CN110605893A - 环保型3d四层胶合空气保暖通道面料及其加工方法 - Google Patents

环保型3d四层胶合空气保暖通道面料及其加工方法 Download PDF

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CN110605893A
CN110605893A CN201910701592.2A CN201910701592A CN110605893A CN 110605893 A CN110605893 A CN 110605893A CN 201910701592 A CN201910701592 A CN 201910701592A CN 110605893 A CN110605893 A CN 110605893A
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王方明
王徐涛
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Suzhou Xingshichuang Textile Technology Research Co Ltd
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    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
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    • A—HUMAN NECESSITIES
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
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    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0261—Polyamide fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0276—Polyester fibres
    • B32B2262/0284—Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/304—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/718—Weight, e.g. weight per square meter
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2437/00—Clothing

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  • Mechanical Engineering (AREA)
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  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
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  • Laminated Bodies (AREA)

Abstract

本发明公开一种环保型3D四层胶合空气保暖通道面料及其加工方法，本发明的技术特征包括闭气面布层和闭气底布层，所述闭气面布层由上到下包括面基布、pu环保胶层和0.02～0.1mm厚的TPU聚氨酯膜，所述闭气底布层由上到下依次包括0.02～0.1mm厚的TPU聚氨酯膜、pu环保胶层和底衬布，加工时遵循先预制备闭气面布层和闭气底布，而后胶合面料上的通道，本发明的优点在于以通道中的空气替代羽绒，轻便不跑毛，成本更低且空气收放自如便于收纳，此外使用的TPU薄膜厚度更小，原材料用量少，更为节约资源，符合环保要求。

Description

环保型3D四层胶合空气保暖通道面料及其加工方法
技术领域
本发明涉及一种面料加工，具体的说，包括一种环保型3D四层胶合空气保暖通道面料及其加工方法。
背景技术
羽绒服(downcoat)内充羽绒填料的上衣，外形庞大圆润，羽绒服一般鸭绒量占一半 以上，同时可以混杂一些细小的羽毛，将鸭绒清洗干净，经高温消毒，之后填充在衣服中就是羽绒服了，羽绒服保暖性最好。多为寒冷地区的人们穿着，也为极地考察人员所 常用。
羽绒服(down coat)内充羽绒填料的上衣，外形庞大圆润。羽绒服一般鸭绒量占一半 以上，同时可以混杂一些细小的羽毛，将鸭绒清洗干净，经高温消毒，之后填充在衣服中就是羽绒服了。用于羽绒服的面料是很重要的材料，但是现有的羽绒服面料存在以下 缺陷：不够结实耐用，不易打理，不具备抗皱免烫的特性；不具备驱虫作用，舒适感差； 不能完美呈现字母、logo、图案等，导致不够更时尚和潮流，制备使浪费人力资源；针 对这种缺陷，所以我们设计一种3D四层胶合通道羽绒服面料是很有必要的。
发明内容
发明目的：本发明目的在于针对现有技术的不足，提供一种环保型3D四层胶合空气保暖通道面料及其加工方法。
技术方案：本发明所述一种环保型3D四层胶合空气保暖通道面料，包括闭气面布层和闭气底布层，所述闭气面布层由上到下包括面基布、pu环保胶层和0.02～0.1mm厚 的TPU聚氨脂膜，所述闭气底布层由上到下依次包括0.02～0.1mm厚的TPU聚氨脂膜、 pu环保胶层和底衬布。
作为优选的，所述0.02～0.1mm厚的TPU聚氨脂膜上均匀分布设有多道1～3mm宽的褶皱。
作为优选的，所述褶皱底部填充有0.02～0.1mm深的填充TPU。
作为优选的，所述面基布包括梭织、针织的20d、30d、50d和70d等的双面布，也 可以是20d、30d、40d、50d、70d、75d、90d、100d、150d、200d和300d等的梭织涤 纶、尼龙、毛呢及其他弹性面料。
作为优选的，所述底衬布包括30d、50d和75d梭织飘柔纱或20d、30d、50d和75d 单面针织面料。
制备所述的环保型3D四层胶合空气保暖通道面料的加工方法，其特征在于：包括以下步骤：
(1)对TPU聚氨脂膜进行热塑折叠定型形成多道均匀分布的1～3mm宽的褶皱；
(2)在褶皱中填充0.02～0.1mm深的填充TPU并冷却定型；
(3)通过pu环保胶层分别将面基布与TPU聚氨脂膜、底衬布与TPU聚氨脂膜向 粘合压紧，预制得括闭气面布层和闭气底布层；
(4)按照该环保型3D四层胶合空气保暖通道面料上的图形要求，采用雕刻凸版 工艺，预先制作好配合所需形体的凸版模具；
(5)采用3D胶合机将闭气面布层和闭气底布层分别引导到凸版模具的上下两侧，将3D胶合机电加热至100～200℃，温度足够后3D胶合机施加压力带动凸版模具，经 0.1～10s，将闭气面布层的膜面和闭气底布层的膜面相压合；
(6)闭气面布层的膜面和闭气底布层的膜面均为TPU聚氨脂膜，加热加压后会热熔粘结，然后通过自然冷却或冷却辊辅助，将两层TPU聚氨脂膜的热容粘结部冷却下 来，从而获得高强度的黏连融合。
作为优选的，所述凸版模具上的雕刻图案可以是圆点、一字、横条、波浪、尖角横条和八字等形状，所述凸版模具还可以是铝材质平板以及铁或合金圆辊。
本发明相比现有技术具有以下有益效果：(1)以空气代替羽绒作为保暖基材，保暖效果优于羽绒，且质地更轻，产品成本更低，同时也解决了羽绒跑绒这一问题；
(2)使用的TPU薄膜厚度更小，原材料用量少，更为节约资源，符合环保要求， 配合褶皱和填充TPU的结构，在TPU用量大大减少的同时也能够保证其具有相同的结 构强度。
具体实施方式
下面对本发明技术方案进行详细说明，但是本发明的保护范围不局限于所述实施例。
一种环保型3D四层胶合空气保暖通道面料，包括闭气面布层和闭气底布层，闭气面布层由上到下包括面基布、pu环保胶层和TPU聚氨脂膜，闭气底布层由上到下依次 包括TPU聚氨脂膜、pu环保胶层和底衬布。
0.02～0.1mm厚的TPU聚氨脂膜上均匀分布设有多道1～3mm宽的褶皱，褶皱底部填充有0.02～0.1mm深的填充TPU。
面基布包括梭织、针织的20d、30d、50d和70d等的双面布，也可以是20d、30d、 40d、50d、70d、75d、90d、100d、150d、200d和300d等的梭织涤纶、尼龙、毛呢及 其他弹性面料。
底衬布包括30d、50d和75d梭织飘柔纱或20d、30d、50d和75d单面针织面料。
本发明相比现有技术具有以下有益效果：(1)以空气混合羽绒作为保暖基材，保暖效果优于羽绒，且质地更轻，产品成本更低，同时也解决了羽绒跑绒这一问题；
(2)使用的TPU薄膜厚度更小，原材料用量少，更为节约资源，符合环保要求， 配合褶皱和填充TPU的结构，在TPU用量大大减少的同时也能够保证其具有相同的结 构强度。
此外，该环保型3D四层胶合空气保暖通道面料中采用的TPU聚氨脂膜本身相比于现有的聚氨脂TPU具有更加优秀的粘合和封闭性能。
制备所述的环保型3D四层胶合空气保暖通道面料的加工方法，其特征在于：包括以下步骤：
(1)对TPU聚氨脂膜进行热塑折叠定型形成多道均匀分布的1～3mm宽的褶皱；
(2)在褶皱中填充0.02～0.1mm深的填充TPU并冷却定型；
(3)通过pu环保胶层分别将面基布与TPU聚氨脂膜、底衬布与TPU聚氨脂膜向 粘合压紧，预制得括闭气面布层和闭气底布层；
(4)按照该环保型3D四层胶合空气保暖通道面料上的图形要求，采用雕刻凸版 工艺，预先制作好配合所需形体的凸版模具；
(5)采用3D胶合机将闭气面布层和闭气底布层分别引导到凸版模具的上下两侧，将3D胶合机电加热至100～200℃，温度足够后3D胶合机施加压力带动凸版模具，经 0.1～10s，将闭气面布层的膜面和闭气底布层的膜面相压合；
(6)闭气面布层的膜面和闭气底布层的膜面均为TPU聚氨脂膜，加热加压后会热熔粘结，然后通过自然冷却或冷却辊辅助，将两层TPU聚氨脂膜的热容粘结部冷却下 来，从而获得高强度的黏连融合凸版模具上的雕刻图案可以是圆点、一字、横条、波浪、 尖角横条和八字等形状，凸版模具还可以是铝材质平板以及铁或合金圆辊。
采用上述的加工工艺进行加工，实现了自动化生产，生产效率较高，且步骤简便，品控能力好，从而能够有效降低次品率。
如上所述，尽管参照特定的优选实施例已经表示和表述了本发明，但其不得解释为 对本发明自身的限制。在不脱离所附权利要求定义的本发明的精神和范围前提下，可对其在形式上和细节上作出各种变化。

Claims (7)

1.一种环保型3D四层胶合空气保暖通道面料，其特征在于：包括闭气面布层和闭气底布层，所述闭气面布层由上到下包括面基布、pu环保胶层和0.02～0.1mm厚的TPU聚氨脂膜，所述闭气底布层由上到下依次包括0.02～0.1mm厚的TPU聚氨脂膜、pu环保胶层和底衬布。
2.根据权利要求1所述的环保型3D四层胶合空气保暖通道面料，其特征在于：所述0.02～0.1mm厚的TPU聚氨脂膜上均匀分布设有多道1～3mm宽的褶皱。
3.根据权利要求2所述的环保型3D四层胶合空气保暖通道面料，其特征在于：所述褶皱底部填充有0.02～0.1mm深的填充TPU。
4.根据权利要求1所述的环保型3D四层胶合空气保暖通道面料，其特征在于：所述面基布包括梭织、针织的20d、30d、50d和70d等的双面布，也可以是20d、30d、40d、50d、70d、75d、90d、100d、150d、200d和300d等的梭织涤纶、尼龙、毛呢及其他弹性面料。
5.根据权利要求1所述的环保型3D四层胶合空气保暖通道面料，其特征在于：所述底衬布包括30d、50d和75d梭织飘柔纱或20d、30d、50d和75d单面针织面料。
6.制备如权利要求1-5所述的环保型3D四层胶合空气保暖通道面料的加工方法，其特征在于：包括以下步骤：
(1)对TPU聚氨脂膜进行热塑折叠定型形成多道均匀分布的1～3mm宽的褶皱；
(2)在褶皱中填充0.02～0.1mm深的填充TPU并冷却定型；
(3)通过pu环保胶层分别将面基布与TPU聚氨脂膜、底衬布与TPU聚氨脂膜向粘合压紧，预制得括闭气面布层和闭气底布层；
(4)按照该环保型3D四层胶合空气保暖通道面料上的图形要求，采用雕刻凸版工艺，预先制作好配合所需形体的凸版模具；
(5)采用3D胶合机将闭气面布层和闭气底布层分别引导到凸版模具的上下两侧，将3D胶合机电加热至100～200℃，温度足够后3D胶合机施加压力带动凸版模具，经0.1～10s，将闭气面布层的膜面和闭气底布层的膜面相压合；
(6)闭气面布层的膜面和闭气底布层的膜面均为TPU聚氨脂膜，加热加压后会热熔粘结，然后通过自然冷却或冷却辊辅助，将两层TPU聚氨脂膜的热容粘结部冷却下来，从而获得高强度的黏连融合。
7.根据权利要求6所述的环保型3D四层胶合空气保暖通道面料的加工方法，其特征在于：所述凸版模具上的雕刻图案可以是圆点、一字、横条、波浪、尖角横条和八字等形状，所述凸版模具还可以是铝材质平板以及铁或合金圆辊。
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