CN114388989A - Test is pasted EV and is glued book utmost point ear all-in-one - Google Patents
Test is pasted EV and is glued book utmost point ear all-in-one Download PDFInfo
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- CN114388989A CN114388989A CN202111419585.7A CN202111419585A CN114388989A CN 114388989 A CN114388989 A CN 114388989A CN 202111419585 A CN202111419585 A CN 202111419585A CN 114388989 A CN114388989 A CN 114388989A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/531—Electrode connections inside a battery casing
- H01M50/533—Electrode connections inside a battery casing characterised by the shape of the leads or tabs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/06—Bending rods, profiles, or tubes in press brakes or between rams and anvils or abutments; Pliers with forming dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The invention provides an EV (electric vehicle) adhesive tab folding and sticking test integrated machine which comprises a rack, a control unit, a disc-shaped transposition rotary table, a feeding unit, a shaping unit, a detection unit, a test unit, a cutting unit, an adhesive sticking unit and a tab folding unit, wherein the feeding unit, the shaping unit, the detection unit, the test unit, the cutting unit, the adhesive sticking unit and the tab folding unit are sequentially arranged around the transposition rotary table; the motor drives the transposition turntable to rotate in an equiangular intermittent manner through the speed reducer, so that the feeding station is switched among the feeding unit, the shaping unit, the detecting unit, the testing unit, the cutting unit, the rubberizing unit and the tab folding unit. The all-in-one machine has the advantages of compact space, high automation degree, linkage of front and back actions and great improvement of efficiency.
Description
Technical Field
The invention relates to battery production equipment, in particular to an EV (electric vehicle) adhesive tab folding and sticking testing integrated machine.
Background
The automatic processing of battery utmost point ear is an important ring in the battery production process, and he can very big promotion battery's production efficiency.
At present, a plurality of automatic processing devices for the battery tabs are provided, such as reshaping, detecting, cutting, tab folding and the like of the battery tabs, but the automatic processes are independently completed, and can not be organically matched with each other, the docking between upstream and downstream can be realized only by means of some intermediate circulation, the processing period is still long, and each device occupies a certain space, so that the whole automatic assembly line device is too bulky, the occupied space is too large, and a large transformation space is provided.
If the application number is: 202011075129.0, title of invention: the invention discloses a full-automatic core packaging line which is respectively provided with feeding, tab cutting, gluing, welding, bending and the like, but each process occupies a single device, and the volume of the single device is large, so that the flow of the whole production line occupies too long physical space, has high requirements on production environment, and is not beneficial to popularization and application.
In order to solve the above-mentioned problems, those skilled in the art are looking for a simpler, less expensive, and more effective mobile phone-assisted game device.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides the EV glue and tab testing integrated machine which is compact in space, high in automation degree, linked in front and back actions and greatly improved in efficiency.
In order to achieve the purpose, the invention adopts the technical scheme that: an EV glue-sticking and lug-folding testing integrated machine comprises a rack, a control unit, a disc-shaped indexing turntable, a feeding unit, a shaping unit, a detection unit, a test unit, a cutting unit, a gluing unit and a lug folding unit, wherein the feeding unit, the shaping unit, the detection unit, the test unit, the cutting unit, the gluing unit and the lug folding unit are sequentially arranged around the indexing turntable;
the indexing turntable comprises a turntable, a plurality of material placing stations which are arranged on the turntable at equal angles, a motor for driving the turntable to rotate and a speed reducer, wherein each material placing station comprises a fixed flange, a movable flange and a positioning push rod, the fixed flanges are fixed on the turntable, the movable flanges can be transversely installed on the turntable, a clamping groove is formed between the fixed flanges and the movable flanges, the positioning push rods can be installed in the clamping groove in a back-and-forth moving mode, first tension springs for always driving the movable flanges to move towards the clamping sides are installed on the movable flanges, second tension springs for always driving the positioning push rods to push towards the inner parts of the clamping grooves are installed on the positioning push rods, and flanges extending inwards are arranged on the inner sides of the outer ends of the fixed flanges and the inner sides of the outer ends of the movable flanges to form positioning edges of the outer ends of the clamping grooves;
the motor drives the rotary table to rotate intermittently at equal angles through the speed reducer, so that the discharging station is switched among the feeding unit, the shaping unit, the detection unit, the test unit, the cutting unit, the gluing unit and the tab folding unit.
The feeding unit comprises a feeding manipulator and a discharging driving assembly arranged below a station of the feeding manipulator, the discharging driving assembly is arranged below the turntable and comprises a lifting cylinder and a horizontal moving assembly arranged at the top of the lifting cylinder, and the horizontal moving assembly can drive the movable flange to move reversely to the clamping groove when rising to the highest position; the feeding manipulator comprises a walking track, a manipulator and a positioning push rod driving assembly, the manipulator walks on the walking track, and the stroke end point of the manipulator is positioned above the clamping groove of one of the material placing stations; and the positioning push rod driving assembly is abutted against the inner end of the positioning push rod and used for driving the positioning push rod to move towards the outer end of the clamping groove.
Basically, feed mechanism includes conveyer belt and material loading transportation manipulator, it is the material loading plastic sucking disc to go up the feed bin, the last array of material loading plastic sucking disc has a plurality of positions, the plastic setting element is installed to the tail end of conveyer belt, the whole groove is seted up to the intermediate position of plastic setting element, the notch in whole groove narrows gradually, the tail end in whole groove is parallel cell body.
The control unit controls the glue discharging length of the glue discharging mechanism through the laser positioning module and controls the actions of the lower jacking mechanism and the upper pressing mechanism according to the glue discharging length of the glue discharging mechanism; the lower jacking mechanism and the upper pressing mechanism clamp incoming materials in a clamping and squeezing type material taking mode; the upper horizontal moving mechanism is used for driving the upper pressing mechanism to move in a reciprocating mode in the horizontal direction.
The tab folding unit comprises a lower supporting platform, a first bending mechanism and a second bending mechanism, wherein the lower supporting platform is arranged below the turntable and comprises a base, a lifting cylinder and a supporting table surface arranged at the top end of the lifting cylinder;
the first bending mechanism comprises a bending rack, a motor-driven lifting assembly, a motor-driven horizontal moving assembly, an air cylinder and a bending assembly, the motor-driven horizontal moving assembly is installed at the action end of the motor-driven lifting assembly, the air cylinder and the bending assembly are installed at the action end of the motor-driven horizontal moving assembly, the bending assembly comprises a bending support, a bending support rod, a bending head and a limiting bottom plate, the limiting bottom plate is installed at the bottom end of the bending support, the middle part of the bending support rod is hinged to the bending support, the bending head is fixed at the front end of the bending support rod, the tail end of the bending support rod is hinged to the telescopic end of the air cylinder, the tail end of the air cylinder is installed at the action end of the motor-driven horizontal moving assembly, the bending head is abutted to the limiting bottom plate in an initial state, and the air cylinder pushes the bending support rod to rotate around the hinge point under the bending action, turning the bending head upwards;
the second mechanism of bending is including locating the subassembly of bending of pushing down above the carousel, the subassembly of bending of pushing down includes pushing down the cylinder and sets up the pressure head at pushing down the cylinder tip.
Basically, eight discharging stations are arranged on the rotary table and respectively correspond to the feeding unit, the shaping unit, the detection unit, the test unit, the cutting unit, the gluing unit, the tab folding unit and the discharging mechanism.
Basically, the unloading mechanism includes unloading manipulator and unloading plastic sucking plate.
Basically, the shaping unit includes that horizontal migration subassembly, two upper and lower cylinder subassemblies scrape the piece with two upper and lower pottery, and two cylinder subassemblies drive two pottery respectively and scrape the piece and move until the butt in opposite directions.
Basically, the detection unit comprises a CCD camera and a horizontal bidirectional adjustable base and is used for detecting the edge position of the tab; the testing unit comprises a horizontal bidirectional adjusting assembly and a short circuit alarm module, wherein the horizontal bidirectional adjusting assembly is associated with the detecting unit so as to adjust the position of the testing module according to the detection data of the detecting unit.
Basically, the cutting unit comprises a ceramic cutter, a pneumatic assembly and a waste material box, the waste material box is arranged below the turntable, and the pneumatic assembly drives the ceramic cutter to cut in the vertical direction.
Compared with the prior art, the automatic lug folding machine has outstanding substantive characteristics and remarkable progress, and particularly, the automatic lug folding machine is characterized in that the traditional assembly line type equipment occupying a large amount of physical space is modified, a transposition turntable is taken as a core, and a feeding unit, a shaping unit, a detection unit, a test unit, a cutting unit, a gluing unit, a lug folding unit and a blanking mechanism are arranged around the transposition turntable for a circle, so that the occupied space is greatly reduced, the front and rear processes are linked in sequence, the continuous process requirements of production and manufacturing of lugs are met, manual intervention is not needed, and the production efficiency is greatly improved.
Furthermore, the material placing stations on the rotary table have the functions of automatic alignment and automatic clamping, manual participation is not needed, and the position requirements of different subsequent procedures on workpieces can be met.
Furthermore, the feeding process is realized through the feeding mechanical arm, the conveying belt and the shaping groove, so that the position and the posture of the fed materials are kept consistent, and the height uniformity of the fed materials to the discharging station can be ensured.
Furthermore, set up laser positioning module in putting the gluey unit, confirm the position of supplied materials through the location, the precision is higher, and the supplied materials cuts off and presss from both sides the crowded formula material mode and press from both sides to get the breakage through lower part climbing mechanism and upper portion hold-down mechanism, can effectively avoid the supplied materials because viscosity is higher, the adhesion is together, is difficult to the problem of cutting off.
Furthermore, the tab bending unit is provided with a first bending mechanism and a second bending mechanism, the lifting and horizontal moving assembly driven by the motor controls the front and back up-and-down movement of the bending assembly, the movement precision is higher, and then the lever-type movement of the cylinder and the bending assembly enables the movement track of the bending head to be in a circular arc shape from bottom to top, so that the certainty of upward bending of the tab can be ensured, and the problem that the tab is bent due to direct pressing is avoided; and the second bending mechanism is used for bending the tab after the first bending for the second time, and the second bending adopts direct bending.
Further, the shaping unit comprises two ceramic scraping blocks, the scraping action of the pole lug is completed through clamping of the two ceramic scraping blocks and movement of the horizontal movement shaping assembly, and the pole lug is straightened.
Furthermore, the detection unit adopts a CCD camera, and the main purpose of the detection unit is to determine the edge position of the tab and link the data to a downstream test unit, so that the test unit can find the tab and perform adjustment and corresponding test.
Furthermore, the cutting unit selects a ceramic cutter to cut off overlong tabs, and the waste tab part falls into a waste material box.
Drawings
Fig. 1 is a schematic overall structure diagram of the EV glue tab testing and pasting all-in-one machine of the invention.
Fig. 2 is one of the overall structural schematic diagrams of the indexing turntable of the present invention.
Fig. 3 is a second schematic view of the overall structure of the indexing turntable of the present invention.
Fig. 4 is a schematic view of the overall structure of the feeding unit in the present invention.
FIG. 5 is a schematic diagram of the overall structure of the shaping unit, the detecting unit, the testing unit and the trimming unit.
FIG. 6 is a schematic structural diagram of a taping unit according to the present invention.
FIG. 7 is a second schematic view of the structure of the rubberizing unit according to the present invention.
Fig. 8 is one of the structural schematic diagrams of the folded tab unit of the present invention.
Fig. 9 is a second schematic structural view of the folded tab unit of the present invention.
In the figure: 1. a frame; 2. a transposition turntable; 2-1 rotating disc; 2-2, a material discharging station; 2-3. a motor; 2-4, reducer; 2-5, fixing the flange; 2-6, moving the flange; 2-7, positioning the push rod; 2-8, clamping groove; 2-9, a first tension spring; 2-10, a second tension spring; 2-11, positioning the edge; 3. a feeding unit; 3-1, feeding a mechanical arm; 3-2, a discharging driving assembly; 3-3, lifting the cylinder; 3-4, horizontally moving the component; 3-5, a walking track; 3-6, positioning the push rod driving assembly; 3-7, a manipulator; 4. a shaping unit; 4-1, horizontally moving the shaping component; 4-2. a cylinder assembly; 4-3, ceramic scraping block; 5. a detection unit; 5-1. a CCD camera; 5-2, horizontally and bidirectionally adjusting the base; 6. a test unit; 6-1, a horizontal bidirectional adjusting component; 6-2. short circuit alarm module; 7. a cutting unit; 7-1, ceramic cutter; 7-2. a pneumatic assembly; 8. a rubberizing unit; 8-1, laser positioning module; 8-2, a lower jacking mechanism; 8-3, an upper pressing mechanism; 8-4. a rubber disc; 8-5, placing a rubber roller set; 8-6, placing a glue platform; 8-7, an upper horizontal moving mechanism; 9. folding a tab unit; 9-1. a lower support platform; 9-2, a first bending mechanism; 9-3, a second bending mechanism; 9-4, supporting the table top; 9-5, bending the frame; 9-6. the motor drives the lifting component; 9-7, driving the horizontal moving component by a motor; 9-8, cylinder; 9-10, bending the bracket; 9-11, bending the supporting rod; 9-12, bending the elbow; 9-13, a limit bottom plate; 9-14, pressing down the air cylinder; 9-15, pressing head; 10. feeding a bin; 12. a conveyor belt; 13. a feeding transfer manipulator; 14. a shaping positioning piece; 15. and (4) shaping the groove.
Detailed Description
The technical solution of the present invention is further described in detail by the following embodiments.
As shown in fig. 1-9, a test EV (electric vehicle) tab folding all-in-one machine comprises a rack 1, a control unit, a disc-shaped indexing turntable 2, a feeding unit 3, a shaping unit 4, a detection unit 5, a test unit 6, a cutting unit 7, a rubberizing unit 8 and a tab folding unit 9, wherein the feeding unit 3, the shaping unit 4, the detection unit 5, the test unit 6, the cutting unit 7, the rubberizing unit 8 and the tab folding unit 9 are sequentially arranged around the indexing turntable 2, a feeding bin 10 and a feeding mechanism are arranged on one side of the feeding unit, a discharging mechanism and a storage bin are arranged on the outer side of the tab folding unit 9, and the discharging mechanism comprises a discharging manipulator and a discharging plastic sucking disc.
Feed mechanism includes conveyer belt 12 and material loading transfer manipulator 13, the material loading storehouse is material loading plastic sucking disc, the array has a plurality of positions on the material loading plastic sucking disc, plastic setting element 14 is installed to the tail end of conveyer belt, whole groove 15 is seted up to the intermediate position of plastic setting element, the notch in whole groove narrows down gradually, the tail end in whole groove is parallel cell body.
The feeding process is as follows:
taking out the battery core from the plastic sucking disc by material loading transfer manipulator 13, let like on conveyer belt 12, the battery core moves along with the conveyer belt antedisplacement, after removing and getting into whole groove 15, the battery core adjusts the gesture in the plastic groove 15 of closing up gradually to at the tail end stop moving, position and gesture are all stabilized down, so that material loading transfer manipulator 13 can accurately snatch.
The indexing turntable 2 comprises a turntable 2-1, a plurality of material placing stations 2-2 which are arranged on the turntable at equal angles, a motor 2-3 for driving the turntable to rotate and a speed reducer 2-4, wherein each material placing station comprises a fixed rib 2-5, a movable rib 2-6 and a positioning push rod 2-7, the fixed ribs 2-5 are fixed on the turntable, the movable ribs 2-6 are transversely movably arranged on the turntable, clamping grooves 2-8 are formed between the fixed ribs 2-5 and the movable ribs 2-6, the positioning push rods 2-7 are movably arranged in the clamping grooves in a front-and-back manner, first tension springs 2-9 for always driving the movable ribs to move towards the clamping sides are arranged on the movable ribs 2-6, and second tension springs 2-10 for always driving the positioning push rods to push towards the clamping grooves are arranged on the positioning push rods, the inner sides of the outer ends of the fixed flanges and the movable flanges are respectively provided with flanges extending inwards to form positioning edges 2-11 at the outer ends of the clamping grooves.
The motor 2-3 drives the rotary table 2-1 to rotate intermittently at equal angles through the speed reducer 2-4, so that the discharging station 2-2 is switched among the feeding unit 3, the shaping unit 4, the detection unit 5, the test unit 6, the cutting unit 7, the gluing unit 8 and the tab folding unit 9.
The feeding unit 3 comprises a feeding mechanical arm 3-1 and a discharging driving assembly 3-2 arranged below a station of the feeding mechanical arm, the discharging driving assembly is arranged below the turntable 2-1, the discharging driving assembly 3-2 comprises a lifting cylinder 3-3 and a horizontal moving assembly 3-4 arranged at the top of the lifting cylinder, and the horizontal moving assembly 3-4 can drive the movable flange 2-6 to move reversely to the clamping groove 2-8 when rising to the highest position; the feeding manipulator 3-1 comprises a walking rail 3-5, a manipulator 3-7 and a positioning push rod driving assembly 3-6, the manipulator walks on the walking rail 3-5, and the stroke end point of the manipulator 3-7 is positioned above a clamping groove 2-8 of one of the emptying stations; the positioning push rod driving assembly 3-6 is abutted against the inner end of the positioning push rod 2-7 and used for driving the positioning push rod 2-7 to move towards the outer end of the clamping groove 2-8.
The working process of the feeding unit 3 is as follows:
after being grabbed by a feeding manipulator 3-1, the battery core is transferred to a discharging station 2-2, in the process, a turntable rotates to transfer an empty discharging station to a corresponding position, a discharging driving assembly 3-2 is lifted by a lifting cylinder 3-3 to enable a horizontal moving assembly 3-4 to be in butt joint with a movable rib 2-6, then the movable rib 2-6 is controlled by the horizontal moving assembly 3-4 to move outwards to open a clamping groove 2-8, the battery core is placed into the clamping groove 2-8 by the feeding manipulator, the horizontal moving assembly 3-4 returns, the movable rib 2-6 returns under the action of a first tension spring 2-9 to clamp the battery core, then a positioning push rod driving assembly 3-6 is started to push a positioning push rod 2-7 to move towards the outer end of the clamping groove 2-8, and pushing the battery core outwards until the outer end of the battery core is aligned with the positioning edge 2-11, returning the positioning push rod driving assembly 3-6, and returning the positioning push rod 2-7 under the action of the second tension spring 2-10 to realize the process of feeding and position adjustment of the battery core.
And then the battery core enters a shaping unit 4, wherein the shaping unit 4 comprises a horizontal movement shaping assembly 4-1, an upper cylinder assembly 4-2, a lower cylinder assembly 4-2 and an upper ceramic scraping block 4-3 and a lower ceramic scraping block 4-3, the two cylinder assemblies respectively drive the two ceramic scraping blocks to move oppositely until the ceramic scraping blocks abut against each other, when the battery core is transposed to the shaping unit, the upper cylinder assembly 4-2 and the lower cylinder assembly 4-3 drive the ceramic scraping blocks 4-3 to clamp the tab, and then the tab is straightened through the back-and-forth movement of the horizontal movement shaping assembly 4-1.
The detection unit 5 comprises a CCD camera 5-1 and a horizontal bidirectional adjustable base 5-2 and is used for detecting the edge position of a tab; the testing unit 6 comprises a horizontal bidirectional adjusting component 6-1 and a short circuit alarm module 6-2, wherein the horizontal bidirectional adjusting component is associated with the detecting unit so as to adjust the position of the testing module according to the detection data of the detecting unit.
The cutting unit 7 comprises a ceramic cutter 7-1, a pneumatic assembly 7-2 and a waste material box, the waste material box is arranged below the rotary table, the pneumatic assembly 7-2 drives the ceramic cutter to perform cutting action in the vertical direction, and cut waste materials enter the waste material box.
The rubberizing unit 8 comprises a glue releasing mechanism, a laser positioning module 8-1, a lower jacking mechanism 8-2, an upper pressing mechanism 8-3 and an upper horizontal moving mechanism 8-7, the glue releasing mechanism comprises a glue releasing disc 8-4, a glue releasing roller set 8-5 and a glue releasing platform 8-6, the laser positioning module 8-1 is installed above the glue releasing platform 8-6, a positioning point of the laser positioning module 8-1 is arranged at the tail end of the glue releasing platform 8-6, the tail end of the glue releasing platform 8-6 is aligned with one of the glue releasing stations 2-2 on the turntable 2-1, the lower jacking mechanism 8-3 and the upper pressing mechanism 8-2 are respectively arranged above and below the tail end of the glue releasing platform 8-6, and the control unit controls the glue releasing length of the glue releasing mechanism through the laser positioning module 8-1, the actions of the lower jacking mechanism and the upper pressing mechanism are controlled according to the glue discharging length of the glue discharging mechanism; the lower jacking mechanism and the upper pressing mechanism clamp incoming materials in a clamping and squeezing type material taking mode; the upper horizontal moving mechanism is used for driving the upper pressing mechanism 8-3 to move in a reciprocating manner in the horizontal direction.
The working process of the rubberizing unit is as follows:
when the battery core is transferred to the rubberizing unit 8, the glue releasing mechanism releases glue, the laser positioning module 8-1 controls the glue releasing length, the glue releasing mechanism is controlled to stop after the set glue releasing length is reached, then the lower jacking mechanism 8-2 is controlled to lift, the upper pressing mechanism 8-3 is controlled to press downwards, the highland barley paper is pressed tightly to realize cutting, because of the actions of up-and-down clamping and extrusion, on one hand, the cutting action of the highland barley paper can be finished, on the other hand, the pulling action of the highland barley paper can be finished, to avoid the problems of adhesion of glue and difficult smooth cutting of the highland barley paper, after the highland barley paper is cut, the lower jacking mechanism 8-2 and the upper pressing mechanism 8-3 are loosened, the highland barley paper is adhered to the lower end of the upper pressing mechanism 8-3, then horizontally moving the upper pressing mechanism 8-3 to the position above the battery core, and attaching the highland barley paper to the battery core.
The tab folding unit 9 comprises a lower supporting platform 9-1, a first bending mechanism 9-2 and a second bending mechanism 9-3, the lower supporting platform 9-1 is arranged below the rotary table 2-1, and the lower supporting platform 9-1 comprises a base, a lifting cylinder 9-3 and a supporting table top 9-4 arranged at the top end of the lifting cylinder 9-3;
the first bending mechanism 9-2 comprises a bending rack 9-5, a motor-driven lifting assembly 9-6, a motor-driven horizontal moving assembly 9-7, an air cylinder 9-8 and a bending assembly, the motor-driven horizontal moving assembly 9-7 is installed at the action end of the motor-driven lifting assembly 9-6, the air cylinder 9-8 and the bending assembly are installed at the action end of the motor-driven horizontal moving assembly 9-7, the bending assembly comprises a bending support 9-10, a bending support rod 9-11, a bending head 9-12 and a limiting bottom plate 9-13, the limiting bottom plate 9-13 is installed at the bottom end of the bending support 9-10, the middle part of the bending support rod 9-11 is hinged on the bending support 9-10, and the bending head 9-12 is fixed at the front end of the bending support rod 9-11, the tail end of the bending support rod 9-11 is hinged with the telescopic end of the air cylinder 9-8, the tail end of the air cylinder 9-8 is installed at the action end of the motor-driven horizontal moving assembly 9-7, the bending head 9-12 is abutted against the limiting bottom plate 9-13 in an initial state, and under the bending action, the air cylinder 9-8 pushes the bending support rod 9-11 to rotate around the hinged point, so that the bending head 9-12 is turned upwards;
the second bending mechanism 9-3 comprises a downward pressing and bending assembly arranged above the turntable, and the downward pressing and bending assembly comprises a downward pressing air cylinder 9-14 and a pressing head 9-15 arranged at the end part of the downward pressing air cylinder.
The working process of the tab folding unit 9 is as follows:
when the battery core is transferred to the tab folding unit 9, the lifting cylinder 9-3 is lifted, the supporting table surface 9-4 supports the battery core, then the motor in the first bending mechanism 9-2 drives the lifting component 9-6 and the motor drives the horizontal moving component 9-7 to move continuously, so that the bending component approaches to the tab, in the process, the cylinder 9-8 pushes the bending support rod 9-11 to do lever motion to drive the bending head 9-12 to do upward lifting motion, under the continuous action of the motor driving the lifting component 9-6, the motor driving the horizontal moving component 9-7 and the cylinder 9-8, the bending head 9-12 does upward curved lifting motion from bottom to top, and passes through the tab position to bend the tab once upward and cling to the front end of the battery core, then the downward pressing cylinder 9-14 in the second bending mechanism 9-3 acts, and driving a pressure head 9-15 to press downwards, and pressing the part of the lug exceeding the top of the battery core to the upper end of the battery core to finish the bending process of the lug.
The device passes through the design of circumference station, makes the operation benchmark of each process unified, has saved the physical space by a wide margin, has avoided material transportation process many times, has promoted production efficiency, and the action of every process is all simple high-efficient, has unanimous operation benchmark, and the continuity is good, can satisfy large batch production needs, and for traditional pipelined layout mode, equipment components and parts are still less, and the cost is lower.
Finally, it should be noted that the above detailed description of the preferred embodiments of the present patent application is not limited to the above embodiments, and that various changes and modifications can be made within the knowledge of those skilled in the art without departing from the spirit of the present patent application.
Claims (10)
1. The utility model provides a test is pasted EV and is glued book utmost point ear all-in-one which characterized in that: the rotary lug folding machine comprises a rack, a control unit, a disc-shaped rotary table, a feeding unit, a shaping unit, a detection unit, a test unit, a cutting unit, a rubberizing unit and a lug folding unit, wherein the feeding unit, the shaping unit, the detection unit, the test unit, the cutting unit, the rubberizing unit and the lug folding unit are sequentially arranged around the rotary table;
the indexing turntable comprises a turntable, a plurality of material placing stations which are arranged on the turntable at equal angles, a motor for driving the turntable to rotate and a speed reducer, wherein each material placing station comprises a fixed flange, a movable flange and a positioning push rod, the fixed flanges are fixed on the turntable, the movable flanges can be transversely installed on the turntable, a clamping groove is formed between the fixed flanges and the movable flanges, the positioning push rods can be installed in the clamping groove in a back-and-forth moving mode, first tension springs for always driving the movable flanges to move towards the clamping sides are installed on the movable flanges, second tension springs for always driving the positioning push rods to push towards the inner parts of the clamping grooves are installed on the positioning push rods, and flanges extending inwards are arranged on the inner sides of the outer ends of the fixed flanges and the inner sides of the outer ends of the movable flanges to form positioning edges of the outer ends of the clamping grooves;
the motor drives the rotary table to rotate intermittently at equal angles through the speed reducer, so that the discharging station is switched among the feeding unit, the shaping unit, the detection unit, the test unit, the cutting unit, the gluing unit and the tab folding unit.
2. The EV glue tab and tab testing integrated machine of claim 1, wherein: the feeding unit comprises a feeding manipulator and a discharging driving assembly arranged below a station of the feeding manipulator, the discharging driving assembly is arranged below the turntable, the discharging driving assembly comprises a lifting cylinder and a horizontal moving assembly arranged at the top of the lifting cylinder, and the horizontal moving assembly can drive the movable flange to move reversely to the clamping groove when rising to the highest position; the feeding manipulator comprises a walking track, a manipulator and a positioning push rod driving assembly, the manipulator walks on the walking track, and the stroke end point of the manipulator is positioned above the clamping groove of one of the material placing stations; and the positioning push rod driving assembly is abutted against the inner end of the positioning push rod and used for driving the positioning push rod to move towards the outer end of the clamping groove.
3. The EV glue tab folding and sticking all-in-one machine for testing the EV glue tabs as claimed in claim 2, wherein: the feed mechanism includes conveyer belt and material loading transportation manipulator, the material loading storehouse is material loading plastic sucking disc, the array has a plurality of positions on the material loading plastic sucking disc, the plastic setting element is installed to the tail end of conveyer belt, the whole groove is seted up to the intermediate position of plastic setting element, the notch in whole groove narrows down gradually, the tail end in whole groove is parallel cell body.
4. The EV glue tab folding and sticking all-in-one machine for testing the EV glue tabs as claimed in claim 3, wherein: the adhesive tape sticking unit comprises an adhesive tape releasing mechanism, a laser positioning module, a lower jacking mechanism, an upper pressing mechanism and an upper horizontal moving mechanism, the adhesive tape releasing mechanism comprises an adhesive tape releasing disc, an adhesive tape releasing roller set and an adhesive tape releasing platform, the laser positioning module is arranged above the adhesive tape releasing platform, a positioning point of the laser positioning module is arranged at the tail end of the adhesive tape releasing platform, the tail end of the adhesive tape releasing platform is aligned with one of the adhesive tape releasing stations on the turntable, the lower jacking mechanism and the upper pressing mechanism are respectively arranged above and below the tail end of the adhesive tape releasing platform, the control unit controls the adhesive tape releasing length of the adhesive tape releasing mechanism through the laser positioning module and controls the actions of the lower jacking mechanism and the upper pressing mechanism according to the adhesive tape releasing length of the adhesive tape releasing mechanism; the lower jacking mechanism and the upper pressing mechanism clamp incoming materials in a clamping and squeezing type material taking mode; the upper horizontal moving mechanism is used for driving the upper pressing mechanism to move in a reciprocating mode in the horizontal direction.
5. The EV glue tab and tab testing integrated machine of claim 4, wherein: the tab folding unit comprises a lower supporting platform, a first bending mechanism and a second bending mechanism, the lower supporting platform is arranged below the rotary table, and the lower supporting platform comprises a base, a lifting cylinder and a supporting table top arranged at the top end of the lifting cylinder;
the first bending mechanism comprises a bending rack, a motor-driven lifting assembly, a motor-driven horizontal moving assembly, an air cylinder and a bending assembly, the motor-driven horizontal moving assembly is installed at the action end of the motor-driven lifting assembly, the air cylinder and the bending assembly are installed at the action end of the motor-driven horizontal moving assembly, the bending assembly comprises a bending support, a bending support rod, a bending head and a limiting bottom plate, the limiting bottom plate is installed at the bottom end of the bending support, the middle part of the bending support rod is hinged to the bending support, the bending head is fixed at the front end of the bending support rod, the tail end of the bending support rod is hinged to the telescopic end of the air cylinder, the tail end of the air cylinder is installed at the action end of the motor-driven horizontal moving assembly, the bending head is abutted to the limiting bottom plate in an initial state, and the air cylinder pushes the bending support rod to rotate around the hinge point under the bending action, turning the bending head upwards;
the second mechanism of bending is including locating the subassembly of bending of pushing down above the carousel, the subassembly of bending of pushing down includes pushing down the cylinder and sets up the pressure head at pushing down the cylinder tip.
6. The EV glue tab folding and sticking all-in-one machine for testing the EV glue tabs as claimed in claim 5, wherein: the rotary table is provided with eight discharging stations, and the eight discharging stations respectively correspond to the feeding unit, the shaping unit, the detection unit, the test unit, the cutting unit, the rubberizing unit, the tab folding unit and the discharging mechanism.
7. The EV glue tab and tab testing integrated machine of claim 6, wherein: the blanking mechanism comprises a blanking manipulator and a blanking plastic sucking disc.
8. The EV glue tab and tab testing integrated machine of claim 7, wherein: the shaping unit comprises a horizontal movement shaping assembly, an upper cylinder assembly, a lower cylinder assembly and an upper ceramic scraping block and a lower ceramic scraping block, wherein the two cylinder assemblies respectively drive the two ceramic scraping blocks to move in opposite directions until being abutted.
9. The EV glue tab and tab testing integrated machine of claim 8, wherein: the detection unit comprises a CCD camera and a horizontal bidirectional adjustable base and is used for detecting the edge position of the lug; the testing unit comprises a horizontal bidirectional adjusting assembly and a short circuit alarm module, wherein the horizontal bidirectional adjusting assembly is associated with the detecting unit so as to adjust the position of the testing module according to the detection data of the detecting unit.
10. The EV glue tab and tab testing integrated machine of claim 9, wherein: the cutting unit comprises a ceramic cutter, a pneumatic assembly and a waste material box, the waste material box is arranged below the turntable, and the pneumatic assembly drives the ceramic cutter to cut in the vertical direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111419585.7A CN114388989A (en) | 2021-11-26 | 2021-11-26 | Test is pasted EV and is glued book utmost point ear all-in-one |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111419585.7A CN114388989A (en) | 2021-11-26 | 2021-11-26 | Test is pasted EV and is glued book utmost point ear all-in-one |
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| Publication Number | Publication Date |
|---|---|
| CN114388989A true CN114388989A (en) | 2022-04-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111419585.7A Pending CN114388989A (en) | 2021-11-26 | 2021-11-26 | Test is pasted EV and is glued book utmost point ear all-in-one |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116567701A (en) * | 2023-07-11 | 2023-08-08 | 长沙市希尚网络科技有限公司 | WiFi product performance testing device |
| CN116871126A (en) * | 2023-09-06 | 2023-10-13 | 常州普雷特印刷科技有限公司 | Scraping plate rubberizing machine |
-
2021
- 2021-11-26 CN CN202111419585.7A patent/CN114388989A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116567701A (en) * | 2023-07-11 | 2023-08-08 | 长沙市希尚网络科技有限公司 | WiFi product performance testing device |
| CN116567701B (en) * | 2023-07-11 | 2023-09-05 | 长沙市希尚网络科技有限公司 | WiFi product performance testing device |
| CN116871126A (en) * | 2023-09-06 | 2023-10-13 | 常州普雷特印刷科技有限公司 | Scraping plate rubberizing machine |
| CN116871126B (en) * | 2023-09-06 | 2023-11-28 | 常州普雷特印刷科技有限公司 | Scraping plate rubberizing machine |
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