CN106624771A - Automatic press fitting system - Google Patents
Automatic press fitting system Download PDFInfo
- Publication number
- CN106624771A CN106624771A CN201610933421.9A CN201610933421A CN106624771A CN 106624771 A CN106624771 A CN 106624771A CN 201610933421 A CN201610933421 A CN 201610933421A CN 106624771 A CN106624771 A CN 106624771A
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- rotor
- bearing
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- feeding
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- 230000007246 mechanism Effects 0.000 claims abstract description 156
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- 238000003825 pressing Methods 0.000 claims abstract description 13
- 238000001514 detection method Methods 0.000 claims description 30
- 239000003921 oil Substances 0.000 claims description 21
- 238000010422 painting Methods 0.000 claims description 18
- 230000001680 brushing effect Effects 0.000 claims description 15
- 238000002347 injection Methods 0.000 claims description 14
- 239000007924 injection Substances 0.000 claims description 14
- 230000003028 elevating effect Effects 0.000 claims description 12
- 238000013519 translation Methods 0.000 claims description 12
- 241000282472 Canis lupus familiaris Species 0.000 claims description 9
- 238000010079 rubber tapping Methods 0.000 claims description 9
- 210000000078 claw Anatomy 0.000 claims description 7
- 230000001681 protective effect Effects 0.000 claims description 7
- 230000033001 locomotion Effects 0.000 claims description 6
- 239000010687 lubricating oil Substances 0.000 claims description 6
- 238000011144 upstream manufacturing Methods 0.000 claims description 6
- 238000012544 monitoring process Methods 0.000 claims description 2
- 230000006835 compression Effects 0.000 abstract description 7
- 238000007906 compression Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 2
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- 238000012986 modification Methods 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
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- 230000008450 motivation Effects 0.000 description 1
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- 239000007787 solid Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 239000010698 whale oil Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention provides an automatic press-fitting system which is used for pressing a bearing into a motor rotor for assembly and comprises a motor rotor automatic feeding device, a bearing automatic feeding device, an automatic pressing-in device and control devices connected with the devices; the automatic pressing-in device comprises a pressing fixing mechanism for fixing a motor rotor, a pressing mechanism and a pressing driving mechanism for providing power for the pressing mechanism; after the motor rotor is conveyed to the second station by the motor rotor automatic feeding device, the motor rotor is fixed by the pressing and fixing mechanism, the bearing automatic feeding device conveys the bearing to at least one side of the motor rotor positioned at the second station and aligns the bearing, and the pressing mechanism presses and assembles the bearing and the motor rotor together under the driving of the pressing and driving mechanism; the pressing driving mechanism is a servo motor, and the pressing mechanism is a screw rod transmission mechanism. The invention realizes the automatic operation of the assembling machinery, and meanwhile, the assembly precision can be improved by the transmission and compression of the screw rod of the servo motor.
Description
Technical field
The present invention relates to mechanical assembly technique field, more particularly to a kind of automatic press mounting system.
Background technology
At present, voltage plastic package motor rotor magnet ring, bearing press mounting operation are brushed manually to manually complete and rotor being put on balladeur train
Oil.Detailed process is that magnet ring, bearing are first through successively employee one end of the alignment pin of rotor, then a bearing of taking is through
The other end of alignment pin, is then placed on rotor on V-arrangement bracing frame, steps on Pneumatic foot push, the cylinder piston of two ends of rotor
Bar promotes respectively bearings at both ends to enter in rotor, completes bearing magnet ring and press-fits, and finally the rotor assembly for having press-fited is put into into balladeur train
Upper brush oil.Program employee operation labor intensity is big, and two special messengers need to be arranged to press-fit to bearing, magnet ring respectively, production effect
Rate is low, and personnel cost input is higher.And, being press-fited using cylinder, left and right bearing concentricity, pressure cannot ensure when press-fiting, and press
Dress low precision, press-fits easily failure, and production motor shaft rings, electromagnetic sound is more.
The content of the invention
In view of this, the purpose of the present invention is to propose to a kind of automatic press mounting system, main purpose is to realize machine automatization
Change, and press-fit precision with good.
To reach above-mentioned purpose, present invention generally provides following technical scheme:
Embodiments of the invention provide a kind of automatic press mounting system, for will assemble in bearing pressing in electric machine rotor, its bag
Include rotor automatic feeding, bearing automatic feeding, automatic press-in device and the control being connected with above-mentioned each device
Device processed;
Wherein, the automatic press-in device is fixed mechanism, hold-down mechanism and to institute including fixed rotor
State the driving mechanism for compressing that hold-down mechanism provides power;
The rotor automatic feeding is transported to rotor after the second station, and by described machine is fixed
Structure fixes the rotor, and subsequently the bearing automatic feeding is transported to bearing in described in second station
At least side of rotor is simultaneously aligned, and the hold-down mechanism is under the driving of the driving mechanism for compressing by the bearing and institute
State rotor press fit arrangement together;
The driving mechanism for compressing is servomotor, and the hold-down mechanism is lead screw transmission mechanism.
The object of the invention to solve the technical problems can also be applied to the following technical measures to achieve further.
Preferably, second station includes two positions, is to be spaced along the operating line direction of the rotor
The first position of setting and the second place, in the first position and the second place driving mechanism for compressing is respectively arranged with,
For respectively in the both sides of the rotor by the bearing monolateral press-in rotor.
Preferably, the rotor automatic feeding includes elevating mechanism, translation mechanism and grasping mechanism;
The translation mechanism is moved along the operating line direction of the rotor;
The elevating mechanism is arranged on the translation mechanism, and the elevating mechanism is moved with the translation mechanism;
The grasping mechanism is arranged on the elevating mechanism, and the grasping mechanism includes at least two crawl claws, extremely
Few two crawl claws can do and open and clamping movement, to realize the crawl of rotor.
Preferably, the automatic press-in device also includes pressure detection mechanism, and the pressure detection mechanism is arranged on described
On hold-down mechanism, and it is connected with the control device.
Preferably, the tapping channel that the bearing automatic feeding includes swivel feeding disk and extends from its outlet,
The outlet of the tapping channel is corresponding with the pressure head of the hold-down mechanism, and the swivel feeding disk is by the tapping channel to institute
State hold-down mechanism fed bearings;
The swivel feeding disk is connected with the control device.
Preferably, also including magnet ring automatic feeding, it is connected with the control device;
The magnet ring automatic feeding is corresponding with the first station, upstream of first station in second station
End;
Magnet ring is transported to the rotor in first station at least by the magnet ring automatic feeding
The correspondence position of side;
Rotor with magnet ring is transported to the second station from the first station by rotor automatic feeding.
Preferably, the magnet ring automatic feeding includes storing unit and feeding unit, the discharging of the storing unit
End is connected with the feed end of the feeding unit;
The storing unit includes storing slideway and separating mechanism, and the separating mechanism is arranged under the storing slideway
Trip one end;
The feeding unit includes the first feed mechanism and the first fixed mechanism, and first fixed mechanism is arranged on described
First station;
Magnet ring on the storing slideway is sequentially sent to first station by the separating mechanism, and described first consolidates
Determine mechanism to fix rotor, then the magnet ring is transported to the corresponding position of the rotor by first feed mechanism
Put.
Preferably, the storing slideway is inclined ramp;
The separating mechanism includes removable stopper, and the removable stopper is blocked the magnet ring at first position and is allowed to
Will not slide on the storing slideway, removable stopper magnet ring in the second place is slided along the storing slideway
It is dynamic.
Preferably, also including detection means, the detection means is connected with the control device;
The detection means is corresponding with 3rd station, downstream of the 3rd station in second station, described
Detection means is arranged on the downstream of the automatic press-in device, and the rotor automatic feeding will assemble the electricity for completing
Machine rotor is transported to 3rd station and fixes, and the detection means detects whether the bearing is full with the degree of cooperation of rotor
Foot is required.
Preferably, also including painting device, the painting device includes applying brush holder, the rotor automatic feeding
The rotor is transported on the painting brush holder;
The painting device is arranged on the downstream of the detection means, the bearing is applied for automatic or manual is lubricated
Oil.
Preferably, the painting device also includes oil injection mechanism, and the painting brush holder includes brushing slideway, the oil injection mechanism
Flowline connect with the brushing slideway;
Oil spout point of the rotor for being equipped with the bearing on the brushing slideway through the oil injection mechanism
When, the oil injection mechanism to the bearing applies lubricating oil.
Preferably, the brushing slideway is tilting, and the one end in upstream is higher than downstream one end.
Preferably, the detection means includes cylinder and chuck, gripping dogs is provided with chuck, for clamping and unclamping
The bearing;The cylinder be used to driving the chuck for having clamped the bearing, along bearing and rotor axially to the axle
Applying pullout forces are held, to detect whether the bearing and the degree of cooperation of rotor meet requirement.
Preferably, the automatic press mounting system also includes protective cover, and the protective cover is located at the automatic press mounting system
Top.
By above-mentioned technical proposal, a kind of automatic press mounting system of the invention at least has following advantages:
Rotor is transported to the by a kind of automatic press mounting system of the present invention by the rotor automatic feeding
After two stations, the rotor is fixed by the mechanism that is fixed, and subsequently the bearing automatic feeding conveys on bearing
To in second station the rotor at least side and be aligned, the hold-down mechanism is in the compression driving machine
Under the driving of structure by the bearing together with the rotor press fit arrangement, the driving mechanism for compressing is servomotor,
The hold-down mechanism is lead screw transmission mechanism.So as to realize make-up machinery automated job, labor strength is reduced.Meanwhile,
Servomotor drive screw transmission device can improve assembly precision.
Described above is only the general introduction of technical solution of the present invention, in order to better understand the technological means of the present invention,
And can be practiced according to the content of specification, below with presently preferred embodiments of the present invention and coordinate accompanying drawing describe in detail as after.
Description of the drawings
The accompanying drawing for constituting the part of the present invention is used for providing a further understanding of the present invention, the schematic reality of the present invention
Apply example and its illustrate, for explaining the present invention, not constituting inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is a kind of overall structure plan view from above of automatic press mounting system that embodiments of the invention are provided;
Fig. 2 is a kind of overall structure front view of automatic press mounting system that embodiments of the invention are provided;
Fig. 3 is a kind of overall structure side view of automatic press mounting system that embodiments of the invention are provided;
Fig. 4 is a kind of schematic diagram of the compressing structure of automatic press mounting system that embodiments of the invention are provided;
Fig. 5 is a kind of top plan view of the magnet ring automatic feeding of automatic press mounting system that embodiments of the invention are provided
Figure;
Fig. 6 is a kind of main view plane of the magnet ring automatic feeding of automatic press mounting system that embodiments of the invention are provided
Figure;
Fig. 7 is a kind of structural representation of the detection means of automatic press mounting system that embodiments of the invention are provided;
Fig. 8 is a kind of structural representation of the oil injection mechanism of automatic press mounting system that embodiments of the invention are provided.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction with the specific embodiment of the invention and
Corresponding accompanying drawing is clearly and completely described to technical solution of the present invention.Obviously, described embodiment is only the present invention one
Section Example, rather than the embodiment of whole.Based on the embodiment in the present invention, those of ordinary skill in the art are not doing
Go out the every other embodiment obtained under the premise of creative work, belong to the scope of protection of the invention.
As shown in Figure 1, Figure 2 and Figure 3, a kind of automatic press mounting system that one embodiment of the present of invention is proposed, for by axle
Hold and complete in 20 pressing in electric machine rotor 10 assembling.It includes rotor automatic feeding 100, bearing automatic feeding
200th, automatic press-in device 300 and the control device 400 that is connected respectively with above-mentioned each device.The control device 400 is distinguished
Rotor automatic feeding 100, bearing automatic feeding 200, automatic press-in device 300 are controlled, are realized certainly
Dynamic makeup is matched somebody with somebody.
As shown in figure 4, wherein, the automatic press-in device 300 can include that the compression for fixing rotor 10 is consolidated
Determine mechanism 310, hold-down mechanism 320 and provide the driving mechanism for compressing 330 of power, the compression to the hold-down mechanism 320
Drive mechanism 330 is connected with the control device 400.It should be noted that heretofore described is connected with control device, and
It is not limited to be, hardware direct with control device or connection, as long as the signal for carrying out self-control device can be received and/or sent out
The number of delivering letters gives control device, is regarded as being connected with control device.
Substantially, the rotor automatic feeding 100 is first transported to rotor 10 specific work process
After second station, the rotor 10 is fixed in the second station by the mechanism 310 that is fixed.The subsequent bearing is certainly
Bearing 20 is transported at least side of the rotor 10 and is aligned by dynamic pay-off 200, then the hold-down mechanism 320
Under the driving of the driving mechanism for compressing 330 by the bearing 20 together with the press fit arrangement of the rotor 10.
Preferably, it is the job stream along the rotor 10 as shown in figure 1, second station includes two positions
The spaced first position in waterline direction and the second place, first position and the second place are respectively in the rotor 10
The both sides of operating line, in the first position and the second place driving mechanism for compressing is respectively arranged with, for respectively
In the both sides of the rotor by the bearing monolateral press-in rotor.Due to unilateral assembling, hold-down mechanism 320 is compressed
When need opposite side arrange block, with ensure compress effect.
Compared to once being assembled from the both sides of the rotor 10 simultaneously, due to the unilateral compression dress using more than
With mode, with the concentricity of rotating shaft when ensure that bearing is pressed into.
As shown in figure 4, the hold-down mechanism 320 is lead screw transmission mechanism, the driving mechanism for compressing 330 is servo electricity
Machine.Carrying out compression fit using the transmission of servomotor drive screw can realize being accurately positioned for bearing, and press-fiting position can be with essence
Really to ± 0.01mm.Why do not use cylinder to press-fit, be the left and right bearing concentricity, when press-fiting due to being press-fited using cylinder
Pressure cannot ensure that press-fit easily failure, production motor shaft rings, electromagnetic sound is more.Therefore, the mode for promoting than cylinder, screw mandrel is passed
The mode accuracy of motivation structure is higher, and the noise of generation is less.
Rotor is transported to the by a kind of automatic press mounting system of the present invention by the rotor automatic feeding
After two stations, the rotor is fixed by the mechanism that is fixed, and subsequently the bearing automatic feeding conveys on bearing
To in second station the rotor at least side and be aligned, the hold-down mechanism is in the compression driving machine
Under the driving of structure by the bearing 20 together with the rotor press fit arrangement, the driving mechanism for compressing is servo electricity
Machine, the hold-down mechanism is lead screw transmission mechanism.So as to realize make-up machinery automated job, labor strength is reduced.Together
When, servomotor drive screw transmission device can improve assembly precision.
Preferably, the rotor automatic feeding 100 can include elevating mechanism, translation mechanism and gripper
Structure.The translation mechanism is along the operating line direction of the rotor 10 (i.e. along first the-the three work of the-the second station of station
The order direction of position) it is mobile.The elevating mechanism can be arranged on the translation mechanism, so that the elevating mechanism is with described
Translation mechanism is moved together.The grasping mechanism can be arranged on the elevating mechanism, the grasping mechanism can include to
Few two crawls claw, captures claw and can do and open and clamping movement, in order to grab described at least two described at least two
Card taking pawl picks up rotor 10 from first the-the second station of station -3rd station movement.
Preferably, as shown in figure 4, the automatic press-in device 300 can also include pressure detection mechanism 340.The pressure
Tension detection mechanism 340 can be arranged on the hold-down mechanism 320, and is connected with the control device 400.Specifically, it is described
Pressure detection mechanism 340 can be pressure sensor.For example, the pressure head leading portion in the hold-down mechanism 320 installs pressure sensing
Device is used for monitoring the pressure limit of the hold-down mechanism 320, it is ensured that the pressure of the hold-down mechanism 320 meets technological standards.It is logical
Cross and be driven using servomotor drive screw, and coordinate installation pressure sensor, the automatic press mounting system of the present invention is relative to half
Automatic cylinder crimp connection fixture, axle rings lower noise 60%, while magnet ring, bearing automatic press mounting are realized, without the need for manually blowing
And press-fit, white night shift amounts to the people of saving personnel 2, realizes that personnel cost saves at least 100,000 yuan/year.
Preferably, as shown in figure 1, the bearing automatic feeding 200 can include swivel feeding disk 210 and go out from it
The tapping channel 220 that mouth extends, the outlet of the tapping channel 220 is corresponding with the pressure head of the hold-down mechanism 320, described time
Charging tray 210 is transferred by the tapping channel 220 to the fed bearings 20 of the hold-down mechanism 320.The swivel feeding disk 210 with
The control device 400 connects.For example, as shown in figure 4, the bearing 20 passes through 220 turns of the slideway that discharges from swivel feeding disk 210
Position corresponding with rotor is moved on to, bearing is pressed in rotor by spindle gear band dynamic head.The discharging is slided
Road 220 can only pass through every time a bearing, it is preferable that the discharging slideway 220 can be made using stainless steel, be established by cable by light
Close whether sensing transports in place.
Preferably, as shown in figure 1, the automatic press mounting system can also include magnet ring automatic feeding 500, itself and institute
State control device 400 to connect.The magnet ring automatic feeding 500 is corresponding with the first station, and first station is in described
The upstream end of the second station.The magnet ring automatic feeding 500 is transported to magnet ring 30 in described in first station
The correspondence position of the side of rotor 10.Subsequently, the rotor 10 with magnet ring 30 from the first station by rotor from
Dynamic pay-off 100 is transported to the second station, and the magnet ring 30 and the bearing 20 are pressed to by the hold-down mechanism 320 jointly
In the rotor 10.Before press-in, needs first penetrate a bearing pin and fix with rotor in rotor centre bore,
And bearing pin stretches out from two ends of rotor.The first step, at the first station, by magnet ring the one or both ends of bearing pin is penetrated;Second step,
Bearing is penetrated into the one or both ends of bearing pin;3rd step, hold-down mechanism 320 is compressed, and assembling is completed.
Preferably, as shown in Fig. 1~Fig. 3, Fig. 5~Fig. 6, the magnet ring automatic feeding 500 can include storing list
Unit 510 and feeding unit 520.The discharge end of the storing unit 510 is connected with the feed end of the feeding unit 520.It is described
The discharge end of feeding unit 520 is corresponding with first station.
As shown in Figure 5 and Figure 6, the storing unit 510 can include storing slideway 511 and separating mechanism 512, described point
Structure 512 of disembarking is arranged on downstream one end of the storing slideway 511, for the magnet ring 30 on storing slideway 511 to be proceeded to automatically
In the feeding unit 520.
Meanwhile, the feeding unit 520 can include the first feed mechanism 521 and the first fixed mechanism 522.Described first
Fixed mechanism 522 is arranged on first station, for fixing the rotor 10.First feed mechanism 521 is used for
The magnet ring 30 is transported to into the first station with the corresponding position of the rotor 10.
Detailed process is that the separating mechanism 512 is sequentially sent to the magnet ring 30 on the storing slideway 511 described
First station, first fixed mechanism 522 fixes rotor 10, then by first feed mechanism 521 by the magnetic
Ring 30 is transported to the correspondence position of the rotor 10.
Preferably, as shown in fig. 6, the storing slideway 511 can be inclined ramp.Inclined ramp can make the magnet ring
30 slide to discharge end automatically along inclined plane, make simple structure, while saving machine power.The separating mechanism 512 can be with
Including removable stopper 5121, the removable stopper 5121 blocks the magnet ring 30 at first position so as not to described
Continue to slide on storing slideway 511, the magnet ring 30 can be along the storing in the second place for the removable stopper 5121
Slideway 511 slides.For example, because magnet ring 30 is annular, roll on the storing slideway 511, the removable stopper
5121 stretch into the space (first position) between two adjacent magnet rings from top, will not roll so as to block magnet ring.Work as needs
During magnet ring one position of advance, the removable stopper 5121 is lifted up the top (second place) higher than the magnet ring, magnetic
Ring is rolled through.During the removable stopper 5121 is lifted up, magnet ring outer wall is close to the removable stopper
5121 roll, and subsequently, the removable stopper 5121 declines immediately, makes the end of the removable stopper 5121 always along described
The top half outer wall of magnet ring is relative to slide, so that the removable stopper 5121 is from the space between two adjacent magnet rings
Move to next space.For example, may move stopper 5121 can realize its movement locus using cam structure.Certainly, not
This is confined to, those skilled in the art can carry out flexible design using the prior art of its grasp.
As shown in Figure 5 and Figure 6, specifically, first feed mechanism 521 can be lead screw transmission mechanism.It can be wrapped
Screw mandrel 5211, the servomotor 5212 of the feeding of drive screw 5211 are included, are a kind of sample of lead screw transmission mechanism shown in Fig. 5,
The prior art flexible design that those skilled in the art can be grasped according to it.Such as described first feed mechanism 521 can be with
For cylinder pushing mechanism, the magnet ring 30 is pushed by cylinder and is entered in rotor 10.Above-mentioned lead screw transmission mechanism for comparing
It is higher than cylinder pushing mechanism precision, but both mechanisms, those skilled in the art are not intended to be limited to here
Suitable mechanism can be according to actual needs selected, be not particularly limited here.
Preferably, as shown in Figure 1 and Figure 7, the automatic press mounting system can also include detection means 600.The detection
Device 600 is connected with the control device 400.The detection means 600 is corresponding with 3rd station, and the 3rd station is in institute
State the downstream of the second station, that is to say, that the detection means 600 is arranged on the downstream of the automatic press-in device 300,
The rotor 10 that assembling is completed is transported to 3rd station and fixed, the inspection by the rotor automatic feeding 100
Survey device 600 and detect whether the bearing 20 and the degree of cooperation of rotor 10 meet requirement.
Specifically, as shown in fig. 7, the detection means 600 can include cylinder 610 and chuck 620.Chuck 620 has
Multiple gripping dogs 621, for example, can be three gripping dogs, or four or more gripping dogs.In general, three
Individual gripping dogs can just meet use requirement.Multiple gripping dogs are same centered on the center of the chuck 620 at one
It is uniformly arranged on heart circle.The gripping dogs 621 can be transported the synchronous center position near chuck 620 under Aerodynamic force
Move or move to the center position away from the chuck 620, so as to realize clamping and unclamp the function of the bearing 20.Clamp card
The clamping force of pawl 621 can be adjusted by adjusting the pressure of compressed air.
Illustrate that its concrete operating principle is as a example by the assembling by bearing with rotor below:By the gripping dogs
621 centripetal motions clamp the bearing 20 being assemblied on rotor 10, and then cylinder 610 pulls axle along the axial direction of bearing and rotor
Hold, the dynamics of the claw 621 is adjustable, can be drawn out if having the bearing that axis hole is big, cooperation is loose, now, positioned at cylinder 610
The inductive switch on right side is lighted, and points out warning message, detection means to quit work and report to the police.
Preferably, as shown in figures 1 and 3, the automatic press mounting system can also include painting device 700, the brushing
Device 700 can include applying brush holder 710, and the rotor 10 is transported to institute by the rotor automatic feeding 100
State and carry out manually or automatically brushing lubricating oil operation on painting brush holder 710.
For example, the painting device 700 can be arranged on the downstream of the detection means 600, and the rotor is certainly
The rotor 10 for assembling bearing 20 is transferred to the painting brush holder 710 by dynamic pay-off 100 from the detection means 600
On, then automatic or manual applies lubricating oil to the bearing 20.
Preferably, as shown in figure 8, the painting device 700 can also include oil injection mechanism 720, the painting brush holder 710 can
Slided with described brushing from the lower section of the brushing slideway 730 with the flowline including brushing slideway 730, the oil injection mechanism 720
Road 730 is connected.The rotor 10 for being equipped with the bearing 20 on the brushing slideway 730 is through the oil injection mechanism
During 720 oil spout point, the oil injection mechanism 720 to the bearing 20 applies lubricating oil.The oil injection mechanism 720 can include oil pump
721st, oil pipe 722 and atomizer 723.
Preferably, as shown in figures 3 and 8, the brushing slideway 730 can be tilting, and in one end of upstream
Higher than downstream one end, slide (roll down) along inclined plane in order to rotor 10, simple structure saves power again.
As shown in Figure 1, Figure 2 and Figure 3, the automatic press mounting system can also include protective cover 800, the protective cover 800
The top of whole system is covered on, damage of the dust to mechanical part can be not only reduced, whole job safety reliability can also be made.Institute
Stating protective cover 800 can be made up of acrylic board, with it is attractive in appearance, light and handy, solid, transparent the characteristics of.
In sum, skilled addressee readily understands that, on the premise of not conflicting, the present invention in embodiment
And the feature in embodiment can be mutually combined.
The above, is only presently preferred embodiments of the present invention, and any pro forma restriction is not made to the present invention, according to
According to any simple modification, equivalent variations and modification that the technical spirit of the present invention is made to above example, this is still fallen within
In the range of bright technical scheme.
Claims (14)
1. a kind of automatic press mounting system, for assembling in bearing pressing in electric machine rotor, it is characterised in that it includes rotor
Automatic feeding, bearing automatic feeding, automatic press-in device and the control device being connected with above-mentioned each device;
Wherein, the automatic press-in device is fixed mechanism, hold-down mechanism and to the pressure including fixed rotor
Tight mechanism provides the driving mechanism for compressing of power;
Rotor is transported to into the second station, the mechanism that is fixed in the rotor automatic feeding and fixes institute
After stating rotor, bearing is transported to the bearing automatic feeding rotor in second station
At least side and it is aligned, the hold-down mechanism is under the driving of the driving mechanism for compressing by the bearing and the rotor
Press fit arrangement is together;
The driving mechanism for compressing is servomotor, and the hold-down mechanism is lead screw transmission mechanism.
2. automatic press mounting system according to claim 1, it is characterised in that second station includes two positions, is
Along the spaced first position in operating line direction of the rotor and the second place, in the first position and
Two positions are respectively arranged with a driving mechanism for compressing, for respectively in the both sides of the rotor by the monolateral press-in institute of bearing
In stating rotor.
3. automatic press mounting system according to claim 1, it is characterised in that the rotor automatic feeding includes
Translation mechanism, elevating mechanism and grasping mechanism;
The translation mechanism is moved along the operating line direction of the rotor;
The elevating mechanism is arranged on the translation mechanism, and the elevating mechanism is moved with the translation mechanism;
The grasping mechanism is arranged on the elevating mechanism, the grasping mechanism include at least two crawl claws, at least two
The individual crawl claw can do and open and clamping movement, to realize the crawl of rotor.
4. automatic press mounting system according to claim 1, it is characterised in that
The automatic press-in device also includes pressure detection mechanism, and the pressure detection mechanism is arranged on the hold-down mechanism,
For monitoring press-fiting pressure, and it is connected with the control device.
5. automatic press mounting system according to claim 1, it is characterised in that
The tapping channel that the bearing automatic feeding includes swivel feeding disk and extends from its outlet, the tapping channel
Outlet it is corresponding with the pressure head of the hold-down mechanism, the swivel feeding disk by the tapping channel it is defeated to the hold-down mechanism
Send bearing;
The swivel feeding disk is connected with the control device.
6. the automatic press mounting system according to one of claim 1-5, it is characterised in that also fill including magnet ring self-feeding
Put, it is connected with the control device;
The magnet ring automatic feeding is corresponding with the first station, upstream end of first station in second station;
Magnet ring is transported to the magnet ring automatic feeding the right of the side of the rotor in first station
Answer position;
Rotor with magnet ring is transported to the second station from the first station by rotor automatic feeding.
7. automatic press mounting system according to claim 6, it is characterised in that
The magnet ring automatic feeding includes storing unit and feeding unit, discharge end and the feeding of the storing unit
The feed end connection of unit;
The storing unit includes storing slideway and separating mechanism, and the separating mechanism is arranged on the downstream one of the storing slideway
End;
The feeding unit includes the first feed mechanism and the first fixed mechanism, and first fixed mechanism is arranged on described first
Station;
Magnet ring on the storing slideway is sequentially sent to first station by the separating mechanism, and described first fixes machine
Structure fixes rotor, then the magnet ring is transported to the correspondence position of the rotor by first feed mechanism.
8. automatic press mounting system according to claim 7, it is characterised in that
The storing slideway is inclined ramp;
The separating mechanism includes removable stopper, the removable stopper magnet ring is blocked at first position so as not to
Slide on the storing slideway, removable stopper magnet ring in the second place slides along the storing slideway.
9. the automatic press mounting system according to one of claim 1-5 or 7-8, it is characterised in that also including detection means, institute
State detection means to be connected with the control device;
The detection means is corresponding with 3rd station, downstream of the 3rd station in second station, the detection
Device is arranged on the downstream of the automatic press-in device, and the rotor automatic feeding will assemble the motor turn for completing
Son is transported to 3rd station and fixes, and the detection means detects that the bearing will with whether the degree of cooperation of rotor meets
Ask.
10. automatic press mounting system according to claim 9, it is characterised in that also including painting device, the painting device
Including brush holder is applied, the rotor automatic feeding is transported to the rotor on the painting brush holder;
The painting device is arranged on the downstream of the detection means, and lubricating oil is applied to the bearing for automatic or manual.
11. automatic press mounting systems according to claim 10, it is characterised in that
The painting device also include oil injection mechanism, the painting brush holder include brushing slideway, the flowline of the oil injection mechanism with
The brushing slideway connection;
The rotor for being equipped with the bearing on the brushing slideway when oil spout point of the oil injection mechanism, institute
State oil injection mechanism and apply lubricating oil to the bearing.
12. automatic press mounting systems according to claim 11, it is characterised in that the brushing slideway is tilting, and
One end in upstream is higher than downstream one end.
13. automatic press mounting systems according to claim 9, it is characterised in that the detection means includes cylinder and chuck,
Gripping dogs are provided with chuck, for clamping and unclamping the bearing;The cylinder is used for driving and has clamped the bearing
The chuck, axially apply pullout forces to the bearing along bearing and rotor, to detect matching somebody with somebody for the bearing and rotor
Whether conjunction degree meets requirement.
14. automatic press mounting systems according to claim 1, it is characterised in that also including protective cover, the protective cover cover sets
On the top of the automatic press mounting system.
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CN201610933421.9A CN106624771B (en) | 2016-10-25 | 2016-10-25 | Automatic press fitting system |
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CN106624771B CN106624771B (en) | 2018-11-23 |
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Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107263096A (en) * | 2017-07-19 | 2017-10-20 | 东莞市鼎力自动化科技有限公司 | A kind of motor assembly equipment |
CN107564724A (en) * | 2017-10-27 | 2018-01-09 | 厦门振泰成科技有限公司 | A kind of multistation loader of permalloy magnetic core |
CN108599475A (en) * | 2018-06-15 | 2018-09-28 | 上海博邦汽车技术有限公司 | The equipment of automatic installation waterproof and breathable membrane |
CN109590709A (en) * | 2018-12-12 | 2019-04-09 | 珠海格力电器股份有限公司 | Speed reducer press-fitting equipment and control system thereof |
CN109617340A (en) * | 2019-01-09 | 2019-04-12 | 江门凯信科技实业有限公司 | A kind of automatic assembling apparatus and method of rotor insulation end plate |
CN110103017A (en) * | 2017-10-24 | 2019-08-09 | 浙江深科自动化科技有限公司 | The semi-automatic assembling equipment of magnetic system |
CN110153703A (en) * | 2019-06-21 | 2019-08-23 | 江苏同力日升机械股份有限公司 | A kind of axis drives assembly pipeline automatically |
CN111371270A (en) * | 2019-12-19 | 2020-07-03 | 丹东山川电机有限公司 | Automatic press-fitting mechanism for bearing |
CN112338490A (en) * | 2020-12-04 | 2021-02-09 | 江苏富天江电子电器有限公司 | Automatic feeding device of small bearing |
CN112756946A (en) * | 2019-11-01 | 2021-05-07 | 苏州市帅睿自动化设备有限公司 | Full-automatic rotor bearing press-fitting machine |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN107263096B (en) * | 2017-07-19 | 2018-09-28 | 东莞市鼎力自动化科技有限公司 | A kind of motor assembly equipment |
CN107263096A (en) * | 2017-07-19 | 2017-10-20 | 东莞市鼎力自动化科技有限公司 | A kind of motor assembly equipment |
CN110103017A (en) * | 2017-10-24 | 2019-08-09 | 浙江深科自动化科技有限公司 | The semi-automatic assembling equipment of magnetic system |
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CN107564724A (en) * | 2017-10-27 | 2018-01-09 | 厦门振泰成科技有限公司 | A kind of multistation loader of permalloy magnetic core |
CN107564724B (en) * | 2017-10-27 | 2023-11-28 | 厦门振泰成科技有限公司 | Multi-station chip loader for permalloy magnetic cores |
CN108599475A (en) * | 2018-06-15 | 2018-09-28 | 上海博邦汽车技术有限公司 | The equipment of automatic installation waterproof and breathable membrane |
CN109590709A (en) * | 2018-12-12 | 2019-04-09 | 珠海格力电器股份有限公司 | Speed reducer press-fitting equipment and control system thereof |
CN109617340A (en) * | 2019-01-09 | 2019-04-12 | 江门凯信科技实业有限公司 | A kind of automatic assembling apparatus and method of rotor insulation end plate |
CN110153703A (en) * | 2019-06-21 | 2019-08-23 | 江苏同力日升机械股份有限公司 | A kind of axis drives assembly pipeline automatically |
CN112756946A (en) * | 2019-11-01 | 2021-05-07 | 苏州市帅睿自动化设备有限公司 | Full-automatic rotor bearing press-fitting machine |
CN111371270A (en) * | 2019-12-19 | 2020-07-03 | 丹东山川电机有限公司 | Automatic press-fitting mechanism for bearing |
CN112338490A (en) * | 2020-12-04 | 2021-02-09 | 江苏富天江电子电器有限公司 | Automatic feeding device of small bearing |
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