CN110951406A - 一种硅处理面料专用粘合衬的制备方法 - Google Patents
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Abstract
发明公开了一种硅处理面料专用粘合衬的制备方法，涉及粘合衬制备技术领域；为了解决粘合强度低问题；具体包括制造基布、浸轧、热处理、水洗、超喂处理、热定型、冷却、进布、涂层和烘焙，卷取。本发明通过使用聚酰胺作为底胶层，可使粘合衬粘合强度高、手感柔软、耐久性好，通过碱液减量处理可达到纤维更细、通过热定型的处理可使粘合衬的稳定性更高，采用聚乙烯做为面胶层可使耐水性好、织物轻薄，可广泛用于各种含硅的面料，解决了衬布于面料结合难度大的问题，同时在工艺上进行了创新，确保面料与衬布的良好结合，制备工艺简单，生产成本低，缩短了产品生产时间，提高了竞争力，可使服饰更加的保型，增加了美观度。
Description
技术领域
本发明涉及粘合衬制备技术领域，尤其涉及一种硅处理面料专用粘合衬的制备方法。
背景技术
粘合衬是一种涂有热熔胶的衬里，是布艺制作经常用到的辅料之一，粘合衬经过加温熨压附着在布料的背面，当布料需要表达挺括、厚度时可以通过添加粘合衬加以体现，又或者布料太过柔软滑溜难以操作时，添加粘合衬可以使操作方便，无纺粘合衬是以非织造布为底布，相对布质粘合衬价格上比较占优势，但质量无疑略逊一筹，布质粘合衬是以针织布或者梭织布为底布，最常用的是梭织布，双面粘合通常用它来粘连固定两片布，热熔粘合衬是基布上敷有热塑性高分子化合物，具有粘合力强，通过一定温度、时间和压力的作用可与面料直接粘合的衬布，热熔粘合衬可简称粘合衬，因其使用范围广泛，有时也直接称为衬布，品种的发展也越来越多，但是现有的粘合衬由于生产工艺复杂导致粘合衬的价格偏高，硅油处理的面料与常规的服饰难于粘合，且手感差，影响整体造型。
发明内容
本发明的目的是为了解决现有技术中存在的缺点，而提出的一种硅处理面料专用粘合衬的制备方法。
为了实现上述目的，本发明采用了如下技术方案：一种硅处理面料专用粘合衬的制备方法，包括以下步骤：
S1：制造基布，以75D/36F的低弹涤纶为经纱，以75D/36F的低弹涤纶为纬纱，经由喷气织机制造后成为基布。
S2：浸轧，通过浸轧氢氧化钠对基布采取二浸而二轧的碱液减量处理，浸轧压力不同；
S3：热处理，浸轧后的基布通过热蒸汽蒸化。
S4：水洗，热处理后必须经水洗、酸洗和水洗处理，以保证除碱干净；
S5：超喂处理，超喂后进入加热室；
S6：热定型，经过三次不同的温度进行加热定型；
S7：冷却，在离开加热区后，通过风冷，降到标准温度以下；
S8：进布，冷却后将基布以0.6m/s-0.7m/s的速度进入涂层步骤；
S9：涂层，冷却后，采用双点涂层，进行热熔胶涂层，涂量为25g/m²；
S10：烘焙，涂胶后进行烘焙处理；
S11：卷取，对产品进行检查，且按照要求进行卷取。
优选地：所述基布为纱织数70s*70s，密度为65*78根/英寸，基布克重为30g/㎡。
优选地：所述浸轧压力为2.3-2.7kg/cm²，主要轧去基布中的空气，第二次浸轧压力为4.3-4.7kg/cm²，使氢氧化钠均匀分布在基布内，温度范围在93℃-97℃之间。
优选地：所述热处理为63℃-67℃，第二次温度为103℃-117℃，第三次温度为143℃-147℃，结束后碱减量为20%左右。
优选地：所述超喂为0.3%-0.7%上针板。
优选地：所述热定型为90℃-110℃，第二次温度为140℃-150℃，第三次温度为190℃-195℃。
优选地：所述标准温度为81℃。
优选地：所述热熔胶涂层采用聚酰胺（PA）作为底胶层，采用聚乙烯（HDPE）做为面胶层。
优选地：所述烘焙为170℃-180℃，处理时间为3-4分钟。
优选地：所述卷取以200米/卷，速度为1m/s的进行卷取。
本发明的有益效果为：
1.通过使用聚酰胺作为底胶层，可使粘合衬粘合强度高、耐久性好，涂层量低，通过碱液减量处理可达到纤维更细、织物较为丰满,而且手感亦佳，通过热定型的处理可使粘合衬的稳定性更高。
2.采用聚乙烯做为面胶层可使耐水性好、织物轻薄，且具有良好的垂悬性、织物吸湿能力和防污性更强，可广泛用于各种含硅的面料，解决了衬布于面料结合难度大的问题，同时在工艺上进行了创新，确保面料与衬布的良好结合。
3.制备工艺简单，生产成本低，缩短了产品生产时间，提高了竞争力，可使服饰更加的保型，增加了美观度。
具体实施方式
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。
实施例1：
一种硅处理面料专用粘合衬的制备方法，包括以下步骤：
S1：制造基布，以75D/36F的低弹涤纶为经纱，以75D/36F的低弹涤纶为纬纱，经由喷气织机制造后成为基布，规格为纱织数70s*70s，密度为65*78根/英寸，基布克重为30g/㎡。
S2：浸轧，通过浸轧氢氧化钠对基布采取二浸而二轧的碱液减量处理，第一次浸轧压力为2-3kg/cm²，主要轧去基布中的空气，第二次浸轧压力为4-5kg/cm²，使氢氧化钠均匀分布在基布内，温度范围在90℃-100℃之间。
S3：热处理，浸轧后的基布通过热蒸汽蒸化，第一次温度为60℃-70℃，第二次温度为100℃-110℃，第三次温度为140℃-150℃，结束后碱减量为20%左右，可达到纤维更细、织物较为丰满,而且手感亦佳。
S4：水洗，热处理后必须经水洗、酸洗和水洗处理，以保证除碱干净。
S5：超喂处理，超喂0%-1%上针板，减少了纵向拉伸量。
S6：热定型，基布进入加热区进行热定型，第一次温度为81℃-120℃，第二次温度为120℃-170℃，第三次温度为170℃-210℃。
S7：冷却,基布在离开加热区后，基布再通过风冷，可保证基布在平整状态下，温度降到81℃以下，可使粘合衬的稳定性更高。
S8：进布，冷却结束后，将基布以0.5m/s-0.8m/s的速度进入涂层步骤。
S9涂层，冷却结束后，采用双点涂层，采用聚酰胺（PA）作为底胶层，采用聚乙烯（HDPE）做为面胶层，涂量为25g/m²。
S10烘焙，基布在涂胶完毕后进行烘焙处理，烘焙温度为160℃-190℃，烘焙处理时间为2-5分钟，可使粘合衬粘合强度高、耐久性好。
S11卷取，对产品进行检查，合格的产品以200米/卷，速度为1m/s的进行卷取。
实施例2：
一种硅处理面料专用粘合衬的制备方法，依次包括以下步骤：
S1：制造基布，以75D/36F的低弹涤纶为经纱，以75D/36F的低弹涤纶为纬纱，经由喷气织机制造后成为基布，规格为纱织数70s*70s，密度为65*78根/英寸，基布克重为30g/㎡。
S2：浸轧，通过浸轧氢氧化钠对基布采取二浸而二轧的碱液减量处理，第一次浸轧压力为2.2-2.8kg/cm²，主要轧去基布中的空气，第二次浸轧压力为4.2-4.8kg/cm²，使氢氧化钠均匀分布在基布内，温度范围在92℃-98℃之间。
S3：热处理，浸轧后的基布通过热蒸汽蒸化，第一次温度为62℃-68℃，第二次温度为102℃-118℃，第三次温度为142℃-148℃，结束后碱减量为20%左右，可达到纤维更细、织物较为丰满,而且手感亦佳。
S4：水洗，热处理后必须经水洗、酸洗和水洗处理，以保证除碱干净。
S5：超喂处理，超喂0.2%-0.8%上针板，减少纵向拉伸量。
S6：热定型，基布进入加热区进行热定型，第一次温度为89℃-111℃，第二次温度为139℃-151℃，第三次温度为189℃-196℃。
S7：冷却，基布在离开加热区后，基布再通过风冷，可保证基布在平整状态下，温度降到81℃以下，可使粘合衬的稳定性更高。
S8：进布，冷却结束后将基布以0.5m/s-0.8m/s的速度进入涂层步骤。
S9：涂层，冷却结束后，采用双点涂层，采用聚酰胺（PA）作为底胶层，采用聚乙烯（HDPE）做为面胶层，涂量为25g/m²。
S10：烘焙，基布在涂胶完毕后进行烘焙处理，烘焙温度为169℃-181℃，烘焙处理时间为2.8-4.2分钟，可使粘合衬粘合强度高、耐久性好。
S11：卷取，对产品进行检查，合格的产品以200米/卷，速度为1m/s的进行卷取。
实施案例3
一种硅处理面料专用粘合衬的制备方法，依次包括以下步骤：
S1：制造基布，以75D/36F的低弹涤纶为经纱，以75D/36F的低弹涤纶为纬纱，经由喷气织机制造后成为基布，规格为纱织数70s*70s，密度为65*78根/英寸，基布克重为30g/㎡。
S2：浸轧，通过浸轧氢氧化钠对基布采取二浸而二轧的碱液减量处理，第一次浸轧压力为2.4-2.6kg/cm²，主要轧去基布中的空气，第二次浸轧压力为4.4-4.6kg/cm²，使氢氧化钠均匀分布在基布内，温度范围在94℃-96℃之间。
S3：热处理，浸轧后的基布通过热蒸汽蒸化，第一次温度为64℃-66℃，第二次温度为104℃-110℃，第三次温度为144℃-146℃，结束后碱减量为20%左右，可达到纤维更细、织物较为丰满,而且手感亦佳。
S4：水洗，热处理后必须经水洗、酸洗和水洗处理，以保证除碱干净。
S5：超喂处理，超喂0.45%-0.55%上针板，减少纵向拉伸量。
S6：热定型，基布进入加热区进行热定型，第一次温度为99℃-101℃，第二次温度为143℃-147℃，第三次温度为190℃-194℃。
S7：冷却，基布在离开加热区后，基布再通过风冷，可保证基布在平整状态下，温度降到81℃以下，可使粘合衬的稳定性更高。
S8：进布，冷却结束后将基布以0.6m/s-0.7m/s的速度进入涂层步骤。
S9：涂层，冷却结束后，采用双点涂层，采用聚酰胺（PA）作为底胶层，采用聚乙烯（HDPE）做为面胶层，涂量为25g/m²。
S10：烘焙，基布在涂胶完毕后进行烘焙处理，烘焙温度为173℃-178℃，烘焙处理时间为3.3-3.8分钟，可使粘合衬粘合强度高、耐久性好。
S11：卷取，对产品进行检查，合格的产品以200米/卷，速度为1m/s的进行卷取。
实施例4：
一种硅处理面料专用粘合衬的制备方法，依次包括以下步骤：
S1：制造基布，以75D/36F的低弹涤纶为经纱，以75D/36F的低弹涤纶为纬纱，经由喷气织机制造后成为基布，规格为纱织数70s*70s，密度为65*78根/英寸，基布克重为30g/㎡。
S2：浸轧，通过浸轧氢氧化钠对基布采取二浸而二轧的碱液减量处理，第一次浸轧压力为2.5kg/cm²，主要轧去基布中的空气，第二次浸轧压力为4.5kg/cm²，使氢氧化钠均匀分布在基布内，温度为95℃。
S3：热处理，浸轧后的基布通过热蒸汽蒸化，第一次温度为65℃，第二次温度为105℃，第三次温度为145℃，结束后碱减量为20%左右，可达到纤维更细、织物较为丰满,而且手感亦佳。
S4：水洗，热处理后必须经水洗、酸洗和水洗处理，以保证除碱干净。
S5：超喂处理，超喂0.5%上针板，减少了纵向拉少量。
S6：热定型，基布进入加热区进行热定型，第一次温度为100℃，第二次温度为145℃，第三次温度为193℃。
S7：冷却，基布在离开加热区后，基布再通过风冷，可保证基布在平整状态下，温度降到81℃以下，可使粘合衬的稳定性更高。
S8：进布，冷却结束后将基布以0.65m/s的速度进入涂层步骤。
S9：涂层，冷却结束后，采用双点涂层，采用聚酰胺（PA）作为底胶层，采用聚乙烯（HDPE）做为面胶层，涂量为25g/m²。
S10：烘焙，基布在涂胶完毕后进行烘焙处理，烘焙温度为175℃，烘焙处理时间为3.5分钟，可使粘合衬粘合强度高、耐久性好。
S11：卷取，对产品进行检查，合格的产品以200米/卷，速度为1m/s的进行卷取。
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。
Claims (10)
1.一种硅处理面料专用粘合衬的制备方法，其特征在于，包括以下步骤：
S1：制造基布，以75D/36F的低弹涤纶为经纱，以75D/36F的低弹涤纶为纬纱，经由喷气织机制造后成为基布；
S2：浸轧，通过浸轧氢氧化钠对基布采取二浸而二轧的碱液减量处理，浸轧压力不同；
S3：热处理，浸轧后的基布通过热蒸汽蒸化；
S4：水洗，热处理后必须经水洗、酸洗和水洗处理，以保证除碱干净；
S5：超喂处理，超喂后进入加热室；
S6：热定型，基布进入加热区且经过三次不同的温度进行加热定型；
S7：冷却，基布在离开加热区后，再通过风冷，降到标准温度以下；
S8：进布，冷却结束后将基布以0.6m/s-0.7m/s的速度进入涂层步骤；
S9：涂层，冷却结束后，采用双点涂层，进行热熔胶涂层，涂量为25g/m²；
S10：烘焙，基布涂胶完毕后进行烘焙处理；
S11：卷取，对产品进行检查，且按照要求进行卷取。
2.根据权利要求1所述的一种硅处理面料专用粘合衬的制备方法，其特征在于，所述基布的规格为纱织数70s*70s，密度为65*78根/英寸，基布克重为30g/m²。
3.根据权利要求1所述的一种硅处理面料专用粘合衬的制备方法，其特征在于，所述浸轧压力为2.3-2.7kg/cm²，主要轧去基布中的空气，第二次为4.3-4.7kg/cm²，使氢氧化钠均匀分布在基布内，温度范围在93℃-97℃之间。
4.根据权利要求1所述的一种硅处理面料专用粘合衬的制备方法，其特征在于，所述热处理的温度为63℃-67℃，第二次温度为103℃-117℃，第三次温度为143℃-147℃，结束后碱减量为20%。
5.根据权利要求1所述的一种硅处理面料专用粘合衬的制备方法，其特征在于，所述超喂处理为0.3%-0.7%上针板。
6.根据权利要求1所述的一种硅处理面料专用粘合衬的制备方法，其特征在于，所述热定型的温度为90℃-110℃，第二次温度为140℃-150℃，第三次温度为190℃-195℃。
7.根据权利要求1所述的一种硅处理面料专用粘合衬的制备方法，其特征在于，所述标准温度为81℃。
8.根据权利要求1所述的一种硅处理面料专用粘合衬的制备方法，其特征在于，所述热熔胶涂层采用聚酰胺（PA）作为底胶层，采用聚乙烯（HDPE）做为面胶层。
9.根据权利要求1所述的一种硅处理面料专用粘合衬的制备方法，其特征在于，所述烘焙的温度为170℃-180℃，处理时间为3-4分钟。
10.根据权利要求1所述的一种硅处理面料专用粘合衬的制备方法，其特征在于，所述卷取为以200米/卷，速度为1m/s的进行卷取。
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