CN110270477B - Automatic assembly process of guitar humidifier - Google Patents
Automatic assembly process of guitar humidifier Download PDFInfo
- Publication number
- CN110270477B CN110270477B CN201910626789.4A CN201910626789A CN110270477B CN 110270477 B CN110270477 B CN 110270477B CN 201910626789 A CN201910626789 A CN 201910626789A CN 110270477 B CN110270477 B CN 110270477B
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- sponge
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- 238000000034 method Methods 0.000 title claims abstract description 28
- 230000008569 process Effects 0.000 title claims abstract description 28
- 239000003292 glue Substances 0.000 claims abstract description 72
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 60
- 238000005520 cutting process Methods 0.000 claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims description 50
- 238000003756 stirring Methods 0.000 claims description 43
- 238000012546 transfer Methods 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 14
- 239000000725 suspension Substances 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000010073 coating (rubber) Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000013461 design Methods 0.000 abstract description 2
- 230000007480 spreading Effects 0.000 description 13
- 238000003892 spreading Methods 0.000 description 13
- 238000007599 discharging Methods 0.000 description 7
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 241000252254 Catostomidae Species 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 208000024891 symptom Diseases 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
- B05C5/0212—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Coating Apparatus (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention relates to the field of mechanical production, in particular to an automatic assembly process of a guitar humidifier, which comprises the following steps of 1, automatically feeding a shell, 2, automatically feeding and cutting sponge, 3, placing the sponge in the shell, 4, gluing the shell, 5, automatically feeding a bottom cover, installing and fixing the bottom cover and the shell, and 6: and (6) automatic blanking. The process design is ingenious, the automation degree of the whole process is high, the production efficiency is improved by 10-15 times compared with manual work, the glue is uniformly coated, glue overflow is avoided, the yield can reach more than 99.99%, the product quality is stable and consistent, more than 85% of manual work can be saved, the obvious economic benefit is achieved, the manual labor amount is reduced, and the harm to workers caused by excessive volatilization of the glue is avoided.
Description
Technical Field
The invention relates to the field of mechanical production, in particular to an automatic assembly process of a guitar humidifier.
Background
The weather is dry in winter and the humidity is low. One of the most common symptoms of a guitar in the case of excessive dryness is a change in the appearance of the face and back panels. The main manifestations are that the panel and the back plate can bow or dent slightly to cause the case to crack, and the paint can deform and crack due to low humidity; when the fretboard of the guitar is continuously shrunk due to drying, the metal frets can protrude from the edge of the fretboard, and can hook clothes and even cut fingers. Therefore, the guitar humidifier is required to be used in winter to ensure the humidity of the guitar.
As shown in fig. 1 and 2, the guitar humidifier is composed of a housing 1, a sponge 2 and a bottom cover 3, and because the shape of the housing is complex, it is difficult to achieve automatic feeding in the assembly process, so that the guitar humidifier cannot be automatically assembled, and needs manual matching processing instead, the assembly of the guitar humidifier by manual work can reduce the production speed, and meanwhile, the labor cost is high, and the production cost can be increased.
Disclosure of Invention
The invention aims to provide an automatic assembly process of a guitar humidifier, which reduces volatilization of glue and realizes automatic assembly of the guitar humidifier.
The technical scheme of the invention is as follows:
an automatic assembly process of a guitar humidifier comprises the following steps:
and 5, automatically feeding the bottom cover and fixing the bottom cover with the shell: a bottom cover at the tail end of the second conveying belt is adsorbed by a sucking disc of the bottom cover assembling mechanism, and then the bottom cover is moved to the upper part of the shell by the conveying assembly and is arranged on the shell;
step 6: automatic blanking: and finally, the blanking cylinder of the blanking assembly works to enable the blanking plate to be inserted into the through hole and the jack, the product is jacked up from the jig, the upper end of the blanking plate is inclined to the inclined plate after the product is regularly inclined, and the product falls onto the inclined plate and slides along the inclined plate to complete blanking.
In a preferred embodiment of the present invention, the shell feeding mechanism, the sponge assembling mechanism, the glue applying mechanism, the bottom cover assembling mechanism and the blanking assembly are circumferentially distributed beside the rotating mechanism, the limiting assembly is installed at the end of the feeding assembly, the driving assembly is installed below the transferring assembly, the sponge assembling mechanism includes a sponge feeding assembly and a sponge assembling assembly, and the sponge assembling assembly is located between the sponge feeding assembly and the rotating mechanism.
In a preferred embodiment of the invention, the rotating mechanism comprises a working frame, a rotating motor and a rotating disk, the rotating motor is vertically installed on the working frame, the output end of the rotating motor is vertically arranged upwards, the rotating disk is located above the working frame and fixedly connected with the output end of the rotating motor, five jigs distributed circumferentially are arranged on the rotating disk, clamping grooves for placing the shell are arranged on the jigs, a through hole is arranged at the lower part of each jig, five insertion holes are arranged on the rotating disk, and the five insertion holes correspond to the through holes on the five jigs one by one.
In a preferred embodiment of the invention, the feeding assembly comprises a feeding box, a first conveying belt, a vibrating motor and a feeding block, the front part of the first conveying belt is obliquely arranged, the rear part of the first conveying belt is horizontally arranged, the front part of the first conveying belt is positioned in the feeding box, the rear part of the first conveying belt is positioned above the feeding block, the first conveying belt is provided with a plurality of feeding plates which are arranged at equal intervals, the middle part of the feeding block is provided with the feeding groove, the cross section of the feeding groove is in an isosceles trapezoid shape, the bottom of the feeding groove is provided with a suspension groove, and the vibrating motor is installed at the lower end of the feeding block.
In a preferred embodiment of the present invention, the limiting assembly includes a limiting block, a limiting shaft and a torsion spring, the end of the feeding block is provided with a limiting groove, the limiting block is installed in the limiting groove, the upper end of the limiting block is rotatably connected to the feeding block through the limiting shaft, the torsion spring is sleeved on the limiting shaft, and two ends of the torsion spring respectively abut against the limiting block and the feeding block.
In a preferred embodiment of the present invention, the driving assembly includes a driving motor, a driving gear, a driven gear, a base, a driving plate and a driving shaft, wherein the base is provided with a receiving cavity, the driving motor is mounted on the base, an output end of the driving motor extends into the receiving cavity, the driving gear is sleeved on the output end of the driving motor, the driving shaft is vertically disposed in the receiving cavity, an upper end of the driving shaft penetrates through the base, the driven gear is sleeved on the driving shaft, the driving gear and the driven gear are connected through a belt, the driving plate is located above the base, and the driving plate is fixedly connected with the upper end of the driving shaft.
In a preferred embodiment of the present invention, the transferring assembly includes a transferring cylinder, a transferring plate, a pushing cylinder, a first air clamp, and two sliding rails, the transferring cylinder is vertically disposed at the upper end of the driving plate, the transferring plate is fixedly connected to the output end of the transferring cylinder, the two sliding rails are both mounted on the transferring plate, the two sliding rails are both provided with a sliding block, the lower end of the pushing plate is fixedly connected to the upper ends of all the sliding blocks, the pushing cylinder is horizontally mounted on the transferring plate, the output end of the pushing cylinder is fixedly connected to one end of the pushing plate, and the first air clamp is fixedly mounted at the upper end of the pushing plate.
In a preferred embodiment of the invention, the sponge feeding assembly comprises a roller conveyer belt and a sponge cutting machine, the tail end of the roller conveyer belt is provided with a bearing platform, a gap is arranged between the roller conveyer belt and the bearing platform, the sponge cutting machine is positioned between the roller conveyer belt and the bearing platform, both sides of the roller conveyer belt and the bearing platform are provided with limit baffles, the sponge assembly component comprises a moving part, a connecting plate and an assembly air clamp, the assembly air clamp is fixedly connected with the moving part through the connecting plate, the moving part comprises a moving frame, a moving block, a moving cylinder, a lifting cylinder and two guide rods, the two guide rods are arranged on the moving frame, the two guide rods penetrate through the moving block and are in sliding fit with the moving block, the moving cylinder is arranged at one end of the moving frame, the output end of the moving cylinder is fixedly connected with one end of the moving block, and the output end of the lifting cylinder is arranged downwards and is fixedly connected with the moving block.
In a preferred embodiment of the present invention, the glue spreading mechanism includes a glue barrel, a gantry, a glue spreading cylinder, a glue spreading block and a glue spreading head, the glue spreading cylinder is mounted on the gantry, an output end of the glue spreading cylinder is vertically disposed downward, the glue spreading block is mounted on an output end of the glue spreading cylinder, the glue spreading head is mounted at a lower end of the glue spreading block, the glue spreading head is provided with a plurality of uniformly distributed glue outlet holes, the glue barrel is mounted at a side of the gantry, a hose for communicating the glue barrel and the glue spreading block is disposed between the glue barrel and the glue spreading block, a stirring motor is disposed at a lower end of the glue barrel, an output end of the stirring motor is provided with a stirring shaft, an upper end of the stirring shaft extends into the glue barrel, a side wall of the stirring shaft is provided with three stirring blades, and a side.
In a preferred embodiment of the present invention, the bottom cover assembling mechanism includes a second conveyor belt, a transporting assembly, a connecting block, and two suction cups, the second conveyor belt is horizontally disposed, the end of the second conveyor belt is provided with a material blocking block, the transporting assembly is mounted above the end of the second conveyor belt, the transporting assembly and the moving member have the same structure, the connecting block is fixedly connected to the transporting assembly, and the two suction cups are both mounted at the lower end of the connecting block.
In a preferred embodiment of the present invention, the discharging assembly includes a discharging plate, an inclined plate and a discharging cylinder, the discharging cylinder is vertically disposed on the working frame, the discharging plate is mounted on the output end of the discharging cylinder, the upper end of the discharging plate is disposed in an inclined manner, and the inclined plate is disposed in an inclined manner beside the rotating disc.
The invention provides an automatic assembly process of a guitar humidifier by improvement, compared with the prior art, the automatic assembly process has the following improvements and advantages:
(1) the automatic assembly of the guitar humidifier can be realized, manual labor is not needed to participate in the assembly process, the production speed is improved, and the production cost is reduced;
(2) the glue is stored in the glue barrel and seeps out of the gluing head in an extruding mode, so that the glue is prevented from being directly exposed in the air, and the glue is prevented from volatilizing into the air to cause damage to a human body;
(3) the feeding work of the shell can be orderly completed through the matching work of the first conveying belt and the feeding block, so that the production speed is improved;
(4) the automatic feeding and cutting process has the advantages that the process design is ingenious, the shell is automatically fed, then the sponge is automatically fed and cut, then the sponge is placed on the shell, then the shell is automatically coated with glue, the bottom cover is automatically fed, finally the bottom cover and the shell are assembled to finish automatic blanking, the automation degree of the whole process is high, the production efficiency is improved by 10-15 times compared with manual work, the glue coating is uniform, glue overflow is avoided, the yield can reach more than 99.99%, the product quality is stable and consistent, more than 85% of manual work can be saved, and the obvious economic benefit is achieved.
Drawings
The invention is further explained below with reference to the figures and examples:
FIG. 1 is a schematic perspective view of an assembled product of the present invention;
FIG. 2 is a schematic view of an assembled product of the present invention in a disassembled configuration;
FIG. 3 is a schematic perspective view of the present invention;
FIG. 4 is a schematic perspective view of a rotary mechanism according to the present invention;
FIG. 5 is a partial perspective view of the first embodiment of the present invention;
FIG. 6 is an enlarged view taken at A in FIG. 5;
FIG. 7 is a partial side view of the present invention;
FIG. 8 is a partial top view of the present invention;
FIG. 9 is a cross-sectional view taken along line B-B of FIG. 8;
FIG. 10 is a partial perspective view of the second embodiment of the present invention;
FIG. 11 is a top view of the sponge loading assembly of the present invention;
FIG. 12 is a cross-sectional view taken along line C-C of FIG. 11;
FIG. 13 is a schematic perspective view of a sponge assembly mechanism according to the present invention;
FIG. 14 is a schematic perspective view of a glue applying mechanism according to the present invention;
FIG. 15 is an enlarged view at D of FIG. 14;
FIG. 16 is a perspective view of a bottom cover assembly mechanism according to the present invention;
FIG. 17 is a side view of the blanking assembly of the present invention;
FIG. 18 is a process flow diagram of the present invention;
description of reference numerals: the device comprises a shell 1, a sponge 2, a bottom cover 3, a rotating mechanism 4, a working frame 4a, a rotating motor 4b, a rotating disk 4c, a jig 4d, a clamping groove 4e, a shell feeding mechanism 5, a feeding assembly 5a, a feeding box 5a1, a first conveying belt 5a2, a vibrating motor 5a3, a feeding block 5a4, a feeding plate 5a5, a feeding groove 5a6, a suspension groove 5a7, a limiting assembly 5b, a limiting block 5b1, a limiting shaft 5b2, a torsion spring 5b3, a driving assembly 5c, a driving motor 5c1, a driving gear 5c2, a driven gear 5c3, a base 5c4, a driving plate 5c5, a driving shaft 5c6, an accommodating cavity 5c7, a transferring assembly 5d, a transferring cylinder 5d1, a transferring plate 5d2, a sliding rail 5d3, a pushing plate 5d4, a pushing cylinder 5d5, a first air clamp 5d 6867, a sponge assembly 5a, a sponge roller assembly 8746 and a assembling roller 366, the device comprises a supporting platform 6a3, a limit baffle 6a4, a sponge assembly component 6b, a moving part 6b1, a moving frame 6b1a, a moving block 6b1b, a moving cylinder 6b1c, a lifting cylinder 6b1d, a guide rod 6b1e, a connecting plate 6b2, an assembly air clamp 6b3, a gluing mechanism 7, a glue barrel 7a, a portal frame 7b, a gluing cylinder 7c, a gluing block 7d, a gluing head 7e, a glue outlet 7f, a stirring motor 7g, a hose 7h, a pressurizing device 7k, a bottom cover assembly mechanism 8, a second conveying belt 8a, a conveying component 8b, a connecting block 8c, a sucking disc 8d, a material blocking block 8e, a blanking component 9, a blanking plate 9a, an inclined plate 9b and a blanking cylinder 9 c.
Detailed Description
The present invention will be described in detail with reference to fig. 1 to 17, and the technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
As shown in fig. 1-18, an automatic assembly process for a guitar humidifier comprises the following steps:
step 6: automatic blanking: and finally, the blanking cylinder 9c works to enable the blanking plate 9a to be inserted into the through hole and the jack, the product is jacked up from the jig 4d, the upper end of the blanking plate 9a is inclined to the inclined plate 9b after the product is periodically arranged, and the product falls onto the inclined plate 9b and slides along the inclined plate 9b, so that blanking is completed.
The shell feeding mechanism 5, the sponge assembling mechanism 6, the glue coating mechanism 7, the bottom cover assembling mechanism 8 and the blanking assembly 9 are circumferentially distributed at the side of the rotating mechanism 4, the sponge assembling mechanism 6 comprises a sponge feeding assembly 6a and a sponge assembling assembly 6b, and the sponge assembling assembly 6b is positioned between the sponge feeding assembly 6a and the rotating mechanism 4; accomplish the material loading of casing 1 in the material loading subassembly 5a, on rethread drive assembly 5c transported the casing 1 on the material loading subassembly 5a with transport subassembly 5d cooperation work to rotary mechanism 4, drive casing 1 through rotary mechanism 4 and rotate and pass through sponge assembly devices 6, rubber coating mechanism 7, bottom assembly devices 8 and unloading subassembly 9 in proper order, accomplish assembly, bottom 3 assembly and the unloading process of sponge 2 respectively.
The rotating mechanism 4 comprises a working frame 4a, a rotating motor 4b and a rotating disk 4c, the rotating motor 4b is vertically installed on the working frame 4a, the output end of the rotating motor 4b is vertically arranged upwards, the rotating disk 4c is located above the working frame 4a, the rotating disk 4c is fixedly connected with the output end of the rotating motor 4b, five jigs 4d which are distributed circumferentially are arranged on the rotating disk 4c, clamping grooves 4e for placing the shell 1 are formed in the jigs 4d, a through hole is formed in the lower portion of each jig 4d, five insertion holes are formed in the rotating disk 4c, and the five insertion holes correspond to the through holes in the five jigs 4d one by one; through rotating electrical machines 4b work drive rotary disk 4c commentaries on classics, the rotor plate drives tool 4d and rotates to make the block rotate at tool 4 d's casing 1, through-hole and jack are used for and the cooperation of unloading subassembly 9, make things convenient for the unloading process of product.
The feeding assembly 5a comprises a feeding box 5a1, a first conveyor belt 5a2, a vibrating motor 5a3 and a feeding block 5a4, the front part of the first conveyor belt 5a2 is obliquely arranged, the rear part of the first conveyor belt 5a2 is horizontally arranged, the front part of the first conveyor belt 5a2 is positioned in the feeding box 5a1, the rear part of the first conveyor belt 5a2 is positioned above the feeding block 5a4, a plurality of feeding plates 5a5 which are arranged at equal intervals are arranged on the first conveyor belt 5a2, a feeding groove 5a6 is arranged in the middle of the feeding block 5a4, the cross section of the feeding groove 5a6 is isosceles trapezoid, a hanging groove 5a7 is arranged at the bottom of the feeding groove 5a6, and the vibrating motor 5a3 is mounted at the lower end of the feeding block 5a 4; the first conveying belt 5a2 works to drive the feeding plate 5a5 to move, the feeding plate 5a5 drives the shell 1 in the material box to move above the feeding block 5a4 together with the first conveying belt 5a2, the shell 1 falls into the feeding groove 5a6 and is hung on the hanging groove 5a7, the shell 1 is conveyed along the hanging groove 5a7 through the work of the vibrating motor 5a3, and automatic feeding of the irregular shell 1 can be achieved.
The limiting assembly 5b comprises a limiting block 5b1, a limiting shaft 5b2 and a torsion spring 5b3, a limiting groove is formed in the tail end of the upper material block 5a4, the limiting block 5b1 is installed in the limiting groove, the upper end of the limiting block 5b1 is rotatably connected with the upper material block 5a4 through a limiting shaft 5b2, the torsion spring 5b3 is sleeved on the limiting shaft 5b2, and two ends of the torsion spring 5b3 respectively abut against the limiting block 5b1 and the upper material block 5a 4; make limiting block 5b1 be vertical state through the effect of torsional spring 5b3, limiting block 5b1 blocks the casing 1 on the material loading piece 5a4, get the casing 1 back when transporting subassembly 5d clamp, can overcome the dynamics of torsional spring 5b3, make rotatory piece rotate around restriction axle 5b2, thereby take out casing 1 from hanging groove 5a7, limiting block 5b can enough avoid casing 1 to remove from the end that hangs groove 5a7, also be convenient for transport subassembly 5d to process casing 1 and take out, its simple structure, convenient and practical.
The driving assembly 5c comprises a driving motor 5c1, a driving gear 5c2, a driven gear 5c3, a base 5c4, a driving plate 5c5 and a driving shaft 5c6, a containing cavity 5c7 is arranged in the base 5c4, the driving motor 5c1 is mounted on the base 5c4, an output end of the driving motor 5c1 extends into the containing cavity 5c7, the driving gear 5c2 is sleeved on the output end of the driving motor 5c1, the driving shaft 5c6 is vertically arranged in the containing cavity 5c7, an upper end of the driving shaft 5c6 penetrates through the base 5c4, the driven gear 5c3 is sleeved on the driving shaft 5c6, the driving gear 5c2 is connected with the driven gear 5c3 through a belt transmission, the driving plate 5c5 is positioned above the base 5c4, and the driving plate 5c5 is fixedly connected with an upper end of the driving shaft 5c 6; drive gear 5c2 through driving motor 5c1 work and rotate drive gear 5c2 and drive driven gear 5c3 and rotate under the transmission of chain, driven gear 5c3 drives drive shaft 5c6 and rotates, and drive shaft 5c6 drives drive plate 5c5 and rotates to it changes to drive transport subassembly 5d on the drive plate 5c5, makes the casing 1 motion that transport subassembly 5d got to press from both sides.
The transferring assembly 5d comprises a transferring cylinder 5d1, a transferring plate 5d2, a pushing plate 5d4, a pushing cylinder 5d5, a first air clamp 5d6 and two sliding rails 5d3, the transferring cylinder 5d1 is vertically arranged at the upper end of a driving plate 5c5, the transferring plate 5d2 is fixedly connected with the output end of a transferring cylinder 5d1, the two sliding rails 5d3 are both arranged on the transferring plate 5d2, the two sliding rails 5d3 are both provided with sliding blocks, the lower end of the pushing plate 5d4 is fixedly connected with the upper ends of all the sliding blocks, the pushing cylinder 5d5 is horizontally arranged on the transferring plate 5d2, the output end of the pushing cylinder 5d5 is fixedly connected with one end of the pushing plate 5d4, and the first air clamp 5d6 is fixedly arranged at the upper end of the pushing plate 5d 4; can clip casing 1 through first air clamp 5d6, later through the work of push cylinder 5d5 drive push plate 5d4 along the length direction removal of slide rail 5d3 to take out casing 1 from hanging groove 5a7, later through the work of drive assembly 5c with casing 1 transportation to the top of tool 4d, transport cylinder 5d1 work makes first air clamp 5d6 drive casing 1 and move down and lay casing 1 in the block groove 4e of tool 4 d.
The sponge feeding assembly 6a comprises a roller conveyor belt 6a1 and a sponge cutting machine 6a2, the end of the roller conveyor belt 6a1 is provided with a supporting platform 6a3, a gap is arranged between the roller conveyor belt 6a1 and the supporting platform 6a3, the sponge cutting machine 6a2 is positioned between the roller conveyor belt 6a1 and the supporting platform 6a3, both sides of the roller conveyor belt 6a1 and the supporting platform 6a3 are provided with a limit baffle 6a4, the sponge assembling assembly 6b comprises a moving part 6b1, a connecting plate 6b2 and an assembling air clamp 6b3, the assembling air clamp 6b3 is fixedly connected with the moving part 6b3 through the connecting plate 6b3, the moving part 6b3 comprises a moving frame 6b 13, a moving block 6b 13, a moving cylinder 6b 13, a lifting cylinder 6b 13 and two guide rods 6b 13, the two guide rods 6b1b 3 are mounted on the moving frame 6b 13, the two guide rods 3 are respectively matched with the moving block 3 in a sliding way, the moving cylinder 6b1c is installed at one end of the moving frame 6b1a, the output end of the moving cylinder 6b1c is fixedly connected with one end of the moving block 6b1b, the lifting cylinder 6b1d is fixedly connected with the moving block 6b1b, and the output end of the lifting cylinder 6b1d is arranged downwards; the tail end of the long-strip-shaped sponge 2 conveying belt is conveyed by the roller conveying belt 6a1, when one section of the sponge 2 is located on the bearing platform 6a3, the sponge 2 is cut off by the sponge cutting machine 6a2 in work, then the sponge 2 is clamped by the assembling air clamp 6b3, the moving block 6b1b is pushed by the moving cylinder 6b1c in work to move, the sponge 2 is taken to the upper side of the jig 4d by the assembling air clamp 6b3, the sponge 2 is placed in the shell 1 by the assembling air cylinder in work, the sponge cutting machine 6a2 is the prior art, and details are not given again.
The gluing mechanism 7 comprises a gluing barrel 7a, a portal frame 7b, a gluing cylinder 7c, a gluing block 7d and a gluing head 7e, the gluing cylinder 7c is arranged on the portal frame 7b, the output end of the gluing cylinder 7c is vertically arranged downwards, the gluing block 7d is arranged on the output end of the gluing cylinder 7c, the gluing head 7e is arranged at the lower end of the gluing block 7d, the gluing head 7e is provided with a plurality of glue outlet holes 7f which are uniformly distributed, the glue barrel 7a is arranged at the side of the portal frame 7b, a hose 7h for communicating the glue barrel 7a and the gluing block 7d is arranged between the glue barrel 7a and the gluing block 7d, the lower end of the rubber barrel 7a is provided with a stirring motor 7g, the output end of the stirring motor 7g is provided with a stirring shaft, the upper end of the stirring shaft extends into the rubber barrel 7a, the side wall of the stirring shaft is provided with three stirring blades, a pressurizing device 7k for increasing the pressure in the rubber barrel 7a is arranged beside the rubber barrel 7 a; the stirring shaft and the stirring blades are driven to rotate to stir the glue in the glue stirring barrel 7a through the work of the stirring motor 7g, the glue is prevented from being solidified, the pressure in the glue stirring barrel 7a is increased through the pressurizing device 7k, the glue enters the gluing block 7d from the hose 7h and is extruded out from the glue outlet hole 7f, then the gluing head 7e descends due to the work of the gluing cylinder 7c, and the glue on the gluing head 7e is coated on the shell 1.
The bottom cover assembling mechanism 8 comprises a second conveying belt 8a, a conveying assembly 8b, a connecting block 8c and two suckers 8d, the second conveying belt 8a is horizontally arranged, a material blocking block 8e is arranged at the tail end of the second conveying belt 8a, the conveying assembly 8b is arranged above the tail end of the second conveying belt 8a, the conveying assembly 8b and the moving part 6b1 are identical in structure, the connecting block 8c is fixedly connected with the conveying assembly 8b, and the two suckers 8d are both arranged at the lower end of the connecting block 8 c; the bottom cover 3 at the end of the second conveyor belt 8a is sucked by the suction cup 8d, and the bottom cover 3 is moved to the upper side of the housing 1 by the conveyance member 8b and mounted on the housing 1.
The blanking assembly 9 comprises a blanking plate 9a, an inclined plate 9b and a blanking cylinder 9c, the blanking cylinder 9c is vertically arranged on the working frame 4a, the blanking plate 9a is arranged at the output end of the blanking cylinder 9c, the upper end of the blanking plate 9a is obliquely arranged, and the inclined plate 9b is obliquely arranged at the side of the rotating disc 4 c; unloading cylinder 9c work makes flitch 9a insert in through-hole and the jack down, with jack-up in the product follow tool 4d, the slope setting of unloading board 9a upper end makes the product slope to swash plate 9b after regularly, and the product falls to swash plate 9b and goes up along swash plate 9b and slide, accomplishes the unloading.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (9)
1. An automatic assembly process of a guitar humidifier is characterized by comprising the following steps of:
step 1, automatic feeding of a shell: the shell feeding mechanism (5) comprises a feeding assembly (5 a), a limiting assembly (5 b), a driving assembly (5 c) and a transferring assembly (5 d), the transferring assembly (5 d) is positioned between the feeding assembly (5 a) and the rotating mechanism (4), the limiting assembly (5 b) is installed at the tail end of the feeding assembly (5 a), the driving assembly (5 c) is installed below the transferring assembly (5 d), the first conveying belt (5 a 2) of the feeding assembly (5 a) works to drive the feeding plate (5 a 5) to move, the feeding plate (5 a 5) drives the shell (1) in the bin to move to the upper side of the feeding block (5 a 4) together with the first conveying belt (5 a 2), the shell (1) falls into the feeding bin (5 a 6) to be suspended on a suspension groove (5 a 7), and the shell (1) is conveyed along the suspension groove (5 a 7) by working of a vibration motor (5 a 3), the limiting block limits the shell (1) at the tail end of the suspension groove (5 a 7), the first air clamp (5 d 6) can clamp the shell (1), then the pushing cylinder (5 d 5) works to drive the pushing plate (5 d 4) to move along the length direction of the sliding rail (5 d 3), so that the shell (1) is taken out of the suspension groove (5 a 7), then the driving motor (5 c 1) works to drive the driving gear (5 c 2) to rotate the driving gear (5 c 2) to drive the driven gear (5 c 3) to rotate under the transmission of the chain, the driven gear (5 c 3) drives the driving shaft (5 c 6) to rotate, the driving shaft (5 c 6) drives the driving plate (5 c 5) to rotate, so that the transfer component (5 d) on the driving plate (5 c 5) is driven to rotate, the shell (1) clamped by the first air clamp (5 d) moves to the shell (5 d 6) downwards to enable the shell (1) to move downwards to enable the shell (5 d) to be clamped by the transfer cylinder (1) ) The rotary motor (4 b) works to drive the rotary disc (4 c) to rotate, and the rotary disc drives the jig (4 d) to rotate, so that the shell (1) clamped in the jig (4 d) rotates;
step 2, automatic sponge feeding and cutting: meanwhile, when one section of the long-strip-shaped sponge (2) is positioned on the bearing platform (6 a 3) at the tail end of the conveyor belt of the sponge (2) through the roller conveyor belt (6 a 1) of the sponge assembling mechanism (6), the sponge (2) is cut off by the work of the sponge cutting machine (6 a 2);
step 3, installing the sponge in the shell: then clamping the sponge (2) through an assembling air clamp (6 b 3), working of a moving cylinder (6 b1 c) pushes a moving block (6 b1 b) to move, so that the assembling air clamp (6 b 3) brings the sponge (2) to the upper side of the jig (4 d), and then working of the assembling cylinder puts the sponge (2) in the shell (1);
step 4, gluing the shell: when the shell (1) is conveyed to the lower part of the gluing mechanism (7), the stirring motor (7 g) works to drive the stirring shaft and the stirring blades to rotate and stir glue in the glue stirring barrel (7 a), so that the glue is prevented from being solidified, the pressure in the glue stirring barrel (7 a) is increased through the pressurizing device (7 k), the glue enters the gluing block (7 d) from the hose (7 h) and is extruded out from the glue outlet hole (7 f), then the gluing cylinder (7 c) works to enable the gluing head (7 e) to descend, and the glue on the gluing head (7 e) is coated on the shell (1);
and 5, automatically feeding the bottom cover and fixedly installing the bottom cover and the shell: the bottom cover (3) at the tail end of the second conveying belt (8 a) is adsorbed by a sucking disc (8 d) of the bottom cover assembling mechanism (8), and then the bottom cover (3) is moved to the upper part of the shell (1) by a conveying assembly (8 b) and is installed on the shell (1);
step 6: automatic blanking: finally, a blanking cylinder (9 c) of the blanking assembly (9) works to enable a blanking plate (9 a) to be inserted into the through hole and the jack, the product is jacked up from the jig (4 d), the upper end of the blanking plate (9 a) is inclined to the inclined plate (9 b) after being arranged at regular intervals, the product falls onto the inclined plate (9 b) and slides along the inclined plate (9 b), and blanking is completed;
casing feed mechanism (5), sponge assembly devices (6), rubber coating mechanism (7), bottom assembly devices (8) and unloading subassembly (9) are the side that the circumference distributes in rotary mechanism (4), the end at feed assembly (5 a) is installed in restriction subassembly (5 b), the below at transfer subassembly (5 d) is installed in drive assembly (5 c), sponge assembly devices (6) include sponge feed assembly (6 a) and sponge assembly components (6 b), sponge assembly components (6 b) are located between sponge feed assembly (6 a) and rotary mechanism (4).
2. The guitar humidifier automatic assembly process of claim 1, wherein: rotary mechanism (4) are including work frame (4 a), rotating electrical machines (4 b) and rotary disk (4 c), rotating electrical machines (4 b) are vertical and upwards set up on work frame (4 a) and the output of rotating electrical machines (4 b), rotary disk (4 c) are located the top of work frame (4 a) and the output fixed connection of rotary disk (4 c) and rotating electrical machines (4 b), be equipped with five tool (4 d) that are the circumference and distribute on rotary disk (4 c), be equipped with on tool (4 d) and be used for placing block groove (4 e) of casing (1), the lower part of every tool (4 d) all is equipped with the through-hole, is equipped with five jacks on rotary disk (4 c), through-hole one-to-one on five jacks and five tool (4 d).
3. The guitar humidifier automatic assembly process of claim 1, wherein: the feeding assembly (5 a) comprises a feeding box (5 a 1), a first conveying belt (5 a 2), a vibrating motor (5 a 3) and a feeding block (5 a 4), wherein the front portion of the first conveying belt (5 a 2) is obliquely arranged, the rear portion of the first conveying belt (5 a 2) is horizontally arranged, the front portion of the first conveying belt (5 a 2) is located in the feeding box (5 a 1), the rear portion of the first conveying belt (5 a 2) is located above the feeding block (5 a 4), a plurality of feeding plates (5 a 5) which are equidistantly arranged are arranged on the first conveying belt (5 a 2), a feeding groove (5 a 6) is arranged in the middle of the feeding block (5 a 4), the cross section of the feeding groove (5 a 6) is isosceles trapezoid, a hanging grooves (5 a 7) are formed in the bottom of the feeding groove (5 a 6), and the vibrating motor (3) is installed at the lower end of the feeding block (5 a 4).
4. The guitar humidifier automatic assembly process of claim 1, wherein: the limiting assembly (5 b) comprises a limiting block (5 b 1), a limiting shaft (5 b 2) and a torsion spring (5 b 3), the tail end of the feeding block (5 a 4) is provided with a limiting groove, the limiting block (5 b 1) is installed in the limiting groove, the upper end of the limiting block (5 b 1) is rotatably connected with the feeding block (5 a 4) through the limiting shaft (5 b 2), the torsion spring (5 b 3) is sleeved on the limiting shaft (5 b 2), and two ends of the torsion spring (5 b 3) respectively abut against the limiting block (5 b 1) and the feeding block (5 a 4).
5. The guitar humidifier automatic assembly process of claim 4, wherein: the driving assembly (5 c) comprises a driving motor (5 c 1), a driving gear (5 c 2), a driven gear (5 c 3), a base (5 c 4), a driving plate (5 c 5) and a driving shaft (5 c 6), a containing cavity (5 c 7) is formed in the base (5 c 4), the driving motor (5 c 1) is mounted on the base (5 c 4) and an output end of the driving motor (5 c 1) extends into the containing cavity (5 c 7), the driving gear (5 c 2) is sleeved on an output end of the driving motor (5 c 1), the driving shaft (5 c 6) is vertically arranged in the containing cavity (5 c 7) and an upper end of the driving shaft (5 c 6) penetrates through the base (5 c 4), the driven gear (5 c 3) is sleeved on the driving shaft (5 c 6) and the driving gear (5 c 2) and the driven gear (5 c 3) are connected through a transmission belt, the driving plate (5 c 3) is located above the base (5 c 3) and the driving shaft (5 c 3) is fixedly connected with the driving plate (5 c 3) and the driving shaft (5 c 3) and the driving The transfer assembly (5 d) comprises a transfer cylinder (5 d 1), a transfer plate (5 d 2), a pushing plate (5 d 4), a pushing cylinder (5 d 5), a first air clamp (5 d 6) and two slide rails (5 d 3), the transfer cylinder (5 d 1) is vertically arranged at the upper end of the drive plate (5 c 5), the transfer plate (5 d 2) is fixedly connected with the output end of the transfer cylinder (5 d 1), two slide rails (5 d 3) are both arranged on the transfer plate (5 d 2) and on the two slide rails (5 d 3) are both provided with slide blocks, the lower end of the push plate (5 d 4) is fixedly connected with the upper ends of all the slide blocks, the pushing cylinder (5 d 5) is horizontally arranged on the transfer plate (5 d 2) and the output end of the pushing cylinder (5 d 5) is fixedly connected with one end of the pushing plate (5 d 4), the first air clamp (5 d 6) is fixedly arranged at the upper end of the pushing plate (5 d 4).
6. The guitar humidifier automatic assembly process of claim 1, wherein: the sponge feeding assembly (6 a) comprises a roller conveying belt (6 a 1) and a sponge cutting machine (6 a 2), a supporting platform (6 a 3) is arranged at the tail end of the roller conveying belt (6 a 1), a gap is formed between the roller conveying belt (6 a 1) and the supporting platform (6 a 3), the sponge cutting machine (6 a 2) is located between the roller conveying belt (6 a 1) and the supporting platform (6 a 3), limiting baffles (6 a 4) are arranged on two sides of the roller conveying belt (6 a 1) and the supporting platform (6 a 3), the sponge assembling assembly (6 b) comprises a moving part (6 b 1), a connecting plate (6 b 2) and an assembling air clamp (6 b 4684), the assembling air clamp (6 b 3) is fixedly connected with the moving part (6 b 1) through the connecting plate (6 b 2), and the moving part (6 b 1) comprises a moving frame (6 b 1), a moving block (376 b 461), a moving block (24 b 581) and a moving cylinder 573 1) Lift cylinder (6 b1 d) and two guide arms (6 b1 e), install on removing frame (6 b1 a) two guide arms (6 b1 e), two guide arms (6 b1 e) all run through movable block (6 b1 b) and rather than sliding fit, remove cylinder (6 b1 c) and install the one end at removing frame (6 b1 a) and remove the output of cylinder (6 b1 c) and the one end fixed connection of movable block (6 b1 b), lift cylinder (6 b1 d) and movable block (6 b1 b) fixed connection and the output of lift cylinder (6 b1 d) set up downwards.
7. The guitar humidifier automatic assembly process of claim 1, wherein: the gluing mechanism (7) comprises a gluing barrel (7 a), a portal frame (7 b), a gluing cylinder (7 c), a gluing block (7 d) and a gluing head (7 e), the gluing cylinder (7 c) is installed on the portal frame (7 b), the output end of the gluing cylinder (7 c) is vertically and downwards arranged, the gluing block (7 d) is installed on the output end of the gluing cylinder (7 c), the gluing head (7 e) is installed at the lower end of the gluing block (7 d), a plurality of glue outlet holes (7 f) which are uniformly distributed are formed in the gluing head (7 e), the gluing barrel (7 a) is installed at the side of the portal frame (7 b), a hose (7 h) used for communicating the gluing barrel (7 a) and the gluing block (7 d) is arranged between the gluing barrel (7 a) and the gluing block (7 d), a stirring motor (7 g) is arranged at the lower end of the gluing barrel (7 a), and a stirring shaft is arranged at the output end of the stirring motor (7 g), the upper end of the stirring shaft extends into the glue barrel (7 a), the side wall of the stirring shaft is provided with three stirring blades, and the side of the glue barrel (7 a) is provided with a pressurizing device (7 k) for increasing the pressure in the glue barrel (7 a).
8. The guitar humidifier automatic assembly process of claim 1, wherein: bottom assembly devices (8) include second conveyer belt (8 a), transportation subassembly (8 b), connecting block (8 c) and two sucking disc (8 d), second conveyer belt (8 a) are the level setting and the end of second conveyer belt (8 a) is equipped with keeps off material piece (8 e), the structure that transportation subassembly (8 b) were installed in second conveyer belt (8 a) terminal top and transportation subassembly (8 b) and moving part (6 b 1) is the same, connecting block (8 c) and transportation subassembly (8 b) fixed connection, the lower extreme at connecting block (8 c) is all installed in two sucking disc (8 d).
9. The guitar humidifier automatic assembly process of claim 1, wherein: unloading subassembly (9) are including unloading flitch (9 a), swash plate (9 b) and unloading cylinder (9 c), the vertical setting of unloading cylinder (9 c) is on work frame (4 a), and unloading board (9 a) are installed on the output of unloading cylinder (9 c) and the upper end of unloading board (9 a) is the slope setting, swash plate (9 b) are the slope and set up the side at rotary disk (4 c).
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| SU631297A1 (en) * | 1977-05-11 | 1978-11-05 | Электростальский Филиал Московского Ордена Трудового Красного Знамени Института Стали И Сплавов | Automatic article-assembling apparatus |
| CN205057496U (en) * | 2015-09-30 | 2016-03-02 | 江苏比微曼智能科技有限公司 | Fin spare part kludge |
| CN105499991B (en) * | 2016-01-15 | 2017-08-29 | 宁波新邦工具有限公司 | A kind of rotating disc type snap joint kludge |
| CN205342422U (en) * | 2016-01-15 | 2016-06-29 | 宁波新邦工具有限公司 | Carousel formula quick -operation joint kludge |
| CN109420896B (en) * | 2017-08-21 | 2020-12-04 | 福建永德吉灯业股份有限公司 | Assembly machine of LED lamp with automatic AB silica gel function of irritating |
| CN109014896B (en) * | 2018-08-27 | 2019-11-19 | 浙江佳教玩具有限公司 | Magnetic plate block toy automatic assembling technique |
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Effective date of registration: 20200917 Address after: Room 2-18, 2nd floor, jinrunyuan community office building, 30 Huanghe Road, high tech Zone, Liaocheng City, Shandong Province 252000 Applicant after: Liaocheng Guoao Information Technology Co.,Ltd. Address before: 342500 Xiebai Primary School Dormitory, Yeping Township, Ruijin City, Ganzhou City, Jiangxi Province Applicant before: Li Shuping |
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Effective date of registration: 20240325 Address after: No. 1 Jinhua Road, Xiangcheng District, Zhangzhou City, Fujian Province, 363000 Patentee after: Zhangzhou Yuheng musical instrument Co.,Ltd. Country or region after: China Address before: Room 2-18, 2nd floor, office building, jinrunyuan community, No. 30, Huanghe Road, Gaoxin District, Liaocheng City, Shandong Province, 252000 Patentee before: Liaocheng Guoao Information Technology Co.,Ltd. Country or region before: China |