CN2463261Y - Full-automatic ultrasonic wave cleaner for bearing and fittings specially adapted for railway - Google Patents
Full-automatic ultrasonic wave cleaner for bearing and fittings specially adapted for railway Download PDFInfo
- Publication number
- CN2463261Y CN2463261Y CN 01203244 CN01203244U CN2463261Y CN 2463261 Y CN2463261 Y CN 2463261Y CN 01203244 CN01203244 CN 01203244 CN 01203244 U CN01203244 U CN 01203244U CN 2463261 Y CN2463261 Y CN 2463261Y
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- groove
- super sonic
- car
- cleaning
- ultrasonic wave
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Abstract
The utility model relates to a full-automatic ultrasonic wave cleaner for bearings and fittings, specially adapted for railways. The upper part of a cleaner body is provided with a guide way frame; a moving arm and a wire hanging frame are connected to the guide way frame; a hanging arm is arranged on the moving arm; a mechanical hand is connected to the hanging arm; the bottom in the cleaner body is provided with a base frame; an ultrasonic wave rough cleaning groove, a high-pressure spraying groove, an ultrasonic wave fine cleaning groove, a vortex rinse groove, a rust removal groove and a rust prevention groove are arranged on the base frame in turn; the other side of the ultrasonic wave rough cleaning groove is provided with a material feeding and discharging car; the other side of the rust prevention groove is provided with a material discharging car; cleaning baskets are arranged on the material feeding car and the material discharge car. The technical proposal ensures cleaning, rust removal and rust prevention quality, reduces labor intensity, and enhances work efficiency. Using water-based cleaning agent to replace kerosene not only reduces production cost but also improves work environment.
Description
The utility model belongs to the cleaning machine of railway special bearing and the cleaning of accessory greasy dirt and makes field, particularly a kind of fully-automatic supersonic cleaning machine.
At present, the cleaning of bearing and accessory be bearing maintenance with assembling before a requisite important step, bearing cleans and has experienced manual, machinery, the high pressure developing history up to chemical souring for many years, but the mechanization of bearing and accessory cleaning even to this day, automatization level is still very low, much also is that manual kerosene cleans, and labour intensity is big, inefficiency, the cleaning quality instability, and use a large amount of kerosene, the cost height, pollute greatly, and have serious disaster hidden-trouble.
The purpose of this utility model provides a kind of labour intensity that alleviated, and has improved the railway special bearing and the accessory fully-automatic supersonic cleaning machine of work efficiency.
For achieving the above object, solution of the present utility model is, a kind of railway special bearing and accessory fully-automatic supersonic cleaning machine, comprise cleaning vat, the charging car, discharging car, body upper is provided with guide rail bracket, be connected with transfer arm and flex holder on the guide rail bracket, transfer arm is provided with arm and motor head, be connected with manipulator on the arm, the body inner bottom part is provided with underframe, is provided with the thick washing trough of super sonic on underframe successively side by side, the high-pressure spraying groove, super sonic fine purifiation groove, the eddy current potcher, rust cleaning groove and antirust groove, a side of the thick washing trough of super sonic is provided with the charging car, one side of antirust groove is provided with discharging car, is equipped with on charging car and the discharging car and washes indigo plant.
Adopt technique scheme design-calculated railway special bearing and accessory fully-automatic supersonic cleaning machine, changed railway locomotive, vehicle wheel set bearing and accessory cleaning, rust cleaning and antirust aspect backward situation, the later-model cleaning apparatus aqueous cleaning agent supporting with it substitutes original device and artificial kerosene bearing cleaning and accessories such as high pressure, machinery, cleaning, rust cleaning and antirust quality have been guaranteed, alleviated labour intensity, improved work efficiency, substitute kerosene with aqueous cleaning agent, promptly reduced productive costs, improved working environment again, compliance with environmental protection requirements.
Below in conjunction with accompanying drawing and embodiment the utility model is further elaborated:
Fig. 1 is the utility model embodiment cutaway view;
Fig. 2 is the upward view of Fig. 1;
Fig. 3 is the right elevation of Fig. 1;
As shown in Figure 1 to Figure 3, body upper is provided with guide rail bracket 2, be connected with transfer arm 1 and flex holder 3 on the guide rail bracket 2, transfer arm 1 is provided with arm 5 and motor head 4, be connected with manipulator 6 on the arm 5, the body inner bottom part is provided with underframe 9, on underframe 9, be provided with the thick washing trough 17 of super sonic successively side by side, high-pressure spraying groove 18, super sonic fine purifiation groove 19, eddy current potcher 20, rust cleaning groove 21 and antirust groove 22, the opposite side of the thick washing trough 17 of super sonic is provided with turnover truck 8, the opposite side of antirust groove is provided with discharging car 26, be equipped with on charging car 8 and the discharging car 26 and wash blue 7, also be fixed with preheating cabinet 10 at the body inner bottom part, spray pump 11, turbulence pump 12, filter 13, liquid reserve tank 14 and 16, preheating cabinet 10 is connected with eddy current potcher 20, spray pump 11 is connected with high-pressure spraying groove 18, turbulence pump 12 eddy current potchers 20 connect, filter 13 is connected with liquid reserve tank 14 with the thick washing trough 17 of super sonic, liquid reserve tank 14 and the thick washing trough 17 of super sonic, liquid reserve tank 16 is connected with super sonic fine purifiation groove 19, preheating cabinet 10, liquid reserve tank 14, bottom in 16 is equipped with heating plate 23, be equipped with shake plate 15 in thick washing trough 17 of super sonic and the fine purifiation groove 19, shake plate 15 tops are provided with heating plate 23, evenly be provided with spray nozzle 24 on each face of high-pressure spraying groove 18 inwalls, the body top is provided with a vent window 25.
During use, bearing put into expect the thick washing trough 17 of super sonic on the skip car 8, pass through ultrasonic cavitation, acceleration/accel and direct flow principle, in aqueous cleaning agent, formed the blast of little shape bubble, generation localized hyperthermia and thousands of atmospheric impulsive forces are peeled off the greasy dirt on bearing and accessory surface rapidly, arrive high-pressure spraying groove 18 again, use hydraulic pressure to impact a large amount of greasy dirts on bearing and accessory surface, thereafter arrive the meticulous groove 19 of super sonic, with the thick washing trough 17 principle methods of super sonic roughly the same, bearing and accessory are carried out moving to eddy current potcher 20 after meticulous, water with heating is clean to residue on the bearing and aqueous cleaning agent rinsing by the eddy current that turbulence pump 12 forms, it is antirust that bearing directly arrives antirust groove 22, accessory is antirust to antirust groove 22 to rust cleaning groove 21 rust cleaning back, finishes whole cleaning to discharging car 26 blankings, bearing and accessory by on expect that the whole fluviation of blanking is by the program control control of micro computer frequency converter.
Claims (4)
1. railway special bearing and accessory fully-automatic supersonic cleaning machine, comprise cleaning vat, the charging car, discharging car, it is characterized in that: body upper is provided with guide rail bracket (2), be connected with transfer arm (1) and flex holder (3) on the guide rail bracket (2), transfer arm (1) is provided with arm (5) and motor head (4), be connected with manipulator (6) on the arm (5), the body inner bottom part is provided with underframe (9), on underframe (9), be provided with the thick washing trough of super sonic (17) successively side by side, high-pressure spraying groove (18), super sonic fine purifiation groove (19), eddy current potcher (20), rust cleaning groove (21) and antirust groove (22), one side of the thick washing trough of super sonic (17) is provided with charging car (8), one side of antirust groove (22) is provided with discharging car (26), is equipped with on charging car and the discharging car to wash indigo plant (7).
2. railway special bearing according to claim 1 and accessory fully-automatic supersonic cleaning machine, it is characterized in that: the body inner bottom part also is fixed with preheating cabinet (10), spray pump (11), turbulence pump (12), filter (13), liquid reserve tank (14) and (16), preheating cabinet (10) is connected with eddy current potcher (20), spray pump (11) is connected with high-pressure spraying groove (18), turbulence pump (12) eddy current potcher (20) connects, filter (13) is connected with liquid reserve tank (14) with the thick washing trough of super sonic (17), liquid reserve tank (14) and the thick washing trough of super sonic (17), liquid reserve tank (16) is connected with super sonic fine purifiation groove (19), preheating cabinet (10), liquid reserve tank (14), (16) Nei bottom is equipped with heating plate (23).
3. railway special bearing according to claim 1 and accessory fully-automatic supersonic cleaning machine is characterized in that: be equipped with shake plate (15) in thick washing trough of super sonic (17) and the fine purifiation groove (19), shake plate (15) top is provided with heating plate (23).
4. railway special bearing according to claim 1 and accessory fully-automatic supersonic cleaning machine is characterized in that: evenly be provided with spray nozzle (24) on each face of high-pressure spraying groove (18) inwall.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01203244 CN2463261Y (en) | 2001-01-09 | 2001-01-09 | Full-automatic ultrasonic wave cleaner for bearing and fittings specially adapted for railway |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01203244 CN2463261Y (en) | 2001-01-09 | 2001-01-09 | Full-automatic ultrasonic wave cleaner for bearing and fittings specially adapted for railway |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2463261Y true CN2463261Y (en) | 2001-12-05 |
Family
ID=33624789
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 01203244 Expired - Fee Related CN2463261Y (en) | 2001-01-09 | 2001-01-09 | Full-automatic ultrasonic wave cleaner for bearing and fittings specially adapted for railway |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2463261Y (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101875049A (en) * | 2010-04-21 | 2010-11-03 | 宁波达克轴承有限公司 | Bearing washing flow line |
| CN101947524A (en) * | 2010-09-19 | 2011-01-19 | 南车株洲电机有限公司 | Ultrasonic cleaning method and equipment of high-speed overloaded alternating current traction motor stator stand |
| CN102069080A (en) * | 2010-12-17 | 2011-05-25 | 南通山口精工机电有限公司 | Bearing outer ring washing process |
| CN102295251A (en) * | 2011-07-25 | 2011-12-28 | 苏州赤诚洗净科技有限公司 | Mechanical load-transferring arm |
| CN102896106A (en) * | 2011-07-25 | 2013-01-30 | 浙江思博恩新材料科技有限公司 | Ultrasonic cleaning device for silicon wafers |
| CN105035119A (en) * | 2015-04-24 | 2015-11-11 | 齐齐哈尔四达铁路设备有限责任公司 | Wagon brake adjuster overhaul production line |
| CN105921471A (en) * | 2016-07-06 | 2016-09-07 | 扬州市天宝自动化工程有限公司 | Cleaning device of adhesive coating device for cigarettes |
| CN106350826A (en) * | 2016-08-30 | 2017-01-25 | 江苏同庆车辆配件有限公司 | A method of cleaning and maintenance for railway box car bearings |
| CN111389808A (en) * | 2020-04-26 | 2020-07-10 | 上海思恩装备科技股份有限公司 | Full-automatic organic cleaning equipment |
| CN111729895A (en) * | 2019-03-25 | 2020-10-02 | 宝山钢铁股份有限公司 | Disassembly-free cleaning device and cleaning method for bearing seat of cold rolling unit and application |
| CN115430655A (en) * | 2022-08-29 | 2022-12-06 | 青岛涛韵智能科技有限公司 | Ultrasonic cleaning line with multiple purification tanks and control system thereof |
-
2001
- 2001-01-09 CN CN 01203244 patent/CN2463261Y/en not_active Expired - Fee Related
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101875049A (en) * | 2010-04-21 | 2010-11-03 | 宁波达克轴承有限公司 | Bearing washing flow line |
| CN101875049B (en) * | 2010-04-21 | 2012-07-04 | 宁波达克轴承有限公司 | Bearing washing flow line |
| CN101947524A (en) * | 2010-09-19 | 2011-01-19 | 南车株洲电机有限公司 | Ultrasonic cleaning method and equipment of high-speed overloaded alternating current traction motor stator stand |
| CN101947524B (en) * | 2010-09-19 | 2012-07-04 | 南车株洲电机有限公司 | Ultrasonic cleaning method and equipment of high-speed overloaded alternating current traction motor stator stand |
| CN102069080B (en) * | 2010-12-17 | 2012-12-19 | 南通山口精工机电有限公司 | Bearing outer ring washing process |
| CN102069080A (en) * | 2010-12-17 | 2011-05-25 | 南通山口精工机电有限公司 | Bearing outer ring washing process |
| CN102896106B (en) * | 2011-07-25 | 2015-04-08 | 浙江昱辉阳光能源有限公司 | Ultrasonic cleaning device for silicon wafers |
| CN102896106A (en) * | 2011-07-25 | 2013-01-30 | 浙江思博恩新材料科技有限公司 | Ultrasonic cleaning device for silicon wafers |
| CN102295251A (en) * | 2011-07-25 | 2011-12-28 | 苏州赤诚洗净科技有限公司 | Mechanical load-transferring arm |
| CN105035119A (en) * | 2015-04-24 | 2015-11-11 | 齐齐哈尔四达铁路设备有限责任公司 | Wagon brake adjuster overhaul production line |
| CN105035119B (en) * | 2015-04-24 | 2018-07-20 | 齐齐哈尔四达铁路设备有限责任公司 | Railway freight-car lock tune device Inspection and Repair Production Line |
| CN105921471A (en) * | 2016-07-06 | 2016-09-07 | 扬州市天宝自动化工程有限公司 | Cleaning device of adhesive coating device for cigarettes |
| CN106350826A (en) * | 2016-08-30 | 2017-01-25 | 江苏同庆车辆配件有限公司 | A method of cleaning and maintenance for railway box car bearings |
| CN111729895A (en) * | 2019-03-25 | 2020-10-02 | 宝山钢铁股份有限公司 | Disassembly-free cleaning device and cleaning method for bearing seat of cold rolling unit and application |
| CN111389808A (en) * | 2020-04-26 | 2020-07-10 | 上海思恩装备科技股份有限公司 | Full-automatic organic cleaning equipment |
| CN115430655A (en) * | 2022-08-29 | 2022-12-06 | 青岛涛韵智能科技有限公司 | Ultrasonic cleaning line with multiple purification tanks and control system thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |