CN110260671A - A kind of oscillation pressure material handling system based on linear motion - Google Patents

A kind of oscillation pressure material handling system based on linear motion Download PDF

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Publication number
CN110260671A
CN110260671A CN201910587945.0A CN201910587945A CN110260671A CN 110260671 A CN110260671 A CN 110260671A CN 201910587945 A CN201910587945 A CN 201910587945A CN 110260671 A CN110260671 A CN 110260671A
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CN
China
Prior art keywords
pressure
material handling
control system
linear motion
oscillation
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Pending
Application number
CN201910587945.0A
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Chinese (zh)
Inventor
刘金铃
陈丹
刘佃光
赵科
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Chengdu Yifeidi Material Technology Co Ltd
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Chengdu Yifeidi Material Technology Co Ltd
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Priority to CN201910587945.0A priority Critical patent/CN110260671A/en
Publication of CN110260671A publication Critical patent/CN110260671A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D11/00Arrangement of elements for electric heating in or on furnaces
    • F27D11/06Induction heating, i.e. in which the material being heated, or its container or elements embodied therein, form the secondary of a transformer
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D19/00Arrangements of controlling devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D7/00Forming, maintaining, or circulating atmospheres in heating chambers
    • F27D7/06Forming or maintaining special atmospheres or vacuum within heating chambers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D7/00Forming, maintaining, or circulating atmospheres in heating chambers
    • F27D7/06Forming or maintaining special atmospheres or vacuum within heating chambers
    • F27D2007/063Special atmospheres, e.g. high pressure atmospheres
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D19/00Arrangements of controlling devices
    • F27D2019/0028Regulation
    • F27D2019/0034Regulation through control of a heating quantity such as fuel, oxidant or intensity of current
    • F27D2019/0037Quantity of electric current

Abstract

The present invention discloses a kind of oscillation pressure material handling system based on linear motion, including load pressure head and frequency of oscillation, pressure and the adjustable device for exerting of amplitude;Load pressure head is set to the intracorporal top of vacuum drying oven, and device for exerting includes the pedestal being fixed on main machine frame, and top is equipped with displacement sensor, plate permanent magnet is fixed on pedestal as stator, stator top is the mover seat that can be moved up and down along guide rail;Mover seat be fixed on load pressure head at the top of, inside be fixed with coil windings, coil windings are connected with control system;Load pressure head is equipped with load transducer, the signal that control system is fed back by load transducer and displacement sensor, frequency, pressure and the amplitude that control mover seat moves back and forth.The present invention can provide the high-frequency alternating pressure of frequency and adjustable amplitude by loading system for Material handling processes, and alternating pressure can promote product properties, and shorten material handling time, reduce material processing temperature, substantially energy saving.

Description

A kind of oscillation pressure material handling system based on linear motion
Technical field
The present invention relates to material processing technical field, specially a kind of oscillation pressure material processing system based on linear motion System.
Background technique
The fields such as aerospace, rail traffic and war industry are to metal material, powdered metallurgical material, ceramic material and answer Condensation material etc. proposes increasingly higher demands, and traditional material processing method is faced with severe challenge.It prepares and adds in material Applying high temperature and constant mechanical pressure during work or waiting static pressure is more commonly used material processing method, and material can be improved Consistency, reduce hole, improve material mechanical performance.Constant mechanical pressure is substituted with alternating pressure or waits static pressure can be into One step improves product consistency, improves the microstructure of product, to promote material mechanical performance.Pass through servo-hydraulic in the past Mode applies oscillation load, and system complex, hydraulic station power is high, and need to continue working, and energy consumption is big, and frequency of oscillation is lower, Displacement amplitude is limited.
Summary of the invention
In view of the above-mentioned problems, the purpose of the present invention is to provide one kind can effectively provide a wide range of Frequency Adjustable alternation pressure Power, change crystal boundary on stress, inhibit grain coarsening, improve grain morphology, improve Mechanical Properties of Products based on linear motion Oscillation pressure material handling system.Technical solution is as follows:
A kind of oscillation pressure material handling system based on linear motion, including load pressure head and frequency of oscillation, pressure and amplitude Adjustable device for exerting and control system;The load pressure head is set to the intracorporal top of vacuum drying oven;The device for exerting packet Including the pedestal being fixed on main machine frame, top is equipped with displacement sensor, plate permanent magnet is fixed on pedestal as stator, For that can be fixed on along the mover seat that guide rail freely up and down moves, mover seat at the top of load pressure head above stator, inside be fixed with Coil windings, coil windings are connected with control system;Load pressure head is equipped with load transducer, and the control system passes through load The signal of sensor and displacement sensor feedback, frequency, pressure and the amplitude that control mover seat moves back and forth.
Further, the device for exerting frequency is 0.01-100Hz, pressure 0-100MPa, displacement amplitude 0- 100mm。
Further, the vacuum furnace body bottom is provided with a telescopic press head, the height for up and down adjustment sample.
Further, the vacuum furnace body is single chamber clamshell style, and button fly front, vertical installation, furnace body is interior to have heating room, It heating room and is used for vacuum or protective atmosphere, heater is the heating wire made of ferrum-chromium-aluminum, nickel chromium triangle, tungsten, W-Re, platinoiridita or molybdenum, Or the heating rod made of silicon molybdenum, silicon-carbon, Lanthanum Chromite, zirconium oxide, zirconium boride or graphite.
It further, further include temperature control system 10, temperature control system includes high-power three-phase alternating-current transformer, power control Device and temperature controller and thermoelectricity occasionally infrared temperature measurement apparatus;External three-phase alternating-current supply enters electrical cabinet elder generation and power controller Connection, then low-voltage dc power supply is converted to by high-power three-phase alternating-current transformer, and be transferred to the intracorporal heater of furnace;Thermocouple Or infrared temperature measurement apparatus is arranged near heater, the temperature signal measured is transmitted to temperature controller, temperature controller is according to technological parameter Signal is sent to power controller and adjusts heating power, forms closed-loop control.
Further, isolated high tension terminal there are two being all provided at the top and bottom of the vacuum furnace body, top electrode It is connected to PLC technology high voltage power supply by the high tension terminal at top, lower electrode is connected to by the high tension terminal of bottom PLC technology high voltage power supply.
It further, further include to realize the pneumatic control system 11 for vacuumizing and filling protective atmosphere operation, the gas control System protection atmosphere is argon gas or nitrogen.
The beneficial effects of the present invention are: the present invention can provide frequency and amplitude by loading system for Material handling processes Adjustable high-frequency alternating pressure, alternating pressure can promote product properties, and shorten material handling time, reduce material Treatment temperature, substantially energy saving.
Detailed description of the invention
Fig. 1 be oscillation material processing system simplified schematic diagram of the present invention.
Fig. 2 is a kind of oscillation material processing system loading device schematic diagram that example 1 proposes.
Fig. 3 is a kind of oscillation material processing system loading device schematic diagram that example 2 proposes.
In figure: 1- loads pressure head;2- plate permanent magnet;3- coil windings;4- load transducer;5- displacement sensor;6- Main machine frame;7- vacuum furnace body;8- electric-control system;9- vacuum pump group;10- temperature control system;11- pneumatic control system;12- pedestal; 13- guide rail.
Specific embodiment
The present invention is described in further details in the following with reference to the drawings and specific embodiments.As shown in Figure 1, base of the invention In the oscillation pressure material handling system of linear motion, including load pressure head 1 and frequency of oscillation, pressure and the adjustable pressure of amplitude Device and control system;The load pressure head 1 is set to the top in vacuum furnace body 7;The device for exerting includes being fixed on Pedestal 12 on main machine frame 6, top are equipped with displacement sensor 5, and plate permanent magnet 2 is fixed on pedestal as stator, is determined Sub- top for that can be fixed with coil windings 3 inside the mover seat that guide rail 13 freely up and down moves, mover seat, coil windings 3 with Control system 8 is connected, and mover seat is fixed on 1 top of load pressure head;Load transducer 4 is installed on load pressure head 1;The control The signal that system 8 is fed back by load transducer 4 and displacement sensor 5, frequency, pressure and the width that control mover seat moves back and forth Degree.
7 bottom of vacuum furnace body is provided with a telescopic press head, with the height of up and down adjustment sample.The top of vacuum furnace body 7 and Bottom is all provided with there are two isolated high tension terminal, and top electrode is connected to PLC technology high pressure by the high tension terminal at top Power supply, lower electrode are connected to PLC technology high voltage power supply by the high tension terminal of bottom.
Temperature control system 10 includes that high-power three-phase alternating-current transformer, power controller and temperature controller and thermoelectricity are occasionally red Outer temperature measuring equipment;External three-phase alternating-current supply enters electrical cabinet and first connect with power controller, then is become by high-power three-phase alternating-current Depressor is converted to low-voltage dc power supply, and is transferred to the intracorporal heater of furnace;Thermoelectricity occasionally infrared temperature measurement apparatus setting is being generated heat Near body, the temperature signal measured is transmitted to temperature controller, temperature controller sends signal to power controller according to technological parameter and adjusts Heating power forms closed-loop control.
Embodiment 1
Setting one loads pressure head 1 at the top of vacuum furnace body, is equipped with high-precision load transducer 4, the bottom of device for exerting on pressure head Seat 12 is fixed on main machine frame 6, plate permanent magnet 2 is fixed on pedestal 12 as stator, stator top is can be along guide rail 13 The mover seat freely up and down moved is fixed with coil windings 3 inside mover seat, and coil windings 3 are connected with control system 8, load Pressure head 1 is connected on mover seat.High accuracy displacement sensor 5 is also equipped at the top of device for exerting.Control system 8 passes through high-precision The signal that force snesor 4 and displacement sensor 5 are fed back, frequency, pressure and the amplitude that control mover seat moves back and forth, frequency can be with It is arbitrarily adjusted between 0.01-100Hz, pressure can arbitrarily be adjusted between 1-100MPa, and displacement can arbitrarily be adjusted between 0-100mm. In vacuum furnace bottom, one telescopic press head is set, it can be with the height of up and down adjustment sample.The upper push-down head of pressure system is using high-strength Degree graphite block is made, and pressure head institute's bearing capacity is not less than 100MPa.Furnace body is single chamber clamshell style, button fly front, vertical installation, in furnace body In the presence of heating room, heating room is used for vacuum or protective atmosphere, and heater is made of high purity graphite.Pneumatic control system is taken out to realize Vacuum is generally argon gas or nitrogen with protective atmosphere operation, the protective atmosphere is filled.
Embodiment 2
Setting one loads pressure head 1 at the top of vacuum furnace body, is equipped with high-precision load transducer 4, the bottom of device for exerting on pressure head Seat 12 is fixed on main machine frame 6, and coil windings 3 are fixed on pedestal 12 as stator, coil windings 3 and 8 phase of control system Even, it is loaded above stator for plate permanent magnet 2 can be fixed with inside the mover seat that guide rail 13 freely up and down moves, mover seat Pressure head 1 is connected on mover seat.High accuracy displacement sensor 5 is also equipped at the top of device for exerting.Control system 8 passes through high-precision The signal that force snesor 4 and displacement sensor 5 are fed back, frequency, pressure and the amplitude that control mover seat moves back and forth, frequency can be with It is arbitrarily adjusted between 0.01-100Hz, pressure can arbitrarily be adjusted between 1-100MPa, and displacement can arbitrarily be adjusted between 0-100mm. In vacuum furnace bottom, one telescopic press head is set, it can be with the height of up and down adjustment sample.The upper push-down head of pressure system is using high-strength Degree graphite block is made, and pressure head institute's bearing capacity is not less than 100MPa.Furnace body is single chamber clamshell style, button fly front, vertical installation, in furnace body In the presence of heating room, heating room is used for vacuum or protective atmosphere, and heater is made of high purity graphite.Pneumatic control system is taken out to realize Vacuum is generally argon gas or nitrogen with protective atmosphere operation, the protective atmosphere is filled.

Claims (7)

1. a kind of oscillation pressure material handling system based on linear motion, which is characterized in that including load pressure head (1) and vibrate Frequency, pressure and the adjustable device for exerting of amplitude and control system;Load pressure head (1) is set to vacuum furnace body (7) Top;The device for exerting includes the pedestal (12) being fixed on main machine frame (6), and top is equipped with displacement sensor (5), bottom Plate permanent magnet (2) are fixed on seat as stator, stator top is can be along the mover seat that guide rail (13) freely up and down move;It is dynamic Stroma be fixed on load pressure head (1) at the top of, inside be fixed with coil windings (3), coil windings (3) and control system (8) phase Even;It is equipped with load transducer (4) in load pressure head (1), the control system (8) is passed by load transducer (4) and displacement The signal of sensor (5) feedback, frequency, pressure and the amplitude that control mover seat moves back and forth.
2. the oscillation pressure material handling system according to claim 1 based on linear motion, which is characterized in that described to apply Pressure device is that frequency is 0.01-100Hz, pressure 0-100MPa, displacement amplitude 0-100mm.
3. the oscillation pressure material handling system according to claim 1 based on linear motion, which is characterized in that described true Empty furnace body (7) bottom is provided with a telescopic press head, with the height of up and down adjustment sample.
4. the oscillation pressure material handling system according to claim 1 based on linear motion, which is characterized in that described true Empty furnace body (7) is single chamber clamshell style, and button fly front, vertical installation, furnace body is interior to have heating room, and heating room is for vacuum or protects gas Atmosphere, heater are the heating wire made of ferrum-chromium-aluminum, nickel chromium triangle, tungsten, W-Re, platinoiridita or molybdenum, or by silicon molybdenum, silicon-carbon, Lanthanum Chromite, oxygen Heating rod made of change zirconium, zirconium boride or graphite.
5. the oscillation pressure material handling system according to claim 1 based on linear motion, which is characterized in that further include Temperature control system (10), temperature control system (10) include high-power three-phase alternating-current transformer, power controller and temperature controller and thermoelectricity Occasionally infrared temperature measurement apparatus;External three-phase alternating-current supply enters electrical cabinet and first connect with power controller, then by high power three-phase AC transformer is converted to low-voltage dc power supply, and is transferred to the intracorporal heater of furnace;Thermoelectricity occasionally infrared temperature measurement apparatus is arranged Near heater, the temperature signal measured is transmitted to temperature controller, temperature controller, which is sent according to technological parameter to power controller, to be believed Number adjustment heating power, formed closed-loop control.
6. the oscillation pressure material handling system according to claim 1 based on linear motion, which is characterized in that described true It is all provided at the top and bottom of empty furnace body (7) there are two isolated high tension terminal, top electrode is connected by the high tension terminal at top It is connected to PLC technology high voltage power supply, lower electrode is connected to PLC technology high voltage power supply by the high tension terminal of bottom.
7. the oscillation pressure material handling system according to claim 1 based on linear motion, which is characterized in that further include To realize vacuumize and fill protective atmosphere operation pneumatic control system (11), pneumatic control system (11) protective atmosphere be argon gas or Nitrogen.
CN201910587945.0A 2019-07-02 2019-07-02 A kind of oscillation pressure material handling system based on linear motion Pending CN110260671A (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116379767A (en) * 2022-12-26 2023-07-04 无锡海古德新技术有限公司 Three-dimensional hot-pressing vibration sintering furnace

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CN107062891A (en) * 2017-04-13 2017-08-18 株洲新融利实业有限公司 One kind vibration hot-pressed sintering furnace
CN109373761A (en) * 2018-11-27 2019-02-22 成都易飞得材料科技有限公司 A kind of multi- scenarios method material handling system
CN210533063U (en) * 2019-07-02 2020-05-15 成都易飞得材料科技有限公司 Oscillating pressure material processing system based on linear motion

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002004911A1 (en) * 2000-07-07 2002-01-17 U-Sen Mikrosystemtechnik Gmbh Pressure monitoring with two vibrating plates
CN105865205A (en) * 2016-05-19 2016-08-17 西南交通大学 Two-way hot pressing high temperature oscillation sintering furnace
CN106017098A (en) * 2016-05-19 2016-10-12 西南交通大学 One-way hot-press high-temperature oscillation sintering furnace
CN106369993A (en) * 2016-10-26 2017-02-01 西南交通大学 Intermediate-frequency two-way vibration atmosphere sintering furnace
CN106524748A (en) * 2016-10-26 2017-03-22 西南交通大学 Medium-frequency unidirectional-vibration atmosphere sintering furnace
CN107062891A (en) * 2017-04-13 2017-08-18 株洲新融利实业有限公司 One kind vibration hot-pressed sintering furnace
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CN210533063U (en) * 2019-07-02 2020-05-15 成都易飞得材料科技有限公司 Oscillating pressure material processing system based on linear motion

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116379767A (en) * 2022-12-26 2023-07-04 无锡海古德新技术有限公司 Three-dimensional hot-pressing vibration sintering furnace
CN116379767B (en) * 2022-12-26 2023-10-10 无锡海古德新技术有限公司 Three-dimensional hot-pressing oscillation sintering furnace

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