CN110605887A - 凸版纸转移印花3d四层胶合通道面料及其加工方法 - Google Patents

凸版纸转移印花3d四层胶合通道面料及其加工方法 Download PDF

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CN110605887A
CN110605887A CN201910701569.3A CN201910701569A CN110605887A CN 110605887 A CN110605887 A CN 110605887A CN 201910701569 A CN201910701569 A CN 201910701569A CN 110605887 A CN110605887 A CN 110605887A
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layer
fabric
transfer printing
surface layer
cloth
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王方明
王徐涛
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Suzhou Xingshichuang Textile Technology Research Co Ltd
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Suzhou Xingshichuang Textile Technology Research Co Ltd
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Abstract

本发明公开一种凸版纸转移印花3D四层胶合通道面料及其加工方法，本发明的技术特征包括上表面层和下底面层，所述上表面层由上到下包括面布层、pu环保胶层和TPU聚氨酯膜，所述下底面层由上到下依次包括TPU聚氨酯膜、pu环保胶层和底衬布，所述面层布上还设有高温转移印花层，加工时遵循先预制备上表面层和闭气底布，而后胶合面料上的通道，最后是高温转移印花层，本发明的优点在于膜与膜之间融合效果更佳，且可以将表面花纹完美融合入膜结构中，图案稳定性更好，且膜与膜之间的连接出可以显现出点、条等多种形状，配合表面花纹图形呈现出更为丰富的面料式样。

Description

凸版纸转移印花3D四层胶合通道面料及其加工方法
技术领域
本发明涉及一种面料加工，具体的说，包括一种凸版纸转移印花3D四层胶合通道面料及其加工方法。
背景技术
羽绒服(downcoat)内充羽绒填料的上衣，外形庞大圆润，羽绒服一般鸭绒量占一半 以上，同时可以混杂一些细小的羽毛，将鸭绒清洗干净，经高温消毒，之后填充在衣服中就是羽绒服了，羽绒服保暖性最好。多为寒冷地区的人们穿着，也为极地考察人员所 常用。
羽绒服(down coat)内充羽绒填料的上衣，外形庞大圆润。羽绒服一般鸭绒量占一半 以上，同时可以混杂一些细小的羽毛，将鸭绒清洗干净，经高温消毒，之后填充在衣服中就是羽绒服了。用于羽绒服的面料是很重要的材料，但是现有的羽绒服面料存在以下 缺陷：不够结实耐用，不易打理，不具备抗皱免烫的特性；不具备驱虫作用，舒适感差； 不能完美呈现字母、logo、图案等，导致不够更时尚和潮流，制备使浪费人力资源；针 对这种缺陷，所以我们设计一种3D四层胶合通道羽绒服面料是很有必要的。
发明内容
发明目的：本发明目的在于针对现有技术的不足，提供一种凸版纸转移印花3D四层胶合通道面料及其加工方法。
技术方案：本发明所述一种凸版纸转移印花3D四层胶合羽绒通道面料，包括上表面层和下底面层，所述上表面层由上到下包括化纤布或交织布的面层布、pu环保胶层 和TPU聚氨脂膜，所述下底面层由上到下依次包括TPU聚氨脂膜、pu环保胶层和化纤 布或交织布的底衬布，所述面层布上还设有高温转移印花层。
作为优选的，所述面布层包括梭织、针织的20d、30d、50d和70d等的双面布，也 可以是20d、30d、40d、50d、70d、75d、90d、100d、150d、200d和300d等的梭织涤 纶、尼龙、毛呢及其他弹性面料。
作为优选的，所述底衬布包括30d、50d和75d梭织飘柔纱或20d、30d、50d和75d 单面针织面料。
作为优选的，所述高温转移印花层包括紧密贴合设置在面层布上的印花吸附层和设 置在印花吸附层上的高温转移印花纸，所述印花吸附层为多孔纤维吸附织物层。
制备所述的凸版纸转移印花3D四层胶合羽绒通道面料的加工方法，包括以下步骤：
(1)通过pu环保胶层分别将面布层与TPU聚氨脂膜、底衬布与TPU聚氨脂膜向粘 合压紧，预制得括上表面层和下底面层，并在上表面层的面布层上紧贴覆盖有多孔纤维 吸附织物层；
(2)按照该凸版纸转移印花3D四层胶合羽绒通道面料上的图形要求，采用雕刻凸版工艺，预先制作好配合所需形体的凸版模具；
(3)预备高温转移印花纸，根据所需图案预备好热熔性颜料，在高温转移印花纸上绘制图案并加热烘干，将热熔性颜料形成的图案留存在高温转移印花纸上，将留存完图 案的高温转移印花纸安装进3D胶合机上最上层第一层架子上，紧贴多孔纤维吸附织物 层设置并将有颜料的一面朝向多孔纤维吸附织物层；
(4)采用3D胶合机将高温转移印花纸、多孔纤维吸附织物层、上表面层和下底面层分别引导到凸版模具的上下两侧，将3D胶合机电加热至100～200℃，温度足够后3D 胶合机施加压力带动凸版模具，经0.1～10s，将上表面层的膜面和下底面层的膜面相压 合；
(5)上表面层的膜面和下底面层的膜面均为TPU聚氨脂膜，加热加压后会热熔粘结， 然后通过自然冷却或冷却辊辅助，将两层TPU聚氨脂膜的热容粘结部冷却下来，从而获得高强度的黏连融合；
作为优选的，所述凸版模具上的雕刻图案可以是圆点、一字、横条、波浪、尖角横条和八字等形状，所述凸版模具还可以是铝材质平板以及铁或合金圆辊。
本发明相比现有技术具有以下有益效果：(1)防绒防水性能更好；
(2)膜与膜之间融合效果更佳，且可以将表面花纹完美融合入膜结构中，图案稳定性更好，且膜与膜之间的连接出可以显现出点、条等多种形状，配合表面花纹图形呈 现出更为丰富的面料式样。
具体实施方式
下面对本发明技术方案进行详细说明，但是本发明的保护范围不局限于所述实施例。
一种凸版纸转移印花3D四层胶合羽绒通道面料，包括上表面层和下底面层，上表面层由上到下包括化纤布或交织布的面层布、pu环保胶层和TPU聚氨脂膜，下底面层 由上到下依次包括TPU聚氨脂膜、pu环保胶层和化纤布或交织布的底衬布，面层布上 还设有高温转移印花层。
面布层包括梭织、针织的20d、30d、50d和70d等的双面布，也可以是20d、30d、 40d、50d、70d、75d、90d、100d、150d、200d和300d等的梭织涤纶、尼龙、毛呢及 其他弹性面料。
底衬布包括30d、50d和75d梭织飘柔纱或20d、30d、50d和75d单面针织面料。
高温转移印花层包括紧密贴合设置在面层布上的印花吸附层和设置在印花吸附层 上的高温转移印花纸，所述印花吸附层为多孔纤维吸附织物层。
制备该凸版纸转移印花3D四层胶合羽绒通道面料的加工方法，包括以下步骤：
(1)通过pu环保胶层分别将面布层与TPU聚氨脂膜、底衬布与TPU聚氨脂膜向粘 合压紧，预制得括上表面层和下底面层，并在上表面层的面布层上紧贴覆盖有多孔纤维 吸附织物层；
(2)按照该凸版纸转移印花3D四层胶合羽绒通道面料上的图形要求，采用雕刻凸版工艺，预先制作好配合所需形体的凸版模具；
(3)预备高温转移印花纸，根据所需图案预备好热熔性颜料，在高温转移印花纸上绘制图案并加热烘干，将热熔性颜料形成的图案留存在高温转移印花纸上，将留存完图 案的高温转移印花纸安装进3D胶合机上最上层第一层架子上，紧贴多孔纤维吸附织物 层设置并将有颜料的一面朝向多孔纤维吸附织物层；
(4)采用3D胶合机将高温转移印花纸、多孔纤维吸附织物层、上表面层和下底面层分别引导到凸版模具的上下两侧，将3D胶合机电加热至100～200℃，温度足够后3D 胶合机施加压力带动凸版模具，经0.1～10s，将上表面层的膜面和下底面层的膜面相压 合；
(5)上表面层的膜面和下底面层的膜面均为TPU聚氨脂膜，加热加压后会热熔粘结， 然后通过自然冷却或冷却辊辅助，将两层TPU聚氨脂膜的热容粘结部冷却下来，从而获得高强度的黏连融合；
凸版模具上的雕刻图案可以是圆点、一字、横条、波浪、尖角横条和八字等形状，凸版模具还可以是铝材质平板以及铁或合金圆辊。
采用上述的加工工艺进行加工，实现了自动化生产，生产效率较高，且步骤简便，品控能力好，从而能够有效降低次品率，且具有以下有益效果：(1)防绒防水性能更 好；
(2)膜与膜之间融合效果更佳，且可以将表面花纹完美融合入膜结构中，图案稳定性更好，且膜与膜之间的连接出可以显现出点、条等多种形状，配合表面花纹图形呈 现出更为丰富的面料式样。
如上所述，尽管参照特定的优选实施例已经表示和表述了本发明，但其不得解释为 对本发明自身的限制。在不脱离所附权利要求定义的本发明的精神和范围前提下，可对其在形式上和细节上作出各种变化。

Claims (6)

1.一种凸版纸转移印花3D四层胶合羽绒通道面料，包括上表面层和下底面层，其特征在于：所述上表面层由上到下包括化纤布或交织布的面层布、pu环保胶层和TPU聚氨脂膜，所述下底面层由上到下依次包括TPU聚氨脂膜、pu环保胶层和化纤布或交织布的底衬布，所述面层布上还设有高温转移印花层。
2.根据权利要求1所述的凸版纸转移印花3D四层胶合羽绒通道面料，其特征在于：所述面布层包括梭织、针织的20d、30d、50d和70d等的双面布，也可以是20d、30d、40d、50d、70d、75d、90d、100d、150d、200d和300d等的梭织涤纶、尼龙、毛呢及其他弹性面料。
3.根据权利要求1所述的凸版纸转移印花3D四层胶合羽绒通道面料，其特征在于：所述底衬布包括30d、50d和75d梭织飘柔纱或20d、30d、50d和75d单面针织面料。
4.根据权利要求1所述的凸版纸转移印花3D四层胶合羽绒通道面料，其特征在于：所述高温转移印花层包括紧密贴合设置在面层布上的印花吸附层和设置在印花吸附层上的高温转移印花纸，所述印花吸附层为多孔纤维吸附织物层。
5.制备如权利要求1-4所述的凸版纸转移印花3D四层胶合羽绒通道面料的加工方法，其特征在于：包括以下步骤：
(1)通过pu环保胶层分别将面布层与TPU聚氨脂膜、底衬布与TPU聚氨脂膜向粘合压紧，预制得括上表面层和下底面层，并在上表面层的面布层上紧贴覆盖有多孔纤维吸附织物层；
(2)按照该凸版纸转移印花3D四层胶合羽绒通道面料上的图形要求，采用雕刻凸版工艺，预先制作好配合所需形体的凸版模具；
(3)预备高温转移印花纸，根据所需图案预备好热熔性颜料，在高温转移印花纸上绘制图案并加热烘干，将热熔性颜料形成的图案留存在高温转移印花纸上，将留存完图案的高温转移印花纸安装进3D胶合机上最上层第一层架子上，紧贴多孔纤维吸附织物层设置并将有颜料的一面朝向多孔纤维吸附织物层；
(4)采用3D胶合机将高温转移印花纸、多孔纤维吸附织物层、上表面层和下底面层分别引导到凸版模具的上下两侧，将3D胶合机电加热至100～200℃，温度足够后3D胶合机施加压力带动凸版模具，经0.1～10s，将上表面层的膜面和下底面层的膜面相压合；
(5)上表面层的膜面和下底面层的膜面均为TPU聚氨脂膜，加热加压后会热熔粘结，然后通过自然冷却或冷却辊辅助，将两层TPU聚氨脂膜的热容粘结部冷却下来，从而获得高强度的黏连融合。
6.根据权利要求5所述的凸版纸转移印花3D四层胶合羽绒通道面料的加工方法，其特征在于：所述凸版模具上的雕刻图案可以是圆点、一字、横条、波浪、尖角横条和八字等形状，所述凸版模具还可以是铝材质平板以及铁或合金圆辊。
CN201910701569.3A 2019-07-31 2019-07-31 凸版纸转移印花3d四层胶合通道面料及其加工方法 Pending CN110605887A (zh)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106149403A (zh) * 2015-04-27 2016-11-23 任旭丹 一种分散染料数码印花工艺
CN109130347A (zh) * 2018-10-26 2019-01-04 苏州市兴丰强纺织科技有限公司 一种3d四层胶合通道羽绒服面料
CN211138402U (zh) * 2019-07-31 2020-07-31 苏州市兴视创纺织科技研究有限公司 凸版纸转移印花3d四层胶合通道面料

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106149403A (zh) * 2015-04-27 2016-11-23 任旭丹 一种分散染料数码印花工艺
CN109130347A (zh) * 2018-10-26 2019-01-04 苏州市兴丰强纺织科技有限公司 一种3d四层胶合通道羽绒服面料
CN211138402U (zh) * 2019-07-31 2020-07-31 苏州市兴视创纺织科技研究有限公司 凸版纸转移印花3d四层胶合通道面料

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