CN106079332A - A kind of injection production management system and method - Google Patents
A kind of injection production management system and method Download PDFInfo
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- CN106079332A CN106079332A CN201610402763.8A CN201610402763A CN106079332A CN 106079332 A CN106079332 A CN 106079332A CN 201610402763 A CN201610402763 A CN 201610402763A CN 106079332 A CN106079332 A CN 106079332A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C2045/7606—Controlling or regulating the display unit
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a kind of injection production management and control system, including injection machine assembly, front end injection produces accessory part, PLC arithmetic processor (8), central processing server (9) and rear end management analysis module.The invention also discloses a kind of using method being molded production management and control system, including acquisition step, gather the data in production process, process step, send said data to PLC arithmetic processor is carried out Treatment Analysis；Running state analysis step；Feedback step.This injection production management system and method, it uses the means of communication of automatization, each equipment of monitoring management accurately and timely to use and control production process, practical, it is easy to promote the use of.
Description
Technical field
The present invention relates to be molded production management's technical field, be specially one injection production management system and method.
Background technology
Injection is a kind of method that industrial products produce moulding.Product generally uses rubber injection mold and plastic injection.Injection
Also can dispensing molding die platen press and casting die.Injection (mo(u)lding) machine (being called for short injector or injection machine) is by thermoplastic or heat
Solidity material utilizes mould for plastics to make the main former of variously-shaped plastic, and injection moulding is by injection
Machine and mould realize.
During existing injection produces, mainly being operated by manual site and monitor, labor intensity is big, increases life
Producing cost, meanwhile, intelligence degree ratio is relatively low.
The Chinese patent application document of Publication No. CN103064372A describes management system and the side of a kind of injection machine
Method, it is achieved control and the management to injection machine；Authorization Notice No. is that the Chinese patent literature of CN205015691U describes one
Injection machine intelligent management system, automatically gathers the service data information of injection machine and carries out statistical analysis；But it is existing
The management system that injection machine proposed in technology is relevant does not all take into account how in same monitoring management system, monitoring management
The operation conditions of other auxiliary equipments in injection mo(u)lding, does not takes into account different production in assembly owing to relating to different standards yet
How there is carrying out data acquisition and data process and analyzing of differentiation, lack unified standardization centralized management system.
It is, therefore, desirable to provide the management system of a kind of planning, it is achieved the various numbers related in injection molding process
It is believed that breath carries out the most unified automated management.
Summary of the invention
Prior art is difficult to meet the needs of people, and in order to solve the problem of above-mentioned existence, the present invention proposes a kind of note
Moulding production management system, it uses the means of communication of automatization, accurate, objective, each equipment of monitoring management timely to use and handle
Control production process, by production process transparence.
For achieving the above object, the present invention provides following technical scheme: one is molded production management system, described system bag
Including injection machine assembly, front end injection produces accessory part, PLC arithmetic processor, central processing server and rear end management analysis
Module；Each assembly in wherein said injection machine module and described central processing unit server input are electrically connected with, described before
End injection produces each assembly of auxiliary module and is electrically connected with described PLC arithmetic processor input, described PLC arithmetic processor
Being connected with central processing server, the outfan of described central processing unit manages each assembly of analysis module with described rear end
It is electrically connected with.
Preferably, described injection machine module includes injection machine, operation screen, mechanical hand and hot flow path, described injection machine, operation
Screen, mechanical hand and hot flow path are electrically connected with described central processing server input respectively；Described operation screen is also with described
PLC arithmetic processor input is electrically connected with.
Preferably, described front end injection produce auxiliary module include: die module, concentrate feed block, die heater module,
Automatic Weighing module；Die module, concentrate feed block, die heater module, automatic Weighing module respectively with described PLC computing at
Reason device input is electrically connected with.
Preferably, management analysis module in described rear end includes: high in the clouds large database concept analysis processor, meeting room control end,
Workshop monitors large-size screen monitors, LAN internal computer, WEB remote port and mobile phone terminal；Described central processing server outfan leads to respectively
Cross wireless network and high in the clouds large database concept analysis processor, meeting room controls end, workshop monitors large-size screen monitors, LAN internal computer,
WEB remote port and mobile phone terminal input wireless connections.
Preferably, described system also includes the Communication Gateway network switch, described Communication Gateway network switch outfan
It is electrically connected with central processing server input.
Preferably, described operation screen is condenser type LCDs.
Preferably, described PLC arithmetic processor and central processing server are separately positioned in cabinet, and cabinet outer end sets
It is equipped with chamber door；Described chamber door is rotationally connected with cabinet by rotating shaft.
On the one hand, it is proposed that a kind of control method being molded production management system, it is characterised in that: by described injection machine
Parameter be uploaded to described central processing server server, described injection machine parameter will be supervised by described server end
Control, when producing different product, it is provided that the standard that this product is corresponding, is monitored and reports to the police, being used for correcting production process different
Often；Information is fed back to operation screen by described central processing server；Described operation screen is used for showing in described injection machine module respectively
Assembly production status reflects in real time, product quality confirms, provide product operation to instruct job file, statement equipment running status；
Wherein, described parameter includes the appointed condition of one or more following injection mo(u)ldings, the service condition of equipment, the work of equipment
The frequency cycle that state, equipment produce.
Another further aspect, it is proposed that a kind of control method being molded production management system, installs on described die module
RFID chip, by high-speed read-write technology, counts the chip memory point of correspondence by the information of mould；Gather the ginseng of described injection machine
Number information；Described mould access times information is counted in mould archives.
Another further aspect, it is proposed that a kind of operational approach being molded production management system, including: acquisition step: pass through mould
Module, concentration feed block and die heater module gather the data in production process；Process step: when producing different product,
The standard that this product is corresponding is provided, sends said data to PLC arithmetic processor is carried out Treatment Analysis；Running status is divided
Analysis step: the information obtained after being processed by PLC arithmetic processor is sent to described cloud by described central processing server
End large database concept analysis processor is analyzed comparing, also the information after described process is sent to simultaneously meeting room control end,
Workshop monitors in large-size screen monitors, LAN internal computer, WEB remote port and mobile phone terminal, it is simple to operator is better understood by equipment and runs
State；Feedback step: the data after the large database concept analysis processor com-parison and analysis of high in the clouds are sent on operation screen, are producing
Front end intuitively shows the running status of each assembly.
Compared with prior art, the invention has the beneficial effects as follows: this injection production management system, it uses the logical of automatization
News means, accurate, objective, each equipment of monitoring management timely uses and control production process, by production process transparence, gathers
Accurate data, forms the data sheet of objective reality, is used for analyzing, optimizing and improve manufacturing mode and flow process, and it is big to accumulate high in the clouds
Data, analyze for high in the clouds and help to propose to solve suggestion, practical, it is easy to promote the use of.
Accompanying drawing explanation
Fig. 1 is the structured flowchart of the injection production management system of the present invention；
Fig. 2 is the overall structure schematic diagram of the injection production management system of the present invention；
In figure: 1-injection machine module, 2-die module, 3-concentrate feed block, 4-die heater module, 5-machinery fingerprint
Block, 6-hot flow path module, 7-mobile phone terminal, 8-PLC arithmetic processor, 9-central processing server, 10-cabinet, 11-chamber door, 12-
Rotating shaft, 13-injection machine, 14-operation screen, 15-high in the clouds large database concept analysis processor, 16-meeting room control end, 17-workshop prison
Depending on large-size screen monitors, 18-LAN internal computer, 19-WEB remote port, the 20-Communication Gateway network switch, 21-electronic scale.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Describe, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments wholely.Based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under not making creative work premise
Embodiment, broadly falls into the scope of protection of the invention.
Embodiment one:
A kind of injection production management system includes that injection machine assembly, front end injection produce accessory part, PLC arithmetic processor
(8), central processing server (9) and rear end management analysis module；Each assembly in wherein said injection machine module with described in
Central processor server (9) input is electrically connected with, and the injection of described front end produces each assembly of auxiliary module and described PLC computing
Processor (8) input is electrically connected with, and described PLC arithmetic processor is connected with central processing server (9), described central authorities
The outfan of processor is electrically connected with each assembly of described rear end management analysis module.
Injection machine module includes injection machine (1), operation screen (14), mechanical hand (5) and hot flow path (6), described injection machine
(1), operation screen (14), mechanical hand (5) and hot flow path (6) electrically connect with described central processing server (9) input respectively
Connect；Described operation screen is also electrically connected with described PLC arithmetic processor (8) input.
Front end injection produce auxiliary module include: die module (2), concentrate feed block (3), die heater module (4), from
Dynamic Weighing module；Die module (2), concentration feed block (3), die heater module (4), automatic Weighing module are respectively with described
PLC arithmetic processor (8) input is electrically connected with.
Rear end management analysis module includes: high in the clouds large database concept analysis processor (15), meeting room control end (16), workshop
Monitor large-size screen monitors (17), LAN internal computer (18), WEB remote port (19) and mobile phone terminal (7)；Described central processing server
(9) outfan controls end (16) by wireless network and high in the clouds large database concept analysis processor (15), meeting room respectively, workshop is supervised
Depending on large-size screen monitors (17), LAN internal computer (18), WEB remote port (19) and mobile phone terminal (7) input wireless connections.
Described PLC arithmetic processor 8 and central processing server 9 are separately positioned in cabinet 10, and cabinet 10 outer end sets
It is equipped with chamber door 11；Described chamber door 11 is rotationally connected with cabinet 10 by rotating shaft 12；Described injection machine module 1 includes injection machine 13 He
Operate screen 14, and injection machine 13 and operation screen 14 outfans are electrically connected with central processing server 9 input respectively；Described from
Dynamic Weighing module includes electronic scale 21, and electronic scale 21 outfan is electrically connected with PLC arithmetic processor 8 input；Described mould
Tool module 2 is arranged in mould；Described die module 2, concentration feed block 3, die heater module 4 and operation screen 14 outfans divide
It is not electrically connected with PLC arithmetic processor 8 input；The described Communication Gateway network switch 20 outfan processes service with central authorities
Device 9 input is electrically connected with；Described manipulator 5 and hot flow path module 6 outfan are electric with central processing server 9 input
Property connect；Described central processing server 9 outfan is respectively by wireless network and high in the clouds large database concept analysis processor 15, meeting
View room controls end 16, workshop monitors large-size screen monitors 17, LAN internal computer 18, WEB remote port 19 and the wireless company of mobile phone terminal 7 input
Connect；It is provided with TN-Q80-H1147 core in being provided with HA3533 model chip or described die module 2 in described die module 2
Sheet；Described PLC arithmetic processor 8 is AMD29W model processor；Described operation screen 14 is condenser type LCDs.
Embodiment two:
The present invention is molded production management system in use, by die module 2, concentrates feed block 3 and die heater mould
Block 4 transmits data to process in PLC arithmetic processor 8, then by PLC arithmetic processor 8 will process after information lead to
Cross central processing server 9 to be sent to high in the clouds large database concept analysis processor 15 and be analyzed comparing, after the most also processing
Information is sent to meeting room and controls end 16, workshop supervision large-size screen monitors 17, LAN internal computer 18, WEB remote port 19 and mobile phone terminal 7
In, it is simple to operator is better understood by equipment running status；Reach intelligent effect；And will be at the large database concept analysis of high in the clouds
Data after reason device 15 com-parison and analysis are sent on operation screen 14, operative employee's understanding to equipment running status respectively.
Embodiment three:
Produce required modules combine comprising the 7 of injection machine greatly injections, gather have related parameter and
Information, whole combined analysis makes corresponding report or trend, is used for analyzing.
Injection machine module: by OPC agreement, by the parameter in injection machine, include but are not limited to the equipment of injection mo(u)lding
The ends that upload onto the server such as the frequency cycle that condition, the service condition of equipment, the duty of equipment, equipment produce, server
Injection machine parameter will be monitored by end, and when producing different product, system is by standard corresponding for this product of offer, to setting
Standby data are monitored and report to the police, and are used for correcting production process abnormal；Additionally identify injection machine production status for improving and will be
System information feeds back to injection machine end, designs and employ a block operations touch screen, and the function of this operation screen has: production status is real-time
Reflection, product quality confirm, provide the job files such as product operation guiding book, statement equipment running status etc.；
Die module: mould is one of necessary requirement of Injection Industry mass indifference metaplasia product.Mold use feelings
Condition produces the quality of product by directly influencing.Therefore record mould state is also the necessary factors of industry standard；This module
It is: RFID chip is installed on mould, by high-speed read-write technology, the information of mould is counted the chip memory point of correspondence.
The installation of RFID chip can carry out the confirmation of die location, in conjunction with the collection of injection machine parameter information, can be used by mould
The information such as number of times count in mould archives.Die chip and mould together form die module；
Concentrate feed block: penetrate function by MODBUS communications protocol and Ethernet, it is achieved to concentrating feeder apparatus core
Heart processor PLC supervises and controls, and can check the feed states of production process；
Die heater module: by RS485 communication, by die heater service condition and operating parameters record to this system PLC,
And process to send to server and carry out the application comparison of parameter；
Mechanical hand: by OPC agreement, gathers and controls each operating parameters of mechanical hand, it is achieved according to different product, mechanical hand
Enter different working modes and adjust to relevant parameter, having reached to rapidly adapt to produce, reduced the purpose of switching time；
Hot flow path: present stage passes through OPC agreement, gathers operation and the temperature conditions of hot flow path, uploads onto the server, carry out
The comparison of standard；
Automatic Weighing module: by RS485 communication, will be carried out the weight information of product in conjunction with automated production process
Monitoring in real time, produces character surveillance for analyzing and produces the analysis of output.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie
In the case of the spirit or essential attributes of the present invention, it is possible to realize the present invention in other specific forms.Therefore, no matter
From the point of view of which point, all should regard embodiment as exemplary, and be nonrestrictive, the scope of the present invention is by appended power
Profit requires rather than described above limits, it is intended that all by fall in the implication of equivalency and scope of claim
Change is included in the present invention.Should not be considered as limiting involved claim by any reference in claim.
Claims (10)
1. an injection production management system, it is characterised in that: described system includes that injection machine assembly, front end injection produce auxiliary
Assembly, PLC arithmetic processor (8), central processing server (9) and rear end management analysis module；Wherein said injection machine module
In each assembly and described central processing unit server (9) input be electrically connected with, the injection of described front end produces auxiliary module
Each assembly is electrically connected with described PLC arithmetic processor (8) input, and described PLC arithmetic processor processes service with central authorities
Device (9) is connected, and the outfan of described central processing unit is electrically connected with each assembly of described rear end management analysis module.
System the most according to claim 1, it is characterised in that: described injection machine module includes injection machine (1), operation screen
(14), mechanical hand (5) and hot flow path (6), described injection machine (1), operation screen (14), mechanical hand (5) and hot flow path (6) are respectively
It is electrically connected with described central processing server (9) input；Described operation screen also inputs with described PLC arithmetic processor (8)
End is electrically connected with.
System the most according to claim 1 and 2, it is characterised in that: the injection of described front end produces auxiliary module and includes: mould
Module (2), concentration feed block (3), die heater module (4), automatic Weighing module；Die module (2), concentration feed block
(3), die heater module (4), automatic Weighing module are electrically connected with described PLC arithmetic processor (8) input respectively.
System the most according to claim 3, it is characterised in that: described rear end management analysis module includes: the big data in high in the clouds
Storehouse analysis processor (15), meeting room control end (16), workshop monitors that large-size screen monitors (17), LAN internal computer (18), WEB are long-range
End (19) and mobile phone terminal (7)；Described central processing server (9) outfan is divided with high in the clouds large database concept by wireless network respectively
Analysis processor (15), meeting room control end (16), workshop monitors large-size screen monitors (17), LAN internal computer (18), WEB remote port
And mobile phone terminal (7) input wireless connections (19).
System the most according to claim 4, it is characterised in that: described system also includes the Communication Gateway network switch
(20), the described Communication Gateway network switch (20) outfan is electrically connected with central processing server (9) input.
System the most according to claim 4, is characterized in that: described operation screen (14) is condenser type LCDs.
System the most according to claim 4, it is characterised in that: described PLC arithmetic processor (8) and central processing server
(9) it is separately positioned in cabinet (10), and cabinet (10) outer end is provided with chamber door (11)；Described chamber door (11) passes through rotating shaft (12)
It is rotationally connected with cabinet (10).
8. a control method based on injection production management system arbitrary in claim 2-8, it is characterised in that: by described note
Parameter in molding machine (1) is uploaded to described central processing server server (9), and described server end will be to described injection machine
(1) parameter is monitored, and when producing different product, it is provided that the standard that this product is corresponding, is monitored and reports to the police, being used for entangling
Positive production process is abnormal；Information is fed back to operation screen (14) by described central processing server (9)；Described operation screen is used for showing
In described injection machine module, each assembly production status reflects in real time, product quality confirms, offer product operation instructs job file,
Statement equipment running status；Wherein, described parameter includes the appointed condition of one or more following injection mo(u)ldings, the making of equipment
The frequency cycle produced with situation, the duty of equipment, equipment.
9. one kind based on the control method being molded production management system any one of claim 3-8, it is characterised in that: described
RFID chip is installed on die module, by high-speed read-write technology, the information of mould is counted the chip memory point of correspondence；Gather
The parameter information of described injection machine (1)；Described mould access times information is counted in mould archives.
10. one kind based on the operational approach being molded production management system any one of claim 4-8, it is characterised in that: including:
Acquisition step: by die module (2), concentrate feed block (3) and die heater module (4) to gather the data in production process；
Process step: when producing different product, it is provided that the standard that this product is corresponding, send said data to PLC computing
Processor carries out Treatment Analysis in (8)；
Running state analysis step: the information that will obtain after being processed by PLC arithmetic processor (8) processes clothes by described central authorities
Business device (9) is sent to described high in the clouds large database concept analysis processor (15) and is analyzed comparing, simultaneously also by after described process
Information is sent to meeting room and controls end (16), workshop supervision large-size screen monitors (17), LAN internal computer (18), WEB remote port (19)
With in mobile phone terminal (7), it is simple to operator is better understood by equipment running status；
Feedback step: the data after large database concept analysis processor (15) com-parison and analysis of high in the clouds are sent to operation screen (14)
On, the end running status showing each assembly directly perceived before manufacture.
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| CN106707894A (en) * | 2017-02-24 | 2017-05-24 | 广州华胜塑料制品有限公司 | Remote monitoring system for injection molding machine and monitoring method thereof |
| CN108303944A (en) * | 2017-12-30 | 2018-07-20 | 佛山市顺德区震德精密机械有限公司 | A kind of industrial 4.0 networked systems of injection molding machine and monitoring method |
| CN108748958A (en) * | 2018-07-16 | 2018-11-06 | 江门市弈创企业管理咨询有限公司 | A kind of one-step injection blower technique information share system Internet-based |
| CN108748936A (en) * | 2018-06-05 | 2018-11-06 | 美视伊汽车镜控（苏州）有限公司 | A kind of injection workshop Intelligent Production Management System and its method |
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| CN109986756A (en) * | 2017-12-29 | 2019-07-09 | 西诺控股集团有限公司 | It is a kind of based on the intelligent injection molding production system remotely controlled |
| CN108303944A (en) * | 2017-12-30 | 2018-07-20 | 佛山市顺德区震德精密机械有限公司 | A kind of industrial 4.0 networked systems of injection molding machine and monitoring method |
| CN108748936A (en) * | 2018-06-05 | 2018-11-06 | 美视伊汽车镜控（苏州）有限公司 | A kind of injection workshop Intelligent Production Management System and its method |
| CN108748958A (en) * | 2018-07-16 | 2018-11-06 | 江门市弈创企业管理咨询有限公司 | A kind of one-step injection blower technique information share system Internet-based |
| CN109085810A (en) * | 2018-08-30 | 2018-12-25 | 东莞广宇精密电子有限公司 | A kind of operator manufacturing monitoring system |
| CN109508322B (en) * | 2018-11-01 | 2021-03-05 | 杭州电子科技大学 | Injection molding process file processing method and system |
| CN109508322A (en) * | 2018-11-01 | 2019-03-22 | 杭州电子科技大学 | Shooting Technique document handling method and system |
| CN113165243A (en) * | 2018-11-16 | 2021-07-23 | 科思创知识产权两合公司 | Method and system for improving a physical production process |
| CN110941247A (en) * | 2019-11-07 | 2020-03-31 | 宁波力劲科技有限公司 | Intelligent cloud die-casting management system and management method for die-casting machine |
| CN111665812A (en) * | 2020-06-30 | 2020-09-15 | 广东力源工程技术有限公司 | Injection molding machine production energy consumption management method and system |
| CN112356409A (en) * | 2020-10-23 | 2021-02-12 | 深圳振业企业管理咨询有限公司 | Intelligent injection molding process monitoring system |
| CN113052457A (en) * | 2021-03-23 | 2021-06-29 | 深圳市伊欧乐科技有限公司 | Manufacturing management method and system of intelligent product and readable storage medium |
| CN114670405A (en) * | 2021-12-30 | 2022-06-28 | 南京晨光集团有限责任公司 | Injection molding factory management system and management method thereof |
| CN114571689A (en) * | 2022-03-07 | 2022-06-03 | 宁波方正汽车模具股份有限公司 | Mold production online sensing method based on big data and artificial intelligence |
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