CN111029130A - Low-cost winding device and method for winding machine - Google Patents
Low-cost winding device and method for winding machine Download PDFInfo
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- CN111029130A CN111029130A CN201911317823.6A CN201911317823A CN111029130A CN 111029130 A CN111029130 A CN 111029130A CN 201911317823 A CN201911317823 A CN 201911317823A CN 111029130 A CN111029130 A CN 111029130A
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- 230000005484 gravity Effects 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 abstract description 4
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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Abstract
The invention discloses a low-cost winding device and a low-cost winding method for a winding machine, wherein the winding device comprises a fixing plate, a spindle motor and a transmission mechanism, wherein the spindle motor is arranged on the upper side of the fixing plate, and the transmission mechanism is arranged on the lower side of the fixing plate; the transmission mechanism comprises a driving belt wheel and a driven belt wheel, an output shaft of the spindle motor is fixedly connected with the driving belt wheel, and the driving belt wheel is connected with the driven belt wheel through a synchronous belt; the lower end of the driven belt wheel is fixedly connected with a fly fork disc, and two ends of the fly fork disc are respectively provided with a wire winding rod and a counterweight rod; the lower end of the winding rod is provided with a flying fork head; the working method of the winding device completes winding of the coil through multiple steps. The structure of the winding device provided by the invention cancels the arrangement of the wire pushing slide block, the complexity of the structure of the winding device is reduced, the action processes of the winding device are reduced, the winding efficiency is high, the equipment cost and the equipment maintenance difficulty are reduced, the requirements of enterprises on production and processing are met, and the high popularization value is realized.
Description
Technical Field
The invention relates to a winding device and a winding method, in particular to a low-cost winding device and a low-cost winding method for a winding machine.
Background
A winding machine is an apparatus for winding a linear object such as an enamel wire onto a specific work. The existing winding machine mainly comprises a winding device, a wire hooking and cutting device, a frame body and the like, wherein the winding device is provided with a die sinking slide block and a wire pushing slide block, the two slide blocks need to be respectively controlled and driven by two sets of power sources, the structure of the winding device of the existing winding machine is complex, and the cost of equipment and the difficulty of equipment maintenance are greatly increased.
Disclosure of Invention
In order to solve the defects of the prior art, the invention provides a low-cost winding device and method for a winding machine.
In order to solve the technical problems, the invention adopts the technical scheme that: a low-cost winding device for a winding machine comprises a fixing plate, a spindle motor and a transmission mechanism, wherein the spindle motor is arranged on the upper side of the fixing plate, and the transmission mechanism is arranged on the lower side of the fixing plate; the transmission mechanism comprises a driving belt wheel and a driven belt wheel, an output shaft of the spindle motor is fixedly connected with the driving belt wheel, and the driving belt wheel is connected with the driven belt wheel through a synchronous belt; the lower end of the driven belt wheel is fixedly connected with a fly fork disc, and two ends of the fly fork disc are respectively provided with a wire winding rod and a counterweight rod; the lower end of the winding rod is provided with a flying fork head;
the upper side of the fixed plate is fixedly provided with a guide pillar, and the top end of the guide pillar is fixedly connected with an upper fixed plate; the upper fixing plate is provided with a sinking die motor and a wire wheel, and the upper fixing plate is provided with a wire through hole corresponding to the position of the wire wheel; a screw rod is vertically arranged between the upper fixing plate and the fixing plate, and the die sinking motor is connected with the screw rod through a joint sleeve; a die sinking slide block which can move up and down is arranged on the guide post, and the die sinking slide block is sleeved outside the lead screw and is connected with the lead screw; a mould hanging shaft is fixedly arranged on the mould sinking slide block, and the lower end of the mould hanging shaft downwards penetrates through the fixed plate and then is hung with a supporting plate; the supporting plate is fixedly connected with a winding former.
Furthermore, the upper end of the mould hanging shaft is open and hollow, and an open slot is formed in the side wall of the mould hanging shaft.
Furthermore, a plurality of guide columns are arranged, guide sleeves are sleeved on the guide columns, and the guide sleeves are fixedly arranged on the die sinking slide blocks; the die sinking slide block is fixedly connected with a lead screw nut of the lead screw.
Furthermore, the lower part of the winding former is recessed inwards to form a fillet.
And a bolt cylinder is arranged on the upper fixing plate.
Further, the winding former is located between the winding rod and the counterweight rod.
The working method of the low-cost winding device for the winding machine comprises the following steps:
the wire outlet end of a wire to be wound passes through the wire wheel, the wire threading hole of the upper fixing plate and the upper port of the die hanging shaft in sequence and then enters the wiring channel inside the die hanging shaft, and then the wire outlet end of the wire penetrates through the opening groove of the die hanging shaft and then passes through the inside of the wire winding rod and then enters the fly fork head;
the main shaft motor is started, an output shaft of the main shaft motor rotates to drive a driving belt wheel to rotate, the driving belt wheel drives a driven belt wheel to synchronously rotate through a synchronous belt, the driven belt wheel drives a flying fork disc at the lower end of the driven belt wheel to rotate, and the flying fork disc rotates to enable a wire in a flying fork head to rotate around a winding die to complete winding of a first section of coil; then the die sinking motor drives the lead screw to rotate so as to drive a die sinking slide block connected with the lead screw to move downwards, the die sinking slide block moves downwards to drive the winding die to move downwards to be close to a wire cup positioned below the winding die, a first section of coil wound on the winding die slides downwards to be separated from the winding die under the action of self gravity, and the first section of coil falls into the wire cup after being separated from the winding die;
and then the spindle motor is started again to drive the flying fork disc to wind a second section of coil on the winding die, after the second section of coil is wound, the die sinking motor is started to drive the winding die to further move downwards so that the wound second section of coil slides down into the wire cup, and the steps are repeated repeatedly to complete the winding of the whole coil.
The structure of the winding device provided by the invention cancels the arrangement of the wire pushing slide block, the complexity of the structure of the winding device is reduced, the action processes of the winding device are reduced, the winding efficiency is high, the equipment cost and the equipment maintenance difficulty are reduced, the requirements of enterprises on production and processing are met, and the high popularization value is realized.
Drawings
Fig. 1 is a schematic structural diagram of a winding device.
Fig. 2 is a schematic structural diagram of the winding device.
Fig. 3 is a sectional view of the winding device.
Fig. 4 is a schematic view of the operating state of the winding device.
In the figure: 1. a fixing plate; 2. a spindle motor; 3. a driving pulley; 4. a synchronous belt; 5. a driven pulley; 6. a guide post; 7. an upper fixing plate; 8. a die sinking motor; 9. a wire wheel; 10. a bolt cylinder; 11. a joint sleeve; 12. a lead screw; 13. sinking the die slide block; 14. a mould hanging shaft; 15. a flying fork disc; 16. a wire winding rod; 17. a weight lever; 18. a flying fork head; 19. a support plate; 20. winding a wire mould; 21. a guide sleeve; 22. threading holes; 23. an open slot; 24. round corners; 25. an outlet; 26. a wire; 27. a bobbin; 28. a thread cup; 29. a thread hooking and cutting device.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1 and 2, a low-cost winding device for a winding machine comprises a fixing plate 1, a spindle motor 2 and a transmission mechanism, wherein the spindle motor 2 is arranged on the upper side of the fixing plate 1, and the transmission mechanism is arranged on the lower side of the fixing plate 1; the transmission mechanism comprises a driving belt wheel 3 and a driven belt wheel 5, an output shaft of the spindle motor 2 is fixedly connected with the driving belt wheel 3, and the driving belt wheel 3 is connected with the driven belt wheel 5 through a synchronous belt 4; the lower end of the driven belt wheel 5 is fixedly connected with a fly fork disc 15, and two ends of the fly fork disc 15 are respectively provided with a wire winding rod 16 and a counterweight rod 17; the lower end of the winding rod 16 is provided with a flying fork head 18;
the upper side of the fixed plate 1 is fixedly provided with a guide post 6, and the top end of the guide post 6 is fixedly connected with an upper fixed plate 7; the upper fixing plate 7 is provided with a die sinking motor 8, a wire wheel 9 and a bolt cylinder 10; the upper fixing plate 7 is provided with a threading hole 22 corresponding to the position of the thread wheel 9; a lead screw 12 is vertically arranged between the upper fixing plate 7 and the fixing plate 1, and the die sinking motor 8 is connected with the lead screw 12 through a joint sleeve 11; a die sinking slide block 13 capable of moving up and down is arranged on the guide post 6, and the die sinking slide block 13 is sleeved outside the screw rod 12 and is connected with the screw rod; the number of the guide columns 6 is multiple, guide sleeves 21 are sleeved on the guide columns, and the guide sleeves 21 are fixedly arranged on the die sinking slide block 13; the die sinking slide block 13 is fixedly connected with a screw nut of the screw 12.
A mould hanging shaft 14 is fixedly arranged on the mould sinking slide block 13, the upper end of the mould hanging shaft 14 is open and hollow, and an open slot 23 is formed in the side wall of the mould hanging shaft 14.
The lower end of the mould lifting shaft 14 downwards penetrates through the fixed plate 1 and then is lifted with a supporting plate 19; the supporting plate 19 is fixedly connected with a winding mold 20, the winding mold 20 is positioned between the winding rod 16 and the counterweight rod 17, and the lower part of the winding mold 20 is sunken inwards to form a fillet 24.
When the winding former was in initial position, because the lower extreme at the mould axle is hung in the hoisting of winding former, the winding former was in free state this moment, can the free activity, so fix a position the winding former through bolt cylinder 10 this moment, the bolt of bolt cylinder stretches out to insert and fixes a position the winding former in the locating hole that the winding former upper end corresponds the setting, does not let the winding former free rotation. When the winding device starts winding, the winding cup sinks after being in place, the winding die can be inserted into the winding cup at the moment, the winding die is fixed by the winding cup, and the plug of the plug cylinder can be retracted and is pulled out of the winding die at the moment.
The working method of the low-cost winding device for the winding machine comprises the following steps:
as shown in fig. 3, the wire outlet end of the wire 26 to be wound in the bobbin 27 outside the winding device passes through the wire wheel 9, the threading hole 22 of the upper fixing plate and the upper port of the die hanging shaft 14 in sequence and then enters the routing channel inside the die hanging shaft, and then the wire outlet end of the wire penetrates through the opening groove of the die hanging shaft and then passes through the inside of the winding rod 16 and then enters the fly fork head 18; the clamp of the wire hooking and cutting device 29 of the winding machine clamps the wire outlet end of the wire, then the spindle motor 2 is started, the output shaft of the spindle motor 2 rotates to drive the driving pulley 3 to rotate, the driving pulley 3 drives the driven pulley 5 to synchronously rotate through the synchronous belt 4, the driven pulley 5 drives the flying fork disc at the lower end of the flying fork disc to rotate, and the flying fork disc rotates to enable the wire in the flying fork head to rotate around the winding die to complete the winding of a first section of coil; then the sinking die motor 8 drives the lead screw 12 to rotate so as to drive the sinking die slide block 13 connected with the lead screw to move downwards, the sinking die slide block 13 moves downwards to drive the winding die 20 to move downwards to be close to the wire cup 28 positioned below the winding die 20, the first section of coil wound on the winding die 20 can slide downwards along the outer wall of the winding die 20 to be separated from the winding die under the action of self gravity, and the first section of coil falls into the wire cup after being separated from the winding die 20;
and then the main shaft motor 2 is started again to drive the flying fork disc to wind a second section of coil on the winding die, after the second section of coil is wound, the die sinking motor 8 is started to drive the winding die to further move downwards so that the wound second section of coil slides downwards into the wire cup, and the steps are repeated repeatedly to complete the winding of the whole coil.
The bobbin, the thread hooking and cutting device and the thread cup are all conventional devices in the winding machine in the prior art.
The structure of the winding device provided by the invention cancels the arrangement of the wire pushing slide block, the complexity of the structure of the winding device is reduced, the action processes of the winding device are reduced, the winding efficiency is high, the equipment cost and the equipment maintenance difficulty are reduced, the requirements of enterprises on production and processing are met, and the high popularization value is realized.
The above embodiments are not intended to limit the present invention, and the present invention is not limited to the above examples, and those skilled in the art may make variations, modifications, additions or substitutions within the technical scope of the present invention.
Claims (7)
1. The utility model provides a low-cost winding device for coiling machine which characterized in that: the spindle motor (2) is arranged on the upper side of the fixing plate (1), and the transmission mechanism is arranged on the lower side of the fixing plate (1); the transmission mechanism comprises a driving belt wheel (3) and a driven belt wheel (5), an output shaft of the spindle motor (2) is fixedly connected with the driving belt wheel (3), and the driving belt wheel (3) is connected with the driven belt wheel (5) through a synchronous belt (4); the lower end of the driven belt wheel (5) is fixedly connected with a flying fork disc (15), and two ends of the flying fork disc (15) are respectively provided with a wire winding rod (16) and a counterweight rod (17); the lower end of the winding rod (16) is provided with a flying fork head (18);
a guide post (6) is fixedly arranged on the upper side of the fixed plate (1), and the top end of the guide post (6) is fixedly connected with an upper fixed plate (7); a die sinking motor (8) and a wire wheel (9) are arranged on the upper fixing plate (7), and a wire threading hole (22) corresponding to the position of the wire wheel (9) is formed in the upper fixing plate (7); a screw rod (12) is vertically arranged between the upper fixing plate (7) and the fixing plate (1), and the die sinking motor (8) is connected with the screw rod (12) through a joint sleeve (11); a die sinking sliding block (13) capable of moving up and down is arranged on the guide post (6), and the die sinking sliding block (13) is sleeved on the outer side of the screw rod (12) and is connected with the screw rod; a mould hanging shaft (14) is fixedly arranged on the mould sinking sliding block (13), and the lower end of the mould hanging shaft (14) downwards penetrates through the fixed plate (1) and then is hung with a supporting plate (19); and a winding former (20) is fixedly connected to the supporting plate (19).
2. The low-cost winding device for the winding machine according to claim 1, characterized in that: the upper end of the mould hanging shaft (14) is open and hollow, and an open slot (23) is formed in the side wall of the mould hanging shaft (14).
3. The low-cost winding device for the winding machine according to claim 2, characterized in that: the die sinking mechanism is characterized in that the number of the guide columns (6) is multiple, guide sleeves (21) are sleeved on the guide columns, and the guide sleeves (21) are fixedly arranged on the die sinking slide blocks (13); the die sinking sliding block (13) is fixedly connected with a screw nut of the screw (12).
4. A low-cost winding device for a winding machine according to claim 3, characterized in that: the lower part of the winding former (20) is sunken inwards to form a fillet (24).
5. The low-cost winding device for the winding machine according to claim 4, characterized in that: and a bolt cylinder (10) is arranged on the upper fixing plate (7).
6. The low-cost winding device for the winding machine according to claim 5, wherein: the winding former (20) is located between the winding rod (16) and the counterweight rod (17).
7. A method of operating a low cost winding apparatus for a winding machine as claimed in claim 6, characterized in that: the method comprises the following steps:
the wire outlet end of a wire to be wound sequentially passes through the wire wheel (9), the wire threading hole (22) of the upper fixing plate and the upper end opening of the die hanging shaft (14) and then enters a wire routing channel inside the die hanging shaft, and then the wire outlet end of the wire penetrates through the opening groove of the die hanging shaft and then penetrates through the inside of the wire winding rod (16) and then enters the fly fork head (18);
the main shaft motor (2) is started, an output shaft of the main shaft motor (2) rotates to drive the driving belt wheel (3) to rotate, the driving belt wheel (3) drives the driven belt wheel (5) to synchronously rotate through the synchronous belt (4), the driven belt wheel (5) drives the flying fork disc at the lower end of the driven belt wheel to rotate, and the flying fork disc rotates to enable the wire in the flying fork head to rotate around the winding die to complete the winding of a first section of coil; then a die sinking motor (8) drives a lead screw (12) to rotate so as to drive a die sinking slide block (13) connected with the lead screw to move downwards, the die sinking slide block (13) moves downwards to drive a winding die (20) to move downwards to be close to a wire cup positioned below the winding die (20), a first section of coil wound on the winding die (20) slides downwards to be separated from the winding die under the action of self gravity, and the first section of coil falls into the wire cup after being separated from the winding die (20);
and then the main shaft motor (2) is started again to drive the flying fork disc to wind a second section of coil on the winding die, the die sinking motor (8) is started to drive the winding die to move downwards further after the second section of coil is wound, so that the wound second section of coil slides down into the wire cup, and the steps are repeated repeatedly to complete the winding of the whole coil.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911317823.6A CN111029130A (en) | 2019-12-19 | 2019-12-19 | Low-cost winding device and method for winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911317823.6A CN111029130A (en) | 2019-12-19 | 2019-12-19 | Low-cost winding device and method for winding machine |
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| Publication Number | Publication Date |
|---|---|
| CN111029130A true CN111029130A (en) | 2020-04-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911317823.6A Pending CN111029130A (en) | 2019-12-19 | 2019-12-19 | Low-cost winding device and method for winding machine |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104836393A (en) * | 2015-04-15 | 2015-08-12 | 常州金康精工机械股份有限公司 | Winding machine dip mold mechanism |
| CN105119438A (en) * | 2015-08-27 | 2015-12-02 | 苏州市圣玛特电机设备制造有限公司 | Winding mechanism of vertical type coil winding machine |
| CN105141085A (en) * | 2015-08-27 | 2015-12-09 | 苏州市圣玛特电机设备制造有限公司 | Single-head double-station rotary disc type coiling machine winding mould assembly |
| CN108806970A (en) * | 2018-08-10 | 2018-11-13 | 山东中际智能装备有限公司 | The concentric coiling automatic transfer equipment of winding former |
| CN211455532U (en) * | 2019-12-19 | 2020-09-08 | 山东中际智能装备有限公司 | Low-cost winding device for winding machine |
-
2019
- 2019-12-19 CN CN201911317823.6A patent/CN111029130A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104836393A (en) * | 2015-04-15 | 2015-08-12 | 常州金康精工机械股份有限公司 | Winding machine dip mold mechanism |
| CN105119438A (en) * | 2015-08-27 | 2015-12-02 | 苏州市圣玛特电机设备制造有限公司 | Winding mechanism of vertical type coil winding machine |
| CN105141085A (en) * | 2015-08-27 | 2015-12-09 | 苏州市圣玛特电机设备制造有限公司 | Single-head double-station rotary disc type coiling machine winding mould assembly |
| CN108806970A (en) * | 2018-08-10 | 2018-11-13 | 山东中际智能装备有限公司 | The concentric coiling automatic transfer equipment of winding former |
| CN211455532U (en) * | 2019-12-19 | 2020-09-08 | 山东中际智能装备有限公司 | Low-cost winding device for winding machine |
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