CN111697260A - Full-automatic double-trimming rubberizing machine and rubberizing method thereof - Google Patents
Full-automatic double-trimming rubberizing machine and rubberizing method thereof Download PDFInfo
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- CN111697260A CN111697260A CN202010576280.6A CN202010576280A CN111697260A CN 111697260 A CN111697260 A CN 111697260A CN 202010576280 A CN202010576280 A CN 202010576280A CN 111697260 A CN111697260 A CN 111697260A
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- station
- rubberizing
- battery
- gluing
- conveyor belt
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Manufacturing & Machinery (AREA)
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- General Chemical & Material Sciences (AREA)
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Abstract
The invention discloses a full-automatic double-trimming rubberizing machine, which comprises a base station, wherein a feeding conveyor belt is arranged on one side of the base station, a discharging conveyor belt is arranged on the other side of the base station, a rotary table is arranged above the base station and is arranged between the feeding conveyor belt and the discharging conveyor belt, a positioning station, an angle pressing station, a first rubberizing station, a second rubberizing station, a glue wrapping station, a leveling station and a discharging station are sequentially arranged on the rotary table, a positioning mechanism is arranged on the positioning station, an angle pressing mechanism is arranged on the angle pressing station, a right rubberizing station is arranged on the first rubberizing station, a left rubberizing station is arranged on the second rubberizing station, a glue wrapping mechanism is arranged on the glue wrapping station, a shaping and flattening mechanism is arranged on the leveling station, and a rubberizing method is correspondingly provided, the invention not only can effectively improve rubberizing precision and product quality, but also can prevent manual operation from damaging battery cells, the production stability, the production efficiency, the product consistency and the product quality are improved.
Description
Technical Field
The invention relates to the technical field of rubberizing equipment, in particular to a full-automatic two-edge-cutting rubberizing machine and a rubberizing method of the full-automatic two-edge-cutting rubberizing machine.
Background
Most automatic battery head joint edge of pasting in earlier stage glues equipment and adopts semi-automatic rubberizing mode, battery with afterbody location and cylinder structure draw gluey mode, lead to equipment battery location inaccurate, rubberizing unstable, equipment inefficiency, along with the market of leading of the big brand of cell-phone, the increase of customer order volume and customer are to the promotion of required quality, current production capacity can't satisfy customer's demand.
Disclosure of Invention
Aiming at the problems, the invention provides a full-automatic double-trimming adhesive tape sticking machine, which mainly solves the problems in the background technology.
The invention provides a full-automatic two-edge cutting and gluing machine which comprises a base station, a feeding conveyor belt, a discharging conveyor belt and a rotary table, wherein the feeding conveyor belt is arranged on one side of the base station, the discharging conveyor belt is arranged on the other side of the base station, the rotary table is arranged above the base station and is arranged between the feeding conveyor belt and the discharging conveyor belt, a positioning station, an angle pressing station, a first gluing station, a second gluing station, a leveling station and a discharging station are sequentially arranged on the rotary table, a positioning mechanism is arranged on the positioning station, an angle pressing mechanism is arranged on the angle pressing station, a right gluing station is arranged on the first gluing station, a left gluing station is arranged on the second gluing station, a gluing mechanism is arranged on the gluing station, and a shaping and flattening mechanism is arranged on the leveling station, the turntable rotates for a fixed angle each time, and the battery is sequentially glued through the stations.
The further improvement is that each rotation angle of the turntable is 45 degrees clockwise.
Preferably, still be provided with the feeding station on the carousel, feeding manipulator follows snatch the battery on the feeding conveyer belt and then transfer to on the carousel the feeding station, the carousel rethread evenly rotates 45 will the battery flows through each station in proper order and carries out the rubberizing action at every turn, guarantees that the carousel can constantly rotate and work, guarantees simultaneously every station all has the battery to process on the carousel at any time.
The improved structure is characterized in that a feeding manipulator is arranged between the rotary disc and the feeding conveying belt and used for feeding the battery to be rubberized into the positioning station, a discharging manipulator is arranged between the rotary disc and the discharging conveying belt and used for feeding the battery to be rubberized into the discharging conveying belt.
The improved structure is characterized in that the adhesive sticking mechanism comprises an adhesive sticking rack, an adhesive disc is arranged at the upper end of the adhesive sticking rack, an adhesive feeding motor is arranged at the rear end of the adhesive disc, a pressing cylinder and an adhesive pressing cylinder are arranged at the lower end of the adhesive sticking rack, and a sucker is arranged at the front end of the adhesive pressing cylinder.
The improved structure is characterized in that a positioning mechanism is arranged below the adhesive tape sticking mechanism, the positioning mechanism comprises a front sliding block and a rear sliding block which are used for front and rear positioning and a left sliding block and a right sliding block which are used for left and right positioning, and the front sliding block and the rear sliding block and the left and right sliding blocks are arranged on the guide rail.
The further improvement is that the front end of the rubberizing mechanism is provided with a limiting mechanism, the limiting mechanism comprises a rubberizing front cylinder and a rubberizing rear cylinder, a rubberizing upper cylinder and a rubberizing lower cylinder and a limiting cylinder, the rubberizing front cylinder and the rubberizing rear cylinder are used for front and rear limiting of the battery, and the rubberizing upper cylinder and the rubberizing lower cylinder are used for upper and lower limiting of the battery.
The second aspect of the invention provides a rubberizing method of a full-automatic two-edge-cutting rubberizing machine, which comprises the following steps:
s1, the battery is grabbed from the feeding conveyor belt and transferred to a positioning station on the turntable by the feeding manipulator, and the head of the battery is positioned;
s2, rotating the turntable clockwise by 45 degrees, transferring the battery to an angle pressing station, and collecting the cut angle of the head of the battery;
s3, rotating the turntable clockwise by 45 degrees, transferring the battery to a first rubberizing station, and rubberizing the right cut edge of the battery;
s4, rotating the turntable clockwise by 45 degrees, transferring the battery to a second rubberizing station, and rubberizing the left cut edge of the battery;
s5, rotating the turntable clockwise by 45 degrees, transferring the battery to a glue wrapping station, and wrapping the battery by gluing;
s6, clockwise rotating the turntable by 45 degrees, transferring the battery to a leveling station, and leveling the battery rubberizing;
s7, rotating the turntable clockwise by 45 degrees, transferring the battery to a discharging station, and grabbing the battery by the discharging manipulator, lifting the battery, rotating the battery counterclockwise by 90 degrees, and transferring the battery to the next procedure.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention not only can effectively improve the rubberizing precision and improve the product quality, but also can prevent the damage to the battery cell caused by manual operation, and the rubberizing precision is controlled by a stepping motor through adopting PLC program control, so as to achieve the implementation of the rubberizing precision;
2. the invention adopts the eight-station turntable, can simultaneously carry out two-edge trimming and rubberizing on 8 batteries in turn, greatly saves the rubberizing time of the batteries by subdividing the battery rubberizing procedure, effectively improves the production efficiency and ensures the production quality.
Drawings
The drawings are for illustrative purposes only and are not to be construed as limiting the patent; for the purpose of better illustrating the embodiments, certain features of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
FIG. 1 is a schematic overall structure diagram of an embodiment of the present invention;
FIG. 2 is a schematic view of a taping mechanism according to an embodiment of the present invention;
wherein: 1. a feed conveyor; 2. a feeding manipulator; 3. a positioning mechanism; 4. an angle pressing mechanism; 5. a right rubberizing mechanism; 6. a left rubberizing mechanism; 7. a glue wrapping mechanism; 8. a shaping and flattening mechanism; 9. a discharging manipulator; 10. a glue pressing cylinder; 11. a suction cup; 12. a limiting cylinder; 13. a front cylinder and a rear cylinder for rubberizing; 14. gluing an upper cylinder and a lower cylinder; 15. a glue feeding motor; 16. a rubber plate; 17. a pressing cylinder; 18. a front slider and a rear slider; 19. left and right sliders.
Detailed Description
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted" and "connected" are to be interpreted broadly, e.g., as being either fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, so to speak, as communicating between the two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art. The technical solution of the present invention is further described below with reference to the accompanying drawings and examples.
Referring to fig. 1 and 2, a full-automatic two-edge cutting rubberizing machine comprises a base station, a feeding conveyor belt 1, a discharging conveyor belt and a rotary table, wherein the feeding conveyor belt 1 is arranged on one side of the base station, the discharging conveyor belt is arranged on the other side of the base station, the rotary table is arranged above the base station, the rotary table is arranged between the feeding conveyor belt 1 and the discharging conveyor belt, a positioning station, a corner pressing station, a first rubberizing station, a second rubberizing station, a glue wrapping station, a leveling station and a discharging station are sequentially arranged on the rotary table, a positioning mechanism 3 is arranged on the positioning station, a corner pressing mechanism 4 is arranged on the corner pressing station, a right rubberizing station is arranged on the first rubberizing station, a left rubberizing station is arranged on the second rubberizing station, a glue wrapping mechanism 7 is arranged on the glue wrapping station, a shaping flattening mechanism 8 is arranged on the leveling station, the turntable rotates for a fixed angle each time, and the battery is sequentially glued through the stations.
As a preferred embodiment of the present invention, the angle of rotation of the turntable is 45 ° clockwise. Preferably, still be provided with the feeding station on the carousel, feeding manipulator 2 follows it transfers earlier to after snatching the battery on the feeding conveyer belt 1 on the carousel the feeding station, the carousel rethread is at every turn even clockwise rotate 45 will the battery flows through each station in proper order and carries out the rubberizing action, guarantees that the carousel can constantly rotate and carry out work, guarantees simultaneously every station all has the battery to process at any time on the carousel.
As a preferred embodiment of the present invention, a feeding manipulator 2 is arranged between the turntable and the feeding conveyor belt 1, the feeding manipulator 2 is used for feeding the battery to be rubberized to the positioning station, a discharging manipulator 9 is arranged between the turntable and the discharging conveyor belt, and the discharging manipulator 9 is used for feeding the battery after rubberizing to the discharging conveyor belt.
As a preferred embodiment of the present invention, the rubberizing mechanism includes a rubberizing frame, the upper end of the rubberizing frame is provided with a rubber plate 16, the rear end of the rubber plate 16 is provided with a rubber feeding motor 15, the lower end of the rubberizing frame is provided with a pressing cylinder 17 and a glue pressing cylinder 10, and the front end of the glue pressing cylinder 10 is provided with a suction cup 11.
As a preferred embodiment of the present invention, a positioning mechanism 3 is disposed below the gluing mechanism, the positioning mechanism 3 includes a front and rear slider 18 for front and rear positioning and a left and right slider for left and right positioning, and the front and rear slider 18 and the left and right slider are both disposed on the guide rail.
As a preferred embodiment of the present invention, a limiting mechanism is disposed at the front end of the rubberizing mechanism, the limiting mechanism includes a rubberizing front and rear air cylinder 13, a rubberizing upper and lower air cylinder 14, and a limiting air cylinder 12, the rubberizing front and rear air cylinder 13 is used for front and rear limiting of a battery, and the rubberizing upper and lower air cylinder 14 is used for upper and lower limiting of the battery.
And a rubberizing method of the full-automatic two-edge-cutting rubberizing machine, which comprises the following steps:
s1, the feeding manipulator 2 grabs the battery from the feeding conveyor belt 1 and transfers the battery to a positioning station on the turntable, and the head of the battery is positioned;
s2, rotating the turntable clockwise by 45 degrees, transferring the battery to an angle pressing station, and collecting the cut angle of the head of the battery;
s3, rotating the turntable clockwise by 45 degrees, transferring the battery to a first rubberizing station, and rubberizing the right cut edge of the battery;
s4, rotating the turntable clockwise by 45 degrees, transferring the battery to a second rubberizing station, and rubberizing the left cut edge of the battery;
s5, rotating the turntable clockwise by 45 degrees, transferring the battery to a glue wrapping station, and wrapping the battery by gluing;
s6, clockwise rotating the turntable by 45 degrees, transferring the battery to a leveling station, and leveling the battery rubberizing;
s7, rotating the turntable clockwise by 45 degrees, transferring the battery to a discharging station, and grabbing the battery by the discharging manipulator 9, lifting the battery, rotating the battery counterclockwise by 90 degrees, and transferring the battery to the next procedure.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention not only can effectively improve the rubberizing precision and improve the product quality, but also can prevent the damage to the battery cell caused by manual operation, and the rubberizing precision is controlled by a stepping motor through adopting PLC program control, so as to achieve the implementation of the rubberizing precision;
2. the invention adopts the eight-station turntable, can simultaneously carry out two-edge trimming and rubberizing on 8 batteries in turn, greatly saves the rubberizing time of the batteries by subdividing the battery rubberizing procedure, effectively improves the production efficiency and ensures the production quality.
In the drawings, the positional relationship is described for illustrative purposes only and is not to be construed as limiting the present patent; it should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.
Claims (7)
1. A full-automatic two-edge cutting rubberizing machine is characterized by comprising a base station, a feeding conveyor belt (1), a discharging conveyor belt and a rotary table, wherein the feeding conveyor belt (1) is arranged on one side of the base station, the discharging conveyor belt is arranged on the other side of the base station, the rotary table is arranged above the base station and is arranged between the feeding conveyor belt (1) and the discharging conveyor belt, a positioning station, a corner pressing station, a first rubberizing station, a second rubberizing station, a glue wrapping station, a leveling station and a discharging station are sequentially arranged on the rotary table, a positioning mechanism (3) is arranged on the positioning station, a corner pressing mechanism (4) is arranged on the corner pressing station, a right rubberizing station is arranged on the first rubberizing station, a left rubberizing station is arranged on the second rubberizing station, a glue wrapping mechanism (7) is arranged on the glue wrapping station, the leveling station is provided with a shaping and flattening mechanism (8), the turntable rotates for a fixed angle at each time, and the battery is sequentially glued through the stations.
2. The machine according to claim 1, wherein said turntable is rotated at 45 ° clockwise for each rotation.
3. The full-automatic two-edge cutting and gluing machine according to claim 1, wherein a feeding manipulator (2) is arranged between the rotary table and the feeding conveyor belt (1), the feeding manipulator (2) is used for feeding a battery to be glued to the positioning station, a discharging manipulator (9) is arranged between the rotary table and the discharging conveyor belt, and the discharging manipulator (9) is used for feeding the glued battery to the discharging conveyor belt.
4. The full-automatic two-edge trimming and gluing machine according to claim 1, wherein the gluing mechanism comprises a gluing machine frame, a gluing disc (16) is arranged at the upper end of the gluing machine frame, a glue feeding motor (15) is arranged at the rear end of the gluing disc (16), a pressing cylinder (17) and a gluing cylinder (10) are arranged at the lower end of the gluing machine frame, and a sucking disc (11) is arranged at the front end of the gluing cylinder (10).
5. The full-automatic two-edge cutting and gluing machine according to claim 4, wherein a positioning mechanism (3) is arranged below the gluing mechanism, the positioning mechanism (3) comprises a front slider (18) and a rear slider (18) for front and rear positioning and a left slider and a right slider for left and right positioning, and the front slider (18) and the left slider and the right slider are both arranged on the guide rail.
6. The full-automatic two-edge cutting and gluing machine according to claim 5, wherein a limiting mechanism is arranged at the front end of the gluing mechanism, the limiting mechanism comprises a front and back gluing cylinder (13), an upper and lower gluing cylinder (14) and a limiting cylinder (12), the front and back gluing cylinder (13) is used for front and back limiting of a battery, and the upper and lower gluing cylinder (14) is used for upper and lower limiting of the battery.
7. A rubberizing method of a full-automatic two-edge rubberizing machine, characterized by comprising the full-automatic two-edge rubberizing machine of any one of claims 1 to 6, and further comprising the steps of:
s1, the battery is grabbed from the feeding conveyor belt (1) and transferred to a positioning station on the turntable by the feeding manipulator (2), and the head of the battery is positioned;
s2, rotating the turntable clockwise by 45 degrees, transferring the battery to an angle pressing station, and collecting the cut angle of the head of the battery;
s3, rotating the turntable clockwise by 45 degrees, transferring the battery to a first rubberizing station, and rubberizing the right cut edge of the battery;
s4, rotating the turntable clockwise by 45 degrees, transferring the battery to a second rubberizing station, and rubberizing the left cut edge of the battery;
s5, rotating the turntable clockwise by 45 degrees, transferring the battery to a glue wrapping station, and wrapping the battery by gluing;
s6, clockwise rotating the turntable by 45 degrees, transferring the battery to a leveling station, and leveling the battery rubberizing;
s7, rotating the turntable clockwise by 45 degrees, transferring the battery to a discharging station, and grabbing the battery by the discharging manipulator (9), lifting the battery, rotating the battery counterclockwise by 90 degrees, and transferring the battery to the next procedure.
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CN202010576280.6A CN111697260A (en) | 2020-06-22 | 2020-06-22 | Full-automatic double-trimming rubberizing machine and rubberizing method thereof |
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Citations (14)
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GB9613589D0 (en) * | 1995-06-28 | 1996-08-28 | Nordstrom John E | Wrapping machine and method |
CN205177950U (en) * | 2015-11-19 | 2016-04-20 | 广东鸿宝科技有限公司 | Automatic rubberizing of power battery and bales catch holder device |
CN205790198U (en) * | 2016-05-20 | 2016-12-07 | 惠州市赢合科技有限公司 | The mechanism that a kind of battery afterbody is encapsulated |
CN205944294U (en) * | 2016-08-15 | 2017-02-08 | 广东东博自动化设备有限公司 | A automation equipment for pasting lithium cell current limiter |
CN106602127A (en) * | 2017-01-10 | 2017-04-26 | 深圳市欧盛自动化有限公司 | Automatic head-sticking high temperature packing paper dispenser |
CN106816608A (en) * | 2017-03-28 | 2017-06-09 | 惠州市德赛自动化技术有限公司 | A kind of rubberizing equipment |
CN106848341A (en) * | 2017-03-10 | 2017-06-13 | 珠海市嘉德电能科技有限公司 | A kind of battery cephalosome automatic sticking patch device |
CN107768725A (en) * | 2017-09-28 | 2018-03-06 | 海目星(江门)激光智能装备有限公司 | A kind of battery core retainer installs equipment |
CN207542336U (en) * | 2017-10-19 | 2018-06-26 | 深圳市欧盛自动化有限公司 | Gluing equipment is wrapped up in polymer battery rubberizing |
CN207611824U (en) * | 2017-10-25 | 2018-07-13 | 东莞市爱康电子科技有限公司 | A kind of automatic vision precise positioning rubberizing equipment |
CN109378527A (en) * | 2018-11-30 | 2019-02-22 | 珠海市嘉德电能科技有限公司 | A kind of battery core adhesive tape rubberizing mechanism |
CN110767934A (en) * | 2019-12-03 | 2020-02-07 | 珠海冠宇电源有限公司 | Five-in-one full-automatic adhesive tape sticking machine |
CN110931662A (en) * | 2019-12-18 | 2020-03-27 | 广东利元亨智能装备股份有限公司 | Insulating film wrapping machine |
CN210744079U (en) * | 2019-11-30 | 2020-06-12 | 广东利元亨智能装备股份有限公司 | Edge-cutting rubber coating forming machine |
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2020
- 2020-06-22 CN CN202010576280.6A patent/CN111697260A/en active Pending
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GB9613589D0 (en) * | 1995-06-28 | 1996-08-28 | Nordstrom John E | Wrapping machine and method |
CN205177950U (en) * | 2015-11-19 | 2016-04-20 | 广东鸿宝科技有限公司 | Automatic rubberizing of power battery and bales catch holder device |
CN205790198U (en) * | 2016-05-20 | 2016-12-07 | 惠州市赢合科技有限公司 | The mechanism that a kind of battery afterbody is encapsulated |
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CN106816608A (en) * | 2017-03-28 | 2017-06-09 | 惠州市德赛自动化技术有限公司 | A kind of rubberizing equipment |
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CN207611824U (en) * | 2017-10-25 | 2018-07-13 | 东莞市爱康电子科技有限公司 | A kind of automatic vision precise positioning rubberizing equipment |
CN109378527A (en) * | 2018-11-30 | 2019-02-22 | 珠海市嘉德电能科技有限公司 | A kind of battery core adhesive tape rubberizing mechanism |
CN210744079U (en) * | 2019-11-30 | 2020-06-12 | 广东利元亨智能装备股份有限公司 | Edge-cutting rubber coating forming machine |
CN110767934A (en) * | 2019-12-03 | 2020-02-07 | 珠海冠宇电源有限公司 | Five-in-one full-automatic adhesive tape sticking machine |
CN110931662A (en) * | 2019-12-18 | 2020-03-27 | 广东利元亨智能装备股份有限公司 | Insulating film wrapping machine |
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