the clamping jaw is in a strip shape, and the extending direction of the clamping jaw is parallel to the extending direction of the curling gap;
one side that clamping jaw was kept away from to the baffle is equipped with the second conveyer belt, the tank bottom that highly is less than the separating groove is arranged to the second conveyer belt, second cutting device includes cutter, last cutter drive cylinder body, lower cutter drive cylinder body and installation stand, the side at the conveyor track is established to the installation stand, go up cutter drive cylinder body and lower cutter drive cylinder body and be connected with the installation stand, go up cutter drive cylinder body and establish the top at the conveyor track to go up cutter drive cylinder body's power take off end and last cutter connection, lower cutter drive cylinder body is established at the conveyor track middle part, and lower cutter drive cylinder body's power take off end and lower cutter connection.
2. An intelligent rolled bean manufacturing device according to claim 1, wherein the conveying plate is in a strip shape, and the extending direction of the conveying plate is perpendicular to the feeding direction of the first conveying belt.
3. An intelligent rolled bean curd manufacturing device as claimed in claim 1, wherein the jaw driving means is a driving cylinder.
4. An intelligent rolled bean curd manufacturing device as claimed in claim 1, wherein the jaw rotation driving means comprises a rotation motor.
5. An intelligent bean roll manufacturing apparatus as claimed in claim 1, wherein the jaw lifting driving means comprises a slider, a lifting rail and a slider lifting driving means, the lifting rail is vertically arranged at the side of the gap, the slider is slidably connected with the lifting rail, and the slider lifting driving means is arranged on the lifting rail and drives the slider to slide.
6. The apparatus for intelligently manufacturing a bean roll according to claim 5, wherein the slider lifting driving device comprises a screw rod and a second driving motor, the screw rod is vertically arranged in the lifting track, two ends of the screw rod are respectively and rotatably connected with the lifting track, the second driving motor is arranged on the lifting track and drives the screw rod to rotate, and the slider is in threaded connection with the screw rod.
7. An intelligent rolled bean curd manufacturing device as claimed in claim 6, wherein the clamping jaw longitudinal driving device comprises a supporting upright post and a longitudinal cylinder body arranged on the supporting upright post, and a power output end of the longitudinal cylinder body is connected with the lifting rail.
8. An intelligent rolled bean manufacturing apparatus according to claim 1, wherein the upper cutter and the lower cutter are disposed vertically and vertically, and the extending directions of the upper cutter and the lower cutter are perpendicular to the feeding direction of the conveyor belt.
9. The apparatus for intelligently manufacturing the bean roll according to claim 1, wherein the first cutting device comprises a conveying cutter, a conveying cutter driving cylinder body and a mounting frame body, the mounting frame body is arranged on two sides of the first conveying belt, two ends of the conveying cutter driving cylinder body are connected with the mounting frame body, and the conveying cutter is connected with a power output end of the conveying cutter driving cylinder body.
10. The device for intelligently manufacturing the bean roll according to claim 1, wherein the first conveyor belt is further provided with a press roller mechanism above the discharge end, the press roller mechanism comprises mounting seats, rotating shafts, driving rollers, driven rollers, third driving motors, connecting frames and belts, the mounting seats are arranged on two sides of the first conveyor belt, two ends of the rotating shafts are rotationally connected with the mounting seats, the connecting frames are fixedly connected with two ends of the rotating shafts, the driven rollers are sleeved on the rotating shafts, two ends of the driving rollers are rotationally connected with the connecting frames, the third driving motors are arranged on the connecting frames and drive the driving rollers to rotate, and the belts are circumferentially sleeved on the outer circumferential surfaces of the driving rollers and the driven rollers.
11. An intelligent rolled bean manufacturing device according to claim 1, wherein the first conveyor belt is further provided with guide baffles on both sides.
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| CN202110347798.7A CN113229455B (en) | 2021-03-31 | 2021-03-31 | Device and method for intelligently manufacturing bean rolls |
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| CN202110347798.7A CN113229455B (en) | 2021-03-31 | 2021-03-31 | Device and method for intelligently manufacturing bean rolls |
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| CN113229455B true CN113229455B (en) | 2023-12-22 |
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| CN116369348A (en) * | 2022-03-04 | 2023-07-04 | 福建福派园食品股份有限公司 | Glutinous rice pie processing equipment and cutting system thereof |
| CN116473261B (en) * | 2023-03-31 | 2024-06-25 | 达州市绿野香食品有限公司 | Automatic bean skin rolling device and bean shoot preparation method |
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| CN109984203A (en) * | 2019-05-07 | 2019-07-09 | 福州金翔食品机械设备技术有限公司 | Oily skin of beancurd fries winding apparatus and fried volume method |
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| CN105875854A (en) * | 2014-08-21 | 2016-08-24 | 重庆瀛淞机械设备制造有限责任公司 | Beancurd rod coiling machine |
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