CN111389808A

CN111389808A - Full-automatic organic cleaning equipment

Info

Publication number: CN111389808A
Application number: CN202010336726.8A
Authority: CN
Inventors: 白鹏虞; 倪党生; 王文和
Original assignee: Shanghai Si'en Equipment Technology Co ltd
Current assignee: Shanghai Si'en Equipment Technology Co ltd
Priority date: 2020-04-26
Filing date: 2020-04-26
Publication date: 2020-07-10

Abstract

The invention discloses full-automatic organic cleaning equipment which comprises a feeding table, a station tank, a first blowing platform, a second blowing platform and a discharging table, wherein the top surface of a cleaning table top is provided with a movable manipulator, one side of the manipulator is provided with a movable connecting plate, an operation cavity is arranged below the cleaning table top, the movable connecting plate is positioned in the operation cavity, a first moving mechanism is arranged in the operation cavity, the station tank comprises an ultrasonic cleaning tank, an ultrasonic overflow tank and an organic soaking tank, a rotating mechanism is arranged on the manipulator, and the rotating mechanism drives a flower basket to rotate. The special-shaped part automatic oil removing device can effectively realize the functions of automatic oil removing, rinsing, spraying, dewatering, overturning, positioning and blowing and the like of the special-shaped part, can liberate people from a severe and dangerous working environment, reduces pollution brought by manpower, avoids the influence of noise on a human body, can reduce manpower, and reduces the production cost of products.

Description

Full-automatic organic cleaning equipment

Technical Field

The invention relates to the field of cleaning equipment, in particular to a cleaning device for electronic components of special-shaped parts.

Background

At present, the requirement for high smoothness of special-shaped parts or electronic components is higher and higher, the cleaning and blowing modes are that after the special-shaped parts or the electronic components are cleaned by chemical liquid, a nitrogen gun is used for manual blowing, only one nitrogen gun can be used for blowing at each time, time and labor are wasted, or the nitrogen gun is stacked and blown intensively, traces exist on the surfaces of the special-shaped parts and the electronic components which are blown out, the effect is poor, manual impurity pollution is easily brought in, the blowing efficiency is low, and noise pollution is caused. Therefore, in the batch automatic production process, an automatic cleaning device for the whole machine with high efficiency and good effect is needed.

Disclosure of Invention

The invention aims to solve the defects in the prior art and provides full-automatic organic cleaning equipment.

In order to achieve the purpose, the invention adopts the following technical scheme:

the utility model provides a full-automatic organic cleaning equipment, is including wasing the mesa, the top surface of wasing the mesa is equipped with material loading platform, station groove, sweeps platform, No. two sweeps platform, manipulator and unloading platform, one side of manipulator is equipped with the removal connecting plate, the below of wasing the mesa is equipped with the operation chamber, it is located the interior of operation chamber to remove the connecting plate, the operation intracavity is equipped with first moving mechanism.

Preferably, the station tank comprises an ultrasonic cleaning tank, an ultrasonic overflow tank and an organic soaking tank.

Preferably, a rotating mechanism is arranged on the manipulator and drives the flower basket to rotate.

Preferably, moving mechanism includes fixed mounting in the motor of operation chamber right side inner wall, the output fixedly connected with lead screw of motor, the lead screw runs through the installation with the removal connecting plate screw thread, the diapire of operation chamber is equipped with the slide rail, the bottom surface fixedly connected with pulley of removal connecting plate, pulley slidable mounting is in the slide rail, it is equipped with the inner chamber to remove the connecting plate, the diapire fixed mounting of inner chamber has servo motor, servo motor's output fixedly connected with threaded rod, the outer wall and the manipulator threaded connection of threaded rod, fixedly connected with guide bar between the upper and lower inner wall of inner chamber, the manipulator slides and runs through.

Preferably, the first purging platform and the second purging platform are both provided with second moving mechanisms, the second moving mechanisms are provided with a group of nitrogen nozzles with adjustable directions, and the bottoms of the second moving mechanisms are provided with a row of nozzles.

Preferably, the feeding table and the discharging table are fixedly provided with cylinders, and the telescopic ends of the cylinders located on the discharging table are fixedly connected with a flower basket connecting plate.

The invention has the beneficial effects that: aiming at the characteristics of different compositions, different surface finish requirements and the like of special-shaped parts or electronic components, the special-shaped parts can be effectively automatically deoiled, rinsed, sprayed, dehydrated, turned, positioned and blown, and the like, so that the production efficiency and the quality control capability of the special-shaped parts or the electronic components are improved, people can be liberated from severe and dangerous working environments, the pollution brought by manpower is reduced, the influence of noise on human bodies is avoided, the manpower is reduced, and the production cost of products is reduced.

Drawings

FIG. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a plan layout view of the present invention.

Reference numbers in the figures: the device comprises a feeding table 1, a manipulator 2, an ultrasonic cleaning tank 3, a blowing platform 4, an ultrasonic overflow tank 5, a blowing platform 6, an organic soaking tank 7, a blanking table 8, a cleaning table 9, a motor 10, a lead screw 11 and a flower basket 12.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Referring to fig. 1-2, a full-automatic organic cleaning device comprises a cleaning table top 9, a feeding table 1, a station groove, a first blowing platform 4, a second blowing platform 6, a manipulator 2 and a discharging table 8 are arranged on the top surface of the cleaning table top 9, a movable connecting plate is arranged on one side of the manipulator 2, an operation cavity is arranged below the cleaning table top 9, the movable connecting plate is arranged in the operation cavity, a first moving mechanism is arranged in the operation cavity, the station groove comprises an ultrasonic cleaning tank 3, an ultrasonic overflow tank 5 and an organic soaking tank 7, a rotating mechanism is arranged on the manipulator 2 and drives a flower basket 12 to rotate, the moving mechanism comprises a motor 10 fixedly arranged on the right inner wall of the operation cavity, a lead screw 11 is fixedly connected to the output end of the motor 10, the lead screw 11 and the movable connecting plate are installed in a threaded penetrating manner, a slide rail is arranged on the, pulley slidable mounting is in the slide rail, the mobile connection board is equipped with the inner chamber, the diapire fixed mounting of inner chamber has servo motor, servo motor's output fixedly connected with threaded rod, the outer wall and the 2 threaded connection of manipulator of threaded rod, on the inner chamber, fixedly connected with guide bar between the lower inner wall, 2 slip of manipulator run through, it all is equipped with the second moving mechanism to sweep platform 4 and No. two platform 6 that sweep, the second moving mechanism is equipped with the adjustable nitrogen nozzle of a set of direction, the bottom of second moving mechanism is equipped with one row of nozzle, the equal fixed mounting of material loading platform 1 and unloading platform 8 has the cylinder, the flexible end fixedly connected with basket connecting plate that is located the cylinder of unloading platform 8.

Aiming at the problems of inconsistent structures of special-shaped pieces and electronic components and poor effects of blowing and static process tanks, the 360-degree rotation of the flower basket 12 is realized through the rotating mechanism. When multi-angle purging is realized, the spraying overflow is added in the process tank, so that the soaking/rinsing effect can be effectively ensured, meanwhile, the shaking action design is configured, the contact between the special-shaped piece and the electronic component and the air injection direction is further enhanced at the purging station, and the flowing cleaning between the special-shaped piece and the process liquid is further improved at the process tank stations such as rinsing, soaking and the like, so that the process effect is optimized, and the purging efficiency is improved.

Have on external basket of flowers 12 and treat abluent spare part, to special-shaped or electronic components structure nonconformity, treat the problem that blows position and angle difference, according to different spare parts, set up different frock baskets of flowers 12, when guaranteeing that positioning angle sweeps, reduce the frock as far as possible and weaken the effect and improve the cleaning performance to the interference of blowing effect

A group of nitrogen nozzles with adjustable directions are arranged on the first purging platform 4 and the second purging platform 6, a certain nozzle can be independently opened or closed through the electromagnetic valve, the nozzle angle corresponds to the position of the part, the left and right movement is achieved through fixing the second displacement mechanism, the close-range purging of the nozzle and the flower basket 12 workpiece is guaranteed, a row of nozzles are arranged at the bottom of the nozzle, and the multi-angle purging of the part can be achieved. Because of the manipulator mode difference, there are two kinds of modes of sweeping:

⑴, positioning and purging, namely, the nitrogen nozzle plate is driven to move left and right by the displacement mechanism, when the manipulator 2 puts the flower basket 12 into the first purging platform 4 and the second purging platform 6, the mechanical rotation mechanism does not work, and the second displacement mechanism drives the nozzle to move inwards to ensure that the distance between the nozzle and the part is less than 10 mm.

⑵ rotating and purging, wherein the nitrogen nozzle plate is driven to move left and right by the second displacement mechanism, when the manipulator 2 puts the flower basket 12 into the first purging platform 4 and the second purging platform 6, the second displacement mechanism does not work, the mechanical rotation mechanism works, large water drops inside can be discharged firstly in the rotating process, and the rotating and purging at a certain angle is equivalent to positioning and purging.

To different outside baskets of flowers 12, set up correlation sensor in loading attachment department, make other different baskets of flowers 12, different baskets of flowers 12 correspond different process, make the spare part of its different requirements reach the washing through different technologies, and the end of placing basket of flowers 12 is equipped with prevents slow-witted device, avoids the basket of flowers front and back face dress to be anti-reverse.

The working principle is as follows: manually clicking an automatic process on the touch screen, moving the mechanical arm 2 to the ultrasonic overflow groove 5 in advance, extending the cylinder of the feeding table, manually placing the flower basket 12 in the groove, clicking a confirmation button, and retracting the cylinder.

The mechanical arm 2 grabs the tool clamp at the loading platform 1, the cleaning tank cover is opened, after a workpiece is placed in the tank through the mechanical arm 2 (without unhooking), the pump pumps out organic solution from the liquid storage tank and injects the organic solution into the ultrasonic cleaning process tank 3 to reach the working liquid level, and the rotating mechanism and the ultrasonic wave start cleaning. After a plurality of times, the ultrasonic wave stops working, the liquid in the liquid discharge valve groove is opened to be discharged completely, the mechanical arm 2 drives the workpiece to leave the process groove,

after the workpiece is placed into the first blowing platform 4 through the manipulator 2 (without unhooking), the workpiece is blown in a positioning mode: cylinder driven upper part N₂The air nozzle moves from one side to the workpiece, and the electromagnetic valve controls the nozzle to position and blow the workpiece one by one. Rotating and purging: after a workpiece is placed into the first blowing platform 4 through the manipulator 2 (without unhooking), the rotating mechanism of the manipulator 2 starts to rotate, the electromagnetic valve controls the nozzles to blow the workpiece one by one, and the nitrogen nozzle at the lower part blows the surface of the workpiece during rotation.

After the workpiece is placed in the tank through the manipulator 2, the DI water sprays, water is injected downwards and overflows, the ultrasonic overflow tank 3 reaches the working liquid level, and the rotating mechanism and the ultrasonic wave start cleaning. After a plurality of times, the ultrasonic wave stops working, the water inlet valve is closed, the liquid discharge valve is opened to discharge the liquid in the tank completely, the mechanical arm 2 carries the workpiece to leave the process tank, the nitrogen nozzle performs pre-purging on the surface of the rotating workpiece, and then the workpiece enters the second purging platform 6.

Can be according to the different adjustment order of technology in order to reach abluent purpose, wash the completion back, manipulator 2 places basket of flowers 12 in unloading platform 8, and manipulator 2 removes to the intermediate position, and 8 cylinders of unloading platform stretch out and drive the basket of flowers connecting plate and stretch out through spout guiding mechanism, and bee calling organ sounds, and this washing has been accomplished.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims

1. The utility model provides a full-automatic organic cleaning equipment, is including wasing mesa (9), its characterized in that, the top surface of wasing mesa (9) is equipped with material loading platform (1), station groove, sweeps platform (4), sweeps platform (6), manipulator (2) and unloading platform (8) for two numbers, one side of manipulator (2) is equipped with the removal connecting plate, the below of wasing mesa (9) is equipped with the operation chamber, it is located the interior of operation chamber to remove the connecting plate, the operation intracavity is equipped with first moving mechanism.

2. The full-automatic organic cleaning equipment according to claim 1, wherein the station tank comprises an ultrasonic cleaning tank (3), an ultrasonic overflow tank (5) and an organic soaking tank (7).

3. The full-automatic organic cleaning equipment according to claim 1, wherein the manipulator (2) is provided with a rotating mechanism, and the rotating mechanism drives the flower basket (12) to rotate.

4. The full-automatic organic cleaning equipment according to claim 1, wherein the moving mechanism comprises a motor (10) fixedly installed on the right inner wall of the operation cavity, the output end of the motor (10) is fixedly connected with a lead screw (11), the lead screw (11) and a moving connecting plate are installed in a threaded penetrating manner, the bottom wall of the operation cavity is provided with a sliding rail, the bottom surface of the moving connecting plate is fixedly connected with a pulley, the pulley is installed in the sliding rail in a sliding manner, the moving connecting plate is provided with an inner cavity, the bottom wall of the inner cavity is fixedly installed with a servo motor, the output end of the servo motor is fixedly connected with a threaded rod, the outer wall of the threaded rod is in threaded connection with a manipulator (2), a guide rod is fixedly connected between the upper inner wall and the lower inner wall of the.

5. The full-automatic organic cleaning equipment according to claim 1, wherein the first purging platform (4) and the second purging platform (6) are provided with second moving mechanisms, each second moving mechanism is provided with a group of nitrogen nozzles with adjustable directions, and a row of nozzles are arranged at the bottoms of the second moving mechanisms.

6. The full-automatic organic cleaning equipment according to claim 1, wherein the feeding table (1) and the discharging table (8) are both fixedly provided with air cylinders, and telescopic ends of the air cylinders positioned on the discharging table (8) are fixedly connected with flower basket connecting plates.