CN113052457A - Manufacturing management method and system of intelligent product and readable storage medium - Google Patents
Manufacturing management method and system of intelligent product and readable storage medium Download PDFInfo
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Abstract
The invention discloses a manufacturing management method, which comprises the following steps: the manufacturing management front end receives a task instruction issued by the manufacturing management cloud end and determines task information corresponding to different work posts according to the task instruction; receiving production data corresponding to the task information fed back by terminal equipment corresponding to different work posts; and determining production information of the intelligent product according to the production data, and feeding the production information back to a manufacturing management cloud end so that the manufacturing management cloud end can manage the manufacturing of the intelligent product according to the production information. The invention also discloses a manufacturing management system and a readable storage medium of the intelligent product. The manufacturing management front end interacts with the manufacturing management cloud end and the terminal devices corresponding to different work posts, so that the production process of the product can be effectively scheduled, and the manufacturing management effect of the intelligent product is improved.
Description
Technical Field
The invention relates to the technical field of product manufacturing, in particular to a manufacturing management method and a manufacturing system of an intelligent product and a readable storage medium.
Background
The MES (manufacturing execution management system) is an important element of intelligent production, which makes the manufacturing enterprises step to the intelligent factory. Before the advent of the MES, production management of the plant required the reliance on several independent single-function software implementations, which lacked efficient integration and data sharing among the software and were not conducive to production management. But the MES can improve the automation and intelligence level of the workshop production process management. However, the traditional MES system has the problems of labor-consuming production data acquisition, low development efficiency, independent compatibility of each post and the like, and cannot effectively schedule the production process of the product, so that the production and manufacturing effects of the product are poor.
Disclosure of Invention
The invention mainly aims to provide a manufacturing management method and system of an intelligent product and a readable storage medium, and aims to solve the problem that the production and manufacturing effects of the product are poor due to the fact that the production process of the product cannot be effectively scheduled in the prior art.
In order to achieve the above object, the present invention provides a manufacturing management method applied to a manufacturing management system, where the manufacturing management system includes a manufacturing management front end and a manufacturing management cloud connected to the manufacturing management front end, and the method includes the following steps:
the manufacturing management front end receives a task instruction issued by the manufacturing management cloud end and determines task information corresponding to different work posts according to the task instruction;
receiving production data corresponding to the task information fed back by terminal equipment corresponding to different work posts;
and determining production information of the intelligent product according to the production data, and feeding the production information back to a manufacturing management cloud end so that the manufacturing management cloud end can manage the manufacturing of the intelligent product according to the production information.
Optionally, the manufacturing management front end is connected to an intelligent product, a lower computer, a testing device, and a code scanning device, and the step of receiving production data corresponding to the task information fed back by the terminal device corresponding to different work posts includes:
if the terminal equipment corresponding to the first working post is an intelligent product and the task information corresponding to the first working post is an attribute test task, receiving attribute test data corresponding to the attribute test task fed back by the intelligent product;
if the terminal equipment corresponding to the second working post is a lower computer and the task information corresponding to the second working post is an electrical characteristic test task, receiving electrical characteristic data corresponding to the electrical characteristic test task fed back by the lower computer;
if the terminal equipment corresponding to the third working post is testing equipment and the task information corresponding to the third working post is a performance testing task, receiving performance testing data corresponding to the performance testing task fed back by the testing equipment;
if the terminal equipment corresponding to the fourth working post is code scanning equipment and the task information corresponding to the fourth working post is a product entry task, receiving product entry data corresponding to the product entry task fed back by the code scanning equipment;
and taking the attribute data, the electrical characteristic data, the performance test data and the product entry data as production data corresponding to the task information.
Optionally, the manufacturing management front end is connected to the label printing device and the automation device, the manufacturing management front end includes a bluetooth module, and the step of receiving the product entry data corresponding to the product entry task fed back by the code scanning device includes:
acquiring a Bluetooth address of the intelligent product scanned by the Bluetooth module, and uploading the Bluetooth address to a manufacturing management cloud;
receiving the bar code information of the intelligent product issued by the manufacturing management cloud according to the Bluetooth address, sending the bar code information to a printing device corresponding to a fifth working post for printing, and controlling an automation device to paste the printed bar code information on a shell of the intelligent product;
and receiving the input data of the intelligent product, which is obtained by scanning the bar code information on the intelligent product shell by the code scanning equipment, and taking the input data of the intelligent product as the product input data corresponding to the product input task.
Optionally, the step of determining the production information of the smart product according to the production data includes:
receiving configuration data of the intelligent product issued by a manufacturing management cloud, wherein the configuration data comprises attribute configuration data and performance configuration data;
and determining the production information of the intelligent product according to the production data, the attribute configuration data and the performance configuration data.
Optionally, the production information includes quality information, and the step of determining the production information of the smart product according to the production data, the attribute configuration data, and the performance configuration data includes:
determining target attribute data and target performance data corresponding to the product entry data from the attribute configuration data and the performance configuration data;
determining a first quality of the smart product based on the attribute test data and the target attribute data;
determining a second quality of the smart product based on the electrical characteristic data and the target performance data;
determining a third quality of the smart product based on the performance test data and the target performance data;
and determining quality information of the intelligent product according to the first quality, the second quality and the third quality.
Optionally, the step of determining the quality information of the smart product according to the first quality, the second quality and the third quality includes:
if at least one of the first quality, the second quality and the third quality is unqualified, determining that the quality information of the intelligent product is unqualified;
and if the first quality, the second quality and the third quality are all qualified, determining that the quality information of the intelligent product is qualified.
Optionally, before the step of receiving the production data corresponding to the task information fed back by the terminal devices corresponding to different work posts, the method includes:
receiving feature configuration data of the intelligent product issued by a manufacturing management cloud;
and writing the characteristic configuration data into the intelligent product so as to receive production data corresponding to the task information fed back by the terminal equipment corresponding to the corresponding working post based on the intelligent product written with the characteristic configuration data.
Optionally, the manufacturing management front end is connected to intelligent terminals equipped in different work posts, and the step of receiving production data corresponding to the task information fed back by the terminal device corresponding to the different work posts includes:
sending the task information to an intelligent terminal corresponding to a corresponding working post;
and when the intelligent terminal detects the login operation of the manufacturing management front end, displaying task information of a corresponding working post on a display interface of the intelligent terminal so as to receive production data corresponding to the production operation fed back by corresponding terminal equipment after the production operation is performed based on the task information.
In addition, in order to achieve the above object, the present invention further provides a manufacturing management system for a smart product, the manufacturing management system for the smart product includes a memory, a processor and a manufacturing management program stored on the processor and capable of running on the processor, and the processor implements the steps of the manufacturing management method when executing the manufacturing management program.
Further, to achieve the above object, the present invention also provides a readable storage medium having stored thereon a manufacturing management program which, when executed by a processor, implements the steps of the manufacturing management method as described above.
In the embodiment of the invention, the task instruction issued by the manufacturing management cloud is received by the manufacturing management front end, the task information corresponding to different working posts is determined according to the task instruction, the production data corresponding to the task information fed back by the terminal equipment corresponding to different working posts is received, the production information of the intelligent product is determined according to the production data and fed back to the manufacturing management cloud, so that the manufacturing management cloud manages the manufacturing process of the intelligent product according to the production information, the manufacturing management cloud realizes the ordered scheduling of the manufacturing process of the intelligent product by the manufacturing management cloud through the interaction between the manufacturing management system, the manufacturing management cloud and the terminal equipment corresponding to different working posts, the manufacturing management effect of the intelligent product can be improved, and the production efficiency of the intelligent product can be improved,
Drawings
Fig. 1 is a schematic structural diagram of a manufacturing management system of an intelligent product in a hardware operating environment according to an embodiment of the present invention;
FIG. 2 is a schematic flow chart of a first embodiment of the manufacturing management method of the present invention;
FIG. 3 is a flow chart illustrating a manufacturing management method according to a second embodiment of the present invention;
fig. 4 is a schematic connection diagram of a manufacturing management system of an intelligent product according to an embodiment of the present invention.
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The main solution of the invention is: the manufacturing management front end receives a task instruction issued by the manufacturing management cloud end and determines task information corresponding to different work posts according to the task instruction; receiving production data corresponding to the task information fed back by terminal equipment corresponding to different work posts; and determining production information of the intelligent product according to the production data, and feeding the production information back to a manufacturing management cloud end so that the manufacturing management cloud end can manage the manufacturing of the intelligent product according to the production information.
The existing MES system has the problems of labor-consuming production data acquisition, low development efficiency, independent compatibility of all posts and the like, so that the production process of a product cannot be effectively scheduled, and the production and manufacturing effects of the product can be influenced. Accordingly, the present invention provides a manufacturing management method of an intelligent product, a manufacturing management system of an intelligent product and a readable storage medium, receiving a task instruction issued by a manufacturing management cloud end through a manufacturing management front end, determining task information corresponding to different work posts according to the task instruction, then receiving production data corresponding to the task information fed back by the terminal equipment corresponding to different work posts, determining the production information of the intelligent product according to the production data, and feeding back the production information to a manufacturing management cloud so that the manufacturing management cloud can manage the manufacturing of the intelligent product according to the production information, the problems that production data acquisition is labor-consuming, development efficiency is low, and each post needs to be compatible independently and the like can be effectively avoided, effective scheduling of the production process of the product is realized, and then the production and manufacturing effects of intelligent products are improved.
Referring to fig. 1, fig. 1 is a schematic structural diagram of a manufacturing management system of an intelligent product in a hardware operating environment according to an embodiment of the present invention.
As shown in fig. 1, the manufacturing management system of the smart product may include: a communication bus 1002, a processor 1001, such as a CPU, a user interface 1003, a network interface 1004, and a memory 1005. Wherein a communication bus 1002 is used to enable connective communication between these components. The user interface 1003 may include a Display screen (Display), an input unit such as a Keyboard (Keyboard), and the optional user interface 1003 may also include a standard wired interface, a wireless interface. The network interface 1004 may optionally include a standard wired interface, a wireless interface (e.g., WI-FI interface). The memory 1005 may be a high-speed RAM memory or a non-volatile memory (e.g., a magnetic disk memory). The memory 1005 may alternatively be a storage device separate from the processor 1001.
Those skilled in the art will appreciate that the manufacturing management system architecture of the smart product illustrated in FIG. 1 does not constitute a limitation on the manufacturing management system of the smart product, and may include more or fewer components than illustrated, or some components in combination, or a different arrangement of components.
In the manufacturing management system of the smart product shown in fig. 1, the network interface 1004 is mainly used for connecting to a backend server and performing data communication with the backend server; the user interface 1003 is mainly used for connecting a client (user side) and performing data communication with the client; and processor 1001 may be configured to invoke a manufacturing management program stored in memory 1005 and perform the following operations:
the manufacturing management front end receives a task instruction issued by the manufacturing management cloud end and determines task information corresponding to different work posts according to the task instruction;
receiving production data corresponding to the task information fed back by terminal equipment corresponding to different work posts;
and determining production information of the intelligent product according to the production data, and feeding the production information back to a manufacturing management cloud end so that the manufacturing management cloud end can manage the manufacturing of the intelligent product according to the production information.
Optionally, the manufacturing management front end is connected to the intelligent product, the lower computer, the testing device, and the code scanning device, and receives production data corresponding to the task information fed back by the terminal devices corresponding to different work posts, and the processor 1001 may call the manufacturing management program stored in the memory 1005, and further perform the following operations:
if the terminal equipment corresponding to the first working post is an intelligent product and the task information corresponding to the first working post is an attribute test task, receiving attribute test data corresponding to the attribute test task fed back by the intelligent product;
if the terminal equipment corresponding to the second working post is a lower computer and the task information corresponding to the second working post is an electrical characteristic test task, receiving electrical characteristic data corresponding to the electrical characteristic test task fed back by the lower computer;
if the terminal equipment corresponding to the third working post is testing equipment and the task information corresponding to the third working post is a performance testing task, receiving performance testing data corresponding to the performance testing task fed back by the testing equipment;
if the terminal equipment corresponding to the fourth working post is code scanning equipment and the task information corresponding to the fourth working post is a product entry task, receiving product entry data corresponding to the product entry task fed back by the code scanning equipment;
and taking the attribute data, the electrical characteristic data, the performance test data and the product entry data as production data corresponding to the task information.
Optionally, the manufacturing management front end is connected to the label printing apparatus and the automation apparatus, and the manufacturing management front end includes a bluetooth module, receives product entry data corresponding to the product entry task fed back by the code scanning apparatus, and the processor 1001 may call the manufacturing management program stored in the memory 1005, and further performs the following operations:
acquiring a Bluetooth address of the intelligent product scanned by the Bluetooth module, and uploading the Bluetooth address to a manufacturing management cloud;
receiving the bar code information of the intelligent product issued by the manufacturing management cloud according to the Bluetooth address, sending the bar code information to a printing device corresponding to a fifth working post for printing, and controlling an automation device to paste the printed bar code information on a shell of the intelligent product;
and receiving the input data of the intelligent product, which is obtained by scanning the bar code information on the intelligent product shell by the code scanning equipment, and taking the input data of the intelligent product as the product input data corresponding to the product input task.
Alternatively, the processor 1001 may call the manufacturing management program stored in the memory 1005 and perform the following operations in determining the production information of the smart product according to the production data:
receiving configuration data of the intelligent product issued by a manufacturing management cloud, wherein the configuration data comprises attribute configuration data and performance configuration data;
and determining the production information of the intelligent product according to the production data, the attribute configuration data and the performance configuration data.
Optionally, the production information includes quality information, the production information of the smart product is determined according to the production data, the attribute configuration data, and the performance configuration data, and the processor 1001 may call the manufacturing management program stored in the memory 1005, and further perform the following operations:
determining target attribute data and target performance data corresponding to the product entry data from the attribute configuration data and the performance configuration data;
determining a first quality of the smart product based on the attribute test data and the target attribute data;
determining a second quality of the smart product based on the electrical characteristic data and the target performance data;
determining a third quality of the smart product based on the performance test data and the target performance data;
and determining quality information of the intelligent product according to the first quality, the second quality and the third quality.
Optionally, determining the quality information of the smart product according to the first quality, the second quality and the third quality, the processor 1001 may call a manufacturing management program stored in the memory 1005, and further perform the following operations:
if at least one of the first quality, the second quality and the third quality is unqualified, determining that the quality information of the intelligent product is unqualified;
and if the first quality, the second quality and the third quality are all qualified, determining that the quality information of the intelligent product is qualified.
Optionally, before the step of receiving the production data corresponding to the task information fed back by the terminal device corresponding to the different work posts, the processor 1001 may call the manufacturing management program stored in the memory 1005, and further perform the following operations:
receiving feature configuration data of the intelligent product issued by a manufacturing management cloud;
and writing the characteristic configuration data into the intelligent product so as to receive production data corresponding to the task information fed back by the terminal equipment corresponding to the corresponding working post based on the intelligent product written with the characteristic configuration data.
Optionally, the manufacturing management front-end is connected to intelligent terminals equipped in different work stations, and receives production data corresponding to the task information fed back by terminal devices corresponding to different work stations, and the processor 1001 may call the manufacturing management program stored in the memory 1005, and further perform the following operations:
sending the task information to an intelligent terminal corresponding to a corresponding working post;
and when the intelligent terminal detects the login operation of the manufacturing management front end, displaying task information of a corresponding working post on a display interface of the intelligent terminal so as to receive production data corresponding to the production operation fed back by corresponding terminal equipment after the production operation is performed based on the task information.
Referring to fig. 2, fig. 2 is a flowchart of a manufacturing management method according to a first embodiment of the present invention, in this embodiment, the manufacturing management method includes the following steps:
step S10: the manufacturing management front end receives a task instruction issued by the manufacturing management cloud end and determines task information corresponding to different work posts according to the task instruction;
in order to implement effective scheduling of the production and manufacturing processes of an intelligent product in the production and manufacturing processes of the intelligent product, the embodiment provides a manufacturing management method of the intelligent product, which can be applied to a manufacturing management system, particularly an MES (manufacturing execution management system) for manufacturing enterprises, and which can include a manufacturing management front end and a manufacturing management cloud end connected with the manufacturing management front end, and implement effective scheduling of the production and manufacturing processes of the intelligent product by performing information interaction with the manufacturing management cloud end and terminal devices corresponding to different work posts through the manufacturing management front end. The intelligent product is particularly a product which can be connected with the manufacturing management front end and needs to be produced and tested, for example, the intelligent electronic scale has a Bluetooth function and can be connected with the manufacturing management front end through Bluetooth. The manufacturing management front end can be a manufacturing management terminal provided with a manufacturing management application, and the manufacturing management terminal can be a terminal with strong universality such as a tablet or a mobile phone and strong replaceability, such as a mobile phone or a tablet, so that when a single device is damaged, the corresponding manufacturing management terminal can be conveniently and quickly purchased for replacement; moreover, as the manufacturing management application is developed by adopting a smart phone platform, the development efficiency is higher than that of the traditional embedded equipment; in addition, in a specific application scenario, at least one manufacturing management terminal can be equipped for each work post related to the manufacturing management system in the production line, and the manufacturing management terminals are used for realizing interaction between the manufacturing management front end and the manufacturing management cloud end during production operation. The manufacturing management cloud can construct a server framework by manufacturing management service software (adaptable to various network protocols), a database and a background management website, is simple in framework, can be quickly deployed in a machine room inside a factory to serve as a local server, has high data security, and can also improve the network stability of the system. In addition, the manufacturing management system in this embodiment uses H5 to develop a service function, so that the manufacturing management system can be compatible with operating systems such as android and IOS at the same time, and has higher development efficiency.
Specifically, production information for the smart product may be configured in a background management website by a production manager, and the configured production information may include post arrangements, WIFI information, participation thresholds, and the like. When detecting a production task (configured production information), the manufacturing management cloud generates a corresponding task instruction to be issued to the manufacturing management front end, wherein the task instruction comprises task related information such as task division and task time limit of different work posts. After receiving the task instruction, the manufacturing management front end determines task information corresponding to different work posts, and then sends the task information to the corresponding work posts through the manufacturing management terminals equipped on the different work posts. The method comprises the steps that manufacturing management application is started on a manufacturing management terminal by workers at different working posts, identity information is input through identity authentication information such as input pull wires, working positions and passwords, then a dedicated function interface of each working position can be entered, and task information matched with the corresponding working post and corresponding function options are displayed on the function interface in a chart or information mode.
Step S20: receiving production data corresponding to the task information fed back by terminal equipment corresponding to different work posts;
after the workers at different work posts obtain the task information through the manufacturing management terminal, production operation can be performed according to the task information, and production data corresponding to the task information is reported to the manufacturing management front end through corresponding terminal equipment, wherein the production operation can comprise manufacturing operation for manufacturing an intelligent product, test operation for testing the intelligent product after manufacturing the intelligent product, and the like. For example, when the task information of material input or product input is received at the material input position or the product input position, the material information and the product information can be input to the front end of the manufacturing management by using the code scanning equipment in a scanning mode; when the test post receives the test task of the intelligent product, the test equipment can be used for carrying out performance test on the intelligent product, and the test data is reported to the manufacturing management front end and the like.
Therefore, when the manufacturing management front end receives the production data fed back by the terminal equipment of different working posts, the production quality of the intelligent product can be evaluated according to the production data reported by different terminal equipment. The evaluation mode can be to comprehensively evaluate the production quality of the intelligent product according to the production data reported by different terminal devices, or to individually evaluate each production index of the intelligent product according to the production data reported by different terminal devices, to find problems in time, and to take corresponding remedial measures.
Here, the terminal devices corresponding to different work posts refer to devices for transmitting production data corresponding to corresponding task information at different work posts. According to different specific application scenes (such as the types of intelligent products and the manufacturing processes of the intelligent products), the working positions set in different application scenes are different, and the terminal devices correspondingly configured in different working positions are also different. In a specific application example, if the produced intelligent product is an electronic scale, the working positions correspondingly set may include: the corresponding terminal equipment can comprise lower computers, code scanning equipment (such as a code scanning gun), testing equipment (such as a weight machine), printing equipment (such as a label printer) and other terminal equipment which can be used for intelligent production.
Step S30: determining production information of the intelligent product according to the production data, and feeding the production information back to a manufacturing management cloud end so that the manufacturing management cloud end can manage the manufacturing of the intelligent product according to the production information;
after receiving the production data fed back by the terminal devices of different work posts, the manufacturing management front end can determine the production information of the intelligent product according to the production data, and further evaluate the production quality of the intelligent product according to the production information, wherein the determined production information comprises the first pass rate, the capacity, the bad reason and the like of the product. For example, the productivity of the product can be determined according to the input information of the product, the through rate of the product can be determined according to the input information of the product and the test data of the product, and the production data and the test data of the product which generates the defects can be found through targeted determination, so that the causes of the defects and the like can be analyzed in a targeted manner.
In addition, after the production information of the intelligent product is determined, the production information can be fed back to the manufacturing management cloud end by the manufacturing management front end, so that the production data of the intelligent product can be displayed and stored at the manufacturing management cloud end, and the test data of the intelligent product can be displayed and stored at the manufacturing management cloud end, so that production management personnel can schedule the production test process of the intelligent product in order according to the production data and the test data of the intelligent product, and the production efficiency is improved; for the abnormal production condition, the abnormal condition can be traced according to the production data and the test data of the intelligent product stored in the cloud end, and the abnormal condition is checked in time, so that the production quality, the first production yield and the like of the intelligent product are improved, and the production and manufacturing effects of the intelligent product are improved.
In the embodiment, the manufacturing management front end receives the task instruction issued by the manufacturing management cloud end, determines the task information corresponding to different working posts according to the task instruction, so that after receiving the production data corresponding to the task information fed back by the terminal devices corresponding to different working posts, the manufacturing management front end can determine the production information of the intelligent product according to the production data and feed the production information back to the manufacturing management cloud end, so that the manufacturing management cloud end can manage the manufacturing process of the intelligent product according to the production information, thereby avoiding the problems of data acquisition labor and low development efficiency caused by the independent compatibility of each post, and the like, which can not effectively schedule the production process of the intelligent product, and the manufacturing management front end can effectively schedule the production process of the intelligent product through the interaction between the manufacturing management front end and the manufacturing management cloud end and the terminal devices corresponding to different working posts, the production and manufacturing effects of the intelligent product are improved.
A second embodiment of the manufacturing management method of the smart product according to the present invention is proposed based on the above-mentioned embodiment, and referring to fig. 3, in this embodiment, the manufacturing management method includes the following steps:
step S11: the manufacturing management front end receives a task instruction issued by the manufacturing management cloud end and determines task information corresponding to different work posts according to the task instruction;
step S12: if the terminal equipment corresponding to the first working post is an intelligent product and the task information corresponding to the first working post is an attribute test task, receiving attribute test data corresponding to the attribute test task fed back by the intelligent product;
step S13: if the terminal equipment corresponding to the second working post is a lower computer and the task information corresponding to the second working post is an electrical characteristic test task, receiving electrical characteristic data corresponding to the electrical characteristic test task fed back by the lower computer;
step S14: if the terminal equipment corresponding to the third working post is testing equipment and the task information corresponding to the third working post is a performance testing task, receiving performance testing data corresponding to the performance testing task fed back by the testing equipment;
step S15: if the terminal equipment corresponding to the fourth working post is code scanning equipment and the task information corresponding to the fourth working post is a product entry task, receiving product entry data corresponding to the product entry task fed back by the code scanning equipment;
step S16: taking the attribute data, the electrical characteristic data, the performance test data and the product entry data as production data corresponding to the task information;
step S17: and determining production information of the intelligent product according to the production data, and feeding the production information back to a manufacturing management cloud end so that the manufacturing management cloud end can manage the manufacturing of the intelligent product according to the production information.
In this embodiment, the manufacturing management front end is still connected with intelligent product, next computer, test equipment and sweep a yard equipment. The specific connection mode may be a wireless (e.g., bluetooth) or wired (e.g., USB) connection mode, which is not specifically limited herein, and the connection mode may be performed according to different application environments. In order to realize the intelligent management of the production and the manufacture of intelligent products, the manufacture management of the intelligent products mainly comprises the following four working posts: the first working post is a working post for performing attribute test on the intelligent product (for example, whether the number of the sensors arranged on the intelligent product is consistent with that of the intelligent product or not) after the intelligent product is produced and manufactured, the corresponding terminal equipment is the intelligent product, and the corresponding task information is an attribute test task for performing attribute test on the manufactured intelligent product; the second working post is a working post for performing electrical characteristic testing (for example, whether the working current exceeds the standard) on the intelligent product after the intelligent product is produced and manufactured, the corresponding terminal equipment is a lower computer, and the corresponding task information is an electrical characteristic testing task for performing the electrical characteristic testing on the manufactured intelligent product; the third working post is a working post for carrying out performance test on the intelligent product (for example, whether the test precision of the intelligent product reaches the standard or not) after the intelligent product is produced and manufactured, the corresponding terminal equipment is test equipment, and the corresponding task information is a performance test task for carrying out the performance test on the manufactured intelligent product; and the fourth working post is a working post for inputting the product information of the intelligent product after the intelligent product is produced and manufactured, or the working post for inputting the material information of the intelligent product before the intelligent product is produced and manufactured, the corresponding terminal equipment is code scanning equipment, and the corresponding task information is a product inputting task for inputting the product information or the material information.
Furthermore, the production data fed back by the terminal devices corresponding to different work posts and received by the manufacturing management front end may include: the system comprises attribute test data corresponding to the attribute test task, electrical characteristic data corresponding to the electrical characteristic test task, performance test data corresponding to the performance test task and product entry data corresponding to the product entry task.
Wherein, when receiving the product that sweeps a yard equipment feedback enters the product that the task corresponds and enters data, the manufacturing management front end still can be connected with label printing equipment and automation equipment, and the manufacturing management front end needs to include bluetooth module for label printing equipment can be connected through the bluetooth with the manufacturing management front end, in order to realize making the interaction between management front end and the label printing equipment. At this moment, in the production and manufacturing process of the intelligent product, a fifth working post used for printing the bar code information of the intelligent product is correspondingly arranged, the terminal device corresponding to the fifth working post is a printing device, before product data is input at the fifth working post, the manufacturing management front end can acquire the Bluetooth address of the intelligent product scanned by the Bluetooth module, the Bluetooth address is uploaded to the manufacturing management cloud end, and when the manufacturing management cloud end receives the Bluetooth address uploaded by the manufacturing management front end, the model information and the production time information of the intelligent product (determined through the product input information) can be determined according to the Bluetooth address, and then the unique identification information of the intelligent product is generated according to the model information and the production time information of the intelligent product. For convenience of entry, the identification information refers to barcode information, and may specifically be a barcode or a two-dimensional code. After the bar code information of the intelligent product is generated, the bar code information can be issued to a manufacturing management front end. After receiving the bar code information, the manufacturing management front end can send the bar code information to the printing equipment corresponding to the fifth working post for printing, and then control the automation equipment to paste the printed bar code information on the shell of the intelligent product. Therefore, the shell of each intelligent product is pasted with unique bar code information. Then, scanning the bar code information on the intelligent product shell through the code scanning device corresponding to the fourth working post to obtain the input data of the intelligent product, uploading the input data to the manufacturing management front end, and taking the input data of the intelligent product as the product input data corresponding to the product input task, thereby ensuring the reliability of product input.
In another embodiment, in order to determine the production information of the intelligent product according to the production data, configuration data of the intelligent product issued by the manufacturing management cloud is further required to be received, and on one hand, the issued configuration data includes attribute configuration data and performance configuration data for quality verification, so that the production information of the intelligent product is determined according to the production data, the attribute configuration data and the performance configuration data. The attribute configuration data refers to standard configuration data corresponding to the attribute data of the intelligent product, for example, when the intelligent product is an electronic scale, the corresponding attribute configuration data may include sensor data, a firmware version number, weighing information and the like required to be configured when the electronic scale is produced, and is used for comparing with actual sensor data, the firmware version number and the weighing information of the produced electronic scale to evaluate the attribute performance of the electronic scale; the performance configuration data refers to test standards corresponding to related performance tests of the intelligent product, such as test accuracy and working current required by the electronic scale, and is used for comparing the actual test accuracy and the actual working current of the manufactured electronic scale so as to evaluate the performance of the electronic scale in the aspects of accuracy, electronic performance and the like.
In the process of determining the production information according to the production data, the production quality is taken as a key object of attention in the production information. Therefore, in one embodiment, the manufacturing management front end needs to evaluate the quality information of the smart product from a plurality of different aspects in order to evaluate the quality information of the smart product according to the above production data to ensure the reliability of the evaluation result. At this time, because the configuration data corresponding to different types of intelligent products are different, before quality evaluation, target attribute data and target performance data corresponding to product entry data are determined from attribute configuration data and performance configuration data, then first quality (whether attribute performance is qualified) of the intelligent product is determined according to attribute test data and the target attribute data, second quality (whether electronic performance is qualified) of the intelligent product is determined according to electrical characteristic data and the target performance data, third quality (whether test performance is qualified) of the intelligent product is determined according to the performance test data and the target performance data, and then quality information of the intelligent product is determined according to the first quality, the second quality and the third quality.
In an embodiment, the manner of determining the quality information of the smart product according to the first quality, the second quality, and the third quality may be: when at least one of the first quality, the second quality and the third quality is unqualified, determining the quality information of the intelligent product as unqualified quality; and when the first quality, the second quality and the third quality are all qualified, determining the quality information of the intelligent product as qualified quality. Of course, for the product with unqualified quality, the reason of the unqualified quality can be analyzed in a targeted manner according to the quality analysis result so as to perform corresponding treatment in time. And moreover, production information such as the first pass yield of the product can be further analyzed based on the quality information of the intelligent product.
On the other hand, the configuration data issued by the manufacturing management cloud also includes feature configuration data which needs to be written into the intelligent product and is used by the intelligent product during operation, and the feature configuration data can include unit and battery information of the electronic scale and the like. In order to avoid the influence on the test result product of the intelligent product due to the abnormal characteristic configuration data of units and the like of the intelligent product, the characteristic configuration data can be written into the intelligent product before the production data fed back by the terminal equipment corresponding to different working posts is received, so that the intelligent product can operate according to the written characteristic configuration data, and the production data fed back by the terminal equipment of the corresponding post is received when the intelligent product operates according to the characteristic configuration data, thereby avoiding the large error of the test result caused by the data reading error due to the unit display error and the like, and improving the test effect.
In the embodiment, the manufacturing management front end receives attribute test data corresponding to an attribute test task fed back by an intelligent product, electrical characteristic data corresponding to an electrical characteristic test task fed back by a lower computer, performance test data corresponding to a performance test task fed back by test equipment, and product entry data corresponding to a product entry task fed back by code scanning equipment are used as production data corresponding to different task information, then production information of the intelligent product is determined according to the production data, and the production information is fed back to the manufacturing management cloud end, so that a manager at the manufacturing management cloud end side can perform arrangement and scheduling of task information on different work posts in a targeted manner according to the production information. That is, through manufacturing management front end and manufacturing management high in the clouds and intelligent product, next computer, test equipment and sweep the interaction between the sign indicating number equipment for production management personnel can carry out orderly dispatch in long-range production manufacturing process to intelligent product, has improved the production test effect of intelligent product.
In addition, based on the above embodiments, the present invention further provides a manufacturing management system for a smart product, where the manufacturing management system for the smart product includes a memory, a processor, and a manufacturing management program stored on the processor and capable of running on the processor, and the processor implements the steps of the manufacturing management method when executing the manufacturing management program.
In a preferred embodiment, the topology of the manufacturing management system of the smart product is shown in FIG. 4. In fig. 4, an MES terminal running an MES application is used as a manufacturing management front end, and an MES service software, a database, and a background management website are used as a manufacturing management cloud (MES cloud). The MES terminal is connected with an intelligent product, a USB lower computer, a label printer and a bar code input gun on one hand to realize interaction with terminal equipment corresponding to different work posts, and is connected with MES service software on the other hand to realize interaction with an MES cloud; the MES service software can respectively interact with the database and the background management software to store and read data, return the data and the like, so that on one hand, production data can be returned to the client side for a production manager of the client side to schedule the production and manufacturing process of the intelligent product, and on the other hand, a task instruction issued by the production manager of the client side can be returned to the MES terminal through the MES service software. Moreover, the intelligent product and the label printer can be connected with the MES terminal through Bluetooth; the USB lower computer is connected with a type-c port of the MES terminal through a USB interface and is mainly used for testing electrical characteristics (such as whether working current exceeds the standard) of an intelligent product. For other performance tests, such as measurement accuracy and the like, the tests can be carried out through the test equipment, and the test equipment (such as a weight machine and the like) can also realize the interaction between the MES terminal and the test equipment through the Bluetooth and the MES terminal. In addition, the intelligent product can also directly upload the product information to the manufacturing management cloud end through WIFI, so that when the manufacturing management cloud end receives the Bluetooth address reported by the manufacturing management front end, matching the product model corresponding to the Bluetooth address according to the product information reported by the intelligent product, further generating unique bar code information of the intelligent product according to the product model and the production time reported by the manufacturing management front end and sending the unique bar code information to the manufacturing management front end, so that the manufacturing management front end calls a label printer to print, and the printed bar code information is pasted on the intelligent product, then the code scanning device inputs the production data of the product to the front end of the manufacturing management by scanning the bar code information pasted on the intelligent product shell, and then, after the intelligent product is manufactured, the intelligent product is interacted with the intelligent product, the lower computer, the testing equipment and the like, so that the manufacturing management of the intelligent product is realized.
The specific manufacturing management process is substantially the same as that described in the above embodiments, and is not described herein again.
Of course, according to different application scenarios, more production devices or test devices can be connected with the intelligent product, so that interaction between the intelligent product and the production devices or the test devices is realized, and scheduling of the manufacturing management process of the intelligent product is realized more effectively. These examples are merely illustrative and are not intended to be limiting.
In addition, the embodiment of the present invention further provides a readable storage medium, wherein the readable storage medium stores a manufacturing management program, and the manufacturing management program realizes the steps of the manufacturing management method when being executed by a processor.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or system that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or system. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a process, method, article, or system that comprises the element.
The above-mentioned serial numbers of the embodiments of the present invention are merely for description and do not represent the merits of the embodiments.
Through the above description of the embodiments, those skilled in the art will clearly understand that the method of the above embodiments can be implemented by software plus a necessary general hardware platform, and certainly can also be implemented by hardware, but in many cases, the former is a better implementation manner. Based on such understanding, the technical solution of the present invention may be embodied in the form of a software product, which is stored in a storage medium (e.g., ROM/RAM, magnetic disk, optical disk) as described above and includes instructions for enabling a terminal device (e.g., a mobile phone, a computer, a server, a television, or a network device) to execute the method according to the embodiments of the present invention.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. The manufacturing management method of the intelligent product is applied to a manufacturing management system, the manufacturing management system comprises a manufacturing management front end and a manufacturing management cloud end connected with the manufacturing management front end, and the manufacturing management method of the intelligent product comprises the following steps:
the manufacturing management front end receives a task instruction issued by the manufacturing management cloud end and determines task information corresponding to different work posts according to the task instruction;
receiving production data corresponding to the task information fed back by terminal equipment corresponding to different work posts;
and determining production information of the intelligent product according to the production data, and feeding the production information back to a manufacturing management cloud end so that the manufacturing management cloud end can manage the manufacturing of the intelligent product according to the production information.
2. The manufacturing management method of intelligent product according to claim 1, wherein the manufacturing management front-end is connected to the intelligent product, the lower computer, the testing device and the code scanning device, and the step of receiving the production data corresponding to the task information fed back by the terminal devices corresponding to different work posts includes:
if the terminal equipment corresponding to the first working post is an intelligent product and the task information corresponding to the first working post is an attribute test task, receiving attribute test data corresponding to the attribute test task fed back by the intelligent product;
if the terminal equipment corresponding to the second working post is a lower computer and the task information corresponding to the second working post is an electrical characteristic test task, receiving electrical characteristic data corresponding to the electrical characteristic test task fed back by the lower computer;
if the terminal equipment corresponding to the third working post is testing equipment and the task information corresponding to the third working post is a performance testing task, receiving performance testing data corresponding to the performance testing task fed back by the testing equipment;
if the terminal equipment corresponding to the fourth working post is code scanning equipment and the task information corresponding to the fourth working post is a product entry task, receiving product entry data corresponding to the product entry task fed back by the code scanning equipment;
and taking the attribute data, the electrical characteristic data, the performance test data and the product entry data as production data corresponding to the task information.
3. The manufacturing management method of intelligent products according to claim 2, wherein the manufacturing management front end is connected to a label printing device and an automation device, the manufacturing management front end includes a bluetooth module, and the step of receiving the product entry data corresponding to the product entry task fed back by the code scanning device includes:
acquiring a Bluetooth address of the intelligent product scanned by the Bluetooth module, and uploading the Bluetooth address to a manufacturing management cloud;
receiving the bar code information of the intelligent product issued by the manufacturing management cloud according to the Bluetooth address, sending the bar code information to a printing device corresponding to a fifth working post for printing, and controlling an automation device to paste the printed bar code information on a shell of the intelligent product;
and receiving the input data of the intelligent product, which is obtained by scanning the bar code information on the intelligent product shell by the code scanning equipment, and taking the input data of the intelligent product as the product input data corresponding to the product input task.
4. The manufacturing management method of smart products as claimed in claim 2, wherein said step of determining production information of smart products based on said production data comprises:
receiving configuration data of the intelligent product issued by a manufacturing management cloud, wherein the configuration data comprises attribute configuration data and performance configuration data;
and determining the production information of the intelligent product according to the production data, the attribute configuration data and the performance configuration data.
5. The manufacturing management method of a smart product as claimed in claim 4, wherein said production information includes quality information, and said step of determining production information of said smart product based on said production data, said attribute configuration data and said performance configuration data includes:
determining target attribute data and target performance data corresponding to the product entry data from the attribute configuration data and the performance configuration data;
determining a first quality of the smart product based on the attribute test data and the target attribute data;
determining a second quality of the smart product based on the electrical characteristic data and the target performance data;
determining a third quality of the smart product based on the performance test data and the target performance data;
and determining quality information of the intelligent product according to the first quality, the second quality and the third quality.
6. The manufacturing management method of a smart product according to claim 5, wherein the step of determining the quality information of the smart product according to the first quality, the second quality, and the third quality includes:
if at least one of the first quality, the second quality and the third quality is unqualified, determining that the quality information of the intelligent product is unqualified;
and if the first quality, the second quality and the third quality are all qualified, determining that the quality information of the intelligent product is qualified.
7. The manufacturing management method of intelligent products according to claim 1, wherein the step of receiving production data corresponding to the task information fed back by the terminal devices corresponding to different work posts comprises:
receiving feature configuration data of the intelligent product issued by a manufacturing management cloud;
and writing the characteristic configuration data into the intelligent product so as to receive production data corresponding to the task information fed back by the terminal equipment corresponding to the corresponding working post based on the intelligent product written with the characteristic configuration data.
8. The manufacturing management method of intelligent products according to claim 1, wherein the manufacturing management front-end is connected to intelligent terminals equipped in different work stations, and the step of receiving the production data corresponding to the task information fed back by the terminal devices corresponding to different work stations comprises:
sending the task information to an intelligent terminal corresponding to a corresponding working post;
and when the intelligent terminal detects the login operation of the manufacturing management front end, displaying task information of a corresponding working post on a display interface of the intelligent terminal so as to receive production data corresponding to the production operation fed back by corresponding terminal equipment after the production operation is performed based on the task information.
9. A manufacturing management system for a smart product, comprising a memory, a processor and a manufacturing management program for the smart product stored in the memory and operable on the processor, wherein the processor implements the steps of the manufacturing management method for the smart product according to any one of claims 1 to 8 when executing the manufacturing management program for the smart product.
10. A readable storage medium, characterized in that the readable storage medium has stored thereon a manufacturing management program of a smart product, which when executed by a processor implements the steps of the manufacturing management method of a smart product according to any one of claims 1-8.
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