CN104463452A - Management method of production management system - Google Patents
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Abstract
Provided is a management method of a production management system. The production management system comprises a cloud side server, a production management notice board module, a bar code printing module, a technological document automatic management module, a bill tracking and shooting module and a data collecting module. The modules are managed and monitored in real time, production setting, order setting and production scheduling setting are carried out, the states of production lines are monitored in real time through software, the conditions of the production lines are displayed through an LED display screen in the production management spectacular module, detecting records are inquired, and report printing and quality tracking are carried out. According to the bar code printing module, when products are on the lines, the production lines of the products can automatically generate and print bar codes according to the production scheduling rule through the production management system, and the bar codes are pasted on the products after printing. The detecting procedure is carried out. The cloud side server comprises a database, and the database is used in cooperation with a server of the production management system. The management method has the advantages that the production cost of clients can be lowered, the productivity and percent of pass of the clients can be improved, and production information transparency is achieved.
Description
Technical field
The present invention relates to a kind of management method of production management system.
Background technology
Chinese patent literature CN 102346888 A disclosed a kind of on 02 08th, 2012 take order as the production management system of core, comprise: WEB server, comprise production management module, input the querying condition of production management information for receiving user, the querying condition according to the production management information of input is transferred production management information and processes production management information and send instruction from database; Database, is connected with WEB server, for storing and gathering production management information; Series of client machine, is connected with WEB server by network, and each client computer logs in by browser mode the interactive interface that WEB server obtains production management module, for inputting production management information and display production management information.
Summary of the invention
Object of the present invention aims to provide a kind of production cost, the throughput rate improving client and the qualification rate that can reduce client, and the management method of the production management system of production information transparence, to overcome weak point of the prior art.
The management method of a kind of production management system designed by this object, it is characterized in that production management system comprises cloud server, plate module is seen in production management, type slug shape code module, the automatic administration module of technical papers, follow the tracks of document photo module and data acquisition module, by the aforementioned each module of instant management and monitoring, carry out product setting, order is arranged, scheduling is arranged, each production line state is monitored in real time by software, the LED display display production line situation in plate module is seen by production management, detection record is inquired about, report printing and quality track.
Further, described type slug shape code module, for when product is reached the standard grade, the production line of this product can generate bar code and automatic printing according to scheduling rule by production management system automatically, and after printing, product sticks bar code.Carry out detection operation.
Further, described cloud server comprises database, and the system server of this database and production management supports the use, and all production datas are aggregated into so that client query is called on system server, and this system server adopts disk array technology;
Checked the progress of order by cloud server, or by cloud server, concrete technique instructed,
By the instant file of cloud server record data,
Managerial personnel are by the management software of cloud server centralization, and the instant situation of server to each cloud terminal is understood in time beyond the clouds, follows the trail of production data in time,
Managerial personnel issue work order and information prompting to each cloud terminal in time by cloud server, thus reach the multiple LED display displays in production line, and multipaths controls, and comprehensively manages uniformly.
Further, the operation steps of described tracking document photo module comprises following content:
Step one, the product order according to client carries out product setting, and this product arranges and comprises technical papers setting, LED display setting and equipment Inspection optimum configurations,
Step 2, arrange according to product and carry out order setting and scheduling setting, scheduling arranges and comprises bar code management setting,
Step 3, arranges according to scheduling and carries out the management of production line, comprises bar code automatic printing, production, testing process tracking report take pictures in the management of production line,
The instant messages that production comprises product upgrades, technical papers upgrades automatically and be issued to each station, the information updating of LED display, equipment Inspection and take pictures comprise this product whether, the tracking data rate of output, qualification rate whether qualified, whether undetected through Quality Detection, every detections and production number by detecting the detection data upload, the tracking report that obtain; Next be that instant messages upgrades and LED display screen information renewal is finally product packing.
Further, described equipment Inspection refers to carries out electric property detection, complete machine detection and air-leakage test to product, and during work, first scanning bar code, then starts to detect, automatically generate examining report, and deposit to database after having detected by monitor station.
Further, after described equipment Inspection, vanning is taken pictures; The corresponding station position of production line is provided with communication converter, and scanner is connected to communication converter, and communication converter converts serial ports link the management host computer that ethernet link reaches this production line to, and operation steps comprises following content:
Step one, first scans the coding of the product order of client, and then after tracking report is put in document scanning area, system voice prompting identifies successfully, by communication converter, the data message of bar code is sent to the host computer following the tracks of document photo module,
Step 2, then by tracking document photo module automatic camera, and preserves to cloud server uploading pictures file after automatically naming, bar code can be passed through, the coding of the product order of client, the date of manufacture of product after managerial personnel, inquire corresponding picture file
Step 3, finally by product packing and binding, production quantity adds one, and upgrades in LED display on a production line.
Further, the management method of production management system, further comprising the steps of, step 4, when occurring that in production management equipment Inspection bar code that is defective or product is defective, the product of correspondence sticks after fault indicates and is sent to maintenance process place, to be repaired deal with corresponding failure problem after again go up production line again, this step 4 is arranged according to scheduling carries out corresponding covering or repeats to put in storage corresponding bar code operating.
Further, described production management system comprises many production lines, and the host computer managing every bar production line also has the production data of this production line, after ensureing that each host computer and cloud server device disconnect, this production informant just can normally run, can not obliterated data; The management software of the host computer on production line comprises the management of production scheduling, LED display management, Process file management, data acquisition, data distributing, automatically generates printing bar code, picture candid photograph, data statistic analysis, report printing function.
Production management in the present invention sees that plate module comprises LED display, this LED display breaks through tradition and sees the changeless mode of paperboard surplus, adopt the method for electronization, integrate singlechip technology, photoelectron display technique, field bus technique, the space of a whole page of LED display is flexible and changeable, content can be changed at any time, is fully applicable to the use of all trades and professions production management.
Production management in the present invention sees that plate module achieves managing visual by LED display, namely shows at a glance the situation of data, information etc., mainly for the transparent management activity that management project, particularly information carry out; It by various forms as poster, present situation plate, chart, electrical screen etc. disclose out the information that on file, in brain or scene etc. hides, so that anyone can grasp management status and necessary information in time, thus can rapid development implement counter-measure.Therefore, LED display is the very effectively and intuitively means of pinpointing the problems, dealing with problems, and is one of outstanding requisite instrument of field management.
LED display in the present invention shields body by LED display usually, comprise arranging end, adopting the data acquisition end of photoelectricity input or key-press input and adopt PC network-side or plant network of remote control or keyboard.
The present invention contributes to enterprise and carries out automatic management to production run, achieve the lifting to production efficiency and the efficiency of management, the timely monitoring to product quality, the automatic training to managerial personnel, automatically checking on that product is put in storage, and to mugs such as document outward appearance, accessories; Deng the accurate perception that production scene real-time information collection is issued, thus reach production line multihead display, multipaths control, comprehensively manage uniformly, the production cost of client, the throughput rate improving client and qualification rate can be reduced, the feature of production information transparence.
Accompanying drawing explanation
Fig. 1 is schematic diagram of the present invention.
Embodiment
Below in conjunction with drawings and Examples, the invention will be further described.
The management method of this production management system, production management system comprises cloud server, plate module is seen in production management, type slug shape code module, the automatic administration module of technical papers, follow the tracks of document photo module and data acquisition module, by the aforementioned each module of instant management and monitoring, carry out product setting, order is arranged, scheduling is arranged, each production line state is monitored in real time by software, the LED display display production line situation in plate module is seen by production management, detection record is inquired about, report printing and quality track.
In the present embodiment, described type slug shape code module, for when product is reached the standard grade, the production line of this product can generate bar code and automatic printing according to scheduling rule by production management system automatically, and after printing, product sticks bar code.Carry out detection operation.
Described cloud server comprises database, and the system server of this database and production management supports the use, and all production datas are aggregated into so that client query is called on system server, and this system server adopts disk array technology; The progress of order is checked by cloud server, or by cloud server, concrete technique is instructed, by the instant file of cloud server record data, managerial personnel are by the management software of cloud server centralization, the instant situation of server to each cloud terminal is understood in time beyond the clouds, timely tracking production data, managerial personnel issue work order and information prompting to each cloud terminal in time by cloud server, thus the multiple LED display displays reached in production line, multipaths controls, and comprehensively manages uniformly.
Production management sees that plate module mainly comprises LED display, and the screen physical efficiency of LED display shows various information, as the production schedule, actual conditions, statistics, positive negative spread, time, date, notice and salutatory etc.
Microcomputer and accessory circuit is furnished with in the screen body of LED display.Micro electric brain-capacity receives the information from telepilot and PC or mobile phone, and on their display charactrons or lattice display panel.In accessory circuit, be provided with power down protection data circuit, under powering-off state; the information of former display can be saved completely; when being energized, the information again shown before former power-off arranges end again: adopt keyboard or telepilot control technology, for changing the information content that screen body shows.
Production management sees that plate module is in configuration, generally can comprise LED dot matrix screen, switch, host computer, display, control software design, netting twine or wireless network and other auxiliary material.
Production management sees that the data acquisition end of plate module adopts photoelectricity or universal button, the instant yield data collecting production scene.
Network-side: coordinate software to upgrade displaying contents by PC.The information shown by charactron not only can be changed with computer, the Chinese character information of LED display can also be changed, be connected with order wire between usual LED display and computer, the display of computer can also show the parametric controller conformed to the LED display space of a whole page of reality.After update content transfers, computer off line can carry out other work.
In the present embodiment, LED display adopts two-sided monochromatic LED dot matrix screen, has brightness height and controls feature easily.By being with the LED control card of Ethernet interface to carry out multi-screen control, accessible LAN (Local Area Network) uses PC to control.LED display can show date the time, the product type of production, planned production quantity, actual production quantity, the data such as qualification rate.
When LED display is used alone, can counting module be matched, at the line tail of production line, an optoelectronic switch or travel switch are installed, when product flows to this position, arrived by the inductive switching of optoelectronic switch or travel switch, the actual production quantity of product adds one.Other display information, as producer and product type etc. can issue at control software design.
Control software design has product administration module, can the information such as the producer of typing in advance and product type.When needing to issue, only need data to recall just can issue easily.Meanwhile, product administration module also has manual function, can arrange arbitrarily the content issued.
When LED display supports the use, when such as LED display setting strip shape code shape printer subsystem and document scanning subsystem being used, intellectuality more convenient to use.The product of pre-manufactured is got well by system configuration and binds bar code.
Type slug shape code module refers to when there being client to place an order, and configures sequence information.Finally placed an order to production line by the single function of row.After placing an order, arrange single information and type slug shape code by the control host computer automatic acquisition arranged on a production line.Bar code with product introduction production line, by first station scanning bar code and automatically updated billboard information as producer, product type, production quantity etc.
After production assembling detects, flow to document scanning system, scanned the bar code on product by document scanning system, and take pictures and stay shelves.Take pictures successfully, the actual production quantity of the product belonging to this bar code adds one automatically, and shows in real time in LED display.There is manual function simultaneously, manually can issue relevant information.
In order to improve the science of production management, enterprise is the product coding of oneself, and all over products is all composed of unique identifying number, and the form labeling of unique identifying number generation bar code or alternate manner are attached on product.At this moment, this bar code just represents the unique ID number code of this product.After product has had bar code, just can carry out operationies on incoming and outgoing inventory by scanning bar code, such as sell outbound.Can allow the information association such as product bar code and client during outbound, it is be dealt into which client that such system just have recorded goods.
Printing bar code module in the present invention can set Barcode Rules according to product type in advance, is saved to database.When needing to generate bar code, recall data from database, and can according to current date, production line numberings etc. generate Barcode Rules.Set printing number, press the whole bar code of print button automatic printing.Also artificial setting can be adopted, manual input bar code dump.
Type slug shape code module comprises bar-code printer, host computer, display, bar code printing software etc. in configuration, and it is easy to use, swift to operate.
The operation steps of described tracking document photo module comprises following content:
Step one, the product order according to client carries out product setting, and this product arranges and comprises technical papers setting, LED display setting and equipment Inspection optimum configurations,
Step 2, arrange according to product and carry out order setting and scheduling setting, scheduling arranges and comprises bar code management setting,
Step 3, arranges according to scheduling and carries out the management of production line, comprises bar code automatic printing, production, testing process tracking report take pictures in the management of production line,
The instant messages that production comprises product upgrades, technical papers upgrades automatically and be issued to each station, the information updating of LED display, equipment Inspection and take pictures comprise this product whether, the tracking data rate of output, qualification rate whether qualified, whether undetected through Quality Detection, every detections and production number by detecting the detection data upload, the tracking report that obtain; Next be that instant messages upgrades and LED display screen information renewal is finally product packing.
Described equipment Inspection refers to carries out electric property detection, complete machine detection and air-leakage test to product, and during work, first scanning bar code, then starts to detect, automatically generate examining report, and deposit to database after having detected by monitor station.
After described equipment Inspection, vanning is taken pictures; The corresponding station position of production line is provided with communication converter, and scanner is connected to communication converter, and communication converter converts serial ports link the management host computer that ethernet link reaches this production line to, and operation steps comprises following content:
Step one, first scans the coding of the product order of client, and then after tracking report is put in document scanning area, system voice prompting identifies successfully, by communication converter, the data message of bar code is sent to the host computer following the tracks of document photo module,
Step 2, then by tracking document photo module automatic camera, and preserves to cloud server uploading pictures file after automatically naming, bar code can be passed through, the coding of the product order of client, the date of manufacture of product after managerial personnel, inquire corresponding picture file
Step 3, finally by product packing and binding, production quantity adds one, and upgrades in LED display on a production line.
Follow the tracks of document photo module in configuration, mainly comprise host computer, display, document scanning management software, industrial scanner or industrial photographing camera, and other auxiliary material.
The management method of production management system, further comprising the steps of, step 4, when occurring that in production management equipment Inspection bar code that is defective or product is defective, the product of correspondence sticks after fault indicates and be sent to maintenance process place, to be repaired deal with corresponding failure problem after again go up production line again, this step 4 is arranged according to scheduling carries out corresponding covering or repeats to put in storage the operation of corresponding bar code.
Described production management system comprises many production lines, the host computer managing every bar production line also has the production data of this production line, after ensureing that each host computer and cloud server device disconnect, this production informant just can normally run, can not obliterated data; The management software of the host computer on production line comprises the management of production scheduling, LED display management, Process file management, data acquisition, data distributing, automatically generates printing bar code, picture candid photograph, data statistic analysis, report printing function.
For modular product technological process, be convenient to check the Instructing manufacture with the detection of product in specification production run and assembling, unification and specification; Ensure the quality of product, form standardization, intelligentized production procedure; Reduce unnecessary misoperation and nonstandard operation, improve man-hour, unify using and operating of operation card; Make different product, the operation card of different station realizes real-time synchronization and upgrades.
The present invention using the technical operation flow of correct specification as foundation, the operation steps of software:
Step one. log in operation card software by process management personnel and carry out arranging technical papers module.
Step 2, process management personnel, according to production code member, select technical papers or technique video according to station number, and soldier confirms to add or amendment.
Step 3, by producing line main frame scanning production code member, then upgrades the technical papers of each station automatically according to production code member.
For the automatic administration module of technical papers, because the process management human users function with different rights is different.So there is several classification: have and check that the process management personnel of authority can log in and check that technique arranges file, characterization processes file whether specification and correct.The process management personnel with amendment authority can revise technical papers and configuration.The process management personnel with erase right can delete technical papers.Having the process management personnel adding authority can adding technology configuration.
Process management personnel, according to production product situation, need, before every a production, to set technical papers in advance.Technical papers is associated together with production code member, and different product numbering can also share same set of technique and arrange.Realize technical papers real-time synchronization to upgrade.Technical papers intelligent management, the intelligence of different product different station switches.Specification and the correctness of technical papers realize the network platform, the unified supervision of different personnel and specification.
The automatic administration module of technical papers comprises the band operation card control enclosure of memory card, switch, host computer, display, operation card management software, netting twine or wireless network and auxiliary material etc. in configuration.
Below data acquisition module is simply introduced.
Data acquisition module mainly comprises industrial computer, data capture management software, scanner and other auxiliary material in configuration.First on a production line arrange industrial computer, then by the data of the checkout equipment on the quality control station on industrial computer Real-time Collection production line, the Data classification of collection stores, and generates examining report.Data acquisition module can programming count output, qualification rate, number of non-compliances and passing number etc., can automatically generate quality form.Managerial personnel can be adjusted in time, be rectified production by these real-time data, form.
The workflow of data acquisition module is as follows: first for each product sticks bar code, and when then flowing into first station, operating personnel scan the bar code on product, and product drops into number and automatically adds one.
When product flows to quality control station, first by operating personnel's scanning bar code, then start test.After test terminates, data are sent to industrial computer.
When product stream is to last procedure, when the travel switch being positioned at this position senses this product, produce number and automatically add one.Or, can coordinate and follow the tracks of document photo module, when taking pictures, produce number and automatically adding one.
When detecting appearance and being defective, product is again reached the standard grade after maintenance, again at input station scanning bar code, as reprocessing loom process.
Claims (8)
1. the management method of a production management system, it is characterized in that production management system comprises cloud server, plate module is seen in production management, type slug shape code module, the automatic administration module of technical papers, follow the tracks of document photo module and data acquisition module, by the aforementioned each module of instant management and monitoring, carry out product setting, order is arranged, scheduling is arranged, each production line state is monitored in real time by software, the LED display display production line situation in plate module is seen by production management, detection record is inquired about, report printing and quality track.
2. the management method of production management system according to claim 1, it is characterized in that described type slug shape code module, for when product is reached the standard grade, the production line of this product can generate bar code and automatic printing according to scheduling rule by production management system automatically, after printing, product sticks bar code, carries out detection operation.
3. the management method of production management system according to claim 1, it is characterized in that described cloud server comprises database, the system server of this database and production management supports the use, all production datas are aggregated into so that client query is called on system server, and this system server adopts disk array technology;
Checked the progress of order by cloud server, or by cloud server, concrete technique instructed,
By the instant file of cloud server record data,
Managerial personnel are by the management software of cloud server centralization, and the instant situation of server to each cloud terminal is understood in time beyond the clouds, follows the trail of production data in time,
Managerial personnel issue work order and information prompting to each cloud terminal in time by cloud server, thus reach the multiple LED display displays in production line, and multipaths controls, and comprehensively manages uniformly.
4. the management method of production management system according to claim 1, is characterized in that the operation steps of described tracking document photo module comprises following content:
Step one, the product order according to client carries out product setting, and this product arranges and comprises technical papers setting, LED display setting and equipment Inspection optimum configurations,
Step 2, arrange according to product and carry out order setting and scheduling setting, scheduling arranges and comprises bar code management setting,
Step 3, arranges according to scheduling and carries out the management of production line, comprises bar code automatic printing, production, testing process tracking report take pictures in the management of production line,
The instant messages that production comprises product upgrades, technical papers upgrades automatically and be issued to each station, the information updating of LED display, equipment Inspection and take pictures comprise this product whether, the tracking data rate of output, qualification rate whether qualified, whether undetected through Quality Detection, every detections and production number by detecting the detection data upload, the tracking report that obtain; Next be that instant messages upgrades and LED display screen information renewal is finally product packing.
5. the management method of production management system according to claim 4, it is characterized in that described equipment Inspection refers to and electric property detection, complete machine detection and air-leakage test are carried out to product, during work, first scanning bar code, then start to detect, automatically generate examining report by monitor station after detection completes, and deposit to database.
6. the management method of production management system according to claim 5, after it is characterized in that described equipment Inspection, vanning is taken pictures; The corresponding station position of production line is provided with communication converter, and scanner is connected to communication converter, and communication converter converts serial ports link the management host computer that ethernet link reaches this production line to, and operation steps comprises following content:
Step one, first scans the coding of the product order of client, and then after tracking report is put in document scanning area, system voice prompting identifies successfully, by communication converter, the data message of bar code is sent to the host computer following the tracks of document photo module,
Step 2, then by tracking document photo module automatic camera, and preserves to cloud server uploading pictures file after automatically naming, bar code can be passed through, the coding of the product order of client, the date of manufacture of product after managerial personnel, inquire corresponding picture file
Step 3, finally by product packing and binding, production quantity adds one, and upgrades in LED display on a production line.
7. the management method of production management system according to claim 6, it is characterized in that further comprising the steps of, step 4, when occurring that in production management equipment Inspection bar code that is defective or product is defective, the product of correspondence sticks after fault indicates and be sent to maintenance process place, to be repaired deal with corresponding failure problem after again go up production line again, this step 4 is arranged according to scheduling carries out corresponding covering or repeats to put in storage the operation of corresponding bar code.
8. according to the management method of the arbitrary described production management system of claim 1 to 7, it is characterized in that described production management system comprises many production lines, the host computer managing every bar production line also has the production data of this production line, after ensureing that each host computer and cloud server device disconnect, this production informant just can normally run, can not obliterated data; The management software of the host computer on production line comprises the management of production scheduling, LED display management, Process file management, data acquisition, data distributing, automatically generates printing bar code, picture candid photograph, data statistic analysis, report printing function.
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