CN110103017B - Semi-automatic equipment of magnetic system - Google Patents
Semi-automatic equipment of magnetic system Download PDFInfo
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- CN110103017B CN110103017B CN201711004129.XA CN201711004129A CN110103017B CN 110103017 B CN110103017 B CN 110103017B CN 201711004129 A CN201711004129 A CN 201711004129A CN 110103017 B CN110103017 B CN 110103017B
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 84
- 238000007599 discharging Methods 0.000 claims abstract description 54
- 230000007246 mechanism Effects 0.000 claims description 196
- 210000000078 claw Anatomy 0.000 claims description 88
- 238000001514 detection method Methods 0.000 claims description 67
- 239000013307 optical fiber Substances 0.000 claims description 57
- 239000000306 component Substances 0.000 claims description 12
- 230000000149 penetrating effect Effects 0.000 claims description 12
- 239000008358 core component Substances 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 7
- 238000006073 displacement reaction Methods 0.000 claims description 4
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 230000007306 turnover Effects 0.000 claims description 3
- 239000000969 carrier Substances 0.000 claims description 2
- 230000003028 elevating effect Effects 0.000 abstract description 7
- 238000009434 installation Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 7
- 230000003287 optical effect Effects 0.000 description 4
- 230000001965 increasing effect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000010287 polarization Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The semi-automatic equipment of magnetic system, including the equipment base, be equipped with feed arrangement, assembly device, discharging device and wait to assemble components and parts on this equipment base, wait to assemble components and parts and including contact support, wiring board, wire frame and iron core subassembly, be equipped with the coil on the contact support, wiring board one end terminal surface is equipped with the joint angle, the wire frame is equipped with the screw hole and at the screw of screw hole activity, feed arrangement includes feeding chain slat, chain slat driving motor and magnetic system carrier, installation contact support, wiring board, wire frame and iron core subassembly's installation station on the magnetic system carrier, assembly device includes first feeding manipulator, first decollator carousel, drives rotatory private clothes motor of decollator carousel and first ejection of compact manipulator, and first feeding manipulator and first ejection of compact manipulator all include manipulator base, manipulator removal seat actuating cylinder, jack catch elevating socket actuating cylinder, centre gripping jack catch and jack catch open and shut actuating cylinder.
Description
Technical Field
The invention relates to the field of electric assembly equipment, in particular to a background technology of semi-automatic assembly equipment of a magnetic system of a circuit breaker
The magnetic system is an important component in the circuit breaker, usually comprises iron core components, a wire frame, a wire connecting plate, a contact support and other parts, wherein the wire connecting plate is provided with a threaded hole and a screw moving in the threaded hole; and then the iron core component is accurately installed in the coil of the contact support at the calibration position, so that the assembly of the magnetic system is completed. However, at present, the magnetic system in the circuit breaker is usually assembled manually, because the volume of the parts of the magnetic system is small, the operation of the assembly procedure is complicated, especially in the two steps of assembling the wire frame and the iron core resistance member, the assembly of the whole magnetic system is the most complex part, a great deal of time is required to be consumed manually, moreover, the operation is careless, the conditions of easy deformation, inaccurate relative position and the like of metal members such as contact brackets and the like easily occur, the manual assembly efficiency is low, the problems of neglected loading, installation deformation, assembly structure deviation and the like easily occur, and the high-efficiency production with unified standard and high qualification rate cannot be formed.
Disclosure of Invention
The invention provides a semi-automatic magnetic system assembling device capable of efficiently and accurately assembling magnetic system components in order to solve the defects of the technology.
The technical scheme of the invention is as follows: the semi-automatic magnetic system assembling equipment comprises an equipment base, wherein the equipment base is provided with a feeding device, an assembling device, a discharging device and components to be assembled, the components to be assembled comprise a contact support, a wiring board, a wiring frame and an iron core component, a coil is arranged on the contact support, a clamping angle is arranged on one end face of the wiring board, the wiring frame is provided with a threaded hole and a screw moving in the threaded hole, the feeding device comprises a feeding chain plate line, a chain plate line driving motor and a magnetic system carrier, the magnetic system carrier is provided with a mounting station of the contact support, the wiring board, the wiring frame and the iron core component, the assembling device comprises a first feeding mechanical arm, a first divider turntable, a private clothes motor for driving the divider turntable to rotate and a first discharging mechanical arm, the first feeding mechanical arm and the first discharging mechanical arm comprise a mechanical arm base, a mechanical arm moving seat, a moving seat driving cylinder, a jack catch lifting seat, a lifting seat driving cylinder, a clamping jack catch and a jack catch opening and closing driving cylinder, wherein the mechanical arm base is provided with a horizontal sliding rail, the mechanical arm moving seat is movably connected with the horizontal sliding rail, the moving seat driving cylinder drives the mechanical arm moving seat to move in the horizontal direction, the mechanical arm moving seat is provided with a vertical sliding rail, the jack catch lifting seat is movably connected with the vertical sliding rail, the lifting seat driving cylinder drives the jack catch lifting seat to move along the vertical sliding rail, the clamping jack catch is in linkage fit with the jack catch lifting seat, the clamping jack catch is movably provided with a left jack catch and a right jack catch which are matched with the outline shape of the magnetic system carrier, the jaw opening and closing driving cylinder is respectively connected with the left jaw and the right jaw and drives the left jaw and the right jaw to mutually open and close;
The discharging device comprises a conveying belt and a conveying belt driving motor, the magnetic system carrier is clamped to the first divider rotary table by a first feeding manipulator through a feeding chain plate line, and the magnetic system carrier on the first divider rotary table is clamped to the conveying belt by a first discharging manipulator to be detached from the first divider rotary table;
the magnetic system carrier is fixedly provided with a contact support and a wiring board, the first divider turntable is provided with a carrier positioning mechanism along the circumference, the carrier positioning mechanism comprises a carrier positioning piece, the carrier positioning piece is provided with a mounting groove matched with the shape of the magnetic system carrier, and the magnetic system carrier is clamped into the mounting groove by a first feeding mechanical arm and moves in a turnover way along with the first divider turntable; the assembly device further comprises a wire frame assembly mechanism, a screw locking mechanism and an iron core assembly mechanism which are arranged between the first feeding mechanical arm and the first discharging mechanical arm in sequence around the circumference of the first divider turntable and arranged on the equipment base according to the rotation direction of the first divider turntable, wherein the first divider turntable drives the magnetic system carrier to stay respectively when rotating to the positions corresponding to the first feeding mechanical arm, the wire frame assembly mechanism, the screw locking mechanism, the iron core assembly mechanism and the first discharging mechanical arm, the stay positions are a feeding station, a wire frame station, a screw locking station, an iron core station and a discharging station, and the first divider turntable continuously rotates after the first feeding mechanical arm, the wire frame assembly mechanism, the screw locking mechanism, the iron core assembly mechanism and the first discharging mechanical arm are operated;
The wire frame assembling mechanism comprises a wire frame base, a wire frame moving seat, a wire frame manipulator, a clamping jaw opening and closing driving cylinder, a clamping jaw rotary driving motor and a moving seat driving cylinder, wherein a sliding rail perpendicular to the direction of the end face of the clamping angle of the wire plate is arranged on the wire frame base;
the screw locking mechanism comprises a screw locking base, a screw locking movable seat, a screw driver, a movable seat driving cylinder and a screw driver rotary servo motor, wherein a second sliding rail perpendicular to the end face of the screw is arranged on the screw locking base, the screw locking movable seat is movably connected with the second sliding rail, the movable seat driving cylinder drives the screw locking movable seat to move along the second sliding rail relative to the screw, a screw driver support is arranged at the position of the screw locking movable seat relative to the screw height, the screw driver is rotatably arranged on the screw driver support and is in linkage fit with the screw driver rotary servo motor, and the screw driver rotary servo motor is fixedly arranged on the screw locking movable seat;
The iron core assembly mechanism comprises an iron core manipulator, an iron core conveying belt and a vibrating disc, wherein the vibrating disc is connected with the iron core conveying belt, the iron core manipulator comprises an iron core base, an iron core moving seat, a moving seat driving cylinder, a claw lifting seat, a lifting seat driving cylinder, a clamping claw and a claw opening and closing driving cylinder, a third sliding rail is axially arranged on the iron core base along a contact support coil, the iron core moving seat is movably connected with the third sliding rail, the moving seat driving cylinder drives the iron core moving seat to reciprocate between the contact support coil and the iron core conveying belt relative to the contact support coil, a fourth sliding rail in the vertical direction is arranged on the iron core moving seat, the claw lifting seat is movably connected with the fourth sliding rail, the lifting seat driving claw is in linkage fit with the claw lifting seat, a left claw and a right claw are movably arranged on the iron core base, and the claw opening and closing driving cylinder is respectively connected with the left claw and the right claw and drives the left claw and the right claw to mutually open and close.
According to the technical scheme, components to be assembled of the magnetic system are mounted on the magnetic system carrier in advance by using manual or other auxiliary equipment, then the magnetic system carrier is placed on the feeding chain plate line and conveyed to the assembling device by the feeding chain plate line, then the magnetic system carrier is driven to rotate to the positions corresponding to the first feeding mechanical arm, the wire frame assembling mechanism, the screw locking mechanism, the iron core assembling mechanism and the first discharging mechanical arm by the first divider rotary table, the positions where the components to be assembled are respectively remained are the feeding station, the wire frame station, the screw locking station, the iron core station and the discharging station, the first divider rotary table is used for respectively clamping the first feeding mechanical arm, the wire frame assembling mechanism, the screw locking mechanism and the iron core assembling mechanism to the next procedure by the first discharging mechanical arm, the empty magnetic system carrier is conveyed back to the feeding device by the manual and the auxiliary equipment, and the circulation is changed into a circulation process for forming the semi-automatic assembly of the magnetic system, and the complex manual assembly work is completed automatically by the first feeding mechanical arm, the wire frame assembling mechanism, the screw locking mechanism, the iron core assembling mechanism, the first discharging mechanical arm and other equipment, and the like. And the private clothes motor can be accurately matched with other mechanisms, and the divider turntable is stopped or operated at each station respectively.
The invention is further provided with: the assembling device further comprises a screw locking clamping mechanism, the screw locking clamping mechanism comprises a screw base, a screw lifting seat, a clamping head piece and a lifting driving cylinder, the screw base is arranged above a magnetic system carrier moving path at the position corresponding to the screw locking station, a sixth sliding rail for the screw lifting seat to move in the vertical direction is arranged on the screw base, the screw lifting seat is movably connected with the sixth sliding rail, the clamping head piece comprises a fixed end and a clamping end, the fixed end is fixedly matched with the screw lifting seat, the clamping end is provided with a clamping groove corresponding to the position of the wire frame and matched with the appearance of the wire frame towards one side of the wire frame, a clamping groove for accommodating the clamping angle is formed in the clamping groove corresponding to the clamping angle position of the wire frame, and the lifting driving cylinder is in linkage fit with the screw lifting seat and drives the screw lifting seat to move relative to the magnetic system carrier along the sixth sliding rail so as to drive the clamping groove and the clamping angle groove to be clamped with the wire frame and the wire frame respectively.
By adopting the technical scheme, through the operation of the screw locking material clamping mechanism, the clamping grooves and the clamping angle grooves are respectively clamped with the wiring frame and the wiring board, and the phenomenon that the wiring frame moves when the screw locking mechanism operates is prevented.
The invention is further provided with: the assembly device further comprises a carrier azimuth adjusting mechanism arranged between the wire frame assembly mechanism and the screw locking mechanism, the first divider turntable drives the magnetic system carrier to rotate to a position corresponding to the carrier azimuth adjusting mechanism, the stop position is a carrier azimuth adjusting station, the first divider turntable continues to rotate after the carrier azimuth adjusting mechanism finishes running, the carrier azimuth adjusting mechanism comprises an azimuth base, an azimuth lifting seat, a lifting seat driving cylinder, clamping claws, a claw opening and closing driving cylinder and a claw rotating driving motor, the azimuth base is correspondingly arranged above a moving path of the magnetic system carrier, a seventh sliding rail for the lifting seat to move in the vertical direction is arranged on the azimuth base, the azimuth lifting seat is movably matched with the seventh sliding rail and is in linkage fit with the lifting seat driving cylinder, the clamping claws comprise a rotating end and a clamping end, the clamping ends are movably provided with a left claw and a right claw corresponding to the profile position of the magnetic system carrier, the left claw and the right claw driving cylinder is respectively in linkage with the left claw and the right claw driving motor and the clamping claw driving motor, and the claw driving motor is rotatably matched with the clamping claw driving claw in linkage mode, and the claw driving claw is rotatably matched with the clamping claw driving claw.
By adopting the technical method, the direction of the screw on the wire frame is firstly adjusted between the screw locking of the wire frame by the arranged carrier direction adjusting mechanism, so that the screw is axially aligned with the screw driver, and the optimal scheme is that the screw is axially aligned with the first divider turntable radially, and the screw driver is also axially aligned with the first divider turntable radially.
The invention is further provided with: the carrier positioning mechanism further comprises a positioning lock piece, a limit screw, a reset spring, an unlocking piece base and an unlocking driving cylinder, wherein the wall of the mounting groove is provided with a movable cavity penetrating through the magnetic system carrier in the vertical direction, the side face of the magnetic system carrier corresponding to the movable cavity is provided with a positioning hole, the peripheral side wall of the carrier positioning piece is provided with a countersink penetrating through the movable cavity, the positioning lock piece is movably arranged in the movable cavity, the position of the positioning lock piece corresponding to the positioning hole is provided with a positioning column extending into the positioning hole, the positioning lock piece faces one side of the magnetic system carrier, the end face of the unlocking piece, which is positioned at one end of a cavity below the movable cavity, is provided with a chamfer, the limiting screw comprises a nut end and a screw rod end, the nut end is arranged outside the carrier positioning piece, the screw rod end penetrates through the countersink and is in linkage fit with the positioning lock piece, the reset spring is elastically sleeved on the screw end and is positioned between the inner wall of the movable cavity and the positioning lock piece, the unlocking piece base is arranged below the moving path of the movable cavity at the position corresponding to the carrier position adjusting mechanism, the unlocking piece is provided with a chamfer perpendicular to the end face of the unlocking piece, the unlocking piece is arranged on the unlocking piece, the end face of the unlocking piece is perpendicular to the positioning piece, the end face of the sliding piece is matched with the fifth chamfer is far away from the end face of the positioning piece, and the sliding piece is matched with the wedge-shaped groove, and the end face of the sliding piece is far away from the axial groove is matched with the wedge-shaped groove, and the end face of the positioning groove is matched with the five sides of the positioning groove, and the sliding groove is matched with the sliding groove, and the sliding groove.
By adopting the technical scheme, through the positioning lock piece, the limit screw, the reset spring and the unlocking piece which are arranged, the magnetic system carrier is ensured to be firmly clamped on the carrier positioning piece, and through the unlocking piece base and the unlocking driving cylinder which are arranged, the magnetic system carrier is conveniently unlocked and separated from the carrier positioning piece.
The invention is further provided with: the carrier positioning mechanism further comprises a positioning lock piece, a limit screw, a reset spring, an unlocking piece base and an unlocking driving cylinder, wherein the wall of the mounting groove is provided with a movable cavity penetrating through the magnetic system carrier in the vertical direction, the side surface of the magnetic system carrier opposite to the movable cavity is provided with a positioning hole, the side wall of the periphery of the carrier positioning piece is provided with a countersunk head penetrating through the movable cavity, the positioning lock piece is movably arranged in the movable cavity, the position of the positioning lock piece corresponding to the positioning hole is provided with a positioning column extending into the positioning hole, the positioning lock piece faces one side of the magnetic system carrier, the end face of one end of the cavity opening positioned under the vertical position of the movable cavity is provided with a chamfer angle, the limit screw comprises a nut end and a screw rod end, the nut end is arranged outside the carrier positioning piece, the screw rod end penetrates through the countersunk head hole and is in linkage fit with the positioning lock piece, the reset spring is elastically sleeved at the screw end and is positioned between the inner wall of the movable cavity and the positioning lock piece, an unlocking piece base and an unlocking driving air cylinder are arranged below the moving path of the movable cavity at the positions of the first feeding mechanical arm and the second feeding mechanical arm, a fifth sliding rail perpendicular to the end face of one end of the chamfer of the positioning lock piece is arranged on the unlocking piece base, the unlocking piece is movably connected with the fifth sliding rail, a wedge-shaped surface which is matched with the chamfer angle of the positioning lock piece and is in sliding fit with the end face of one side of the unlocking piece facing the movable cavity is arranged on the end face of the side of the unlocking piece facing the movable cavity, the unlocking driving air cylinder is in linkage fit with the unlocking piece, the unlocking piece enters the movable cavity along the fifth sliding rail, the wedge-shaped surface of the unlocking piece drives the positioning lock piece to axially far away from the magnetic system carrier along the countersink hole through sliding fit with the chamfer angle of the positioning lock piece, the length of the positioning column extending into the positioning hole is smaller than the travel length of the positioning lock piece away from the magnetic system carrier.
By adopting the technical scheme, through the positioning lock piece, the limit screw, the reset spring and the unlocking piece which are arranged, the magnetic system carrier is ensured to be firmly clamped on the carrier positioning piece, and through the unlocking piece base and the unlocking driving cylinder which are arranged, the magnetic system carrier is conveniently unlocked and separated from the carrier positioning piece.
The invention is further provided with: the assembly device further comprises a workpiece detection mechanism arranged between the first feeding mechanical arm and the wire frame assembly mechanism, the first divider turntable drives the magnetic system carrier to rotate to a position corresponding to the workpiece detection mechanism, the stop position is a workpiece detection station, the first divider turntable continues to rotate after the workpiece detection mechanism finishes running, the workpiece detection mechanism comprises a detection base and an optical fiber sensor arranged on the detection base, the optical fiber sensor comprises an optical fiber emission end, and an optical fiber emission path of the optical fiber emission end corresponds to and irradiates on a moving path of the magnetic system carrier along with the displacement of the carrier positioning piece.
By adopting the technical scheme, the optical fiber sensor has the basic working principle that an optical signal from a light source is sent into a modulator through an optical fiber, after the parameter to be measured interacts with light entering a modulation area, the optical property (such as the intensity, the wavelength, the frequency, the phase, the polarization state and the like of the light) of the light is changed to become a modulated signal source, and the modulated signal source is sent into a light detector through the optical fiber, and after demodulation, the measured parameter is obtained. And detecting whether the feeding manipulator clamps the adjusting screw into the fixing seat correctly by using the optical fiber sensor. The optical fiber sensor can be replaced by other position detection sensors, such as an infrared sensor. By the optical fiber sensor, whether the magnetic system carrier is correctly placed on the carrier positioning piece or not can be detected
The invention is further provided with: the assembly device further comprises a screw detection mechanism arranged between the screw locking mechanism and the iron core assembly mechanism, the first divider turntable drives the magnetic system carrier to rotate to the position corresponding to the screw detection mechanism, the stop position is a screw detection station, the first divider turntable continues to rotate after the screw detection mechanism finishes running, the screw detection mechanism comprises a detection base and an optical fiber sensor arranged on the detection base, the optical fiber sensor comprises an optical fiber emission end, an optical fiber emission path of the optical fiber emission end correspondingly irradiates the magnetic system carrier, and a wire frame screw moves along with a moving path of the carrier positioning piece.
By adopting the technical scheme, the screw detection mechanism can feed back the related information of the wire frame screw.
The invention is further provided with: the assembly mechanism further comprises a second divider turntable arranged between the screw locking mechanism and the iron core assembly mechanism, a second feeding mechanical arm is arranged between the second divider turntable and the first divider turntable, the first divider turntable and the second divider turntable drive the magnetic system carrier to stay when rotating to the position corresponding to the second feeding mechanical arm, the stay position is a disc changing station, the magnetic system carrier on the first divider turntable is clamped to the second divider turntable by a first discharging mechanical arm, the first divider turntable and the second divider turntable continue to rotate after the second feeding mechanical arm finishes running, carrier positioning mechanisms are arranged on the second divider turntable along the circumference, the iron core assembly mechanism and the first discharging mechanical arm are arranged on the circumference of the second divider turntable in sequence along the rotating direction of the second divider turntable, the second divider turntable drives the magnetic system carrier to rotate to the position corresponding to the iron core assembly mechanism and the first discharging mechanical arm, the stay position is an iron core station and a discharging station, and the second divider turntable continues to rotate after the second divider turntable and the first discharging mechanical arm finish running.
The invention is further provided with: the assembly device further comprises a workpiece emptying detection mechanism arranged between the second feeding mechanical arm and the first discharging mechanical arm, the second divider turntable drives the magnetic system carrier to rotate to the position corresponding to the workpiece emptying detection mechanism, the stop position is a workpiece emptying detection station, the second divider turntable continues to rotate after the workpiece emptying detection mechanism finishes running, the workpiece emptying detection mechanism comprises a detection base and an optical fiber sensor arranged on the detection base, the optical fiber sensor comprises an optical fiber emission end, and an optical fiber emission path of the optical fiber emission end corresponds to the movement path of the carrier positioning piece mounting groove displacement.
By adopting the technical scheme, the things in the magnetic system carrier are prevented from being separated and emptied.
The invention is further provided with: the feeding device is characterized in that two parallel mounting grooves are formed in the carrier positioning piece, the feeding device further comprises a carrier arrangement mechanism, the carrier arrangement mechanism is arranged between the feeding chain plate line and the first feeding manipulator, the carrier arrangement mechanism comprises an interception piece, a first push rod, a to-be-fed accommodating piece and a second push rod, the interception piece is suspended on the feeding chain plate line conveying path and is provided with a stopping cavity matched with the outline of the magnetic system carrier in a shape like a Chinese character 'ji', the interception piece is provided with a stopping cavity inlet for the magnetic system carrier to enter the stopping cavity along the conveying direction of the feeding chain plate line, the stopping cavity is provided with a stopping cavity outlet for the magnetic system carrier to leave the stopping cavity towards one side of the first divider turntable, the stopping cavity is matched with the outline of the magnetic system carrier, the to-be-fed accommodating piece is arranged on one side of the interception piece close to the first divider turntable, the to-be-fed accommodating piece is provided with two accommodating grooves corresponding to the mounting grooves, the two to-be-fed accommodating grooves are arranged side by-side, the two opposite magnetic system carriers are arranged towards one side of the interception piece, the two opposite to the first divider turntable is provided with a driving mechanism, the two opposite to the stopping cavity is arranged in the driving mechanism, and the two magnetic system carrier is arranged in the corresponding to the first driving mechanism, and the two driving mechanism is provided with a corresponding driving mechanism to the two corresponding grooves.
By adopting the technical scheme, the assembly efficiency of the equipment is improved by additionally arranging the two mounting grooves and the mechanisms corresponding to the two mounting grooves, and the increase of the simultaneous assembly quantity can be realized by correspondingly increasing three mounting grooves or more according to actual conditions.
Drawings
FIG. 1 is a block diagram of FIG. 1 of an embodiment of the present invention;
FIG. 2 is a block diagram of FIG. 2 in accordance with an embodiment of the present invention;
FIG. 3 is an enlarged view of part A of FIG. 2;
FIG. 4 is an enlarged view of part B of FIG. 2;
FIG. 5 is an enlarged view of part C of FIG. 2;
FIG. 6 is a partial enlarged view of portion D of FIG. 2;
FIG. 7 is an enlarged view of portion E of FIG. 1;
FIG. 8 is a block diagram of a carrier orientation adjustment mechanism according to an embodiment of the present invention;
FIG. 9 is a block diagram of a carrier positioning mechanism according to an embodiment of the present invention in FIG. 1;
FIG. 10 is a block diagram of a carrier positioning mechanism according to an embodiment of the present invention;
FIG. 11 is a block diagram of FIG. 3 in accordance with an embodiment of the present invention;
fig. 12 is a structural diagram of a carrier arrangement mechanism according to an embodiment of the present invention.
Detailed Description
As shown in fig. 1-12, the semi-automatic magnetic system assembling device comprises a device base 1, wherein the device base 1 is provided with a feeding device, an assembling device, a discharging device and a component to be assembled, the component to be assembled comprises a contact support, a wiring board, a wiring frame and an iron core component, a coil is arranged on the contact support, a clamping angle is arranged on one end face of the wiring board, the wiring frame is provided with a threaded hole and a screw moving in the threaded hole, the feeding device comprises a feeding chain plate line 12, a chain plate line driving motor and a magnetic system carrier 11, the magnetic system carrier 11 is provided with a mounting station of the contact support, the wiring board, the wiring frame and the iron core component, the assembling device comprises a first feeding manipulator 21, a first divider turntable 22, a private clothes motor 29 driving the divider turntable to rotate and a first discharging manipulator 23, the first feeding mechanical arm 21 and the first discharging mechanical arm 23 comprise a mechanical arm base 211, a mechanical arm moving seat 222, a moving seat driving cylinder 223, a jack catch lifting seat 224, a lifting seat driving cylinder 225, a clamping jack catch 226 and a jack catch opening and closing driving cylinder 227, wherein the mechanical arm base 211 is provided with a horizontal sliding rail 228, the mechanical arm moving seat 222 is movably connected with the horizontal sliding rail 228, the moving seat driving cylinder 223 drives the mechanical arm moving seat 222 to move horizontally, the mechanical arm moving seat 222 is provided with a vertical sliding rail 229, the jack catch lifting seat 224 is movably connected with the vertical sliding rail 229, the lifting seat driving cylinder 225 drives the jack catch lifting seat 224 to move along the vertical sliding rail 229, the clamping jack catch 226 is in linkage fit with the jack catch lifting seat 224, the clamping jaw 226 is movably provided with a left jaw 2261 and a right jaw 2262 which are matched with the outline shape of the magnetic system carrier 11, and the jaw opening and closing driving cylinder 73 is respectively connected with the left jaw 2261 and the right jaw 2262 and drives the left jaw 2261 and the right jaw 2262 to mutually open and close;
The discharging device comprises a conveying belt and a conveying belt driving motor, the magnetic system carrier 11 is clamped to a first divider rotary table 22 by a first feeding manipulator 21 through a feeding chain plate line 12, and the magnetic system carrier 11 on the first divider rotary table 22 is clamped to the conveying belt to be detached from the first divider rotary table 22 by a first discharging manipulator 23;
the magnetic system carrier 11 is fixedly provided with a contact support and a wiring board, the first divider turntable 22 is provided with a carrier positioning mechanism 3 along the circumference, the carrier positioning mechanism 3 comprises a carrier positioning piece 31, the carrier positioning piece 31 is provided with a mounting groove 311 which is matched with the shape of the magnetic system carrier 11, and the magnetic system carrier 11 is clamped into the mounting groove 311 by a first feeding manipulator 21 and moves in a turnover way along with the first divider turntable 22;
the assembling device further comprises a wire frame assembling mechanism 4, a screw locking mechanism 5 and an iron core assembling mechanism 6 which are arranged between the positions of the first feeding manipulator 21 and the first discharging manipulator 23, surround the circumference of the first divider turntable 22 and are sequentially arranged on the equipment base 1 according to the rotating direction of the first divider turntable 22, the first divider turntable 22 drives the magnetic system carrier 11 to stay respectively when rotating to the positions corresponding to the first feeding manipulator 21, the wire frame assembling mechanism 4, the screw locking mechanism 5, the iron core assembling mechanism 6 and the first discharging manipulator 23, the stay positions are a feeding station, a wire frame station, a screw locking station, an iron core station and a discharging station, and the first divider turntable 22 continuously rotates after the first feeding manipulator 21, the wire frame assembling mechanism 4, the screw locking mechanism 5, the iron core assembling mechanism 6 and the first discharging manipulator 23 are operated;
The wire frame assembling mechanism 4 comprises a wire frame base 41, a wire frame moving seat 42, a wire frame manipulator 43, a claw opening and closing driving cylinder 227, a claw rotation driving motor 44 and a moving seat driving cylinder 223, wherein a sliding track perpendicular to the direction of the end face of the clamping angle of the wire board is arranged on the wire frame base 41, the wire frame moving seat 42 is movably connected with the first sliding track, the moving seat driving cylinder 223 drives the wire frame moving seat 42 to move relative to the wire board along the first sliding track, a manipulator bracket is arranged at the position, corresponding to the wire board, on the wire frame moving seat 42, the manipulator comprises a clamping end and a rotating end, the clamping end is movably provided with a left claw 2261 and a right claw 2262, the claw opening and closing driving cylinder 73 is respectively connected with the left claw 2261 and the right claw 2262 and drives the left claw 2261 and the right claw 2262 to mutually open and close, the rotating end is rotatably arranged on the claw bracket 721 and is in linkage fit with the claw rotation driving motor 44, and the claw rotation driving motor 44 is fixedly arranged on the wire frame moving seat 42;
the screw locking mechanism 5 comprises a screw locking base 51, a screw locking movable seat 52, a screw driver 53, a movable seat driving cylinder 223 and a screw driver rotary servo motor 54, wherein a second sliding track perpendicular to the end face of the screw is arranged on the screw locking base 51, the screw locking movable seat 52 is movably connected with the second sliding track, the movable seat driving cylinder 223 drives the screw locking movable seat 52 to move along the second sliding track relatively to the screw, a screw driver 53 bracket is arranged at the position, corresponding to the screw, on the screw locking movable seat 52, and the screw driver 53 is rotatably arranged on the screw driver 53 bracket and is in linkage fit with the screw driver rotary servo motor 54, and the screw driver rotary servo motor 54 is fixedly arranged on the screw locking movable seat 52;
The iron core assembly mechanism 6 includes iron core manipulator 61, iron core conveyer belt 62 and vibration dish 63, vibration dish 63 is connected with iron core conveyer belt 62, iron core manipulator 61 includes iron core base 611, iron core remove seat 612, remove seat drive cylinder 223, jack catch elevating seat 224, elevating seat drive cylinder 225, centre gripping jack catch 226 and jack catch drive cylinder 227 that opens and shuts, follow on the iron core base 611 contact support coil axial is equipped with the third track that slides, iron core removes seat 612 and third track swing joint that slides, remove seat drive cylinder 223 drive iron core and remove seat 612 relative contact support coil and iron core conveyer belt 62 between reciprocating motion, be equipped with the fourth track that slides of vertical direction on the iron core removes seat 612, jack catch elevating seat 224 and fourth track swing joint that slides, elevating seat drive cylinder 225 drives jack catch elevating seat 224 along the fourth track that slides, centre gripping jack catch 226 cooperates with jack catch elevating seat 224, and this centre gripping jack catch 226 activity is provided with left jack catch 2261 and right jack catch 2262, open and shut drive cylinder 73 respectively with left jack catch 2261 and right 2262 and drive jack catch 2262 that opens and drive jack catch 2262 mutually.
The components to be assembled of the magnetic system are arranged on the magnetic system carrier 11 in advance by using manual or other auxiliary equipment, then the magnetic system carrier 11 is placed on the feeding chain plate line 12 and is conveyed to an assembling device, then the magnetic system carrier 11 is driven to rotate to the positions corresponding to the first feeding mechanical arm 21, the wire frame assembling mechanism 4, the screw locking mechanism 5, the iron core assembling mechanism 6 and the first discharging mechanical arm 23 by the first divider rotary table 22, the positions where the components to be assembled are respectively remained are a feeding station, a wire frame station, a screw locking station, an iron core station and a discharging station, the first divider rotary table 22 respectively waits for the first feeding mechanical arm 21, the wire frame assembling mechanism 4, the screw locking mechanism 5 and the iron core assembling mechanism 6 to be operated, the assembled magnetic system is clamped by the first discharging mechanical arm 23 to the next working procedure, the empty magnetic system carrier 11 is sent back to the feeding device by manual work and auxiliary equipment, the circulation is changed into a circulation process for forming the semi-automatic assembly of the magnetic system, the first feeding mechanical arm 21, the wire frame assembly mechanism 4, the screw locking mechanism 5, the iron core assembly mechanism 6, the first discharging mechanical arm 23 and other equipment automatically complete complex assembly work, and the manual work is only responsible for some simple carrying work, such as feeding and discharging of the magnetic system carrier 11, wire frame feeding of the wire frame assembly mechanism 4 and other work, so that the efficiency and the precision of the assembly production of the magnetic system are greatly improved.
The assembling device further comprises a screw locking and clamping mechanism 65, the screw locking and clamping mechanism 65 comprises a screw base 651, a screw lifting seat 652, a clamping chuck piece 66 and a lifting driving cylinder 67, the screw base 651 is arranged above a moving path of the magnetic system carrier 11 corresponding to the position of the screw locking station, a sixth sliding rail 661 for enabling the screw lifting seat 652 to move in the vertical direction is arranged on the screw base 651, the screw lifting seat 652 is movably connected with the sixth sliding rail 661, the clamping chuck piece 66 comprises a fixed end and a clamping end 662, the fixed end is fixedly matched with the screw lifting seat 652, a clamping groove 6621 corresponding to the position of the wire frame and matched with the appearance of the wire frame is formed in one side of the clamping end 662 towards the direction of the wire frame, a clamping groove 6621 corresponding to the clamping angle position of the wire plate is formed in the clamping groove 6621, and the lifting driving cylinder 67 is in linkage fit with the screw lifting seat 652 and drives the screw lifting seat 652 to move relative to the magnetic system carrier 11 along the sixth sliding rail 661, and the clamping groove 6621 and the clamping angle and the wire frame are respectively matched with the wire clamping groove and the wire clamping plate.
Through the operation of the screw locking clamping mechanism 65, the clamping and pressing groove 6621 and the clamping angle groove are respectively clamped with the wiring frame and the wiring board, and the phenomenon that the wiring frame moves when the screw locking mechanism 5 operates is avoided.
The assembly device further comprises a carrier azimuth adjustment mechanism 7 arranged between the wire frame assembly mechanism 4 and the screw locking mechanism 5 and positioned at the circumference of the first divider turntable 22, the first divider turntable 22 stops when driving the magnetic system carrier 11 to rotate to the position corresponding to the carrier azimuth adjustment mechanism 7, the stop position is a carrier azimuth adjustment station, the first divider turntable 22 continues to rotate after the carrier azimuth adjustment mechanism 7 finishes running, the carrier azimuth adjustment mechanism 7 comprises an azimuth base 71, an azimuth lifting seat 72, a lifting seat driving cylinder 225, a clamping claw 226, a claw opening and closing driving cylinder 73 and a claw rotating driving motor 44, the azimuth base 71 is correspondingly arranged above the moving path of the magnetic system carrier 11, a seventh sliding track for the lifting seat to move in the vertical direction is arranged on the azimuth base 71, the azimuth lifting seat 72 is movably matched with the seventh sliding track 711 and matched with the lifting seat driving cylinder 225, a claw bracket 721 is arranged on the azimuth lifting seat 72, the clamping claw 226 comprises a rotating end and a clamping end, the clamping end corresponds to the position corresponding to the magnetic system carrier 11, the left and the right clamping claw 2261 and the left and the right clamping claw 2261 are respectively matched with the driving claw 2261 and the driving claw 2261, and the clamping claw 2261 is matched with the left and the driving claw 2261, and the driving claw 2261 is rotatably and is matched with the left and the driving claw 2261.
Through the carrier azimuth adjusting mechanism 7, the direction of the screw on the wire frame is firstly adjusted between the screw locking of the wire frame, so that the screw is axially aligned with the screw driver 53, and the optimal scheme is that the screw driver 53 is axially aligned with the first divider turntable 22 in the radial direction, and the screw driver 53 is also axially aligned with the first divider turntable 22 in the radial direction.
The carrier positioning mechanism 3 further comprises a positioning lock 32, a limit screw 33, a return spring 34, an unlocking piece 35, an unlocking piece base 36 and an unlocking driving cylinder 37, a movable cavity 312 penetrating through the magnetic system carrier 11 in the vertical direction is arranged on the wall of the mounting groove 311, a positioning hole 112 is arranged on the side surface of the magnetic system carrier 11 opposite to the movable cavity 312, a countersunk hole 313 penetrating through the movable cavity 312 is arranged on the peripheral side wall of the carrier positioning piece 31, the positioning lock 32 is movably arranged in the movable cavity 312, a positioning column 321 extending into the positioning hole 112 is arranged at the position of the positioning lock 32 corresponding to the positioning hole 112, the positioning lock 32 faces one side of the magnetic system carrier 11, a chamfer 322 is arranged on the end surface of one end of the cavity mouth under the vertical position of the movable cavity 312, the limiting screw 33 comprises a nut end and a screw end, the nut end is arranged outside the carrier positioning piece 31, the screw end passes through the counter bore 313 to be in linkage fit with the positioning locking piece 32, the return spring 34 is elastically sleeved on the screw end and is positioned between the inner wall of the movable cavity 312 and the positioning locking piece 32, the unlocking piece base 36 is arranged below the moving path of the movable cavity 312 corresponding to the position of the carrier azimuth adjusting mechanism 7, a fifth sliding track 361 vertical to the end face of one end of the chamfer 322 of the positioning locking piece 32 is arranged on the unlocking piece base 36, the unlocking piece 35 is movably connected with the fifth sliding track 361, the end face of one side of the unlocking piece 35 facing the movable cavity 312 is provided with a wedge-shaped surface 351 which is in angle fit with the chamfer 322 of the positioning locking piece 32 and is in sliding fit with the positioning locking piece 32, the unlocking driving cylinder 37 is in linkage fit with the unlocking piece 35 to drive the unlocking piece 35 to enter the movable cavity 312 along the fifth sliding track 361, the wedge 351 of the unlocking member 35 drives the positioning locking member 32 to move away from the magnetic system carrier 11 along the axial direction of the counter bore 313 through sliding fit with the chamfer 322 of the positioning locking member 32, and the length of the positioning post 321 extending into the positioning hole 112 is smaller than the travel length of the positioning locking member 32 away from the magnetic system carrier 11.
Through the locating lock 32, the stop screw 33, the return spring 34 and the unlocking piece 35 which are arranged, the magnetic system carrier 11 is ensured to be firmly clamped on the carrier locating piece 31, and through the unlocking piece base 36 and the unlocking driving cylinder 37 which are arranged, the magnetic system carrier 11 is conveniently separated from the carrier locating piece 31 in a free unlocking manner.
The carrier positioning mechanism 3 further comprises a positioning lock 32, a limit screw 33, a return spring 34, an unlocking piece 35, an unlocking piece base 36 and an unlocking driving cylinder 37, a movable cavity 312 penetrating through the magnetic system carrier 11 in the vertical direction is arranged on the wall of the mounting groove 311, a positioning hole 112 is arranged on the side surface of the magnetic system carrier 11 opposite to the movable cavity 312, a countersunk hole 313 penetrating through the movable cavity 312 is arranged on the peripheral side wall of the carrier positioning piece 31, the positioning lock 32 is movably arranged in the movable cavity 312, a positioning column 321 extending into the positioning hole 112 is arranged at the position of the positioning lock 32 corresponding to the positioning hole 112, the positioning lock 32 faces one side of the magnetic system carrier 11, a chamfer 322 is arranged on the end surface of one end of the cavity mouth vertically below the movable cavity 312, the limiting screw 33 comprises a nut end and a screw rod end, the nut end is arranged outside the carrier positioning piece 31, the screw rod end passes through the counter bore 313 to be in linkage fit with the positioning lock 32, the return spring 34 is elastically sleeved on the screw rod end and is positioned between the inner wall of the movable cavity 312 and the positioning lock 32, the unlocking piece 35, the unlocking piece base 36 and the unlocking driving cylinder 37 are arranged below the moving path of the movable cavity 312 at the positions of the first feeding mechanical arm 21 and the second feeding mechanical arm 27, the unlocking piece base 36 is provided with a fifth sliding track 361 perpendicular to the end surface of one end of the chamfer 322 of the positioning lock 32, the unlocking piece 35 is movably connected with the fifth sliding track 361, the end surface of one side of the unlocking piece 35 facing the movable cavity 312 is provided with a wedge-shaped surface 351 which is in angle fit with the chamfer 322 of the positioning lock 32 and is in sliding fit, the unlocking driving cylinder 37 is in linkage fit with the unlocking piece 35 to drive the unlocking piece 35 to enter the movable cavity 312 along the fifth sliding track 361, the wedge 351 of the unlocking member 35 drives the positioning locking member 32 to move away from the magnetic system carrier 11 along the axial direction of the counter bore 313 through sliding fit with the chamfer 322 of the positioning locking member 32, and the length of the positioning post 321 extending into the positioning hole 112 is smaller than the travel length of the positioning locking member 32 away from the magnetic system carrier 11.
Through the locating lock 32, the stop screw 33, the return spring 34 and the unlocking piece 35 which are arranged, the magnetic system carrier 11 is ensured to be firmly clamped on the carrier locating piece 31, and through the unlocking piece base 36 and the unlocking driving cylinder 37 which are arranged, the magnetic system carrier 11 is conveniently separated from the carrier locating piece 31 in a free unlocking manner.
The assembly device further comprises a workpiece detection mechanism 81 arranged between the first feeding manipulator 21 and the wire frame assembly mechanism 4 and positioned on the circumference of the first divider turntable 22, the first divider turntable 22 drives the magnetic system carrier 11 to rotate to a position corresponding to the workpiece detection mechanism 81, the stop position is a workpiece detection station, the first divider turntable 22 continues to rotate after the workpiece detection mechanism 81 finishes running, the workpiece detection mechanism 81 comprises a detection base 82 and an optical fiber sensor 83 arranged on the detection base 82, the optical fiber sensor 83 comprises an optical fiber emission end, and an optical fiber emission path of the optical fiber emission end correspondingly irradiates on a moving path of the magnetic system carrier 11 along with the carrier positioning piece 31.
The basic working principle of the optical fiber sensor is that an optical signal from a light source is sent to a modulator through an optical fiber, so that after the parameter to be measured interacts with light entering a modulation area, optical properties (such as intensity, wavelength, frequency, phase, polarization state and the like of the light) of the light are changed to become a modulated signal source, and the modulated signal source is sent to a light detector through the optical fiber, and then the measured parameter is obtained after demodulation. The optical fiber sensor 83 is used for detecting whether the feeding manipulator clamps the adjusting screw into the fixing seat correctly. The optical fiber sensor 83 may be replaced with another position detecting sensor, such as an infrared sensor. By providing the optical fiber sensor 83, it is possible to detect whether the magnetic system carrier 11 is properly mounted on the carrier positioning member 31
The assembly device further comprises a screw detection mechanism 84 arranged between the screw locking mechanism 5 and the iron core assembly mechanism 6 on the circumferential position of the first divider turntable 22, the first divider turntable 22 drives the magnetic system carrier 11 to rotate to the position corresponding to the screw detection mechanism 84, the stop position is a screw detection station, the first divider turntable 22 continues to rotate after the screw detection mechanism 84 is operated, the screw detection mechanism 84 comprises a detection base 82 and an optical fiber sensor 83 arranged on the detection base 82, the optical fiber sensor 83 comprises an optical fiber emission end, an optical fiber emission path of the optical fiber emission end correspondingly irradiates the magnetic system carrier 11, and a wire frame screw moves along with a moving path of the carrier positioning piece 31.
The screw detection mechanism 84 is provided to feed back information about the wire frame screws.
The assembly mechanism further comprises a second divider turntable 28 arranged between the screw locking mechanism 5 and the iron core assembly mechanism 6, a second feeding manipulator 27 is arranged between the second divider turntable 28 and the first divider turntable 22, the first divider turntable 22 and the second divider turntable 28 drive the magnetic system carrier 11 to rotate to the position corresponding to the second feeding manipulator 27, the stop position is a disc changing station, the magnetic system carrier 11 on the first divider turntable 22 is clamped to the second divider turntable 28 by the first discharging manipulator 23, the first divider turntable 22 and the second divider turntable 28 continue to rotate after the second feeding manipulator 27 is operated, carrier positioning mechanisms 3 are arranged on the second divider turntable 28 along the circumference, the iron core assembly mechanism 6 and the first discharging manipulator 23 are arranged on the circumference of the second divider turntable 28 in sequence along the rotation direction of the second divider turntable 28, the second divider turntable 28 drive the magnetic system carrier 11 to rotate to the position corresponding to the first discharging manipulator 23, and the stop position of the iron core assembly mechanism 6 is kept after the second divider turntable 28 is operated, and the second divider turntable 23 is continuously rotated after the iron core assembly mechanism is operated, and the second divider turntable 23 stops at the position is continuously rotated after the iron core assembly mechanism is operated.
The assembly device further comprises a workpiece emptying detection mechanism 86 arranged between the positions of the second feeding mechanical arm 27 and the first discharging mechanical arm 23 on the circumference of the second divider turntable 28, the second divider turntable 28 drives the magnetic system carrier 11 to rotate to a position corresponding to the workpiece emptying detection mechanism 86, the stop position is a workpiece emptying detection station, the second divider turntable 28 continues to rotate after the workpiece emptying detection mechanism 86 finishes running, the workpiece emptying detection mechanism 86 comprises a detection base 82 and an optical fiber sensor 83 arranged on the detection base 82, the optical fiber sensor 83 comprises an optical fiber emission end, and an optical fiber emission path of the optical fiber emission end correspondingly irradiates on a moving path of the carrier positioning piece 31 mounting groove 311.
Preventing the contents of the magnetic system carrier 11 from being left unclamped.
The carrier positioning member 31 is provided with two parallel mounting grooves 311, the feeding device further comprises a carrier arrangement mechanism 9, the carrier arrangement mechanism 9 is arranged between the feeding chain plate line 12 and the first feeding manipulator 21, the carrier arrangement mechanism 9 comprises an interception member 91, a first push rod cylinder 92, a to-be-fed accommodating member 93 and a second push rod cylinder 94, the interception member 91 is suspended on the conveying path of the feeding chain plate line 12, the interception member 91 is provided with a stop cavity 911 adapted to the outer contour of the magnetic system carrier 11 in a shape of a Chinese character 'ji', the interception member 91 is provided with a stop cavity inlet 912 for the magnetic system carrier 11 to enter the stop cavity 911 along the conveying direction of the feeding chain plate line 12, the stop cavity 911 is provided with a stop cavity outlet 913 for the magnetic system carrier 11 to leave the stop cavity 911 towards one side of the first divider turntable 22, the stop cavity outlet is adapted to the outer contour of one magnetic system carrier 11, the accommodating member 93 to be fed is arranged on one side of the interception member 91 close to the first divider turntable 22 in parallel, the accommodating member 93 to be fed is provided with two accommodating grooves 931 corresponding to the two parallel mounting grooves 311 of the positioning member, the two accommodating grooves 931 are provided with accommodating groove 931 inlets for the magnetic system carrier 11 to enter the accommodating grooves 931 towards one side of the interception member 91, the first push rod cylinder 92 is in linkage fit with the accommodating member 93 to be fed to drive the two accommodating grooves 931 inlets to reciprocate relative to the staying cavity outlet 913, the second push rod cylinder 94 is arranged at a position corresponding to the staying cavity outlet 913 and drives the magnetic system carrier 11 in the staying cavity 911 to enter the accommodating groove 931, and the first feeding mechanical arm 21, the first discharging mechanical arm 23, the wire frame assembly mechanism 4, the workpiece detection mechanism 81, the locking screw mechanism 5, two sets of two corresponding mounting grooves 311 are provided.
By adding two mounting grooves 311 and mechanisms corresponding to the two mounting grooves 311, the assembly efficiency of the equipment is improved, and in the same way, the number of the simultaneous assembly can be increased by correspondingly increasing three mounting grooves 311 or more according to actual conditions.
Claims (8)
1. The semi-automatic magnetic system assembling equipment comprises an equipment base, wherein the equipment base is provided with a feeding device, an assembling device, a discharging device and components to be assembled, the components to be assembled comprise a contact support, a wiring board, a wiring frame and an iron core component, a coil is arranged on the contact support, a clamping angle is arranged on one end face of the wiring board, the wiring frame is provided with a threaded hole and a screw moving in the threaded hole, the feeding device comprises a feeding chain plate line, a chain plate line driving motor and a magnetic system carrier, the magnetic system carrier is provided with a mounting station of the contact support, the wiring board, the wiring frame and the iron core component, the assembling device comprises a first feeding mechanical arm, a first divider turntable, a private clothes motor for driving the divider turntable to rotate and a first discharging mechanical arm, the first feeding mechanical arm and the first discharging mechanical arm comprise a mechanical arm base, a mechanical arm moving seat, a moving seat driving cylinder, a jack catch lifting seat, a lifting seat driving cylinder, a clamping jack catch and a jack catch opening and closing driving cylinder, wherein the mechanical arm base is provided with a horizontal sliding rail, the mechanical arm moving seat is movably connected with the horizontal sliding rail, the moving seat driving cylinder drives the mechanical arm moving seat to move in the horizontal direction, the mechanical arm moving seat is provided with a vertical sliding rail, the jack catch lifting seat is movably connected with the vertical sliding rail, the lifting seat driving cylinder drives the jack catch lifting seat to move along the vertical sliding rail, the clamping jack catch is in linkage fit with the jack catch lifting seat, the clamping jack catch is movably provided with a left jack catch and a right jack catch which are matched with the outline shape of the magnetic system carrier, the jaw opening and closing driving cylinder is respectively connected with the left jaw and the right jaw and drives the left jaw and the right jaw to mutually open and close;
The discharging device comprises a conveying belt and a conveying belt driving motor, the magnetic system carrier is clamped to the first divider rotary table by a first feeding manipulator through a feeding chain plate line, and the magnetic system carrier on the first divider rotary table is clamped to the conveying belt by a first discharging manipulator to be detached from the first divider rotary table;
the method is characterized in that: the magnetic system carrier is fixedly provided with a contact support and a wiring board, the first divider turntable is provided with a carrier positioning mechanism along the circumference, the carrier positioning mechanism comprises a carrier positioning piece, the carrier positioning piece is provided with a mounting groove matched with the shape of the magnetic system carrier, and the magnetic system carrier is clamped into the mounting groove by a first feeding mechanical arm and moves in a turnover way along with the first divider turntable;
the assembly device further comprises a wire frame assembly mechanism, a screw locking mechanism and an iron core assembly mechanism which are arranged between the first feeding mechanical arm and the first discharging mechanical arm in sequence around the circumference of the first divider turntable and arranged on the equipment base according to the rotation direction of the first divider turntable, wherein the first divider turntable drives the magnetic system carrier to stay respectively when rotating to the positions corresponding to the first feeding mechanical arm, the wire frame assembly mechanism, the screw locking mechanism, the iron core assembly mechanism and the first discharging mechanical arm, the stay positions are a feeding station, a wire frame station, a screw locking station, an iron core station and a discharging station, and the first divider turntable continuously rotates after the first feeding mechanical arm, the wire frame assembly mechanism, the screw locking mechanism, the iron core assembly mechanism and the first discharging mechanical arm are operated;
The wire frame assembling mechanism comprises a wire frame base, a wire frame moving seat, a wire frame manipulator, a clamping jaw opening and closing driving cylinder, a clamping jaw rotary driving motor and a moving seat driving cylinder, wherein a sliding rail perpendicular to the direction of the end face of the clamping angle of the wire plate is arranged on the wire frame base;
the screw locking mechanism comprises a screw locking base, a screw locking movable seat, a screw driver, a movable seat driving cylinder and a screw driver rotary servo motor, wherein a second sliding rail perpendicular to the end face of the screw is arranged on the screw locking base, the screw locking movable seat is movably connected with the second sliding rail, the movable seat driving cylinder drives the screw locking movable seat to move along the second sliding rail relative to the screw, a screw driver support is arranged at the position of the screw locking movable seat relative to the screw height, the screw driver is rotatably arranged on the screw driver support and is in linkage fit with the screw driver rotary servo motor, and the screw driver rotary servo motor is fixedly arranged on the screw locking movable seat; the iron core assembling mechanism comprises an iron core manipulator, an iron core conveying belt and a vibrating disc, wherein the vibrating disc is connected with the iron core conveying belt, the iron core manipulator comprises an iron core base, an iron core moving seat, a moving seat driving cylinder, a claw lifting seat, a lifting seat driving cylinder, a clamping claw and a claw opening and closing driving cylinder, a third sliding rail is axially arranged on the iron core base along a contact support coil, the iron core moving seat is movably connected with the third sliding rail, the moving seat driving cylinder drives the iron core moving seat to reciprocate between the contact support coil and the iron core conveying belt relatively, a fourth sliding rail in the vertical direction is arranged on the iron core moving seat, the claw lifting seat is movably connected with the fourth sliding rail, the lifting seat driving claw lifting seat moves along the fourth sliding rail, the clamping claw is in linkage fit with the claw lifting seat, a left claw and a right claw are movably arranged, and the claw opening and closing driving cylinder is respectively connected with the left claw and the right claw and drives the left claw and the right claw to mutually open and close;
The assembly device further comprises a screw locking clamping mechanism, the screw locking clamping mechanism comprises a screw base, a screw lifting seat, a clamping head piece and a lifting driving cylinder, the screw base is arranged above a magnetic system carrier moving path at the position corresponding to the screw locking station, a sixth sliding track for the screw lifting seat to move in the vertical direction is arranged on the screw base, the screw lifting seat is movably connected with the sixth sliding track, the clamping head piece comprises a fixed end and a clamping end, the fixed end is fixedly matched with the screw locking lifting seat, one side of the clamping end, facing to the direction of the wire frame, is provided with a clamping groove which corresponds to the position of the wire frame and is matched with the appearance of the wire frame, a clamping angle groove for accommodating a clamping angle is formed in the clamping groove corresponding to the clamping angle position of the wire board, and the lifting driving cylinder is in linkage fit with the screw lifting seat and drives the screw lifting seat to move relative to the magnetic system carrier along the sixth sliding track so as to drive the clamping angle groove and the clamping angle groove to be clamped with the wire frame and the wire connecting board respectively;
the assembly device further comprises a carrier azimuth adjusting mechanism arranged between the wire frame assembly mechanism and the screw locking mechanism, the first divider turntable drives the magnetic system carrier to rotate to a position corresponding to the carrier azimuth adjusting mechanism, the stop position is a carrier azimuth adjusting station, the first divider turntable continues to rotate after the carrier azimuth adjusting mechanism finishes running, the carrier azimuth adjusting mechanism comprises an azimuth base, an azimuth lifting seat, a lifting seat driving cylinder, clamping claws, a claw opening and closing driving cylinder and a claw rotating driving motor, the azimuth base is correspondingly arranged above a moving path of the magnetic system carrier, a seventh sliding rail for the lifting seat to move in the vertical direction is arranged on the azimuth base, the azimuth lifting seat is movably matched with the seventh sliding rail and is in linkage fit with the lifting seat driving cylinder, the clamping claws comprise a rotating end and a clamping end, the clamping ends are movably provided with a left claw and a right claw corresponding to the profile position of the magnetic system carrier, the left claw and the right claw driving cylinder is respectively in linkage with the left claw and the right claw driving motor and the clamping claw driving motor, and the claw driving motor is rotatably matched with the clamping claw driving claw in linkage mode, and the claw driving claw is rotatably matched with the clamping claw driving claw.
2. The magnetic system semiautomatic assembly device according to claim 1, wherein: the carrier positioning mechanism further comprises a positioning lock piece, a limit screw, a reset spring, an unlocking piece base and an unlocking driving cylinder, wherein the wall of the mounting groove is provided with a movable cavity penetrating through the magnetic system carrier in the vertical direction, the side face of the magnetic system carrier corresponding to the movable cavity is provided with a positioning hole, the peripheral side wall of the carrier positioning piece is provided with a countersink penetrating through the movable cavity, the positioning lock piece is movably arranged in the movable cavity, the position of the positioning lock piece corresponding to the positioning hole is provided with a positioning column extending into the positioning hole, the positioning lock piece faces one side of the magnetic system carrier, the end face of the unlocking piece, which is positioned at one end of a cavity below the movable cavity, is provided with a chamfer, the limiting screw comprises a nut end and a screw rod end, the nut end is arranged outside the carrier positioning piece, the screw rod end penetrates through the countersink and is in linkage fit with the positioning lock piece, the reset spring is elastically sleeved on the screw end and is positioned between the inner wall of the movable cavity and the positioning lock piece, the unlocking piece base is arranged below the moving path of the movable cavity at the position corresponding to the carrier position adjusting mechanism, the unlocking piece is provided with a chamfer perpendicular to the end face of the unlocking piece, the unlocking piece is arranged on the unlocking piece, the end face of the unlocking piece is perpendicular to the positioning piece, the end face of the sliding piece is matched with the fifth chamfer is far away from the end face of the positioning piece, and the sliding piece is matched with the wedge-shaped groove, and the end face of the sliding piece is far away from the axial groove is matched with the wedge-shaped groove, and the end face of the positioning groove is matched with the five sides of the positioning groove, and the sliding groove is matched with the sliding groove, and the sliding groove.
3. The magnetic system semiautomatic assembly device according to claim 1, wherein: the carrier positioning mechanism further comprises a positioning lock piece, a limit screw, a reset spring, an unlocking piece base and an unlocking driving cylinder, wherein the wall of the mounting groove is provided with a movable cavity penetrating through the magnetic system carrier in the vertical direction, the side surface of the magnetic system carrier opposite to the movable cavity is provided with a positioning hole, the side wall of the periphery of the carrier positioning piece is provided with a countersunk head penetrating through the movable cavity, the positioning lock piece is movably arranged in the movable cavity, the position of the positioning lock piece corresponding to the positioning hole is provided with a positioning column extending into the positioning hole, the positioning lock piece faces one side of the magnetic system carrier, the end face of one end of the cavity opening positioned under the vertical position of the movable cavity is provided with a chamfer angle, the limit screw comprises a nut end and a screw rod end, the nut end is arranged outside the carrier positioning piece, the screw rod end penetrates through the countersunk head hole and is in linkage fit with the positioning lock piece, the reset spring is elastically sleeved at the screw end and is positioned between the inner wall of the movable cavity and the positioning lock piece, an unlocking piece base and an unlocking driving air cylinder are arranged below the moving path of the movable cavity at the positions of the first feeding mechanical arm and the second feeding mechanical arm, a fifth sliding rail perpendicular to the end face of one end of the chamfer of the positioning lock piece is arranged on the unlocking piece base, the unlocking piece is movably connected with the fifth sliding rail, a wedge-shaped surface which is matched with the chamfer angle of the positioning lock piece and is in sliding fit with the end face of one side of the unlocking piece facing the movable cavity is arranged on the end face of the side of the unlocking piece facing the movable cavity, the unlocking driving air cylinder is in linkage fit with the unlocking piece, the unlocking piece enters the movable cavity along the fifth sliding rail, the wedge-shaped surface of the unlocking piece drives the positioning lock piece to axially far away from the magnetic system carrier along the countersink hole through sliding fit with the chamfer angle of the positioning lock piece, the length of the positioning column extending into the positioning hole is smaller than the travel length of the positioning lock piece away from the magnetic system carrier.
4. The magnetic system semiautomatic assembly device according to claim 1, wherein: the assembly device further comprises a workpiece detection mechanism arranged between the first feeding mechanical arm and the wire frame assembly mechanism, the first divider turntable drives the magnetic system carrier to rotate to a position corresponding to the workpiece detection mechanism, the stop position is a workpiece detection station, the first divider turntable continues to rotate after the workpiece detection mechanism finishes running, the workpiece detection mechanism comprises a detection base and an optical fiber sensor arranged on the detection base, the optical fiber sensor comprises an optical fiber emission end, and an optical fiber emission path of the optical fiber emission end corresponds to and irradiates on a moving path of the magnetic system carrier along with the displacement of the carrier positioning piece.
5. The magnetic system semiautomatic assembly device according to claim 1, wherein: the assembly device further comprises a screw detection mechanism arranged between the screw locking mechanism and the iron core assembly mechanism, the first divider turntable drives the magnetic system carrier to rotate to the position corresponding to the screw detection mechanism, the stop position is a screw detection station, the first divider turntable continues to rotate after the screw detection mechanism finishes running, the screw detection mechanism comprises a detection base and an optical fiber sensor arranged on the detection base, the optical fiber sensor comprises an optical fiber emission end, an optical fiber emission path of the optical fiber emission end correspondingly irradiates the magnetic system carrier, and a wire frame screw moves along with a moving path of the carrier positioning piece.
6. The magnetic system semiautomatic assembly device according to claim 1, wherein: the assembly mechanism further comprises a second divider turntable arranged between the screw locking mechanism and the iron core assembly mechanism, a second feeding mechanical arm is arranged between the second divider turntable and the first divider turntable, the first divider turntable and the second divider turntable drive the magnetic system carrier to stay when rotating to the position corresponding to the second feeding mechanical arm, the stay position is a disc changing station, the magnetic system carrier on the first divider turntable is clamped to the second divider turntable by a first discharging mechanical arm, the first divider turntable and the second divider turntable continue to rotate after the second feeding mechanical arm finishes running, carrier positioning mechanisms are arranged on the second divider turntable along the circumference, the iron core assembly mechanism and the first discharging mechanical arm are arranged on the circumference of the second divider turntable in sequence along the rotating direction of the second divider turntable, the second divider turntable drives the magnetic system carrier to rotate to the position corresponding to the iron core assembly mechanism and the first discharging mechanical arm, the stay position is an iron core station and a discharging station, and the second divider turntable continues to rotate after the second divider turntable and the first discharging mechanical arm finish running.
7. The magnetic system semiautomatic assembly device according to claim 6, wherein: the assembly device further comprises a workpiece emptying detection mechanism arranged between the second feeding mechanical arm and the first discharging mechanical arm, the second divider turntable drives the magnetic system carrier to rotate to the position corresponding to the workpiece emptying detection mechanism, the stop position is a workpiece emptying detection station, the second divider turntable continues to rotate after the workpiece emptying detection mechanism finishes running, the workpiece emptying detection mechanism comprises a detection base and an optical fiber sensor arranged on the detection base, the optical fiber sensor comprises an optical fiber emission end, and an optical fiber emission path of the optical fiber emission end corresponds to the movement path of the carrier positioning piece mounting groove displacement.
8. The magnetic system semiautomatic assembly device according to any of claims 1 to 7, characterized in that: the feeding device is characterized in that two parallel mounting grooves are formed in the carrier positioning piece, the feeding device further comprises a carrier arrangement mechanism, the carrier arrangement mechanism is arranged between the feeding chain plate line and the first feeding manipulator, the carrier arrangement mechanism comprises an interception piece, a first push rod, a to-be-fed accommodating piece and a second push rod, the interception piece is suspended on the feeding chain plate line conveying path and is provided with a stopping cavity matched with the outline of the magnetic system carrier in a shape like a Chinese character 'ji', the interception piece is provided with a stopping cavity inlet for the magnetic system carrier to enter the stopping cavity along the conveying direction of the feeding chain plate line, the stopping cavity is provided with a stopping cavity outlet for the magnetic system carrier to leave the stopping cavity towards one side of the first divider turntable, the stopping cavity is matched with the outline of the magnetic system carrier, the to-be-fed accommodating piece is arranged on one side of the interception piece close to the first divider turntable, the to-be-fed accommodating piece is provided with two accommodating grooves corresponding to the mounting grooves, the two to-be-fed accommodating grooves are arranged side by-side, the two opposite magnetic system carriers are arranged towards one side of the interception piece, the two opposite to the first divider turntable is provided with a driving mechanism, the two opposite to the stopping cavity is arranged in the driving mechanism, and the two magnetic system carrier is arranged in the corresponding to the first driving mechanism, and the two driving mechanism is provided with a corresponding driving mechanism to the two corresponding grooves.
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CN114388307A (en) * | 2020-10-21 | 2022-04-22 | 浙江正泰电器股份有限公司 | Assembling device and assembling method for magnetic flux converter |
CN113334756B (en) * | 2021-06-09 | 2022-11-25 | 常州安一智能科技有限公司 | Disc-shaped working system for shell film pasting and working method thereof |
CN113690103B (en) * | 2021-08-23 | 2024-06-25 | 广东沃德精密科技股份有限公司 | Iron core and iron stand stranding equipment |
CN114473492B (en) * | 2022-03-04 | 2023-03-10 | 东莞市耀野自动化有限公司 | Electron cigarette filter assembly machine |
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